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ABEL GROUP: FROM THE BASIC ENGINEERING TO THE FINAL PLANT REALIZATION
ABEL GROUP
We realize your businessWe assist client companies to realize, in line with all international standards, leading-edge industrial plants dedicated to processing raw materials, manufacturing new products and generating power for the future, while respecting the environment.
ABEL
INDUSTRIAL PLANT ENGINEERING
Since 1996 a team of structural engineers designs steel structures from small to large plant.
ABEL Impianti
INDUSTRIAL PLANT DEVELOPMENT
Born in 2012 and headquartered in Verbania, this division represents the company’s best practice in chemical and pharmaceutical industrial applications.
ABEL Construction
INDUSTRIAL PLANT CONSTRUCTION
Established in 2015, this division has the responsibility to manage qualified contracted partners for the assembly and the construction of diversified skids and packages.
ABEL GROUP | From the basic engineering to the final plant realization [email protected]
EngineeringABEL
EngineeringABEL
ProcurementConstruction
ABEL
ABEL GROUP
ABEL GROUP COMBINES ENGINEERING AND CONSTRUCTION
ABEL was born as a mechanical engineering company and has evolved into a multidisciplinary entity with a strong awareness and knowledge of time and construction costs saving. Such a feature allowed ABEL to expand through partnerships with other well-established companies. Our qualified construction partners are directly managed by ABEL dedicated team, in order to save direct management costs to our clients.
ABEL GROUP | From the basic engineering to the final plant realization [email protected]
ACTIVITIES
Our core business is the design and construction of industrial plants; the following areas are the ones of main experience:AutomotiveChemicalsEnergyMechanicOil&GasPaper millPharmaceuticalsWater Treatment
SOME OF OUR CLIENTS
ABEL engineering has an annual work load capability of:
70.000 internal work hours
30.000 linked work hours
ABEL S.a.s.It is the first company of the group founded in 1996 and has its headquarters in Varedo (MB). It includes a large number of structural engineers who, with the use of the latest generation software, dimension and develop the detail of steel structures in various sizes. Piping and electro-instrumental area are the remaining core business of Varedo’s o�ce.
ABEL GROUP | From the basic engineering to the final plant realization [email protected]
Contacts
ABEL ImpiantiThe company was established in 2012 to engage highly qualified sta� coming from a local situation involvedin EPC field. It represents Abel excellence in chemical and pharmaceutical industry applications with several projects executed. The headquarters is located in Verbania in a highly scenographic framework.
Contacts
ABEL ConstructionIt is the latest addition to the group, founded in 2015 with the aim to manage qualified partners in the construction and assembly of plant components. The motto of Abel Construction is: "head must direct the arm", so that the engineering manages the construction, and not vice versa. The headquarters is also in Varedo closely to the engineering, while the partners are located in neighboring provinces.
Contacts
Via Celotti, 820814 Varedo (MB) - Italy
Tel. +39 02 45077213Fax +39 [email protected]
EngineeringABEL
Via Montorfano, 3 28924 Verbania - Italy
Tel. +39 0323 675150Fax +39 0323 [email protected]
Via Celotti, 820814 Varedo (MB) - Italy
Tel. +39 02 45077213Fax +39 [email protected]
EngineeringABEL
ProcurementConstruction
ABEL
ABEL GROUP
DESIGN
Engineering activity focuses primarily on the industrial and civil plants design, for which we develop all the documentation concerning Piping, Carpentry and Instrumentation.
Our experience allows us to accompany the customer from basic engineering development to the creation of the detailed executive project.
ABEL GROUP | From the basic engineering to the final plant realization [email protected]
BASIC ENGINEERING
The basic engineering is the most delicate part of the design. Being able to define more precisely the input documentation allows developing the detail with greater fluency.
Our task is to support the customer, process know-how owner, in the phases following the development of the PFD.
P&ID mechanization
Materials and manual valves choice
Development, in agreement with customer, of piping classes through mechanical calculations
Line and valve list
Layout development (general/civil/instrumental)
Preliminary material list for budget evaluation
Structures pre-dimensioning
Typical and hook-up
Instrument specification
ABEL GROUP
DETAIL ENGINEERING
Quality, key men, organizationDetail engineering is the largest part of the project in terms of hours of development. The consequent production of a significant amount of documentation requires three key-elements:
Design quality, schedule and project budget respect.
The choice of team leaders will be crucial to the successful management and organization of the figures that will have an active role in the project.
The organization of the various disciplines can no longer be managed exclusively by the technical capabilities of the project manager but will be complemented by new technologies in which the society strongly believes.
For this reason ABEL has adopted software that has the capability of facilitating the development and the management of relevant installations beforehand.
