Absorption Notes

Embed Size (px)

Citation preview

  • 7/23/2019 Absorption Notes

    1/79

    ABSORPTION

    eg. absorbing NH3from air using liquid water,

    Acetone from air using liquid water

    liquid phase is immiscible in the gas phase

    solute is removed from a liquid by contacting it

    with a gas

    mass transfer process

    separating a solute (A) or several solutes from a

    gas phase by contacting the gas with a liquid

    phase

    STRIPPING/DESORPTION

  • 7/23/2019 Absorption Notes

    2/79

    GAS-LIQUID EQUILIBRIUM

    yA= HxAor

    pA= partial pressure of component A (atm)

    Henrys laws:pA= HxA

    where

    H= Henrys law constant (atm/mol fraction) in Appendix A.3-18

    H = Henrys law constant (mol fraction gas/mol fraction liquid) = H/P

    xA= mole fraction of component A in liquid

    yA= mole fraction of component A in gas = pA/P

    P= total pressure (atm)

  • 7/23/2019 Absorption Notes

    3/79

    SINGLE-STAGE EQUILIBRIUM CONTACT

    Liquid & gas phases are brought into contact and separated

    Long enough for equilibrium

    Gas phase solute A & inert gas B

    Liquid phase solute A & inert liquid/solvent C

    xA1xA0

    yA1 yA2

    Total material balance: L0+ V2= L1+ V1

    Balance on A:

    L0xA0+ V2yA2= L1xA1+ V1yA1

    Balance on A can also be written as

    L + V = L + V

    where L = moles inert C

    V = moles inert B

  • 7/23/2019 Absorption Notes

    4/79

    Example 10.31

    A gas mixture at 1.0 atm pressure abscontaining air and CO2 is contacted in a single

    stage mixer continuously with pure water at 293

    K. The two exit gas and liquid streams reach

    equilibrium. The inlet gas flow rate is 100kgmol/h, with a mole fraction of CO2 of

    yA2=0.20. The liquid flow rate entering is 300 kg

    mol water/h. Calculate the amounts and

    compositions of the two outlet phases. Assumethat water does not vaporize to the gas phase.

  • 7/23/2019 Absorption Notes

    5/79

    Example 10.3-1

    Gas phase= CO2+ air

    Inert C = pure water

    Balance on A can also be written as

    L + V = L + V

    where

    L = moles water =L0(1-xA0) = 300 (1-0) = 300 kmol/h

    V = moles air = V2(1-yA2) = 100 (1-0.2) = 80 kmol/h

    L1

    xA1

    L0= 300 kmol/h

    xA0= 0

    V1

    yA1

    V2= 100 kmol/h

    yA2=0.21 atm

    293K

    Balance on A:

    L0xA0+ V2yA2= L1xA1+ V1yA1

    300 + 80 = 300 + 80

  • 7/23/2019 Absorption Notes

    6/79

    Example 10.3-1

    300 + 80 = 300 + 80 (1)

    At 293K, Henrys law constant from App. A.3-18 = 0.142 x 104atm/mol frac.

    yA1= HxA1= (H/P)xA1= 0.142 x 104xA1 (2)

    Substitue yA1= 0.142 x 104xA1into eq. (1):

    Solving for xA1:

    300 + 80 = 300 + 80

    Substituting xA1= 1.41 x 10-4into eq. (2):

    Outlet flow rates:

    L =L1(1-xA1) = L1(1-1.41 x 10-4) = 300 kmol/h

    V = V1(1-yA1) = V1(1-0.2) = 80 kmol/h

    xA1= 1.41 x 10-4

    yA1= 0.142 x 104(1.41 x 10-4) = 0.2

    L1= 300 kmol/h

    V1= 100 kmol/h

  • 7/23/2019 Absorption Notes

    7/79

    COUNTERCURRENT MULTIPLE-CONTACT STAGES

    Total number of ideal stages = N

    Total material balance:

    L0+ VN+1= LN+ V1

    Balance on A:

    L0xA0+ VN+1yAN+1= LNxAN+ V1yA1

    Balance on A can also be written as

    operating line

    L + V = L + V

  • 7/23/2019 Absorption Notes

    8/79

    COUNTERCURRENT MULTIPLE-CONTACT STAGES

    Graphical determination of N:

    Dilute Concentrated

  • 7/23/2019 Absorption Notes

    9/79

    Example 10.3-2

    It is desired to absorbed 90% of the acetone in

    a gas containing 1.0 mol% acetone in air in a

    countercurrent stage tower. The total inlet gas

    flow to the tower is 30.0kgmol/h, and the total

    inlet pure water flow to be used to absorb theacetone is 90 kgmol H2O/h. The process is to

    operate isothermally at 300 K and a total

    pressure of 101.3 kPa. The equilibrium relation

    for the acetone(A) in the gas-liquid isyA=2.53xA. Determine the number of theoretical

    stages required for this separation.

