ABS Engineering Corporation (Pvt.) Limited

Company Profile

ABS Engineering Corporation (Pvt.) Limitedis a general Engineering, Fabrication andErection Company. Since its establishmentin the year 1983, ABS EngineeringCorporation (Pvt.) Limited is dealing inmanufacturing of plants, machinery andequipment for Oil & Gas, Fertilizer,Petrochemical, Ethanol, Power Generation,Cement, Chemical, Process, Manufacturingand Allied Industries.

ABS maintains two workshop facilities locatedin Karachi, within 25 minute drive fromKarachi Seaport. These workshop facilitiesmaintain a covered area of 7100sqm withwell-equipped fabrication and machiningfacilities. The workshops are also equippedwith 25-ton, 15-ton and 10-ton capacityoverhead cranes. These facilities have skilledmanpower working under control ofexperienced and skilled management.

ABS provides Complete Turn-key Plants on“Engineering, Procurement and Construction(EPC)” basis in association with the Worldrenowned Technology Providers andEngineering Companies.

ABS has proven capacity and expertise todeliver high quality engineering services andequipment built precisely as per customer’sspecification.

The combined facilities of bothmanufacturing units have capability toachieve production up to 10,000Tons/year,depending on the nature of work, bydeploying approximately 1,400,000 to1,500,000 man-hours/300 days (based ondouble shift working). On the basis of scopeof work, ABS has seven divisions.

ABS is an ISO 9001:2008 Certified companyand has implemented an IntegratedManagement System based on ISO14001:2004 Environmental ManagementSystem and OHSAS 18001:2007 OccupationalHealth & Safety Management System whichencompasses Health & Safety andEnvironment aspects of the company.

HEALTH, SAFETY & ENVIRONMENTAL POLICY

ABS Engineering Corporation (Pvt.) Limited iscommitted to providing Engineering andManufacturing Services by meeting all applicablerequirements and providing a safe and healthyworkplace for employees, Contractors, Customersand Members of the Public. In doing so, ABSEngineering Corporation (Pvt.) Limited will complywith all relevant Regulatory Requirements, Codes ofPractice and Standards.

The commitment to Quality, Health, Safety and the Environment includes:• Safeguarding the health of our employees, clients

and contractor personnel and the public.• The provision of safe working practices.• A safe working environment.• Prevention of pollution.• Establishing safeguards against all identified risks.• Protect environment.• Evaluating audit results, analysing the cause of

non-conformance and evaluating the effectiveness of corrective actions.

• Perform systematic hazard identification and risk management of its operations and facilities.

ABS Engineering Corporation (Pvt.) Limited iscommitted to provide engineering andmanufacturing services, which meet customerrequirements and exceed their expectations andensure continual improvement and effectiveness ofthe Integrated Management System.

1. Coded Equipment Division

2. Process Equipment Division

3. Rotary Machines Division

4. Steel Structure Division

5. Field Services (Site Fabrication)

6. Erection and Construction Division

7. Refurbishment and Maintenance

Coded Equipment

ABS Engineering Corporation (Pvt.)Limited specializes to manufacture codedequipment especially for Oil & Gas,Fertilizer and Petrochemical industries.

The main products are Pressure Vessels,Knock-out Drums, Steam Drums, SteamSaturation Drums, Boiler Feed WaterTanks, De-aerator Tanks, HeatExchangers, Reactors, Columns,Furnaces, Pressure Piping, Air Coolers,Shop Fabricated Piping / Spools, Shop-Fabricated Steel Structures etc.

Workshop facilities of ABS are well-equipped for the fabrication of codedequipment.

LPG Bullet

In order to fulfill the technicalrequirements, the company specificallyemphasizes on quality control inaccordance with relevant codes andstandards.

For manufacturing and quality controlof the coded equipment, codes such asASME (Sec. II; Sec. V; Sec. VIII-Div 1, 2;Sec. IX), BS 5500, API 661, API 650 andANSI B 31.4,31.4 are complied andfollowed.