ABEL GROUP | From the basic engineering to the final plant realization [email protected]
Piping3D modelPiping layoutPiping isometric drawingsMaterial listSupports location plans, support working drawings and MTOStress analysis
StructuresStructure dimensioning3D modelling Working drawings “cut and drill”Mounting assembliesMaterial listCalculation reports
Electro-instrumentation/AutomationCables placing, users, lighting and grounding networkListsSingle-line and general diagrams, typical LT / MT power board patternsLighting calculations, ground network, atmospheric dischargesAreas classificationElectric devices specificationsGrounding primary and secondary installation, (forza motrice-power supply, lightingPLC/DCS specifcationsFlowchartsLoop DiagramI/O lists
MechanicBasic and detailed mechanical engineering for:Steel and iron manufacturing plantsPipe finishing plantsTransfer type assembly linesOperating machine both standalone and transferPortal machine tools (either C.N.C. or electrohydraulic)Dedicated handling devicesMachine tools
On construction siteCivil works/piping/ structures surveyAssembly assistanceOn site engineering“As built” drawings
PDMS®by AVEVA licenseFor piping modeling
TEKLA STRUCTURES®by HARPACEAS licenseFor structures modeling
MICROSTATION®by BENTLEY licenseFor plants and layouts modeling
E-PLANfor electrical design
MIDAS GEN 2013®as a program of structural and seismic analysis
SIEMENS NXfor detailed mechanical modelling
CESAR II®as stress analysis calculation program
ABEL GROUP
ABEL GROUP | From the basic engineering to the final plant realization [email protected]
In the last few years, ABEL has structured a high know-how and ten-year experience team dedicated to process activities focusing on water treatment. The problems of our customers are analyzed with the problem solving methodology: acquisition of project data, water analysis and process selection, always in the view of enhancing the water resource in terms of "product" and / or savings.
Applications aim to solve specific issues of our customers using proprietary, specialized, patented or market-leading technologies.
Main activity:
Site inspections and chemical analysis
Consultancy and feasibility studies with pilot tests
Process Design Data Book
Mass balance
Determining the operating conditions of the plant and the requirements of materials
PFD (Process Flow Diagrams)
P&ID (Piping & Instrumentation Diagrams)
Sizing of equipment, control instruments and adjustments
Mechanical Equipment Specifications
Electrical Specifications and automation systems
O&M Manual
Purchase Data Bills and Bid Requests
CAPEX & OPEX budget technical and economic proposals
Turn-key project o�er such as EPC CAPEX & OPEX
O�ers like EP
Evaluation and technical alignment o�ered
Economic quantification of works
Technical Direction and Supervision of Works
Pre-commissioning, commissioning, start-up installations
WATER TREATMENT DIVISION
ABEL GROUP
ABEL GROUP | From the basic engineering to the final plant realization [email protected]
OIL & GASTechnologies:Desanders
Degasing hydrocyclones
Deaoling hydrocyclones
CFU (conpact unit floatation);
Multimedia filters
Coarse filters
Ultrafiltration (RO NF pre-treatment)
Potable water maker (reverse osmosis skids)
Produced water treatment;
Chemical injection
Seawater injection (sulphate removal)
Desalination for low salinity water injection
Evaporation/Crystallization (ZLD)
INDUSTRIAL PLANTSTechnologies:Boiler water-up water treatmentCooling tower make-up water treatment Drinking waterSewage and waste water treatmentMetal RemovalMicroinquinants removalDeep filtrationSand filtration up to 3 micronsFiltration by adsorptionCoal filtration for the removal of organic substances and perfluoroalkyl (PFAS)Ferric Hydroxide Filtration (GFH) for the removal of Arsenic and other metalsMembrane filtration MF, NF, UF, ROWater softeningDemineralization: with ion exchange or reverse osmosis with or without EDI to obtain UPW
WASTE WATERTechnologies:Biological sludge active with the following technologiesMBRMBBRAnaerobicEvaporation concentrationEvaporation crystallization (ZLD)Ultrafiltration for water reclamation
AREAS | FOOD & BEVERAGE | POTABILIZATION | LANDFILL LEACHATE TREATMENT | PAPER MILL | AUTOMOTIVE | ECOLOGICAL PLATFORM | ELECTRICAL CENTERS |
ABEL GROUP
CONSTRUCTION ACTIVITY
Construction activity performed by ABEL is mainly featured as follows:
COMPLETE SKIDS & PACKAGES for several industrial sectors
AUTOMOTIVE PAINTING EQUIPMENT such as ovens, chillers, control cabins, surface etching, surface washing, etc.
PRE-FABRICATED STRUCTURES such as pipe racks, supports, pre-assembled piping, etc.