  • 7/23/2019 Absorption Notes

    10/79

    Example 10.3-2

    A = acetone, B = air, C = water 90% acetone absorb

    Acetone in VN+1= 0.01(30) = 0.3 kmol/h

    Acetone in LN= 0.9(0.3) = 0.27 kmol/h

    Balance of Acetone in V1= 0.03 kmol/h

    V1= 29.7 + 0.03 = 29.73 kmol/h

    Entering air = 30 0.3 = 29.7 kmol/h

    300K, 101.3 kPa

    L0 = 90 kmol/h

    VN+1= 30 kmol/h

    xA0=0

    yAN+1= 0.01

    Entering water= 90 kmol/h

    LN= 90 + 0.27 = 90.27 kmol/h

    yA1= 0.03/29.73 = 0.00101

    xAN= 0.27/90.27 = 0.003

  • 7/23/2019 Absorption Notes

    11/79

    Example 10.3-2

    L0 = 90 kmol/h

    VN+1= 30 kmol/h

    xA0=0

    yAN+1= 0.01

    V1= 29.73 kmol/h

    xAN= 0.003

    yA1

    = 0.00101

    LN= 90.27 kmol/h

    Given: equlibrium relation for acetone-water : yA= 2.53 xA

    N theoretical stages = 5.2

  • 7/23/2019 Absorption Notes

    12/79

    ANALYTICAL/ KREMSER EQUATION

    Absorption:

    where

    m = slope of equilibrium line

    A = absorption factor = Aav.= !(A1AN)A1=L0/(mV1)

    AN= LN/(mVN+1)

    When A = 1

    Kremser equations valid only when operating & equilibrium lines are straight

    L0

    VN+1

    xA0

    yAN+1

    V1

    xAN

    yA1

    LN

  • 7/23/2019 Absorption Notes

    13/79

    ANALYTICAL/ KREMSER EQUATION

    Stripping:

    where

    m = slope of equilibrium line

    A = absorption factor = Aav.= !(A1AN)A1=L0/(mV1)

    AN= LN/(mVN+1)

    When A = 1

    L0

    VN+1

    xA0

    yAN+1

    V1

    xAN

    yA1

    LN

  • 7/23/2019 Absorption Notes

    14/79

    Example 10.3-3

    Repeat Example 10.3-2 but use the

    Kremser analytical equations for

    countercurrent stage processes.

  • 7/23/2019 Absorption Notes

    15/79

    Example 10.3-3

    L0 = 90 kmol/h

    VN+1= 30 kmol/h

    xA0=0

    yAN+1= 0.01

    V1= 29.73 kmol/h

    xAN= 0.003

    yA1= 0.00101

    LN= 90.27 kmol/h

    Given: equlibrium relation for acetone-water : yA= 2.53 xA

    A1=L0/(mV1) = 90/(2.53x29.73) = 1.2

    AN= LN/(mVN+1) = 90.27/(2.53x30) = 1.19

    A = !(A1AN)= !(1.2 x 1.19) = 1.95

    N = 5.04

  • 7/23/2019 Absorption Notes

    16/79

    Types of Plate Towers

    1.Sieve Tray

    2.Valve Tray

    3.Bubbe-cap Tray

    Design of Plate Absorption Towers

    1.Operating Line

    2.Graphical Determination of The Number

    of Tray

  • 7/23/2019 Absorption Notes

    17/79

    Design of Tray/Plate

    Absorption Towers

    1.Operating Line Derivation

    -same as the countercurrent multiple-

    stage

    2.Graphical Determination of the Number

    of Trays

  • 7/23/2019 Absorption Notes

    18/79

    Example 10.6-2

    A tray tower is to be designed to absorb SO2

    from an air stream by using pure water at 293K(68oF). The entering gas contains 20 mol%

    SO2and that leaving 2 mol% at a total pressure

    of 101.3 kPa. The inert air flow rate is 150 kg

    air/h.m2, and the entering water flow rate is6000 kg water/h.m2.Assuming an overall tray

    efficiency of 25%, how many theoretical trays

    and actual trays are needed? Assume that thetower operates at 293 K (20oC).

