Innovative Solutions for HV SubstationsPASS and TIPStefano
Cervidi - ABB S.p.A. PPHV J.T. ABB Peru - Lima, 23 de Abril
2015Success StoryPASS M0 145 kV Retrofitting Tauron Welnowiec
PLJune 22, 2012 | Slide 2 ABB GroupCustomer needOld substation that
needs to be retrofittedABB response Substation H4 on the roof of
the building made with 2 PASS M0 DCB, minimisingswitchyard
space.Customer benefitSignificant cost, time and riskreduction in
Substationextension. Pre-fabricatedPretestedTransportableNo high
voltagetest on site ABB Group May 4, 2015 | Slide 3Customer
needRefurbishment of two old AIS S/S minimizing the outage and
installation time Utilize pre-existing bus bar system and AIS
equipments (PT, SA)ABB responseABB supplied 10 completed HV bays
optimizingthe PASS for harsh environmental condition(Desert storm,
+52 C, Extreme solar radiation)Customer benefitsCosts and time
saving during erection and commissioningReduced outage time during
S/S revampingSuccess StoryPASS M0 145 kV Saudi Aramco - Shaybah e
Abquaiq SAPre-fabricatedPre-testedTrasportableNo HV test on
siteSuccess StoryPASS M0S 245 kV - Tenaris Co-generation plant IT
June 22, 2012 | Slide 4 ABB GroupCustomer needSub-station solution
with limited space availability at a hazardous material depositABB
responseOutdoor substation made with PASS M0S DCB in a small area
between twotrafosCustomer benefitSpace and environmentalsaving
using a different area far from
depositPre-fabricatedPretestedTransportableNo high voltagetest on
siteSuccess StoryPASS M00 DCB 72,5 kV Qatar Steel via Air Liquide
FRJune 22, 2012 | Slide 5 ABB GroupCustomer needDouble-breaker
connection to two new PTR to supply two new steel mills. Limited
spaceavailability inside the plant in a desert and marine
environment.ABB responseContainerized solution made with PASS M00
DCB with bayP&C system integrated. Customer benefitCompact and
higly reliablesubstation with a 2-day energization time.
Environmentally protected from corrosive salinity and
sandstorms.Pre-fabricatedPretestedTransportableNo high voltagetest
on siteSuccess StoryPASS M00H 72,5 kV Russein Axpo Hydro PP - CH
June 22, 2012 | Slide 6 ABB GroupCustomer needComplete
refurbishment of a 70-year old AIS substation at 1000m asl. Not
enough space availablefor AIS or conventional hybrid. Energization
to be done beforeonset of the winter weather.ABB response4-bay
prefabricated substationcompletely transportable(8500x2800x3100mm)
Customer benefitFast energization due to a 36-hours time erection
and commissioning. Minimum civilworks on site. See
VideoPre-fabricatedPretestedTransportableNo high voltagetest on
site ABB Group May 4, 2015 | Slide 7E 13th StWall St.Customers
issues:In Lower Manhattan, close to the Financial District, Con
Edison was looking to increase flexibility and reliability after
the substation was damaged by superstorm Sandy in 2012.ABB
response:5 PASS M0S 420kV designed for special platform application
9m above the ground, providing line and transformer
protection.Benefits:Increased flexibility and reliability from a
compact outdoor solution without any HV equipment relocation
minimizing cost, time and risk.IEC 61850 9-2 LE P&C system
integratedinside the Local Control Cubicle of PASS Success
StoryPASS M0S 420kV - Con Edison East 13th St. NYC USACustomer
needSubstation located in isolated Californiandesert. Need for
small amount of low- and medium-voltage output to supply critical
auxiliary and control applications.High Seismic Standards:IEEE
693-2005 0,5gcompliantABB response Re-designed gas-insulated
service voltagetransformer TIP for 500 kV application. Engineered,
delivered and energized in lessthan seven months.Customer
benefitCost-effective product compared to a traditional power
transformer. Ideal solution to supply small amounts of power
