ABB MINING USER CONFERENCE 2017 PROVEN ... Belt Conveyor H-D1 CCS North Kalimantan May 3-5, 2017 Slide 23 Mining User Conference 2017, Stockholm Long Belt Conveyor H-D1: Conveyor H-D1:

ABB MINING USER CONFERENCE 2017

PROVEN SOLUTIONS

GLOBAL REACHMay 2017

Prepared by:

Robert Stoczkiewicz

2© 2015 FAMUR S.A.© 2016 FAMUR S.A.

WHO WE ARE

FAMUR is the power of tradition and long experience. For over 100 years our equipment has provided better performance and work safety in underground mining.

FAMUR is a leading producer and supplier of mining machinery and equipment. The main areas of activity are: underground mining, open-pit mining, transport and bulk material handling.

FAMUR is an experienced manufacturer of technologically advanced and highly effective mining solutions, especially longwall systems, roadheading systems, underground transportation systems and machinery for mining.

Whether your needs are below ground or above FAMUR gives you

knowledge, equipment and services you expect, for mining and industrial

applications.

We continuously broaden the range of our products and offer our customers

comprehensive, tailored solutions, adapting them to the demands of the

evolving market.

The FAMUR Group is a part of TDJ S.A

We are

a part of

© 2017 FAMUR S.A.

3© 2015 FAMUR S.A.© 2016 FAMUR S.A.

2,523 employees

16 companies

6 production plants

1.775 mln PLN assets

1.030 mln PLN revenue

239 mln PLN EBITDA

Financial data for 2016

CONTINUOUS CONVEYOR SYSTEM

© 2017 FAMUR S.A.

SYSTEMY TRANSPORTOWE

General Layout


© 2017 FAMUR S.A.

Technical parameters of the belt conveyors

Belt conveyor H-D1 D1-D2 D2-A D1-C D2-B

Width [mm] 1200 1000 1000 1000 1000

Length [m] 4982 670 252 444 360

Capacity [t/h] 1200 1200 1200 170 400

Installed power –

main drive [kW]2x315 1x160 2x37 1x37 2x37

Installed power –

intermediate drive

[kW]

1x160 - - - -

Belt strength

[kN/m]1250 630 630 630 630

Conveyor belt

type

1200 ST1250 7+7

X+L100 (4.4-84)1000 EP630/3 6+4 X 1000 EP630/3 6+4 X 1000 EP630/3 6+4 X 1000 EP630/3 6+4 X


© 2017 FAMUR S.A.

Belt conveyor H-D1

Width [mm] 1200

Length [m] 4982

Capacity [t/h] 1200

Installed power –

main drive [kW]2x315

Installed power –

intermediate drive

[kW]

1x160

Belt strength

[kN/m]1250

Conveyor belt

type

1200 ST1250 7+7

X+L100 (4.4-8.4)


© 2017 FAMUR S.A.

Belt conveyor H-D1


© 2017 FAMUR S.A.

Belt conveyor H-D1, belt conveyor D1-D2, belt conveyor D1-C, belt conveyor D2-A, belt conveyor D2-B


© 2017 FAMUR S.A.

Belt conveyor D1-D2

Width [mm] 1000

Length [m] 670

Capacity [t/h] 1200

Installed power –

main drive [kW]160

Installed power –

intermediate drive

[kW]

-

Belt strength

[kN/m]630

Conveyor belt

type1000 EP630/3 6+4 X


© 2017 FAMUR S.A.

Belt conveyor D1-D2


© 2017 FAMUR S.A.

Width [mm] 1000

Length [m] 252

Capacity [t/h] 1200

Installed power –

main drive [kW]2x37

Installed power –

intermediate drive

[kW]

-

Belt strength

[kN/m]630

Conveyor belt

type1000 EP630/3 6+4 X

Belt conveyor D2-A


© 2017 FAMUR S.A.

Belt conveyor D2-A


© 2017 FAMUR S.A.

Width [mm] 1000

Length [m] 444

Capacity [t/h] 170

Installed power –

main drive [kW]37

Installed power –

intermediate drive

[kW]

-

Belt strength

[kN/m]630

Conveyor belt

type1000 EP630/3 6+4 X

Belt conveyor D1-C


© 2017 FAMUR S.A.

Belt conveyor D1-C


© 2017 FAMUR S.A.

