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ABOUT ELKAY CHEMICALS
2020
CONFIDENTIAL: All information in this presentation is for information purposes only and
may not be reproduced or distributed without the express written consent of Elkay
Chemicals Pvt. Ltd.
ABOUT ELKAY CHEMICALSFor 30 years, Elkay Chemicals Pvt. Ltd. has been manufacturing world class
silicone based products. Elkay Chemicals is an cost-effective, technology
driven manufacturer of performance chemicals.
ISO 9001-2015 (ICS) certified
REACH registered
FDA facility
STAR Export House
The ELKAY Chemicals Advantage
• Long-standing relationships
• Highest level of business ethics
• Flexible multi-purpose manufacturing facility
• High quality, innovative products & co-develop products with customers
• 11 awards for Innovation, Fair Business Practices, Entrepreneurship, Quality
• Excellent DST approved R&D facility and application lab (7 patents)
• Complete safety/environmental/regulatory compliance and focus
ELKAY has exported to 30
countries for over 22 years
GLOBAL PRESENCE
Europe - Belgium, Netherlands, UK, Poland, Hungary, Spain, Germany, Turkey, Italy, Denmark and others
Africa - South Africa, Nigeria, Kenya and others
Americas - Argentina, Brazil, Peru, Puerto Rico, Canada, Mexico, USA and others
Asia & Oceania - India, Thailand, Bangladesh, Sri Lanka, Pakistan, Dubai, China, Japan, Taiwan, Philippines, Kuwait, Bahrain, Oman, Iran, Australia and others
INDUSTRY SEGMENTS SERVED
De-foaming
Construction
Petrochemicals
Rubber & Tire
AgricultureTextile Finishing
Personal Care
Pharmaceuticals
Health/Sanitization
NEW PRODUCT DEVELOPMENT
R&D & route Development
Process Development
Laboratory scale (grams to kilos)
Pilot plant (tens of kilos)
Commercial Scale (Tons)
20% workforce is research/technology based
Pilot facility
Dedicated R&D, Process, Application labs besides QC and QA
TECHNOLOGY & LEVERAGES▪ Technology
▪ Co-Equilibration
▪ Polymerization
▪ Hydrosilylation (alkyl, aryl, polyether)
▪ Silicone Resins
▪ Emulsification (Micro and Macro)
▪ Formulations
▪ Leverages
▪ Own monomer feedstocks
▪ Pune location – travel/employees
▪ Regulatory compliances (REACH/GOTS/licenses)
▪ Detailed testing and quality
▪ Trade secrets
ANALYTICAL CAPABILITIES
▪ GC
▪ FTIR (Shimidazu, Thermofisher)
▪ TGA (TA)
▪ UV/Visible
▪ Rheometer (Oscillatory by TA)(Brookfield)
▪ Karl- Fisher
▪ Goniometer, Surface Tension by drop shape (Kruss)
▪ NMR, HPLC, GPC, MS (Pune University, NCL)
▪ BDVA
▪ Particle Size Analyzer (Brookhaven)
▪ Wet Lab (Titrations, Gravimetric, etc.)
▪ Synthesis Lab
▪ Application Laboratory
LOCATIONS▪ Pune Head Office
▪ Bhosari Facility (since 1991)
▪ ISO 9001-2015
▪ Capacity - 2,400 MT/year (recently downsized
with capacity transfer to Lote. Hosts pilot units)
▪ Khopoli Facility (since 2003)
▪ ISO 9001-2015; ISO 14001; ISO 18001
▪ Capacity –4,800 MT
▪ Expandable 2 times
▪ Lote Facility (since 2018, Phase II in 2020)▪ ISO 9001-2015; ISO 14001 by 2020
▪ Capacity - 8,400 MT/year (After Phase II: 9,600
MT/year)
▪ Zero Discharge Facility
▪ Expandable 4 times
Maps referenced from maps.google.com
HSE
▪ Dedicated Safety Officer
▪ Implement behavioral safety programs
▪ No lost time injury in 36 months (all sites)
▪ Safety in annual capex plans
▪ Maintain all regulatory permits required (NOC’s and
approvals)
▪ Maintain functioning and complaint ETPs at all sites
▪ Lote site has a solvent storage shed
▪ Intend to move 50% power requirements to renewable by
2022
HSE (continued)
▪ Lote and Khopoli sites have
▪ Standard and backup firefighting pumps, automated activation
systems, regular hydrant points
▪ Fire fighting capability of 40+ minutes internally
▪ Auto-foam systems, Manual/portable foam systems, SCBA
systems, LEL/O2 meters, fire doors between operation sheds,
height protection, PPE requirements
▪ Hot/cold work permit systems, regular documented mock drills,
MOC system, once in 3 year HAZOPS
▪ Regular checking of earthing continuity
▪ Safety valves/vents are provided to reactors and all storage tanks
▪ All flame proof equipment and fittings are installed as per electrical
classification
▪ Monthly safety meetings, safety awards and regular training
INDUSTRY SEGMENTS SERVED
Chemical Process
Construction
Petrochemicals
Rubber & Tire
AgricultureTextile Finishing
Personal Care
Pharmaceuticals
Surface Treatment
ELKAY CONSTRUCTION SOLUTIONS
CONSTRUCTION
▪ Silane siloxane blends for wall/stone overcoats to
give water repellency (LK AQUA EM290/ SEAL 290)
▪ Silicone resins to give water resistance and fungal
resistance to cement based substrates (LK
Q1000AP) without compromising strength. Useful in
plasters, mortars, cement sheets and cement
floorings.