The quality of the equipment isassured during the manufacturing withhelp of stage-wise inspections.

Steam Saturation Drum

Coded Equipment

Oxychlor Reactor

Shell & Tube Type Heat Exchanger

Air Coolers for Oil Refinery

Continuous Pan

Process Equipment

ABS Engineering Corporation (Pvt.) Limitedspecializes in fabrication of equipment forprocess manufacturing industries.Equipment are manufactured for variousunit operations and unit processes such asHeat Exchanging, Evaporation, Reaction,Boiling, Cooling, Crystallization,Separation, Filtration, Condensation andDrying, etc. for the Process and AlliedManufacturing Industries.

The main products are:

ABS has served and capable to caterfollowing Process and Manufacturingindustries.

1. Ethanol Plant2. Bio Gas Plants3. Steel Industry4. Cement Industries5. Sugar Industries6. Glass Industries7. Urea Formaldehyde Plants8. Water treatment Plants9. Soap & Detergents Plants10. Pharmaceutical Industries11. Food Industries12. Chipboard Plants13. Medium Density Fiber Board Plants14. Effluent (Environmental) Treatment

Plants

Evaporators Vapour Cells Vacuum Pans

Vacuum Filters

Pressure Filters

Crystallisers

Heat Exchangers

Gas ScrubbersMulti Trays

Clarifiers

Multi-Jet Condensers

Cascade Condensers

Rotary Dryers

Rain & Shower Type CondensersFluid Bed

Dryers

Falling Film EvaporatorsCounter Flow

Dryers

Shop Fabricated Low Pressure Piping Spools

Falling Film Evaporator

Shell & Tube Type Evaporator

Vacuum Pan

Pressure Filter

Process Equipment

Vertical Crystallizer

Hammer Crusher

Horizontal Crystallizer

Rotary Screen Evaporator

Vacuum Filter

Piping

ABS Engineering Corporation (Pvt.) Limited canmanufacture and fabricate all sizes, types,schedules, materials, and configurations of pre-designed pipes including bending to createcurvatures to any angle, as per client’s pre-approved designs.

Our Specialty are as:• Process and Product Piping (high & low

pressure)

• Cross Country Pipelines for oil, gas andwater.

• Construction, erection, installation, testingand commissioning of fuel loading facilitiesthrough loading arms.

• Pumping Station for jet fuel, oil, water andother fuel transfer facilities

Interconnecting Plant and Cross-Country Piping

ABS has extensive experience of piping worksin Carbon Steel, Stainless Steel and Alloy Steel.

Cross Country Pipeline

Fabrication of Piping Spool

Piping

Process Piping

Interconnecting Plant Piping

Tanks

No matter where the location is, ABS EngineeringCorporation (Pvt.) Limited is capable to carry outshop fabrication or on-site fabrication/construction of tanks and tank farms. ABS pre-fabricates tank structures and plates in itsworkshop, which significantly reduces overallproject time and provide accuracy and quality inconstruction of tanks.

ABS provides skid-mounted tanks fabricated in itsworkshop with pumps, gauges, vents, nozzles, andrelated piping.

Site Fabricated Storage Tank

Shop Fabricated Storage Tank

Tank Farm

Biogas Digester TankDegassing Tankfor Biogas Plant

To provide one-window service ABS while pre-fabricating tank plates and structure alsoperforms surface treatment and painting jobs,which eliminates sandblasting job at client’ssite. Therefore, it minimizes environmentalissues for clients at its site.

Steel Structures

ABS Engineering Corporation (Pvt.) Limitedspecializes in both shop and field fabrication anderection of steel structure works such as

• Steel Structure for Platforms • Pipe Racks • Buildings • Self-supporting and Lattice Type Masts &

Towers, • Gantries, • Steel Piles Casing for following industries:

Specialized resources are available for shopdetailing of fabrication drawings, fabrication,surface preparation & painting, shop fit-up trialassembly and erection of steel structures.

Beside capabilities for the fabrication of usualRolled Sections, ABS Engineering Corporation(Pvt.) Limited is also capable for fabrication oflarge sized sections by plate fabrication ofbuilt-up Sections required for Pre-heater Towerof a Cement Plant and Complete SupportingStructure of a Sugar Mill. For such purpose,company has expertise to control the ThermalDistortion of plate fabricated built-up sections.

Special arrangement of base plates andworkspace are available under the overheadcrane area, for the trial shop fit-up assembly ofSteel Structure.

Sandblasting Booth equipped with dustcollector for sand blasting and coveredenclosure are available for the paint applicationby Airless Spray, for the shop painting of steelstructures.

Oil & Gas Fields

Oil RefineriesFertilizer

Industries

Cement Plants

Sugar MillsFlood Light

Masts

Lattice Type Towers

Jetties andTerminals

Industrial Sheds

Multistoried Residential and Commercial Buildings, constructed with Steel Structure

Steel Structure for Gas Gathering Plant

Steel Structure - DRI Furnace (Steel Mills)

Steel Structure – Complete Plant Steel Structure – Pre-Heater Tower (Cement Plant)

Steel Structure - Trial Assembly

Complete Plant Installation

ABS Engineering Corporation (Pvt.) Limited hascapability to take up complete mechanicalprojects/ plants on turn-key basis.

Our Primary customers are processing, refining,handling, manufacturing or treatingpetrochemicals, food products, water, waste,bulk materials, minerals and productsmanufactured for the use of various otherprocesses.

ABS has vast experience and expertise rangingfrom shop drawings and shop fabrication tocomplete installation and interconnecting plantpiping.

Molasses Tanks

Distillation Pumps

Fermenters

Ethanol Plant

Distillation Columns

Complete Plant Installation

Alcohol Storage tanks

Lamella Clarifier Degasser

Biogas Digesters

Complete Plant Installation

Erection of DRI Tower

Steel Mills

Erection of Steel Structure for DRI Furnace

DRI Pipe Racking

Complete Plant Installation

Cement Plant

Pre-Heater Tower – Fabrication and Installation

Bottom Cone (Conditioning Tower) – Installation

Kiln Shell – Installation

Silos

Clinker Storage Silos

Cyclone

Shop Fabrication and Machining Work

ABS Engineering Corporation (Pvt.) Limited has twowell-equipped workshops producing high qualityfabrication for all manufacturing divisions of thecompany.

ABS is capable in fabricating and manufacturing ofvarious mechanical and steel products includingsteel structures, coded equipment, processequipment, assemblies and other engineeringsolutions.

ROTARY MACHINES

ABS is specialized in the manufacturing of Rotarymachines and is equipped with heavy and precisemachines required for the fabrication, machiningand assembly of Rotary machines and equipment,such as:

DYNAMIC BALANCING SERVICES

To fulfil the essential requirement of DynamicBalancing of Rotary parts, ABS has two most moderndynamic balancing machines, having balancingranges as below:

• DYNAMIC BALANCING MACHINE:∅2,400 mm x length 3,000 mm x 1 Ton

• PORTABLE BALANCING MACHINE:On location balancing of any size & weight job.

SPECIAL MACHINING ARRANGEMENTS

To fulfil the versatile machining requirements, ABSEngineering Corporation (Pvt.) Limited has a few“Special Large Size Machines” to undertake theheavy and large size machining jobs.

(14,000 mm x 4,000 mm x 1,500 mm)

The machine is suitable for facing and boring of ajob.Travel = 14,000 mm Boring length = 1,500 mmHeight = 4,000 mm (Horizontally deep)

Heavy duty hammercrushers

LevellersFan /

Blowers

Rotary knives cutters Graders Mixers

Rotary screens Elevators Conveyors

Levellers and otherrotary machines

Centrifugal separationmachines

Heavy duty rollercrushers

Sieve Separators

Flat Bed PlannerDynamic Balancing Machine

Horizontal Boring Machine

Shop Fabrication and Machining Work

(∅ 1,500 mm x 9,000 mm)

This machine is suitable for the turning and facing.