directly from high-voltage lines in remote locations. Success
StoryTIP 550 installed in SDG&E substationTIP SSVT500 kV
Ocotilloswitching substationOcotillo Wind Farm315 MW (California,
US)ABB in Lodi - HistoryLong heritage based on innovationMonth DD,
Year | Slide 9 ABB Group1926 EstablishedOil insulated Current
Transformers for more than 50 years.GIS Technology - 19741981 SF6
Stand-alone Current TransformersPioneering Spirit late
1990sInventorsthe Hybrid Switchgear2005 New Focus Factoryfor High
Voltage Power ProductsWorldwide successFactory
BackgroundIntroductionMonth DD, Year | Slide 10 ABB Group Focus
Factory for ABB Factory Portfolio: SF6 Instrument Transformers
COMPASS - Hybrid Modules PASS Hybrid Modules MFM Customer Tailored
SolutionsPASS HYBRIDThere are tenths of thousands of old
substations based on AIS; a significant portion of that installed
base is ageing.COMPASS fits extremely well in any substation built
with AIS in mind; it is a good compromise of:- Compactness.-
Functions integration (CB, DS, ES, CT, VT, SA).- Reliability.-
Cost.The module can be delivered fully assembled or, for those
countries where delivery costs are at a premium, as subassemblies
ready to be completed on site, thus: - giving an additional source
of profit to local service centers;- decreasing the overall cost
borne by the client.Month DD, Year | Slide 11 ABB GroupThe first
Multifunctional moduleAir insulated compact switchgear
COMPASSInsulation AIRConfiguration SBB onlyRated voltages 100 to
170 kVBreaking current 40 kAPASS - Plug And Switch SystemSwitchgear
& ModulesMonth DD, Year | Slide 12 ABB GroupLowNoFunctional
integrationEncapsulationPartial FullMediumHighDTB Circuit Breaker
Current TransformerLTB Circuit BreakerHybrid Modules Circuit
Breaker Current Transformer Voltage Transformer Disconnector
Earthing SwitchGIS Circuit Breaker Current Transformer Voltage
Transformer Disconnector Earthing Switch Busbar / BusductsPASS Plug
And Switch SystemDescriptionMonth DD, Year | Slide 13 ABB GroupPASS
Circuit BreakerDisconnector & Earthing SwitchCurrent
TransformerSF6 GASINSULATED ABB Group May 4, 2015 | Slide 14PASS
M0S PASS M00 PASS M0Up to 100 kV Up to 170 kV 252 and 420 kV Up to
170 kV50 / 60 Hz 50 / 60 Hz 50 / 60 Hz 50 / 60 Hz2000 / 3150 A 3150
A Up to 5000 A 2000 / 3150 A31,5 / 40 kA 40 / 50 / 63 kA 50/ 63 kA
31,5 / 40 kAPASS Plug And Switch SystemPortfolioNEW PASS M0 H61.
Stud for HV connection2. Bushing3. Current transformer4. SF6
Voltage transformer inductive type5. DS/ES Operating drive
mechanism6. Circuit breaker7. CombinedDisconnector/Earthing
switch8. BLK Spring-type circuitbreaker operating mechanism9. Local
control cubicle54321123897PASS Plug And Switch SystemComponents ABB
Group May 4, 2015 | Slide 15 ABB Group May 4, 2015 | Slide 16PASS
Plug And Switch SystemCircuit breakerSelf-blast or
Auto-pufferArc-assisted pressure generation leads to less need of
interrupting energy Smaller operating mechanism Lower stresses on
mechanical componentsPASS Plug And Switch SystemMonth DD, YYYYCB
Drive- Spring: BLK Motor Drive: MD1.4 The circuit breaker is
operated by the release of energy stored in a springInput-output
and interlocking logics are based on electromechanical
relaysStandard secondary terminalsThe circuit breaker is operated
by a servomotor energized by capacitorsInput-output and
interlocking logics are based on electronic boardsStandard
secondary terminals ABB Group May 4, 2015 | Slide 18PASS Plug And
Switch SystemCombined disconnector and earthing switchIntegrated
DS\ESThe mechanism has a minimal number of mechanical components,
it is reliable and maintenance-free.The position of the combined
disconnector/earthing switch is clearly shown by an indicator
mechanically coupled to the shaft. Moreover, visual confirmation
can be obtained by means of an inspection window in the enclosure.
The disconnector/earthing switch can also be operated manually by
means of a crank. ABB Group May 4, 2015 | Slide 19PASS Plug And
Switch SystemPortholes for safe earthing ABB Group May 4, 2015 |
Slide 20PASS Plug And Switch SystemCurrent TransformersCast-resin
insulated ring typeSeveral cores can be installed, to suit the end
customers specifications. The transformer is generally fitted to
the front bushing, but can also be installed on the rear one or on
both to comply with specific requirements. ABB Group May 4, 2015 |
Slide 21PASS Plug And Switch SystemVoltage Transformers and Surge
ArrestersSF6 Insulated Voltage transformersPASS can be equipped as
request with conventional GIS inductive voltage transformers.
Similarly to Current Transformers, several combinations of windings
for protection and measurements with different loads are available.
ABB Group May 4, 2015 | Slide 22PASS Main Features: Each PASS
module is equivalent to a complete switchgear bay High
customizability yet short delivery time, due to the modular design
Fast erection and commissioning, due to fully-assembled modules
delivered from factory. Lower life cycle costcompared to
traditionaltechnologiesPhilosophypre-fabricatedpre-testedtransportable
no HV-test on siteWhy Innovative SwitchgearAdvantagesPASS - Plug
And Switch SystemFootprint AISMonth DD, Year | Slide 23 ABB Group
Side View of a 132kV AIS Switchyard. Switchyard Length: 42
metres.PASS - Plug And Switch SystemFootprint PASSMonth DD, Year |
Slide 24 ABB Group Side View of a 132kV PASS Switchyard. Switchyard
Length: 20 metres.PASS - Plug And Switch SystemFootprint Comparison
AIS vs PASSMonth DD, Year | Slide 25 ABB GroupPASS- Plug And Switch
SystemFootprint reduction - Influenced savingsMonth DD, Year |
Slide 26 ABB Group-50% FootprintCivil WorksTimeLandInfluenced
SavingPASS - Plug And Switch SystemErection &
CommissioningMonth DD, Year | Slide 27 ABB GroupPhilosophy:
Pre-Engineered Pre-Fabricated Pre-Tested No High Voltage Test on
Site Arrives on site Ready.16 hours - 132kV SBB* *Approximate and
relativePASS - Plug And Switch System Erection &
CommissioningMonth DD, Year | Slide 28 ABB GroupTransported to Site
Assembled:Side Phases rotate to: Transport or Service PositionMonth
DD, Year | Slide 29 ABB GroupPASS - Plug And Switch SystemEasy
transportabilityPASS M00 and M0in a containerPASS- Plug And Switch
SystemInvestment ComparisonMonth DD, Year | Slide 30 ABB Group ABB
Group May 4, 2015 | Slide 31Single bus barDouble bus barPASS - Plug
And Switch SystemFlexibilityPASS - Plug And Switch
SystemFlexibilityDouble circuit breaker2 PASS DCB are equivalent to
4 complete switchgear bays ABB Group May 4, 2015 | Slide 32PASS -
Plug And Switch SystemFlexibilityCable terminal ABB Group May 4,
2015 | Slide 33In-out SSPASS - Plug And Switch SystemContinuous
innovation - PASS M0HMonth DD, Year | Slide 34 ABB Group Complete
Multibay Switchyard Hand Ring Configuration available Completely
Assembled and Tested in the FactoryPASS - Plug And Switch
SystemContinuous innovation - PASS M0HMonth DD, Year | Slide 35 ABB
GroupPASS - Plug And Switch SystemContinuous innovation - PASS
M0HMonth DD, Year | Slide 36 ABB GroupPROVEN USES OF PASS M0H FAST
TRACK PROJECTS FAST ERECTION AND COMMISSIONING OUTDOOR SF6 RELIABLE
SWITCHGEAR SECURITY ISSUESPASS - Plug And Switch SystemCigr
Independent EvaluationMonth DD, Year | Slide 37 ABB GroupPASS -
Plug And Switch SystemConclusionsMonth DD, Year | Slide 38 ABB
Group MAINTENANCE FRIENDLYEasy & Simple GAS
INSULATEDReliability FAST & EASYErection & Commissioning
TRANSPORTED ASSEMBLEDTested in the Factory COMPACTSmall
FootprintCONVENTIONALSimple & MaintenanceGAS
INSULATEDReliabilityPASS HYBRIDWorldwide SuccessPASS Hybrid
installations in every continentTIPSF6 Station Service
VoltageTransformers ABB Group May 4, 2015 | Slide 40Product
portfolioSF6Instrument TransformersTG TVI TIP TG COMBIVoltage [kV]