  • 7/23/2019 Absorption Notes

    19/79

    PACKED TOWER

  • 7/23/2019 Absorption Notes

    20/79

    PRESSURE DROP & FLOODING IN PACKED TOWERS

    Flooding point liquid no longer flow downward

    - blown out with the gas

    Loading point gas starts to hinder liquid downflow

    - local accumulations of liquid start to appear in packing

    Actual operation gas velocity below flooding

    Optimum economic gas velocity = half or more of the flooding velocity

  • 7/23/2019 Absorption Notes

    21/79

    PRESSURE DROP IN RANDOM PACKINGS

    Prediction of pressure drop in random packings:

    where:

    G= superficial gas velocity (ft/s) = GG/G

    G= gas density (Ibm/ft3)

    L

    = liquid density (Ibm

    /ft3)

    Fp= packing factor (ft-1) in Table 10.6-1

    v= kinematic viscosity (centstokes) = L/(L/62.4)

    L= liquid viscosity (cp)

    GL= liquid mass velocity (Ibm/s.ft2)

    GG= gas mass velocity (Ibm/s.ft2)

    Accuracy = 11%

  • 7/23/2019 Absorption Notes

    22/79

    PRESSURE DROP IN STRUCTURED PACKING

  • 7/23/2019 Absorption Notes

    23/79

    FLOODING PRESSURE DROP IN PACKED & STRUCTURED

    PACKINGS

    Prediction of limiting pressure drop at flooding:

    #Pflood= 0.115FP0.7

    where:

    #Pflood= pressure drop at flooding (in. H2O/ft height of packing)

    Fp= packing factor (ft-1) in Table 10.6-1

    Conversion: 1 in H2O/ft height packing= 83.33 mm H2O/m height of packing

    FPfrom 9 - 60

    Accuracy = 10-15 %

    FP60 or higher, #Pflood= 2.0 in. H2O/ft (166.7 mm H2O/m)

  • 7/23/2019 Absorption Notes

    24/79

    PRESSURE DROP & TOWER DIAMETER IN PACKED &

    STRUCTURED PACKINGS

    1. From the type of packing used, get FPfrom Table 10.6-1

    2. Determine #Pfloodfrom #Pflood= 0.115FP0.7or #Pflood=2 in H2O/ft packing

    height when FP"60

    3. Calculate flow parameter using the gas and liquid flows in the bottom of

    the tower. Using Fig. 10.6-5 or 10.6-6, read off the capacity parameter

    4. Calculate $Gfrom the capacity parameter which is equal to GG/Gwhere

    GG= maximum value of gas mass velocity at flooding

    5. Using a given % of the floodingGG, obtain new GLand GGbased on the

    given liquid-to-gas ratio GL/GG

    6. Calculate the cross-sectional area of the tower (%D2

    /4) from the given gasflow rate and hence, the diameter of the tower

    7. Calculate the total flow rates of the outlet and inlet water assuming all the

    solute is absorbed

    Procedure:

  • 7/23/2019 Absorption Notes

    25/79

    Example 10.6-1

    Ammonia is being absorbed in a tower using

    pure water at 25oC and 1.0 atm abs. The feed

    rate is 1440 lbm/h and contains 3.0 mol%

    ammonia in air. The process design specifies a

    liquid to gas mass ratio GL/GG=2/1 and the useof 1-in.metal Pall Rings.

    Calculate the pressure drop in the packing and

    gas mass velocity at flooding. Using 50% of the

    flooding velocity, calculate the pressure drop,gasand liquidflows, and the tower diameter.

  • 7/23/2019 Absorption Notes

    26/79

    Example 10.6-1

    1.From Table 10.6-1, for 1-in Pall rings,

    Fp=56 ft-1

    2.GL/GG= 2/1=2.0

    3.Pressure drop: use equation 10.6-1.

    Dpflood=0.115Fp0.7=0.115(56)0.7=1.925 in

    4.Calculate flow parameter:

    Air density: from Appendix A.3-3.Fromcapacity parameter, GGcan be calculated.

  • 7/23/2019 Absorption Notes

    27/79

    Example 10.6-1

    6. Use 50% of flooding velocity, 0.5GG.

    GL= 2GG . This new GGand GLand 50%

    of capacity parameter can be used to

    obtain the pressure drop.

    Tower diameter is determined from GG.

  • 7/23/2019 Absorption Notes

    28/79

    PACKED TOWERS FOR ABSORPTION

    Balance on A :

    Operating line

    L + V = L + V

    L + V = L + V

    Absorption

    Stripping

  • 7/23/2019 Absorption Notes

    29/79

    Absorption

    Stripping

    LIMITING & OPTIMUM L/V RATIOS

    Balance on A:

    Entering liquid flow L2or L open to choice

    At point P, liquid flow L = Lmin& x1= x1max

    Lmin + V =Lmin + V

    L + V = L + V

    Equilibrium line curved concavely downward, operating line becomes

    tangent to the equilibrium line

  • 7/23/2019 Absorption Notes

    30/79

    ANALYTICAL EQUATION FOR THEORETICAL TRAYS

    Stripping:

    where

    m = slope of equilibrium line (m2is used for absorption, m1is

    used for stripping)

    A = absorption factor = Aav.= !(A1A2)A1=L1/(m1V1)

    A2= L2/(m2V2)

    Absorption:

  • 7/23/2019 Absorption Notes

    31/79

    ANALYTICAL/ KREMSER EQUATION

    Absorption:

    where

    m = slope of equilibrium line

    A = absorption factor = Aav.= !(A1AN)A1=L0/(mV1) & AN= LN/(mVN+1)

    Kremser equations valid only when operating & equilibrium lines are straight

    L0

    VN+1

    xA0

    yAN+1

    V1

    xAN

    yA1

    LN

    Stripping:

  • 7/23/2019 Absorption Notes

    32/79

    Example 10.6-3

    A tray is absorbing ethyl alcohol from an inertgas stream using pure water at 303 K and

    101.3 kPa.The inlet gas stream flow rate is

    100.0 kgmol/h and it contains 2.2 mol% alcohol.

    It is desired to recover 90% of the alcohol.Theequilibrium relationship is y=0.68x for this dilute

    stream. Using 1.5 times the minimum liquid flow

    rate, determine the number of tray needed. Do

    this graphically and also using the analyticalequations.

  • 7/23/2019 Absorption Notes

    33/79

    y1A

    x0A

    yN+1A

    xNAmax

    Example 10.6-3

    A = ethyl alcohol , B = inert gas, C = pure water

    90% recovery of alcohol

    Equilibrium line: y = 0.68x

    No. of trays needed = ?

    V = VN+1(1-yAN+1) = 100 (1-0.022) = 97.8 kmol/h

    Alcohol in VN+1= 0.022(100) = 2.2 kmol/h

    Alcohol in LN= 0.9(2.2) = 1.98 kmol/h

    Balance of alcohol in V1= 0.22 kmol/h

    L0 kmol/h

    VN+1= 100 kmol/h

    xA0=0

    yAN+1= 0.022

    V1kmol/h

    xAN

    yA1

    LNkmol/h

    T= 303K, P = 101.3 kPa, L = 1.5 Lmin

    V1= V + alcohol in V1= 97.8 + 0.22 = 98.02 kmol/h

    y1A= 0.22/98.02 = 0.002244xNAmax= 0.03235

  • 7/23/2019 Absorption Notes

    34/79

    Example 10.6-3

    Lmin= 59.24 kmol/h

    xA0= 0, yAN+1= 0.022, yA1= 0.002244, xNAmax= 0.03235

    L + V = L + V

    Lmin + 97.8 = Lmin + 97.8

    Lmin + V = Lmin + V

    L =1.5Lmin= 1.5(59.24) = 88.86 kmol/h = L0

    88.86 + 97.8 = 88.86 + 97.8

    xNA= 0.0218

    V= 97.8 kmol/h

    LN= 88.86 +1.98 = 90.84 kmol/h

    Alcohol in LN= 0.9(2.2) = 1.98 kmol/h

  • 7/23/2019 Absorption Notes

    35/79

    xNA= 0.0218x0A

    y1A

    yN+1A

    Example 10.6-3xNA= 0.0218

    Number of theoretical trays = 4

    A = absorption factor = Aav.= !(A1AN)A1=L0/(mV1) & AN= LN/(mVN+1)

    Equilibrium line: y = 0.68x

    V1= 98.02 kmol/h, VN+1= 100 kmol/h,

    L0= 88.86 kmol/h, LN= 90.84 kmol/h

    xA0= 0, yAN+1= 0.022, yA1= 0.002244, xNA= 0.0218

    A1=L0/(mV1) = 88.86/[(0.68)(98.02)] = 1.333

    AN= LN/(mVN+1) = 90.84/[(0.68)(100)] = 1.336

    A = !(A1AN) = ![(1.333)(1.336)] = 1.335

  • 7/23/2019 Absorption Notes

    36/79

    MASS TRANSFER BETWEEN PHASES

    NH3from air to water

    2 phases (immiscible in each other) in direct contact

    concentration gradient exist in each phase

    equilibrium at interface

    resistance at interface = negligible

    Mass transfer of solute A from one fluid phase by convection &

    then through a second phase by convection

  • 7/23/2019 Absorption Notes

    37/79

    MASS TRANSFER USING FILM MASS-TRANSFER

    COEFFICIENTS

    A diffusing from the gas to liquid & B from liquid to gas

    ky= gas-phase mass-transfer coefficient (kmol/s.m2.mol frac)

    Equimolar counterdiffusion

    Determination of interface compositons

    where

    kx= liquid-phase mass-transfer coefficient (kmol/s.m2.mol frac)

    NA= ky(yAG yAi) = kx(xAi xAL) or

    Line PM =slope = -kx/ky

  • 7/23/2019 Absorption Notes

    38/79

    MASS TRANSFER USING FILM MASS-TRANSFER

    COEFFICIENTS

    Dilute solutions, (1-yA)iM& (1-xA)iM#1

    Diffusion of A through stagnant B in the gas phase &

    then through a non-diffusing liquid

    Determination of interface compositons(by trial-and-error method):

    Rearranging,

  • 7/23/2019 Absorption Notes

    39/79

    MASS TRANSFER USING FILM MASS-TRANSFER

    COEFFICIENTS

    1sttrial: assume (1-yA)iM& (1-xA)iM=1, determine slope

    Determination of interface compositons(by trial-and-error method):

    Slope =

    Draw line PM , get values of yAi& xAi

    2ndtrial: determine slope & get new values of yAi& xAi

    Repeat until interface compositions do not change

  • 7/23/2019 Absorption Notes

    40/79

    Example 10.4-1

    At a certain point in the tower, yAG= 0.38 & xAL= 0.1

    Equilibrium data:

    ky= 1.465 x 10-3kmol A/s.m2.mol frac.

    kx = 1.967 x 10-3kmol A/s.m2.mol frac.