▪ Silicone resins to give gloss, anti-fungal, water and
heat resistance as paint additives (LK Q1000PHMX*,
LKQ1000M)
▪ Vitrified tile anti-stain coatings (LK-CERAGAURD)
*Pending Commercialization
SILANE SILOXANE BLENDS
LIQUIDS Solid
Concent
ration
Type
LK AQUA EM 290 40% Silane/Siloxane blend. Aqueous milky emulsion. Water dilutable
up to 14 times.
LK SEAL 290 100% Silane/Siloxane blend. Solvent dilutable, clear pale yellow. Ready
to use.
• Water repellent action
• Unique formulation
• Deep penetration of absorbent surfaces
• Reduction in water uptake, increases substrate durability (vertical/angled surfaces)
• Surface is ready in less than 24 hours after treatment
• Require low dosage
• 5 year life in most environments
• Environmentally compatible
• Excellent on cement, plaster, exterior walls, non-vitrified tiles, porous stones
NO APPEARANCE CHANGE INCREASES LIFE
Creates excellent super water repellent surfaces with ease in coatings
REACTIVE FORMULATIONS & FLUIDS
LIQUIDS Reactivity Type Attributes
LK HTF IV Hydroxy Fluid Reactive silicone useful in heat cured systems,
blend component for formulations
LK RX22D Hydride Fluid Reactive silicone useful in reducing moisture
uptake in gypsum (ad-mixture)
LK SEAL 48 Amino Fluid Water resisting, water dispersible anti-stain
for stones, tiles, cement
LK Aminosilane AP Amino Silane/Fluid Coupling and priming agent between organic,
inorganic and metals
LK EpoxysilaneM Epoxy Silane/Fluid Coupling and priming agent between organic,
inorganic and metals
LK CERAGUARD Hydride Fluid Reactive silicone useful in stain repellency,
long term lubrication coatings (rubber/fabric).
Increases life of cement paints when used as a
binder.
PERFORMANCE PRODUCTS INCREASES LIFE
Creates excellent water repellent surfaces with ease in coatings
FUNCTIONAL SILOXANE ADDITIVES
LIQUIDS Solid
Concent
ration
Type
LK EMR 422 35% Milky emulsion. Water dilutable up to 10 times. Economical.
LK AQUA EM 292 25% Milky emulsion. Water dilutable up to 10 times. Durable.
LK AQUA EM 292C 55% Milky emulsion. Concentrate of LK AQUA EM 292.
LK EM 1500 40% Clear amber. Water dilutable to 50 times. Anti-viral/bacterial#
• Water repellent action with inherent fungal resistance
• Excellent bonding with inorganic pigmented surfaces (like iron oxides)
• Reduction in water uptake, increases substrate durability
• Surface is ready in less than 12 hours after treatment
• 5 year life in most environments
• Environmentally compatible
• Gives gloss and may deepen colour of the substrate
• Excellent on cement, plaster, exterior walls, non-vitrified tiles, porous stones
• Repaintable, can be used water repellent primers
• Improves water resistance and mar resistance when added to paints (2-5%)
LOW DOSAGE ECONOMICAL
Creates excellent water repellent surfaces with ease in coatings
#As per ISO - 21702; 2019 and JIS Z2801: 2010
OTHER SILOXANE ADDITIVES
LIQUIDS Solid
Concentr
ation
Type
LK EMR 52 50% Milky emulsion. Water dilutable up to 10 times. Reactive.
LK AF 514 100% Silicone based defoaming fluid, polysulphide gun grade sealants
LK AF SP 25% Defoaming aid for water based formulations
LK EMR S47 ~70% Hydrophobizing agent for soil/clays/bricks. Dilutable to 300 times.
LK SW Pt 100% Superwetting agent and pigment dispersion aid
LK S49 Defoamer 5% Defoaming/levelling fluid for organic resins, polysulphide pour grade
sealants
LK SEAL 100 100% Superhydrophobic coating liquid, release aid
LK SEAL S104* 100% Silicone MQ Resin based superhydrophobic additive
LK Q SilSafe* 70% Anti-microbial, anti-fungal and anti-viral#. Durable silicone quat liquid
LK Q Silsafe RTU* ~4% Ready to use version of LK Q SilSafe with excellent wetting and
coating ease. Anti-viral#
RANGE OF CHEMISTRIES CUSTOMIZABLE
*Pending commercialization #As per ISO - 21702; 2019 and JIS Z2801: 2010
SILICONE RESINS▪ Silicone resins form 3 dimensional networks once cured. Excellent durability, water and heat resistance.
▪ LK Q1000PHMX can be formulated to create coatings that can sustain 650-750 C for short durations
▪ Excellent weatherability make these an ideal choice to be used alone or with other binders for durable,
high performance coatings
RESIN TYPE Attributes
LK Q1000M Methyl Moisture cure, tough hard coatings, quick cure, heat resistance
LK Q1001M Phenyl Methyl Moisture cure, tough hard coatings, quick cure, better adhesion
LK Q1000PHM* Phenyl Methyl Moisture cure, tough hard coatings, high gloss, excellent
compatibility with other resins, excellent heat resistance
LK Q1000PHMX* Phenyl Methyl
(in xylene)
Moisture cure, tough hard coatings, high gloss, excellent
compatibility with other resins, excellent heat resistance
LK Q1000A Aminoalkyl Non-curing, excellent primer, water resistance, anti-stain
LK Q1000AP Aminoalkyl Non-curing, excellent primer, water resistance, anti-stain
LK Q3000M Methyl Very quick setting version of LK Q1000M, forms enamel like
coats on even porous substates and paints
LK Q3000MA Aminomethyl
(in silicone
cyclics)
Slow moisture cure, forms soft pliable coatings, anti-stain,
excellent ability to penetrate gypsum, cement board and give
complete water repellency throughout
SOME SILICONE RESIN APPLICATIONS
▪ LK Q3000MA▪ Gypsum cross-section showing penetration of spray
applied LK-Q3000 MA. The spray has penetrated 20
mm into the normally hydrophilic gypsum.
▪ It has been shown to reduce water uptake in paper
cement boards by 70% even when sprayed on wet
board. Such cement board with 24 hour water gain
less than 5% can be achieved instead of the
standard 30-40%.
▪ LK Q1000M▪ Addition of anti-microbial and anti-viral agents like
Benalkonium Chloride to this resin show anti-viral
activity# on the hard coatings
▪ Such coatings can be used for homes, hospitals,
etc. with exceptionally long durability – possibly
even 5 years (to be studied)
▪ Other anti-viral compounds addition, such as LK Q
Silsafe*#, and to other resins, is pending.
*Pending commercialization #As per ISO - 21702; 2019 and JIS Z2801: 2010
Product Segments
PharmaceuticalUSP/IP/BP Fluids Dimethicone, Simethicone
USP/IP/BP Emulsions Simethicone 30%
PRODUCT RANGE
AgricultureAdjuvants AG 100/102/Platinum
Defoamers AF 630/630ABM/25AS
Personal CareFluids/Surfactants Sil100D/145/1451/7300D/7716/7100
Emulsions EM60/EMR4222/Simethicone 30%
PetrochemicalsFluids Sil T 60K/100K/7030/7318
Defoamers AF 514/520/630/25AS
Product Segments
ConstructionFluids RX22/Q1000AP/Q1000M/PHMX
Formulations EM290/Seal100/AF-SPA/EMR1400C
PRODUCT RANGE
Rubber & TireFluids Sil T(10-1000K)
Emulsions EM Series
TextilesFluids ASF/ASF-R/HS Series
Emulsions EMR/Primasoft/SOF Series
OthersLubricants SilT(350/1000) [General Purpose]
Health/Sanitization LK7810D/QSilSafe/AquashieldTD
Custom Fluids Phenylated Fluids
10/1/2020
ELKAY CHEMICALS PVT. LTD.Bremen Business Centre, Level 5, Aundh, Pune, Maharashtra, India
Fax + 91 20 3063 5300, Tel (Office) + 91 20 6522 1202
E-mail : [email protected] Web : www.elkaysilicones.com
ELKAY CHEMICALSConstant innovation: 12 products in 2019-20 and 15 products in the pipeline.
Constant active work with partners.
Overall:• High quality- cost effective product range
• Effective and fast innovation processes
• Strong technology base
• Ability to work with global customers/custom development
• Integrated manufacturing from monomers to emulsion formulations
• FDA Plant, cGMP plant (planned 2020)
• Regulatory compliant facilities with scope to expand
• Highest level of business ethics
We Enhance Your Lives