ABB Programmable Logic Control AC500 PresentationFILE/PLC+Overview.pdf · Stand alone OEM machines, remote monitoring systems, HVAC systems, . Cost-effective small PLC offering total

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ABB Programmable Logic Control AC500 Presentation

ABB Product Group PLC

27 May 2014 | Slide 1

© ABB © ABB 27 May 2014 | Slide 2

AC500, your PLC from ABB Automation Offer

HMI range – 4.3” to 15” Software Suite Automation Builder is ABB's

new engineering

productivity suite

Supervision Solutions

PLC hardware

Software Libraries

Solar Motion Water

© ABB

CPU Range Range Suggested Applications

AC500-eCo Stand alone OEM machines, remote monitoring systems, HVAC systems, . Cost-effective small PLC offering total inter-operability with the core AC500 range integrated with onboard Ethernet and I/Os.

AC500

Robot cells, printing machines, marine vessels, building automations, cranes, water & waste water, plastic machines, high speed & precision machines, string monitoring systems which demand high performance extended expandability.

AC500-XC Water & waste water, solar, wind, construction machineries, cranes, chemical treatment plants, tunnels, rails. Applications which requires Extreme Conditions operability e.g. vibration, hazardous gases, high altitudes, rainy condition.

AC500-HA For any critical applications which could not afford downtime. A very cost effective solution which is based on the AC500 platform, allows warm standby with standard hardware via ABB proprietary CS31 bus system.

AC500-S Functional safety application such as crane, robot cells, wind which requires (TÜV cerified up to SIL3 (IEC62061) and PL e (ISO13849)).

AC500 family, your PLCs from ABB AC500 CPU range

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© ABB 27 May 2014 | Slide 3


AC500 family, your PLCs from ABB AC500 CPU range

AC50

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Co

AC50

0

128kB 512kB 1MB 2MB > 4 MB

PM591-ETH, PM592-ETH

PM554 PM564

PM554-ETH PM564-ETH

PM573-ETH

PM583-ETH

Ethe

rnet

ena

bled

Stan

d-al

one

Fiel

dbus

ena

bled

Perf

orm

ance

PM590-ETH

Versatility

PM556-ETH New

SM560-S

New


AC500, your PLC from ABB Product benefit

High performance PLC for demanding applications

Full featured high performance PLC

Program processing time and program memory provides the performance your application needs

Configurable I/O for easy integration of various motion control applications

Possibility to configure analog inputs as digital inputs supports customized solutions

High functionality with integrated onboard digital and analogue I/O



Comprehensive communication options save time and money Integrated Ethernet interface can provide multiple communication

possibilities

Up to ten serial ports for remote IO, communication and programming / 9 Ethernet ports

Easy network configuration based on the widely-used CoDeSys programming software



Protecting your investment Programming software based on

international standard IEC 61131-3

Complete range of S500 I/O can be connected

Supports decentralized I/O

Flexible to meet different customers requirements

Safety offer SIL3

Easy to learn and higher compatibility saves you engineering time and effort Single programming tool for entire AC500

family, based on CoDeSys

Existing AC500 libraries are compatible and readily available for use

Profibus



Easy to program Five programming languages available for

each purpose

Program Drive, HMI and PLC in Same project

Extensive Function Block libraries, or create your own for re-use

Powerful simulation and visualization feature

Easy to maintain Download of user program with SD card

eXtreme Condition Versions available

Profibus

Ethernet



eXtreme Conditions Extreme Temperature ( - 40 to + 70

Degrees C)

High Humidity (95%)

Vibration Immune (4g RMS random and 2g sinusoidal @ 500Hz)

Extended EMC immunity - surges and bursts

Extended immunity to HAZ gasses and Salt mist

High altitude operation – 4000m

© ABB

AC500-XC Intended environments for use – overview

© ABB

Extreme Environments

High vibration

Corrosive environments

Hot ambient temperature

High humidity

High altitude

Freezing climates

Extreme Industry Applications

Marine

Onshore and offshore

Solar

PV power plants

Thermal solar power plants

Wind

Turbines and wind parks

Infrastructure

Tunnels and bridges, locks

Water Waste Water

Treatment plants, industrial

water, pumping

© ABB

AC500, your PLC from ABB Product Features

In summary A CPU integrating onboard Ethernet and

Web server for Visualization

Back plane not required

Up to 10 Direct I/O modules connected to any CPUs

320 Local & 32,000 Remote IO

Dual Processor, (High Availability) solution

Single Integrated programming and configuration tool for AC500, AC500-eCo, AC500-S PLCs, Drives, Motion, Robotics and HMI panels

© ABB 27 May 2014 | Slide 11

© ABB

ABB’s PLC & Automation How S500 IO fits together with Eco-CPUs

© ABB

ABB’s PLC & Automation How S500 IO fits together with CPUs or CI


AC500, your PLC from ABB Operating, display and connection elements of AC500

Terminal base: Easy snap-on of CPU and optional communication module CPU performance upgrade is convenient and fast Pre-wiring of CPU Connections Communication module – Optional for Masters Up to 4 modules in numerous combinations to

communicate with PLCopen, PROFINET, Profibus DP, Modbus and Modbus TCP, CANopen, EtherCAT, etc.

FieldBusPlug connector – built-in for Slaves Slaves for Profibus DP, CANopen, DeviceNet Onboard Ethernet (optional) Programming via PC Internet protocols (WEB server, FTP, e-mail, time sync,

UDP and more) IEC 60870-5-104 (Sub station automation protocol) COM1 (spring terminal, RS232/RS485) Programming via PC CS31 bus (master) ASCII protocol Modbus-RTU (master or slave) COM2 (Sub-D9, RS232/RS485) Programming via PC ASCII protocol Modbus-RTU (master or slave)

3

2

1

4

5

6

1

2

4

5

6

3

© ABB

AC500-eCo, your PLC from ABB Technical data AC500-eCo CPU

© ABB 27 May 2014 | Slide 15

CPU-Feature PM554-T PM554-R PM554-R-AC

PM554-T-ETH PM564-T PM564-R PM564-R-

AC PM564-T-

ETH PM564-R-

ETH PM564-R-ETH-AC

Power supply 24 V DC 100-240 V AC 24 V DC 100-240 V

AC 24 V DC 100-240 V

AC

Binary inputs 8 Digital Inputs, 6 Digital Outputs 6 Digital Inputs, 6 Digital Outputs, 2 Analogue Inputs, 1 Analogue Outputs

Transistor outputs 6 - 6 - 6 -

Relay outputs - 8 - 6 - 6

User Program memory 128k

User data memory 14 kB, 2kB saved

Cycle time for 1 instruction (minimum) Binary 0.08 µs, Word 0.1 µs, Floating 1.2 µs

Max. centralized inputs/outputs

Binary inputs 320 + 8 onboard

Binary outputs 240 + 6 onboard

Analog inputs 160 + 2 onboard

Analog outputs 160 + 1 onboard

Onboard communication

Com 1 RS485, Sub-D connection, Programming, Modbus, ASCII, CS31

Com 2 (option) RS485, Sub-D connection, Programming, Modbus, ASCII

Ethernet - √ - √


AC500, your PLC from ABB Technical data AC500 CPUs

CPU-Feature PM556 Eco PM573-ETH PM582 PM583-ETH PM590-ETH PM591-ETH PM592-ETH

Power supply 24 V DC

User program memory 512 kB 512 kB 512 kB 1024 kB 2048 kB 4096 kB 4096 kB

User data memory

130 kB, 2 kB saved

512 kB, 288 kB saved






SD card Slot Yes

Real-Time Clock Yes

Data buffering Battery

Processing time per instruction

Binary 0.06 µs 0.05 µs 0.002 µs

Word 0.09 µs 0.06 µs 0.004 µs

Floating-point 0.7 µs 0.5 µs 0.004 µs

© ABB

AC500 your Automation Solution from ABB Packaging AC500 PLC & HMIs with ACS Drives

Profibus

© ABB 27 May 2014 | Slide 23

© ABB

Modbus master

CS31 on AC500-eCo COM1

Modbus on AC500-eCo COM2 (option)