    Interface concentrations yAi ,xAi & NA= ?

    Solute A absorbed from a gas mixture A-B in a wetted wall tower at

    298K and 1.013 x 105Pa

    xA yA xA yA

    0

    0.05

    0.10

    0.15

    0

    0.022

    0.052

    0.087

    0.2

    0.25

    0.3

    0.35

    0.131

    0.187

    0.265

    0.385

    Solute A diffuses through stagnant B in the gas phase &through a non-diffusing liquid

  • 7/23/2019 Absorption Notes

    41/79

    Example 10.4-1yAG= 0.38 & xAL= 0.1 ky= 1.465 x 10

    -3kmol A/s.m2.mol frac.

    kx = 1.967 x 10-3

    kmol A/s.m2

    .mol frac.1sttrial: assume (1-yA)iM& (1-xA)iM=1, determine slope

    Slope = -

    yAi=0.183

    xAi=0.247

    On yAvs xA draw equilibrium line & line PM1with slope = -1.342

  • 7/23/2019 Absorption Notes

    42/79

    2ndtrial:

    New yAi= 0.197 & xAi= 0.257

    Example 10.4-1 1sttrial:yAi=0.183 & xAi = 0.247

    Slope = -

    Repeat the above calculation

    using the latest yAi& xAi

    (1-yA)iM= 0.709

    (1-xA)iM= 0.82

    Slope = -1.16

    Previous slope #new slope

    yAi = 0.197 & xAi= 0.257

  • 7/23/2019 Absorption Notes

    43/79

    Example 10.4-1

    yAG= 0.38, xAL= 0.1

    yAi = 0.197 & xAi= 0.257

    (1-yA)iM= 0.709

    (1-xA)iM= 0.82

    ky= 1.465 x 10-3kmol A/s.m2.mol frac.

    kx = 1.967 x 10-3kmol A/s.m2.mol frac.

  • 7/23/2019 Absorption Notes

    44/79

    OVERALL MASS-TRANSFER

    COEFFICIENTS

    NA= Ky(yAG y*A) NA= Kx(x*A xAL)

    where

    Ky= overall gas mass-transfer coefficient (kmol/s.m2.mol frac.)

    Overall mass-transfer coefficients Ky& Kx

    Kx= overall liquid mass-transfer coefficient (kmol/s.m2

    .mol frac.)

    y*Ain equilibrium with xAL

    x*Ain equilibrium with yAG

  • 7/23/2019 Absorption Notes

    45/79

    EQUIMOLAR COUNTERDIFFUSION AND/OR

    DIFFUSION IN DILUTE SOLUTIONS

    where

    m = slope of the equilibrium line between points E & M

    when m= very small

    gas solute A very soluble in liquid phase

    major resistance in gas phase/gas phase controlling

  • 7/23/2019 Absorption Notes

    46/79

    EQUIMOLAR COUNTERDIFFUSION AND/OR

    DIFFUSION IN DILUTE SOLUTIONS

    where

    m = slope of the equilibrium line between points E & M

    when m= very large

    gas solute A very insoluble in liquid phase

    major resistance in liquid phase/liquid phase controlling

  • 7/23/2019 Absorption Notes

    47/79

    DISSUSION OF A THROUGH STAGNANT OR

    NONDIFFUSING B

    where

    Similarly,

    where

  • 7/23/2019 Absorption Notes

    48/79

    Example 10.4-2 (similar to example 10.4-1)

    At a certain point in the tower, yAG= 0.38 & xAL= 0.1

    ky= 1.465 x 10-3kmol A/s.m2.mol frac.

    kx = 1.967 x 10-3kmol A/s.m2.mol frac.

    Ky, NA,% resistance in the gas & % resistance in the liquid films= ?

    Solute A diffuses through stagnant B in the gas phase &

    through a non-diffusing liquid

    y*A= 0.052, yAi= 0.197, xAi = 0.257

  • 7/23/2019 Absorption Notes

    49/79

    Example 10.4-2

    yAG= 0.38 & xAL= 0.1

    ky= 1.465 x 10-3kmol A/s.m2.mol frac.

    kx = 1.967 x 10-3kmol A/s.m2.mol frac.

    From example 10.4-1,

    y*A= 0.052, yAi= 0.197, xAi = 0.257

  • 7/23/2019 Absorption Notes

    50/79

    Example 10.4-2

    yAG= 0.38 & xAL= 0.1

    ky= 1.465 x 10-3kmol A/s.m2.mol frac.

    kx = 1.967 x 10-3kmol A/s.m2.mol frac.

    y*A= 0.052, yAi= 0.197, xAi = 0.257

    Solving,

    Ky= 8.90 x 10-4kmol/s.m2. mol frac.

    % resistance in gas film = (484/868.8) x 100% = 55.7%

    % resistance in liquid film = (100 55.7)% = 44.3%

  • 7/23/2019 Absorption Notes

    51/79

    Example 10.4-2

    yAG= 0.38 & xAL= 0.1

    ky= 1.465 x 10-3kmol A/s.m2.mol frac.

    kx= 1.967 x 10-3kmol A/s.m2.mol frac.

    y*A= 0.052, yAi= 0.197, xAi = 0.257

    Ky= 8.90 x 10-4kmol/s.m2. mol frac.

    Same flux value as calculated in example 10.4-1

  • 7/23/2019 Absorption Notes

    52/79

    Design Method for Packed Towers using Mass-Transfer

    Coefficients

    It is very difficult to measure the interfacial

    area bet. Liquid and gas phase, kxand ky

    In packed tower, the mass transfer

    coefficients that were measuredexperimentally, were already taken into

    account the interfacial area, a.

    a = m2per m3(volume of packed section)

    It is called volumetric film and overall mass-

    transfer coefficients: kya, kxa, Kxa, Kya

  • 7/23/2019 Absorption Notes

    53/79

    For absorption A through stagnant B:

    L[(x)/(1-x)]+V[y1/(1-y1)]=L[(x1)/(1-x1)]

    +V[(y)/(1-y)]

    For differential height dz:

    d(Vy) = d(Lx)=kgmol A transferred/s

    V=kgmol total gas/s, L=kgmol total liquid/s

  • 7/23/2019 Absorption Notes

    54/79

    Equation (10.4-8)

  • 7/23/2019 Absorption Notes

    55/79

    dA = aSdz --------(10.6-9)

  • 7/23/2019 Absorption Notes

    56/79

    SIMPLIFIED DESIGN METHODS FOR ABSORPTION

    OF DILUTE GAS MIXTURES IN PACKED TOWERS

    Equilibrium & Operating lines = straight

    Height of packed tower, z :

    V = Vave= (V1+V2)/2 L =Lave= (L1+L2)/2

  • 7/23/2019 Absorption Notes

    57/79

    SIMPLIFIED DESIGN METHODS FOR ABSORPTION

    OF DILUTE GAS MIXTURES IN PACKED TOWERS

    Operating lines = straight

    Height of packed tower, z :

    $ $

    $ $

    Dilute : (1-y)iM, (1-x)iM, (1-y)*M& (1-x)*M#1

  • 7/23/2019 Absorption Notes

    58/79

    Procedure:

    1. Plot operating line & equilibrium line

    3. Plot y vs 1/(y-yi) or x vs 1/(xi-x)

    4. Calculate area under plot (for equilibrium line = curve)

    5. Calculate height of tower, z

    SIMPLIFIED DESIGN METHODS FOR ABSORPTION

    OF DILUTE GAS MIXTURES IN PACKED TOWERS

    2. By trial-and-error, determine yi, xior y*, x*: 1sttrial,

    Using values of yi, xior y*, x*, calculate new slope:

    Compare latest values of yi, xior y*, x* with former values

    Slope = -

    Slope = -

  • 7/23/2019 Absorption Notes

    59/79

    Example 10.6-4

    A = Acetone

    B = air

    C = water

    kya = 3.78 x 10-2kmol A/s.m3.mol frac.

    kxa= 6.16 x 10-3kmol A/s.m3.mol frac.

    Calculate height of tower, z, using

    a) kya

    b) kxa

    c) Kya

    T = 293KP = 101.3 kPa

    S = 0.186m2

    L =45.36 kmol/h

    x2=0

    V = 13.65 kmol/h

    y1A

    = 0.026

    V2

    y2A= 0.005

    L1

  • 7/23/2019 Absorption Notes

    60/79

    Example 10.6-4

    kya = 3.78 x 10-2kmol A/s.m3.mol frac.

    kxa= 6.16 x 10-2kmol A/s.m3.mol frac.

    Material balance on A:

    T = 293KP = 101.3 kPa

    S = 0.186m2

    L =45.36 kmol/h

    x2=0

    V = 13.65 kmol/h

    y1A

    = 0.026

    V2

    y2A= 0.005

    L1

    L + V = L + V

    45.36 + 13.65 = 45.36 + 13.65

    x1= 0.00648

  • 7/23/2019 Absorption Notes

    61/79

    Example 10.6-4

    kya = 3.78 x 10-2kmol A/s.m3.mol frac.

    kxa= 6.16 x 10-2kmol A/s.m3.mol frac.