All structures and equipment are manufactured under the supervision of highly skilled personnel and according to the required international standard.
ABEL GROUP | From the basic engineering to the final plant realization [email protected]
ABEL GROUP
ABEL GROUP | From the basic engineering to the final plant realization [email protected]
ENGINEERING PROJECTS
SkidCars
painting Sulphurex
Sulfuricacid
Cryogenic gasesActive
substances
Revamping Pharma
Flare Biogas
Refinerywastwater Geothermal
Mechanic
Boiler
Automotive / Chemicals / Energy / Mechanic / Oil&Gas / Paper mill / Pharmaceuticals / Water Treatment
Paper mill Sea water
ABEL GROUP
ABEL GROUP | From the basic engineering to the final plant realization [email protected]
ENGINEERING / Chemicals
SULPHUREX PLANT
3D modeling of both piping and structures.
Processing detail documentation for the construction, including carpentry, piping isometrics, piping layouts, supports.
Year: 2014Workload: 3000Client: Ballestra
PLANT FOR CRYOGENIC GASES PRODUCTION AND STORAGE (OXYGEN, NITROGEN AND ARGON)
Complete 3D Modelling of structures, pipe racks, piping, electrical conduits.
Dimensioning and complete calculation report for the structures and for the pipe racks. Detailed Engineering for the piping up to a diameter of 104”.
Year: 2016Workload: 5000Client: Siad
SULFURIC ACID PRODUCTION PLANT
3D modeling of both piping and structures.
Processing detail documentation for the construction, including carpentry, isometric piping, piping layouts, supports, elaboration in detail for jacketed lines.
Year: 2016Workload: 15000Client: Ballestra
ABEL GROUP
ABEL GROUP | From the basic engineering to the final plant realization [email protected]
ENGINEERING / Energy
BIOGAS PLANT
Designing of 14 plants for biogas production through a process of anaerobic digestion with materials from agro-industrial complex.
Detail Engineering for structures and piping
Year: 2012Workload: 6000Client: Sebigas
BOILER
Design of a combined cycle boiler. Detail engineering of structures and piping through the 3D model.
Year: 2015Workload: 3500Client: Macchi
CONVERSION OF THE GEOTHERMAL HEAT INTO ELECTRICAL POWER
Complete 3D Modelling of structures, pipe racks, piping, electrical conduits.Dimensioning and complete calculation report for the structures and for the pipe racks. Detailed Engineering for the piping aand execution of the stress analysis on the 70% of the pipeline
Years: 2016/17Workload: 10000Client: Turboden
ABEL GROUP
ABEL GROUP | From the basic engineering to the final plant realization [email protected]
ENGINEERING / Pharmaceuticals
PHARMACEUTICAL PLANT FOR THE PRODUCTION OF ACTIVE SUBSTANCES
Field surveys and o�ce engineering for the distribution of piping lines needed for the plant installation.
Supports and materials list.
Year: 2014Workload: 4000Client: Process Service
REVAMPING OF AN EXISTING PHARMACEUTICAL PLANT
Inspection on site, bases and stairwells demolition and reconstruction, mezzanines restoration, new pipe rack, “as built” drawings. Calculations and designs complete with all structures and civil works.
Detailed two-dimensional engineering for the piping.
Year: 2014Workload: 6000Client: Amec Foster Wheeler
ABEL GROUP
PROJECTS / Mechanic
DESIGN OF THE PIPELINE ON VERTICAL LATHE
Complete engineering of the layout and supports for the lubrication, cooling, air and hydraulic pipelines of the tool carrier of the vertical lathe AC46.
Year: 2017Total hours: 3000Client: Pietro Carnaghi
DESIGN OF THE PIPELINE ON VERTICAL LATHE
Complete engineering of the layout and supports for the lubrication, cooling, air and hydraulic pipelines of the tool carrier of the vertical lathe AC46.
Year: 2016Total hours: 2000Client: Pietro Carnaghi
3D MODELLING
3D layout modelling of the Carnaghi vertical lathe AC28TMP-2500
Year: 2017Total hours: 600Client: Pietro Carnaghi
ABEL GROUP | From the basic engineering to the final plant realization
ABEL GROUP
ABEL GROUP | From the basic engineering to the final plant realization [email protected]
ENGINEERING / Oil & Gas
OIL TREATMENT SKID
3D modeling of 7 skids.
Carpentry design with Tekla, “cut and drill” drawings, pre-assembly, assembly material lists.
Piping detail engineering with PDMS. Isometric drawings, piping layouts, supports, material lists.
Year: 2014Workload: 1300Client: Bellelli
FLARE
3D modeling of a torch complete with derrick and raiser.