Up to 800kV Up to 420kV Up to 420kV / 125kVA Up to
245kVTypeSF6CurrentTransformerSF6VoltageTransformerSF6Substation
ServiceVoltage TransformerSF6COMBInedCurrent and Voltage
TransformerABB Italy PPHV Introduction Product portfolio Switchgear
& Modules Pillars Description Footprint Erection &
Commissioning Economical Comparison Reference Application PhotosThe
420kVTransportableErection &
CommissioningExampleFootprintMobileM0H/RThe
FutureDescriptionSuccess StoryMFMIndependent
EvaluationCigreElectricity AllianceEnd of the Line ABB Group May 4,
2015 | Slide 41TIP (SF6 Station Service Voltage
Transformer)IntroductionDirect high to low (or medium) voltage
conversionUp to 0.5 MVA available powerSF6 isolation is non
degradable, non flammable and prevents explosions; yearly leakages
are less than 0.1%Compact design; installation is limited to
connection and gas fillingSystem voltages from 72.5kV to 550
kVMaintenance free design ABB Group May 4, 2015 | Slide
42Substation2 MV connections Control power supply from two external
MV sources; Difficulties in getting two external sources with high
levels of availability and reliability.Substation1 MV connection1
internal source Control power supply from one external MV source
and one internal; In special cases two internal sources are
possible when no MV network is available, time schedule for
external connections is not in line with SS energization etcTIP
(SF6 Station Service Voltage Transformer)Example Terna in Italy ABB
Group May 4, 2015 | Slide 43TIP (SF6 Station Service Voltage
Transformer)ApplicationsHow to provide auxiliary power supply in a
remote substation w/o a power transformer?Ex: switching substation,
series compensation, wind farms, cell tower How to provide
electricity to an isolated low power user such as a village? ABB
Group May 4, 2015 | Slide 44TIP (SF6 Station Service Voltage
Transformer)Supply of auxiliary power to remote S/sTypical
solutions previously used are: Prolongation of a distribution line
Installation of a 5 MVA oil power transformer Use of a diesel
generatorThe current solution of using TIP allows to save on Costs
Time Complexity Reliability ABB Group May 4, 2015 | Slide 45TIP
(SF6 Station Service Voltage Transformer)SF6 Insulation Advantages
Internal overpressure caused by an internal arc gets released
through breaking of the rupture membrane no explosion follows SF6
is non flammable, providing safety to people and avoiding damages
to surrounding equipment SF6 is non degradable: there is no
formation of conducting gases and no consequential partial
discharges; sampling is not required Included density meter
provides two threshold pressure levels: warning and alarm Yearly
gas leakages are less than 0.1% ABB Group May 4, 2015 | Slide 46TIP
(SF6 Station Service Voltage Transformer)DetailsOptional
off-loadmanual tapchanger (5% of nominal voltage)Detail:
rupturedisk Burstingpressure:1.2 MPaDetail: temperature compensated
density monitorOperating pressure 0.65 MPaAlarm pressure 0.6
MPaLockoutpressure 0.55 MPaStandard DILO DN8/20 valves ABB Group
May 4, 2015 | Slide 47TIP (SF6 Station Service Voltage
Transformer)Reference Customers Terna (Italy) Atco (Canada) BC
Hydro (Canada) SDG&E (US) Quadra Mining (Chile) Rio Doble
(Peru) PDVSA (Venezuela) Elering (Estonia) ABB Service (Brazil) ABB
Group May 4, 2015 | Slide 48TIP (SF6 Station Service Voltage
Transformer)Reference list for higher voltages 360 to 550 kVCLIENT
COUTRY PRODUCT QUANTITY YEARTIP 420 3 2011TIP 550 2 2012TIP 550 1
2013TIP 362 4 2014TIP 420 6 2014TIP 550 3 2012TIP 420 3 2014 ABB
Group May 4, 2015 | Slide 49TIP (SF6 Station Service Voltage
Transformer)TIP Upgrade: ideal solution for remote
electrificationUpgrades Tap changer Metering windings Disconnecting
function Breaking functionCircuit breakerDisconnector ABB Group May
4, 2015 | Slide 50TIP (SF6 Station Service Voltage
Transformer)Hannover fair 2014 exhibit