    T = 293KP = 101.3 kPa

    S = 0.186m2

    L =45.36 kmol/h

    x2=0

    V = 13.65 kmol/h

    y1A

    = 0.026

    V2

    y2A= 0.005

    L1

    x1= 0.00648

    1. Plot operating line & equilibrium line

  • 7/23/2019 Absorption Notes

    62/79

    Example 10.6-4 kya = 3.78 x 10-2kmol A/s.m3.mol frac.

    kxa= 6.16 x 10-2kmol A/s.m3.mol frac.

    V = 13.65 kmol/h, L = 45.36 kmol/h , S = 0.186 m2

    y1= 0.026 , x1= 0.00648, y2= 0.005, x2= 0

    Slope = -

    2. By trial-and-error, determine yi, xior y*, x*: 1sttrial, Slope = -

    For point 1: (y1= 0.026 , x1= 0.00648)

  • 7/23/2019 Absorption Notes

    63/79

    Example 10.6-4

    From the plot, yi1= 0.0154 , xi1= 0.013, y*1= 0.0077

    For 2sttrial, Slope = -

    For point 1:

  • 7/23/2019 Absorption Notes

    64/79

    Example 10.6-4

    Slope = -

    For 2sttrial, Slope = -

    Since the latest slope and the former slope is approximate close, the values

    yi1= 0.0154 , xi1= 0.013, y*1= 0.0077 are accurate enough.

  • 7/23/2019 Absorption Notes

    65/79

    Example 10.6-4

    For the slope at point 2 (x2= 0,y2= 0.005), 1sttrial:

    #-

    Slope #-

    Since the slope at point 2 and point 1 changes little in the tower, the valueof the slope -1.62 from the 1sttrial is acceptable. Plotting the slope at point

    2 gives yi2= 0.002, xi2= 0.0018 and y*2= 0

  • 7/23/2019 Absorption Notes

    66/79

    Example 10.6-4

    where

    Since both the operating and equilibrium lines are straight,the height of the tower is determined using

    kya = 3.78 x 10-2kmol A/s.m3.mol frac.

    kxa= 6.16 x 10-2kmol A/s.m3.mol frac.

    V = 13.65 kmol/h, L = 45.36 kmol/h , S = 0.186 m2

    y1= 0.026 , x1= 0.00648, y2= 0.005, x2= 0

    yi2= 0.002, xi2= 0.0018 and y*2= 0

    yi1= 0.0154 , xi1= 0.013, y*1= 0.0077

  • 7/23/2019 Absorption Notes

    67/79

    Example 10.6-4

    V1= V/(1-y1) and V2= V/(1-y2)

    V1= 13.65/(1-0.026) = 14.014 kmol/h = 3.893 x 10-3kmol/s

    V2= 13.65/(1-0.005) = 13.719 kmol/h = 3.811 x 10-3 kmol/s

    kya = 3.78 x 10-2kmol A/s.m3.mol frac.

    kxa= 6.16 x 10-2kmol A/s.m3.mol frac.

    V = 13.65 kmol/h, L = 45.36 kmol/h , S = 0.186 m2

    y1= 0.026 , x1= 0.00648, y2= 0.005, x2= 0

    yi2= 0.002, xi2= 0.0018 and y*2= 0

    yi1= 0.0154 , xi1= 0.013, y*1= 0.0077

  • 7/23/2019 Absorption Notes

    68/79

    Example 10.6-4

    V1= 3.893 x 10-3kmol/s V2= 3.811 x 10

    -3 kmol/s

    kya = 3.78 x 10-2kmol A/s.m3.mol frac.

    kxa= 6.16 x 10-2kmol A/s.m3.mol frac.

    V = 13.65 kmol/h, L = 45.36 kmol/h , S = 0.186 m2

    y1= 0.026 , x1= 0.00648, y2= 0.005, x2= 0

  • 7/23/2019 Absorption Notes

    69/79

    HEIGHT & NUMBER OF TRANSFER (HTU & NTU)

    Equilibrium & Operating lines = straight

    Operating lines = straight

    $ $

    $ $

  • 7/23/2019 Absorption Notes

    70/79

    When major resistance to mass transfer is in gas phase, NOG

    or NG

    should be used (absorption)

    HEIGHT & NUMBER OF TRANSFER (HTU & NTU)

    When major resistance to mass transfer is in liquid phase,

    NOLor NLshould be used (stripping)

    A = absorption factor = Aav.= !(A1A2)

    Where A1=L1/(mV1) A2= L2/(mV2)

    Equilibrium & Operating lines = straight & not parallel

    Operating line = straight

    Operating line = straight

  • 7/23/2019 Absorption Notes

    71/79

    HEIGHT & NUMBER OF TRANSFER (HTU & NTU)

    HOG= HG+ HL

    HOL= HL+ HG

    HOG (HOL) is related to HG(HL) by

    where

    m = slope of equilibrium line

    HOG= height of transfer unit based on overall gas phase

    HOL= height of transfer unit based on overall liquid phase

    L,V = molar flowrate of liquid & gas, respectively (kmol/s.m2)

  • 7/23/2019 Absorption Notes

    72/79

    HEIGHT & NUMBER OF TRANSFER (HTU & NTU)

    Height of a theoretical tray or stage, HETP (m) is related to HOG

    (m)

    by

    Height of tower, z

    where A = absorption factor = Aav.= !(A1A2)

    Where A1=L1/(mV1) A2= L2/(mV2)

    Example 10 6 5

  • 7/23/2019 Absorption Notes

    73/79

    Example 10.6-5

    Repeat Example 10.6-4 using transfer units

    and height of a transfer unit as follows:

    (a) Use HG and NG to calculate tower height

    (b) Use HOG and NOG to calculate tower

    height (c) Use Eq (10.6-52) to calculate NOG and

    tower height

    (d) Using the analytical equations, calculate

    HETP from Eq (10.6-55), number oftheoretical steps N (Eq 10.6-7), and tower

    height.

  • 7/23/2019 Absorption Notes

    74/79

    ESTIMATION OF MASS-TRANSFER COEFFICIENTS

    FOR PACKED TOWERS (dilute mixtures)

    where

    = viscosity of liquid (kg/m.s)

    fP= relative mass transfer coefficient (Table 10.6-1)

    Gx, Gy= liquid and gas mass flowrate per m2tower cross-section (kg/s.m2)

    HG= height of transfer unit based on gas film =

    HL= height of transfer unit based on liquid film =

  • 7/23/2019 Absorption Notes

    75/79

    Example 10.8-1

    Predict HG, HLand HOLfor absorption of CO2from air by

    water in a dilute solution in a packed tower with 1%-in metal

    Pall rings at 303K and 101.32 kPa pressure. The flow rates areGx= 4.069 kg/s.m

    2and Gy= 0.5424 kg/s.m2.

    fP= 1.34 fromTable 10.6-10

    At 303K and 101.32kPa, from A.3-3, air= 1.666 kg/m3 and = 1.866 x 10-5kg/m.s

    NSc = Schmidt number =

    From Table 6.2-1, for Air-CO2system, at 276K DAB= 0.142 x 10-4m2/s

    Correcting for 303K, DAB303K= DAB276K

    DAB303K= 0.142 x 10-4

  • 7/23/2019 Absorption Notes

    76/79

    Example 10.8-1

    fP= 1.34 fromTable 10.6-10

    At 303K and 101.32kPa, from A.3-3, air= 1.666 kg/m3

    andair= 1.866 x 10

    -5kg/m.s

    NSc = Schmidt number =

    DAB303K=0.167 x 10-4m2/s

    Gx= 4.069 kg/s.m2and Gy= 0.5424 kg/s.m

    2.

  • 7/23/2019 Absorption Notes

    77/79

    Example 10.8-1

    At 303K and 101.32kPa, from A.2-4, water= 0.8007 x 10-3kg/m.s

    water= 995.68 kg/m3

    Gx= 4.069 kg/s.m2and Gy= 0.5424 kg/s.m

    2.

    From Table 6.3-1, for water-CO2system, at 298K DAB= 2.0 x 10-9m2/s

    Correcting for 303K, DAB303K= DAB298K

    waterat 298K from A.2-4 = 0.8937 x 10-3kg/s.m

    NSc = Schmidt number =

  • 7/23/2019 Absorption Notes

    78/79

    Example 10.8-1

    At 303K and 101.32kPa, from A.2-4, water= 0.8007 x 10-3kg/m.s

    Gx= 4.069 kg/s.m2and Gy= 0.5424 kg/s.m

    2.

    NSc =354.3

    fP= 1.34 fromTable 10.6-10

  • 7/23/2019 Absorption Notes

    79/79

    Example 10.8-1

    Gx= 4.069 kg/s.m2and Gy= 0.5424 kg/s.m

    2.

    HG= 0.2426 m & HL= 0.2306 m

    HOL= HL+ HG

    where

    m = slope of equilibrium line

    From A.3-18, for CO2at 1 atm, pA= 0.186 x 104xA,

    yA= (pA/P)xA= (0.186 x 104/1)xA

    L,V = molar flowrate of liquid & gas, respectively (kmol/s.m2)

    L = Gx/Mwater= 4.069/18 = 0.2261 kmol/s.m2

    V= Gy

    /Mair

    = 0.5424/29 = 0.01872 kmol/s.m2

    HOL= HL+ HG