Carpentry design by Tekla. “cut and drill” / pre-assembly / assembly / material lists.
Providing detail piping engineering through PDMS. isometrics drawing / piping layouts / supports / lists
Year: 2010Workload: 1000Client: Thermoengineerig
ABEL GROUP
ABEL GROUP | From the basic engineering to the final plant realization [email protected]
ENGINEERING / Water treatment
ON-SHORE PLANT FOR SEAWATER TREATMENT
3d modeling for piping, carpentry and electroinstrument documentation.
Basic and detail engineering for structrures, piping and electroinstrument.
Year: 2015Workload: 2000Client: Sws – Sofinter
REFINERY WASTEWATER TREATMENT PLANT
3D modeling for piping, carpentry and electroinstrumental documentation.
Dimensioning and details of the structures. Extrapolation of the drawings/documentation for piping construction.
Year: 2015Workload: 3000Client: 3V Tech
ABEL GROUP
ABEL GROUP | From the basic engineering to the final plant realization [email protected]
ENGINEERING / Automotive
COMPLETE CAR CHASSIS PRETREATMENT AND PAINTING PLANT
3D piping routing, supports and equipment modeling by PDMS. Piping detail engineering, Isometric drawings, piping layouts, material lists. Engineering and studies for ovens, including internal and external ducts with supports. Engineering and calculation reports, assemblies and construction nodes, TEKLA modeling of all structures.
Year: 2014Workload: 10000Client: Geico
COMPLETE CAR CHASSIS PRETREATMENT AND PAINTING PLANT
Working decks (3,000 tonns) for the whole pretreatment and painting plant.
Engineering and calculation reports, assemblies and construction nodes, TEKLA modeling of all the structures.
Year: 2012Workload: 6000Client: Geico
COMPLETE CAR CHASSIS PRETREATMENT AND PAINTING PLANT
PDMS piping, supports and equpments modeling by PDMS.
Providing detail piping engineering, Isometrics drawing, piping layout , lists.
Year: 2013Workload: 3500Client: Falcare
ABEL GROUP
ENGINEERING / Paper mill
PAPER MILL REVAMPING
Overhaul of the head mill machine, pulper, refiner, vacuum systems and various utilities.
Year 2009Workload: 3500Client: Ahlstrom Bosso Loc. MATHI
PAPER MILL REVAMPING
Overhaul of the head mill machine, pulper, refiner, vacuum systems and various utilities.
Year 2013Workload: 2500Client: Cartiera Ca Di David
PAPER MILL REVAMPING
Detailed engineering of the cogeneration plant conversion.
Year 2016Workload: 2000Client: SM SMITH Loc. Porcari (LU)
ABEL GROUP | From the basic engineering to the final plant realization
ABEL GROUP
ABEL GROUP | From the basic engineering to the final plant realization [email protected]
E.P.C. PROJECTS
Polishingskid
Pipingprefabrication
Waterskid
Water treatmentpackage
Fuel Gas skid
Water treatmentpackage
ABEL GROUP
E.P.C. PROJECTS
CONDENSATE POLISHING SKID
Complete E.P.C. project for 7 condensate polishing skids, with DAT delivery term.
Year 2016/2017Client: Sws
COOLING WATER SKID
Complete E.P.C. project for 3 cooling water skids, with EXW delivery term.
Year 2017Client: Macchi
BFW / FUEL GAS SKID
Complete E.P.C. project for 10 boiler feed water/fuel gas skids, with EXW delivery term.
Year 2017Client: Macchi
ABEL GROUP | From the basic engineering to the final plant realization
ABEL GROUP
E.P.C. PROJECTS
TURBINE COOLING PIPING
Complete E.P.C. project for turbine auxiliary piping.
Year 2017Client: Bruno Presezzi
UF AND WASTEWATER RECOVERY
Complete E.P.C. project for UF membrane package .
Year 2016Client: End-user
DEOILING HYDROCYCLONEAND CFU MODULE
Complete E.P.C. project for 2 complete skids.
Year 2016Client: End-user
ABEL GROUP | From the basic engineering to the final plant realization
ABEL GROUP
ABEL GROUP | From the basic engineering to the final plant realization [email protected]
VAREDO
ABEL S.a.s.Via Celotti, 8 20814 Varedo (MB)
Ph. +39 02 45077213Fax +39 45509020
VERBANIA
ABEL ImpiantiVia Montorfano, 3 28924 Verbania
Ph. +39 0323 675150Fax +39 0323 675151
VAREDO
ABEL ConstructionVia Celotti, 820814 Varedo (MB)
Ph. +39 02 45077213Fax +39 45509020
Engineering
ABELEngineering
ABELProcurementConstruction
ABEL