Modbus Slave

AC500-eCo, your PLC from ABB Architecture Example 1

ABB CS31 Master

S500 I/O CS31-Interface + I/O

S500 I/O CS31-Interface + I/O

© ABB 27 May 2014 | Slide 25

© ABB

Modbus master


Modbus slave

Modbus on AC500-eCo COM1

Modbus Master


HMI

Modbus Slave

© ABB 27 May 2014 | Slide 26

© ABB

HMI Modbus master


Modbus slave

Programming, UDP or MODBUS TCP on Ethernet

Modbus Master


S500 I/O CS31-interface + I/O

CS31 on AC500-eCo COM1

PC with PS501 Control

Builder Plus

CS31 master

HMI

© ABB 27 May 2014 | Slide 28


Automation AC500-eCo, your PLC from ABB One programming tool for the whole AC500 family

Easy and standardized programming

The programming tool PS501 for all CPU performance classes of the scalable AC500 control unit

Standardized programming in accordance with IEC 61131-3 based on CoDeSys.

Configuration of the entire system complete with fieldbuses and interfaces

Various functionality and features within one programming tool

Extensive module library

Extensive diagnostic functions, like alarm functions, integrated visualization and open software interfaces

OPC multi-access for several OPC servers

Web server functionality (All Ethernet CPU’s)

A integrated visualization WEB HMI makes it easy for the the operation of a small application

Different languages

© ABB

Remote System

DigiVis 500 DigiVis 500

S500 Remote I/O

AC500 HA

Certifications Bus Connections

Motor Motor

Motor

ACSM1

Robot

Actuator Soft Starter

MCB

UMC UMC

Switchgear Panel

ACS800

ACS800

CP400 HMI

Flow Meter

HMI

Temp Sensor Field

Devices

AC500 PLC AC500 PLC

CoDeSys Programming Station

HA Remote I/Os

Industrial Ethernet (Optionally Ring Redundancy)

Machine Push Buttons

AC500-eCo

AC500 flexible architecture Connecting productivity with possibilities

© ABB

Software Strategy in Discrete Automation and Motion What is Automation Builder?

Motors & Transmissions

Advanced Services Packages and Solutions

Common Engineering Environment

Open Connectivity and Communication

© ABB Group April 2013 | Slide 32

© ABB

AC500, your PLC from ABB Information portal

www.abb.com/PLC

© ABB

AC500 steam-to-water heater, UK

AC500-eCo foam mixer, Germany

AC500 data center, South Africa

AC500 refrigeration plant, Italy

AC500-eCo Mine Winders and Hoists, South Africa

AC500-eCo anti-dust machine, Sweden

AC500-eCo industrial kiln application, China

AC500 shaftless printing press, USA

AC500 in Steel Plant - Jordan

AC500/AC500-eCo control of gear boxes and torque multipliers, Brazil

AC500 and AC500-eCo Clean Rooms HVAC for Semiconductors Plant, Czech Republic

AC500 and DCS800 DC drives Helicopter Testing Facility, Australia

AC500 and AC500-eCo motion application printing machine Wuxi Zhongxin, China

AC500 in wind applications - CSR wind turbines, China (wind brochure)

AC500 Safal Steel, South Africa

AC500 in wind applications - Norvento, Spain (wind brochure)

AC500 Nanpu Water Reuse Treatment Plant, Beijing Greentech, China

AC500 Qianfeng Waste Water Treatment Plant, Shanghai Xinhua Group, China

AC500 Solar Application, South Africa, Largest in Africa, 75MW, Northern Cape

AC500 Boiler control, South Africa

AC500 Pump station control, South Africa

AC500, your PLC from ABB Application Examples

© ABB

Engineered for Purpose Wind

Success story

CSR wind turbines – 86 GW in China

© ABB

© ABB

ABB PLC’s safety is integrated and seamless

Documents

ABB Programmable Logic Control AC500 PresentationFILE/PLC+Overview.pdf · Stand alone OEM machines, remote monitoring systems, HVAC systems, . Cost-effective small PLC offering total