Diameter = ∅ 1,500 mmLength = 9,000 mm

(14,000 mm x 4,000 mm x 1,500 mm)The machine is suitable for facing and boring of a job.Quantity = 10Capacity: Hole Dia = 10mm ~ 40mmArm Length = 1200mm ~ 1800mm

Radial Drill Machine

Horizontal Lathe Machine

Rolling Machine

Plate Sheering Machine

Submerged Arc Welding

Vertical Lathe Machine

(Ǿ 5,000 mm X 2,300 mm)For the turning, Facing and boring a work piece.Diameter = ∅ 4200 mmHeight = 2,200 mm

Maximum Capacity for rolling plates up to 4,000mm (Width) X 40mm (Thickness)

No. of Machines = 4

Field Services SITE FABRICATION, ERECTION AND CONSTRUCTION

Besides well-equipped workshops and sizeablefixed installations, ABS Engineering Corporation(Pvt.) Limited has a skilled team who is capableof handling on-site fabrication and mechanicalerection works.

Site works includes on-site fabrication anderection of storage tanks of various sizes,piping, steel structures, insulation, surfacepreparation & painting, heavy rigging andlifting, installation, alignment andcommissioning of complete plants andmachinery, delivered in one piece or in knock-down condition.

Workforce of ABS Engineering Corporation(Pvt.) Limited is equipped with proper tools,plants and mobile equipment, such as

• Mobile cranes heavy handling equipment.• Mobile power generators.• Mobile welding plants and accessories.• On-site Post Welds Heat Treatment (PWHT)

arrangement.• On-site gas cutting machines including

Plasma Cutters and Semi-Automatic Cutters.• Skid Mounted Machines, such as lathes,

boring machines, drilling machine, platesbending rollers, etc.

• Rigging tools and equipment.• Portable hand tools (electric / pneumatic)

such as drilling machines, grinding machines,cutting machines, chipping machines etc.

• Skid mounted offices and mobileaccommodations.

• Surface preparation (blasting) and coatingequipment.

• Erection, testing and commissioning jigs &fixtures.

• Communication devices such as satellitephones, mobile phones, webcams andcomputers.

ABS Engineering Corporation (Pvt.) Limited hassuccessfully completed following on-siteprojects.

• Installation of Pakistan’s only DRI (Steel Plant)• Fabrication and Installation of Cement Line• Tank farms and onsite tank fabrication• Complete Installation of Ethanol Plants• Construction of Tanks, Piping and Structure for Oil

Storage Terminals• Steel Piles welding and Jetty Structure for a Jetty and

Oil Terminal• Expansion and B.M.R. Projects for Sugar Mills• Cross-country Pipeline• Complete installation and modernization of Glass

furnace

On-Site Fabrication

On-Site Steel Structure Fabrication & Erection

On-Site Tank Fabrication

On-Site Fabrication Yard

Heavy & High Lifting and Installation

In preparation of heavy and high lifting, ABScarry out rigging studies of the entire plantusing CAD software to prepare riggingdrawings for each lift.

ABS has experienced and skilled rigging crewwho has carried out heavy lifts up to 110mheights using cranes of 600tons capacity .

Company Profile

Major Clients

Factory F-492, SITE, Karachi - 75700, PakistanTel: +(92-21) 32579174, 32579818FAX: +(92-21) 32567745

E-mail: info@absengineering.comWebsite: www.absengineering.com

Head Office Office No.106, 1st Floor, Trade Tower, Abdullah Haroon Road, Karachi PakistanTel: +(92-21) 35689369, 35689390FAX: +(92-21) 35686350