Width [mm] 1000

Length [m] 360

Capacity [t/h] 400

Installed power –

main drive [kW]2x37

Installed power –

intermediate drive

[kW]

-

Belt strength

[kN/m]630

Conveyor belt

type1000 EP630/3 6+4 X

Belt conveyor D2-B


© 2017 FAMUR S.A.

Belt conveyor D2-B

© 2017 FAMUR S.A.

ul. Armii Krajowej 51

40-698 Katowice

T +48 44 648 93 24

F +48 44 648 91 12

[email protected]

www.famur.com

CONTACT DETAILS

This presentation is the property of FAMUR S.A. The prior written consent of FAMUR S.A. is required to process, copy, record on information carriers and provide the presentation or any part of it to any third parties.

The declarations contained in the presentation which are not historical facts are "declarations relative to the future". The declarations relative to the future, in particular predictions of the financial results or considerations concerning the development of the FAMUR Group, should not be regarded as binding forecasts.

FAMUR S.A. cannot assure that the expectations relative to the future will be met. Future financial results may substantially differ from the expected ones.

New illustration is coming

MINING USER CONFERENCE, MAY 3-5, 2017

CCS North Kalimantan - IndonesiaContinuous Conveyor System

Robert Stoczkiewicz – Project Manager Famur Pioma (Poland)

Project challenges

First order from Pioma to ABB Germany

Environmental / local conditions

Technical challenges

Project execution

Layout / Design

ABB Mining Conveyor Control Program (MCCP)

Simulation

Realization

Mining User Conference 2017, StockholmSlide 19

CCS North Kalimantan

May 3-5, 2017

Agenda

Environmental / local conditions / technical challenges

• Complete EPC project execution period only 15 Months

• Weak Power supply for plant only by Diesel generators

• no GSM connection on site

• Site infrastructure (offices, roads, facilities) under construction

• Power plant (7MW) under construction

• Excellent cooperation of Famur + ABB team from Poland, Germany, Czech Republic, Indonesia during engineering and construction: Delivery of plant with agreed output and in time

•

Project challenges


Mining User Conference 2017, StockholmSlide 20May 3-5, 2017

Long Belt Conveyor H-D1



Long Belt Conveyor H-D1:

Conveyor H-D1: 4.982 m

Speed: 3.15 m/s

Mass flow: 1200 t/h

Drives: 2 x 315kW Head

1 x 160kW Tail

LV - VFD driven

Motor speed: 1488 rpm

Drive control: ABB Mining Conveyor Control Program (MCCP)

M

Conveyor H-D1

4982m v=3.15m/s

VFD-Motor =BC.H-D1.20-M01 315.0kW


Point H

Electrical Room

ER10

Drive 3

Drive 1

M M


CC

RElectrical Room

ER20

Drive 2

Mining Conveyor Control Program - MCCP



Conveyor drives load share and soft start-up

Monitoring

ABB LV and MV drives

Reduced mechanical stress

Advanced conveyor drive control

MCCPLoad Share

ABB Mining Conveyor Control Program (MCCP): Motion Master _ References to all Followers



Motion Master processes feedback from all followers

Each follower receives the correct torque reference

Dynamic control, perfect load share without oscillations

Follower FollowerTorque Ref

MOTION MASTER

Belt

Follower

5km

ABB Mining Conveyor Control Program (MCCP) – Conveyor Simulation Model



OFF Site

Tuning

On - Site Tuning is time wasting

OFF – Site Tuning with simulation

Identify control issues

Determine basic controller settings

Conveyor Simulation Model – Easy interface list with typical mechanic parameters



ABB

library

Speed Control

Load Sharing

Load Observer

parameterize

Measured Data AdjustmentResults

model validation

knowledge gain

advanced system analysis

advanced controller optimization

Long Belt Conveyor H-D1 – Achieved results on site



ABB Mining Conveyor Control Program (MCCP) – Advantages



• High dynamic, perfect load share without oscillations

• Monitoring and protection of the motion

• Open to every control system

• Reduced engineering for software programming

• Easy commissioning and drive tuning with standard tools

• Contains many features for conveyor control

• Software code is the same in all projects, worldwide proven

• Dynamic simulation

• Service friendly; trained personell worldwide

• Save and consistent firmware

+



Documents

ABB MINING USER CONFERENCE 2017 PROVEN ... Belt Conveyor H-D1 CCS North Kalimantan May 3-5, 2017 Slide 23 Mining User Conference 2017, Stockholm Long Belt Conveyor H-D1: Conveyor H-D1: