ABB Instrumentation Expertise in technology A … · 2018-05-09 · A wide range of industries are served by ABB instrumentation technology, including: ... − Advanced sensor design

Expertise in technologyA comprehensive portfolio of innovative instrumentation solutions

ABB Instrumentation

World class instrumentation solutionsExpertise built on over 100 years of experience

Unrivalled in its scope and application expertise, ABB Instrumentation provides solutions for maximizing productivity, energy efficiency, and plant safety. ABB’s worldwide presence, a history of innovation based on proven measuring principles, and over a century of experience, means that ABB is the best choice for your instrumentation needs.

ABB is recognized globally for expertise in designing, manu-facturing and supplying a wide range of high quality, accurate and reliable measurement, analytical and control solutions that are certified to international standards. These are all supported by a comprehensive worldwide network of manufacturing plants, calibration laboratories and service centers where hundreds of engineers provide the application support and service you need. The result is that ABB is far more than an instrumentation supplier. ABB is a partner to help your business grow and be more competitive.

ABB – your partner of choice for plant instrumentation.

2 ABB | Instrumentation – Overview

For more than 100 years, ABB and its heritage companies

have been leaders in innovation and technology.

ABB is dedicated to helping customers safely increase

productivity and profi ts while saving energy and resources.

ABB’s business is built on a rich heritage that incorporates

the pioneers in instrumentation: Aztec, Bailey, Bush Beach

Engineering, Fischer & Porter, Hartmann & Braun, Kent,

Schoppe & Faeser, Sensycon, Taylor, TBI-Bailey, and Torbar

Flowmeters.

These brands have been incorporated into ABB, while

the technology that these brands were known for is fully

supported, and continuously evolves. The spirit of innovation

inherited from these leading companies, remains at the core

of ABB. Through independent research and collaboration

with customers and leading universities around the world,

ABB is continuously building on the foundation of existing

technologies for new applications and developing the

breakthrough technologies and services needed to meet

the challenges of the future.

ABB Instrumentation provides world-class instrumentation

solutions for any industry, utility or municipality.

ABB offers a worldwide network of production facilities

and service centers in order to supply the right instrument

or solution at the right time. To make sure you get all

the information needed during an ordering process, the

web-based ABB online tool ‘Common Business OnLine’,

also called ‘C-BOL’ has been developed.

It serves as a personalized direct line enabling transparent

order processes. The secure and user-friendly tool gives you

direct real-time access to a wide variety of functions.

All relevant account information with functionalities such as

order tracking can be retrieved on-line with just a click at any

time, 24 hours a day.

C-BOL is available at http://online.abb.com/bol.

Aztec

Bush Beach EngineeringLimited

Instrumentation – Overview | ABB 3

HMI – The display, its menus,

architecture and switches share a

common method of operation and

look and feel.

Software framework – The software for all

new products is based on a common

software framework that ensures

usability, consistency, and reliability.

Connectivity – Where Fieldbus connectivity is required,

all instruments have HART, Profibus and Foundation Fieldbus

on the same hardware and software platforms.

Look and feel – All ABB instruments share a common look

and feel.

ABB’s high quality instrument solutions help to enhance your business.

Technology leadership in automation

Research and development is a vital source of ABB’s tech-

nology leadership. Over the years, ABB has not only pionee-

red many of today’s automation technologies, but maintains

a technology advantage in these areas through sustained

investment in research and development. ABB continues to

build on the foundation of existing technologies for new appli-

cations, and continues to develop the breakthrough techno-

logies needed to meet the challenges of the future. Through

independent research and collaborations with customers and

leading universities around the world, ABB instruments help

lower your costs and energy consumption, increase producti-

vity and flexibility, and improve the safety and reliability of your

operations.

ABB’s product and process innovations aim to enhance

industrial productivity and energy efficiency while helping you

improve competitiveness and reduce environmental impact.

One of the primary goals of ABB’s technology strategy is to

provide you with operational flexibility coupled with assurance

that your products and systems will operate reliably for many

years. Our fundamental R&D priorities never change – innovative

products, systems, and services for increased productivity,

reliable energy, and sustained customer partnerships.


Over the years, ABB has built a rich history of instrumen-

tation innovations that have helped to shape industry and

enable customers get more from their plant.

ABB was first to develop the following innovations:

− Mass-produced glass rotameter providing flow measure-

ment at a much lower cost

− Direct reading pH meter

− Metal tube rotameter enabling measurement of high

pressure, temperature and hazardous fluids

− An on line dissolved oxygen electrode

− An on line gas sensing ammonia probe

− Two-wire intrinsically safe pH/ORP transmitter with

LCD display

− Electrodeless electromagnetic flowmeter for low

conductivity or coating fluids

− “Wafer Style” electromagnetic flowmeter with no flanges

saving money on installation costs

− Electromagnetic flowmeter for partially full pipes.

− Electromagnetic flowmeter system specifically designed

for high speed batching and packaging operations

− Fully functional two-wire electromagnetic flowmeter for

industrial applications

− Mass flowmeter with three sensors for superior auto

zeroing capability

− In-situ electromagnetic flowmeter calibration verification

− Single pressure transmitter with TUV SIL2 certification

− Pressure transmitter with boltless gasket-free one

piece design

− A field-mountable videographic recorder

− And many more firsts!!

ABB’s latest innovations deliver technological solutions

to make it easier for you to run your plant. All new ABB

instrumentation products are based on common technology,

providing a common look and feel and method of operation.

This results in products that are easy to configure, easy to

integrate and easy to maintain.

ABB Instrumentation: easy to configure, + easy to integrate + easy to maintain = lower costs.


Enabling energy efficient operation

Due to the sophisticated technology resulting in extremely precise measuring values, ABB instrumentation products enable a sensible and sustainable way to handle natural resources and energy consumption. This helps you to reduce wasted energy and to thereby increase the productivity of the energy value chain in your operation.

Improving energy efficiency, through tighter measurement and control, remains the most cost-effective way to lower emissions. ABB Instrumentation products and services are designed to help customers make the most of their resources by improving performance while lowering environmental impacts.

By reducing power consumption and losses, improving productivity and managing equipment more effectively, ABB technologies can reduce the waste of energy and more than double the current productivity of the energy value chain.

Meeting energy demand while lowering environmental impact.


ABB’s vast base of globally installed products and systems is

coupled with technical and process expertise. ABB’s broad

scope of services lays the foundation for end-to-end support

for your enterprise. ABB’s automated monitoring and re-

porting products are simple and accurate, so critical informati-

on is always available – even when skilled technicians are not.

ABB Instrumentation Services delivers the knowledge and

global experience required to keep your assets operating at

maximum reliability and accuracy with a full scope of services

from start-up and commissioning through lifecycle support.

In addition, the global strength of ABB means service support

wherever and whenever help is needed.

A wide range of industries are served by ABB instrumentation

technology, including:

− Chemical and petrochemical

− Food and beverage

− Metals and mining

− Oil and gas

− Pharmaceuticals

− Power / steam generation

− Pulp and paper

− Water and waste water

− Plus many more.....

Giving you the best of ABB’s expertise.

ABB instruments deliver extremely precise and reliable

measuring values. Furthermore, integrated into a control

system environment, the devices play a key role in

maximizing asset optimization.

Remote diagnosis and device status data provide mainte-

nance management systems that bring many advantages:

plant efficiency, plant security, plant availability, plant reliabi-

lity, and process optimization. A complete range of measu-

rement technologies designed for the specific needs of the

markets served by ABB. Benefit from an entire portfolio of

instrumentation products.

Table of contents

Flow measurement ................................................ page 8

Pressure measurement .......................................... page 12

Temperature measurement ..................................... page 16

Analytical instruments ............................................ page 20

Recorders and controllers ...................................... page 26

Actuators and positioners ...................................... page 30

Device management / fieldbus & wireless ................ page 34

Control systems .................................................... page 36

Instrumentation services ........................................ page 38


ABB’s flowmeter portfolio contains numerous breakthrough

product innovations, which provide further tangible

benefits to your plant and bottom line. ABB offers one of

the world’s largest ranges of flow measurement products.

It is unsurpassed in the number of proven measurement

techniques and provides one of the most innovative product

ranges on the market. Unrivalled in its models and scope of

applications, ABB flowmeters provide high-quality measure-

ments for almost any application. For over a hundred years,

the innovative designs have delivered reliable and accurate

results in countless applications.

ABB fl owmeters – intuitive measurement from the masters of fl ow.

ABB’s flow portfolio includes:

− Electromagnetic flowmeters

− Vortex and swirl flowmeters

− Differential pressure flowmeters

− Variable area flowmeters

− Coriolis mass flowmeters

− Thermal mass flowmeters

Flow measurement Power, performance, fl exibility and control

ABB’s knowledge about flow measurement and management is unmatched. Over the decades, ABB has developed an unrivalled understanding of customers’ needs and requirements. ABB’s innovative products continue to set the benchmark for meeting your need for better performance, power, flexibility and control. ABB flowmeters deliver previously unattainable levels of operational and financial benefits.


Vortex and swirl flowmeters

The robust design of ABB’s vortex and swirl fl owmeters provide

high performance and reliability in liquids, gases and steam

measurements. Equipped with digital signal processing (DSP)

and advanced filtering techniques, these innovative flowmeters

from ABB allow improved flow signal detection and provide

measurement immunity from the effects of hydraulic noise and

pipeline vibration. Ultimately, these flowmeters provide precise

measurement without sacrificing low flow capability.

− Quick and easy transmitter exchange as all calibration

data and parameter values are stored in a FRAM in the

transmitter housing.

− Very low installation cost due to short straight sections.

− Direct mass flow output through compensation due to

integrated temperature measurement.

Electromagnetic flowmeters

Electromagnetic flowmeters from ABB are in their element

whenever the flowrate of conductive liquids, slurries or sludges

is to be measured. A comprehensive range of product lines

and models cover just about every application. The modular

designs offer the industry’s widest range of liners, electrodes,

and sizes to meet the needs of the most demanding applica-

tions. Whether an integral, remote or pipe mounted installation

is required, a common electronics platform provides the best

tailor-made solution. Proven to be tough, reliable and incredibly

easy to work with, ABB’s electromagnetic flowmeters help to

save resources – at every stage of the lifecycle.

− Advanced signal processing provides outstanding

measurement performance with long-term stability.

− Advanced sensor design enables tighter process control.

− Insitu verification of calibration and device health without

system shutdown.

Swirl flowmeter FS4000-ST in an oxygen line in a steel plant Electromagnetic flow measurement in a water industry application


Variable area flowmeter FAM541 in a metal foundry application Wedge flowmeter in wellhead natural gas application

Variable area flowmeters

Variable area (VA) fl owmeters provide a cost effective solution

for measuring moderate to very low flow rates in a wide

variety of liquids and gases. ABB’s flowmeter portfolio

includes a comprehensive line of metal, glass and purge

fl owmeters suitable for any application. The smallest flow

ranges required in laboratory applications and high flow

rates in industrial applications can be met with ABB’s variable

area instruments.

− Simple and reliable flow measurement and sustained

repeatability for years of service.

− More than 70 years of excellence from ABB based on

the Fischer & Porter heritage.

− Broad range of flowmeters, from simple indicators

requiring no electrical power to meters with alarm sensors

and 4 … 20 mA transmission with HART communication.

Differential pressure fl owmeters

Differential pressure (DP) flowmeters are the most common

type of flow measurement products in use today. ABB offers a

wide range of flowmeters and primary elements to suit almost

all applications. Meters available include compact and integral

orifice flowmeters, averaging pitot tubes, venturi tubes, wedge

meters, sub-sea meters, orifice plates, orifice carrier assem-

blies and flow nozzles. All available with full certification of ma-

terials, welding and NDE. ABB also supplies complex DP flow

solutions, including wet gas metering and engineered venturis

for XTL technology. ABB’s compact DP flowmeters are built to

optimize and sustain overall performance and reliability by the

integration of multiple components into a single easy-to-install

flowmeter package. ABB offers the most comprehensive DP

flowmeter portfolio in the market, including improved mea-

surement performance that can be easily customized for any

application.

− Unrivalled range of DP fl ow elements.

− 120 years of DP experience – design, engineering,

manufacturing and documentation.

− Extensive compact fl owmeter family.


Sensyflow FMT500-IG in an industry application CoriolisMaster MC2 Hygienic in process industry

Coriolis mass flowmeters

CoriolisMaster is the universal solution to measure fl ow, density

and temperature, even for non-conductive fl uids. The unique

S-shape tube design and modular design make CoriolisMaster

the ideal instrument for your high performance measurement

requirements. CoriolisMaster is easy to install in any orientation

and insensitive to vibrations or gas inclusions. Flexible connection

sizes enable optimal adaptation to all processes.

ABB’s CoriolisMaster represents the most advanced fl ow

measuring principle offering unrivalled accuracy in direct mass

fl ow measurement.

− Four accuracy classes in one device reduce product

variability and warehousing costs.

− Electronic module exchange without recalibration or

reconfiguration.

− Excellent density measurement with integrated concen-

tration computation.

Thermal mass flowmeters

ABB’s Sensyflow series of thermal mass flowmeters is

suitable for all industrial and test rig applications that demand

quick and precise gas measurement. Sensyflow flowmeters

directly indicate the mass flow or normalized volume flow

of gases without any additional pressure and temperature

compensation. The flowmeters have an impressively high ac-

curacy, short response time and a very wide flow range with

virtually no loss of accuracy even at the lowest flow rates.

− Modular design optimizes accuracy and reduces

installation, commissioning, and maintenance costs.

− Up to four characteristic gas flow curves with only

one single meter.

− Best in class response time and accuracy.


The ‘through the glass’ (TTG) display, a world fi rst for pressure

transmitters, represents a new approach in commissioning cost

saving even in hazardous areas. When a measurement requires a

diaphragm seal, ABB all-welded technology delivers the longest

reliable performance you can get on the market. Uniquely easy

to operate with – the innovative plug & play graphic display,

and the user friendly HMI allows simple and intuitive transmitter

operation. The ‘Easy Set-up’ procedure allows the user to easily

commission the instrument without the need for a hand-held

terminal. ABB‘s unique Gemini-Confi g feature stores confi gu-

raton data in the device, so that if the electronics need to be

replaced the exiting confi guration data can be uploaded quickly,

reducing downtime.

The communication you need

The 2600T series allows you to preserve your investment allowing

an upgrade from HART to any other available communication pro-

tocol in minutes with no need to remove the device from its instal-

lation or to reconfi gure it. The modular construction of the 2600T

series enables fi eld repairs to be carried out so that the instrument

is back in operation within fi ve minutes of failure detection.

The perfect solution for your application

The 2600T family offers products specifically designed to

meet the widest range of applications ranging from harsh

conditions in offshore oil and gas to the laboratory environ-

ment of the pharmaceutical industry.

Pressure measurement Reliability, performance and safety

With its 2600T pressure transmitter portfolio, ABB offers outstanding reliability, performance, safety and versatility in the measurement of fl ow, liquid level, differential, and absolute or gauge pressure to accommodate plants’ most challenging applications. Every trans-mitter has been designed to dramatically reduce the associated cost of ownership and increase plant productivity.

ABB pressure transmitters – modular design assures the most suitable transmitter for any application.


Pressure transmitter 364: Tough and reliable

The 364 series represents the best solution for hazardous

areas and highly demanding flow, level and pressure measure-

ments where the environmental conditions are very aggressive

or corrosive. The combination of compact size, low weight

and standard 316 stainless steel housing are especially suited

for offshore and marine applications. The intrinsic leak-proof

robust design of its all welded bolt-less process chamber

allows the user maximum safety and minimum maintenance.

Commissioning the 364 is quick and easy. Multilanguage

LCD menus, integrated totalizer, in field replaceable electro-

nics and the all welded diaphragm seals make the product a

perfect long-lasting pressure measurement investment.

− Long term stability of 0.15% for approximately 10 years.

− Bi-directional flow and totalization capability.

− Integrated surge protection.

Pressure transmitter 261: Cost effective

The 261 series provides a high quality, cost effective transmit-

ter that can be used in a wide range of pressure applications.

With a robust housing made completely from 316 stainless

steel, the 261 series is designed to withstand even the harshest

environment. With a base accuracy of 0.1%, the 261 series

provides outstanding performance for gauge and absolute

measurement in all applications, including: draft range and

high pressure. A wide range of process connections allows you

fl exibility in meeting your application requirements. The user-

friendly display allows simple and intuitive transmitter operation

and interfaced with any asset management software solution

enabling confi guration and diagnostic support.

− Full 316 stainless steel body construction for harsh

environments.

− Wide choice of process connections enables high flexibility

for demanding processes.

− Diversity of approvals and certificates meets national

requirements.

Pressure transmitter 364 in a chemical industry application


Pressure measurement with pressure transmitter 266 in a refinery process Pressure transmitter 266 in a power plant application

Pressure transmitter 268: Safety first

Model 268 is the IEC 61508 TÜV certified safety 2600T

transmitter for SIS and critical applications where safety

and performances are the main requirement. With internal

software and hardware redundancy, the 268 models allow

installation in conformance with SIL2 (1oo1) and also to

SIL3 in a 1oo2 architecture. The 268 safety transmitter

exceeds the IEC 61508 requirements for SIL2 with a hardware

fault tolerance of 1 (HFT = 1) and a safe failure fraction of

98.6%; the diagnostic coverage is 97.7%. HFT = 1 ensures

that even in the case of 1 hardware failure, the transmitter

can enact the safety function. In addition the following

requirements have been assessed as part of the certification

process:

− Functional safety (hardware/software) testing.

− Electrical safety testing.

− EMC testing.

Pressure transmitter 266: Performance with intelligence

The 266 represents the latest evolutionary step in the wide

ABB pressure products portfolio. Users can easily find the

right application solution and accuracy available up to 0.025%

to boost plant productivity. ABB is the first company to offer

TTG Technology (through the glass) for two-wire transmitters.

This enables users to interact directly with the instrument,

without removing the cover, which offers additional safety

and time savings, especially in hazardous areas. Using the

four button HMI (human machine interface) driven navigation,

all the essential parameters can be set with just one touch.

Expensive hand-held configurators are no longer necessary.

External non-intrusive zero and span push buttons allow safe

and quick reranging. External write protection provides additi-

onal protection for the process.

− Plug-in communication board and terminal block for easy

and quick commissioning.

− Advanced plugged impulse line diagnostic function (PILD)

prevents unforeseen control-loop shutdown.

− IEC 61508 TÜV certified version to satisfy the needs of

critical applications.


Multivariable pressure transmitter 267 / 269

The unique combination of several advanced sensor systems

in a single device permits the simultaneous measurement of

differential and absolute pressure, and temperature measure-

ment to provide a mass flow output. As a result, the trans-

mitter is capable of measuring flow gases, vapours and liquids

using the differential pressure method. With dynamic flow

calculations, that consider the type of primary element and

the operating density of the fluid as a function of pressure and

temperature, the real mass flow is directly available as an

output in accordance with AGA 3 or DIN EN ISO 5167.

− Single transmitter can be used for up to three measured

values.

− Exchangeable electronics with self-reconfiguration.

− World‘s most accurate multivariable transmitter: 0.04%.

Diaphragm seals

Diaphragm seals are used to isolate the pressure transmitter

from process conditions that will either shorten the transmitter

life or dramatically affect its performance, such as heat,

vibration and noise. Equipped with the widest range of ma-

terial and process connections in the industry, ABB’s proven

’all-welded’ technology is the best choice for remote seals. The

innovative wetted materials open new frontiers to enhance

existing measurement life without compromising performance.

In addition, ABB provides remote seals with a unique diafl ex

coating that is designed to meet the most abrasive installations.

− All welded constructions, combines an economically

feasible and technically sound solution ensuring total

reliability at line pressure down to full vacuum.

− Fill fluids dedicated for high temperature applications.

− Specific diaphragm materials to withstand these high

corrosion environments.

− Diaphragms with anti-stick coating for those highly

viscous sticky applications.

− Industry-leading abrasion resistance for your toughest

application.


You may choose from one of the most comprehensive tem-

perature measurement portfolios available on the market.

ABB offers the device or system that perfectly suits your

individual, application-specific needs. Select among advanced

solutions for standard, industry-specific and project-specific

applications which are designed, engineered and manufactu-

red based on ABB’s expertise in temperature measurement

technology.

Your portfolio of choice includes:

− Universal temperature sensors: TSP series

− High-temperature sensors: TSH series

− Temperature sensors for sanitary applications

− Mineral isolated temperature sensors

− Thermowells

− Temperature transmitters: TTH series, TTR series,

TTF series

Temperature measurement Flexibility in sensors and transmitters

Temperature is a key measuring variable for many different processes and it is the most frequently measured parameter in the process and utility industries. As an ABB customer you will benefit from ABB’s extensive knowledge in the field of temperature measurement, proven for years in many applications for a wide range of industries.

ABB temperature measurement – effi cient temperature measurement covering your entire control loop.


High-temperature calibration of a thermowell during productionTemperature measurement of a process gas with sensor TSP131

Universal temperature sensors: TSP series

ABB’s universal temperature sensors are available in two

versions, standard and heavy-duty. The standard version

is used in vessels and pipes with aggressive or explosive

liquids or gases. The heavy-duty version is used in harsh

environments. ABB temperature sensors are available with

individually selectable insertion length and with thermowells

in a welded, drilled or turned design. A wide choice of process

connections and housings is available to meet your process

requirements.

− Obtain the most precise measuring results.

− Benefit from the highest sensor stability in demanding

applications.

− Reach optimal plant productivity and efficiency by selecting

the most appropriate and correctly dimensioned tempera-

ture sensor for your process.

High temperature sensors: TSH200 series

ABB’s high temperature sensors are available for use in virtu-

ally all high temperature applications up to 1800 °C (3272 °F).

The product series offers several process connections and

a variety of thermowell materials. The high temperature sensor

series TSH200 has proven to have outstanding functionality

in applications such as industrial furnaces, garbage and

hazardous waste incineration, air-circulation furnaces, glass

manufacturing, smelting operations and hot gas conduits.

− Successfully manage your high temperature processes

with a sensor you can rely on.

− Benefit from an extremely long product lifetime.


the most appropriate and correctly dimensioned sensor for

your specific high temperature application.


Sanitary temperature sensors

Sanitary temperature sensors for hygienic applications from

ABB are specifi cally designed for process requirements of the

food and beverage, pharmaceutical and bio-chemical industries.

ABB temperature sensors are suitable for inline or surface

measuring and provide CIP / SIP capabilities. The product series

is produced and certifi ed according to 3A sanitary, EHEDG and

FDA as well as directive 85.357.EEC and the milk executive

order (MVO).

− Rely on sensors specifi cally made for the food and beverage

industries which offer extremely short response times.


the appropriate and correctly dimensioned temperature

sensor.

Thermowells

Designed to protect and allow direct replacement of tempe-

rature sensors, thermowells are produced in two basic design

styles. ’The pocket’ made from high quality metal tubing,

sealed at the end and supplied with a plant fi tting of either

a screw thread or fl ange. The ’solid type’, made from a solid

piece of high quality metal bar. Drilled to within 9 or 6 mm of

the end of the bar and again fitted with a plant connection of

either a screw thread or flange. The thermowell is an important

part of a process plant. Its integrity is vital to the safety of the

operation and should be chosen with the same care as any

other fitting.

− Choose safe, tough and reliable thermowells.

− Wide range of standard and custom designs.

− Benefit from the right product for the right application,

manufactured to ABB’s demanding quality standards.

− Select from standard or specifically tailor-made solutions

to meet the needs of your process.


TTH300 temperature transmitter, 2 inputs with 3 wires each, grounded

Mineral isolated temperature sensors

Mineral isolated temperature sensors made by

ABB contain mineral insulated cables assembled with plastic

cable and plug or housing in various lengths. The sensors

are extremely fl exible in shape, vibration-proof. Temperature

ranges from -200 to 1000 °C (-328 to 1832 °F).

− Benefit from tailor-made custom-designed solutions, which

meet your specific requirements.

Temperature transmitters

ABB’s temperature transmitters are available in three different

designs for a wide range of applications. ABB offers a com-

prehensive explosion protection design as well as SIL2 / SIL3

for safety-related plants.

Head-mounted temperature transmitters of ABB’s

TTH series incorporate enhanced diagnostic information,

such as automatic redundancy switching and sensor drift

monitoring for two Pt100 three-wire connections. They are

robust, easy to install and available with an alphanumerical

digital display including the option of on-site configuration.

Field-mounted temperature transmitters of ABB’s

TTF series offer a large, easy-to-use terminal block with

a convenient cable guide to ensure a secure connection.

The sturdy and compact transmitter housing is rated to

IP 66/67 (NEMA 4X) protection. The TTF incorporates

enhanced diagnostic information and offers an alphanumerical

digital display with the option of on-site configuration.

Rail-mounted temperature transmitters of ABB’s

TTR series are in-line mounted DIN rail transmitters providing

a 4 … 20 mA output signal. They can be mounted in confined

spaces. Device status is displayed by LEDs.

− The TTH series enables you to use one transmitter size

to cover HART, PROFIBUS PA and FOUNDATION Fieldbus

communication protocols.

− Benefit from high stability in demanding applications.

− Reach optimal plant productivity and efficiency with

advanced diagnostic functions such as automatic

redundancy switching and sensor drift monitoring.


Because accuracy matters

ABB Instrumentation is able to provide measurements and

expertise for a wide variety of applications. Modern process

plant and utilities need accurate, reliable, cost effective ana-

lytical measurements in order to monitor product quality, meet

process requirements, control chemical usage and conform

to local and global environmental regulations.

ABB has developed and manufactured analyzers for a wide

range of industries. Today, ABB is a global industry leader

providing a wide selection of measurement, monitoring and

analytical solutions to meet the exact quality and process

requirements of all sectors.

Analytical instruments For when quality and accuracy matter

An innovative leader in analytical instruments, ABB offers one of the broadest ranges of products on the market today. ABB’s extensive application experience and unsurpassed range of measurement parameters – 24 and growing – allow ABB to satisfy your needs for a single source supplier of analytical instrumentation.

ABB analytical – one of the largest analytical instruments and sensor portfolios available.


Conductivity / resistivity – for water, waste water,

power and process

The widest range of conductivity sensor technology available.

ABB’s sensor family includes two, four and toroidal electro-

des in a variety of materials including stainless steel, epoxy

resin and PEEK. Whether for high purity water or aggressive

chemical applications, ABB has the sensor to meet your

requirements.

− Precision two electrode cells eliminate calibration factors.

− Four electrode dirty sensor diagnostics to detect and

compensate for coating by process media.

− Insertion, flow-through, dip and retractable sensor styles.

− Choice of cable connections – fixed, detachable,

terminal head.

Integrated analyzer solutions for power and water applications

pH/Redox (ORP) – for water, waste water, power

and process

ABB has an unrivalled range of instruments and pH sensor

styles for installation in any application. Patented sensor

technologies for even the most challenging conditions –

including high temperatures and pressures, ultra pure water

and contaminated liquids.

− In-line, real time sensor diagnostics for preventative

maintenance.

− Integral PID control, process alarms, and sensor cleaning

software.

− Non-incendive or intrinsically safe instruments

− Self-cleaning glass electrodes and patented process-

resistant solid state electrodes.

− In-line, dip, submersible and retractable sensors.

− Longest-lasting pH sensor in the industry.


Instruments for steam, ultrapure water, water and waste applications

Aluminium, iron, manganese, phosphate & ammonia –

for water treatment

The Aztec 600 range provides compact, yet reliable on-line

colorimetric analyzers for the key parameters in water treat-

ment. Each unit is designed for ease of use and maintenance

simplicity.

− Lowest cost of ownership due to less maintenance.

− Graphical trending analysis and diagnostic displays.

− Self cleaning measurement cell.

− Automatic two-point calibration.

− Analysis of up to three sample streams.

− Flexible communications including embedded web server.

Dissolved organics and nitrate – for water applications

Designed specifically for the potable water market, providing

information in a simple cost effective way to assist with opti-

mizing the water treatment process, and ensuring compliance

with operating limits, these systems use the latest UV light

absorption techniques.

− Automatic cleaning.

− Reagentless operation.

− Long-life and ultra-stable light source.

Residual chlorine, chlorine dioxide & ozone – for water

applications

A simple and reliable system for measuring residual chlorine

(free and total), chlorine dioxide or ozone in water. Optional

pH and ORP measurements are also available.

− Continuous on-line operation.

− Self cleaning sensor assembly prolongs sensor life

and maintains accuracy.

− Optional PID control.

− Up to three sensor inputs.


Hotwell condenser cubicle in power plant

Turbidity – for water treatment

ABB’s rugged turbidity systems operate in the most demanding

installations. Whether measuring industrial effluent or pro-

cesses of near perfect clarity, ABB’s line of turbidity systems

gets the job done. Simple maintenance and operator safety is

ensured using a dry standard calibration method.

− Ranges from 0 to 1 NTU and up to 250 NTU and

2,000 FTU.

− Accurate and reliable results below 0.1 NTU.

− Dry standards eliminate use of toxic formazine.

− Auto-cleaning performance for reduced maintenance.

Chloride, fluoride, nitrate, ammonia – for water,

waste water and power

ABB provides a range of ion selective monitoring analyzers

delivering reliable continuous measurement with automatic

calibration and sample temperature control.

− Automatic two-point calibration ensures continued

accurate operation without the need for manual

intervention.

− Ease of operation and maintenance.

− On-line diagnostics provide automatic confirmation

of the integrity of performance.

Dissolved Oxygen – for water, waste water

(high level DO) and power (low level DO)

High-level (ppm) measurements for sewage treatment,

rivers and process water – features immersion, floating ball

or flow-through sensor.

− Auto jet wash significantly reduces maintenance.

− Integrated PID controller for aeration control.

− Dual-input analyzer minimizes capital outlay.

− Low maintenance, long-life sensor.


Silica and phosphate – for ultra pure water and steam

applications in power plants

Utilizing colorimetric measurement techniques and a care-

fully designed liquid handling section to reduce reagent usage

while providing accurate and reliable measurements with

minimal maintenance, the Navigator 600 range is ideal for

steam raising- and generating plants.

− Continuous measurement.

− Capable of analyzing up to 6 streams.

− Will operate up to six months on one set of reagents.

− Extensive diagnostics.

Hydrogen purity monitoring – for power applications

Gas analyzers to monitor hydrogen purity in hydrogen cooled

power generators. ABB can provide a complete system for

monitoring hydrogen purity during normal operation and purge

gas monitoring during commissioning and decommissioning

of the generator.

− Certified intrinsically safe.

− Fail safe design.

− Full redundant measurement of hydrogen purity.

Sodium – for ultra pure water and steam applications

in power plants

ABB provides monitoring systems for the effective and reliable

measurement and control of sodium. Users can achieve

maximum efficiency, and minimize downtime from excessive

boiler corrosion or scaling in the water/steam cycle or the

water treatment plant of modern power stations.

− Automatic sample temperature compensation.

− ’Pumpless’ liquid handling section.

− Comprehensive diagnostics facility.

− Simple to use and monitor results.

Hydrogen purity monitoring is important for efficient power plant operation


Hydrazine – for oxygen scavenger monitoring

in power applications

This analyzer enables measurement of hydrazine in boiler feed

water. With full calibration available, the instrument enables

monitoring of expensive hydrazine dosing so there is minimal

waste of this costly product.

− Auto range switching.

− Low volume reagent usage.

− Compensation for pH and temperature.

− Refurbishable sensor.

Combustion gas analysis – for process and

industrial applications

The Endura range of analyzers provides accurate and reliable

monitoring of oxygen or oxygen plus combustibles, supporting

effi cient combustion and compliance with environmental

regulations. The range includes close-coupled extractive and

true in-situ options, providing a system designed to suit virtually

any combustion optimization control system.

− Proven, accurate and stable sensors.

− Advanced system diagnostics.

− Fully integrated automatic calibration.

− Wide range of certification and approvals.

Integrated monitoring solutions – for power, water

and waste water

ABB offers custom designed, engineered and pre-assembled

water/steam monitoring solutions plus professional commissi-

oning and installation services. Each system can be tailored to

meet individual specifi cations, reducing the time for installation,

testing and commissioning while increasing ease of operation

and efficiency.

− Self-contained monitoring cabins.

− Rack-mounted sample preparation equipment to meet

application requirements.

− Rapid installation with minimal on-site costs.

− Minimal maintenance and reliable operation.

Integrated water monitoring system


A clearer view of your process

ABB has developed a comprehensive family of process

control instrumentation including process controllers, digital

indicators, videographic and paper chart recorders, all of

which share the same high standards of reliability and flexi-

bility along with the capability of withstanding the harshest of

process environments. Many products in the range can be

confi gured in operation using software on your PC.

All ABB recorders and controllers have a high degree of

dust and water protection, with most to NEMA 4X and IP66

as standard. Clear, bright displays mean that process status

can be seen at a glance. Universal inputs, transmitter power

supplies and extensive process outputs are available within

the standard instrument. Totalizers, math functions,

batch and logic equations are available on many models

for advanced application functionality.

Recorders and controllers Control and information at your finger tips

ABB manufactures and markets a wide range of industrial recorders and controllers. From the latest high visibility, secure videographic recorders to single and dual loop controllers and indicators, the ABB range can be used across a wide spectrum of applications, even in the harshest of environments.

ABB recording and control – a clearer view of your process.


ScreenMaster videographic recorders

ScreenMaster videographic recorders provide advanced

solutions for electronic data recording and analysis. Features

include a maintenance free solid state design, clear color

LCD operator displays and an intuitive Windows style user

interface. Ethernet communications allow plant wide access

to process information and historical data while data security

features meet even the most stringent requirements.

− Single to multipoint process measurements.

− Totalization of recorded values.

− Advanced computation and logic functions.

− Process alarming with relay outputs.

− Ethernet transfer of data files.

− Web server access to real time data.

− Emailing of process values and alarm status.

− Offline data analysis using PC software.

− Suitable for harsh environments to IP66 / NEMA 4X.

− Removable Compact Flash or SD memory card.

− Panel and field mounted models with display sizes from

12.5 cm (5 inch) to 31 cm (12.1 inch).

− Multiple display formats.

Process controllers and indicators – ControlMaster

The ControlMaster range of universal process controllers

and indicators offer a comprehensive portfolio of powerful

features, making them suited for use in a wide spectrum

of industries. A concise line of models with flexible I/O

capability makes model selection extremely simple.

Each ControlMaster can be scaled to suit basic through

to advanced application requirements by the addition of

plug-and-play function keys. ControlMaster’s color TFT

display clearly shows process information and provides

unsurpassed ease of use with menus and operator prompts

displayed in full text.

− Fully scalable to meet basic through to advanced

application requirements.

− Flexible display formats including dual loop displays and

historical trending.

− Powerful control capability featuring dead time compen-

sation, adaptive control and dual loop capability.

− Flexible functionality including math, logic, totalization and

delay timers provide problem solving capability.

− Full IP66 and NEMA 4X environmental protection.

ScreenMaster SM500F videographic recorders can be field, panel

or wall mounted

ScreenMaster videographic recorder in a power generation application


Recorders and controllers are ideal for use in the food and beverage

industries

Flexible in their application, recorders and controllers can be used

across a wide range of process plants

Field mountable indicators and controllers

A range of highly versatile panel and field mountable indica-

tors suitable for displaying a wide range of process variables

including temperature, pressure, flow and level.

− Wall or pipe mounted.

− Indication and totalization.

− Full IP66 and NEMA 4X environmental protection.

DataManager Pro

DataManager Pro advanced data analysis software provides

access to data archived by ScreenMaster video-graphic

recorders. Automatic collection of data via Ethernet and

database management ensures secure long-term storage of

valuable process data.

− Security validation of data files.

− Automatic management of process data.

− Automatic collection of process data via Ethernet.

− Advanced analysis functions.

Paper chart recorders

A comprehensive range of strip and circular chart recorders,

suitable for a wide range of applications – based on many

years of practical experience.

− 1 to 24 trace strip chart recorders.

− 1 to 4 trace circular chart recorders.

− Integrated process control.

− Data logging to compact flash memory cards.



You may choose from a complete portfolio of cutting-edge

valve automation products to exactly meet your application

specific needs. Select among advanced solutions of actuators

and positioners for the widest range of final control elements,

designed, engineered and manufactured based on ABB’s

technology expertise.

Your portfolio of choice includes:

− Continuous electrical actuators and pneumatic actuators

− Electro-pneumatic, pneumatic, and digital positioners

− I/P signal converters

Actuators and positioners First class valve automation control

Valve automation products are important devices for a variety of applications in process automation. As a customer, you greatly benefit from ABB‘s extensive knowledge in the field of valve automation products, proven over many years in numerous applications for a wide range of industries.

ABB actuators and positioners – your product of choice for effi cient valve automation and monitoring in any application.


Continuous electrical actuators and pneumatic actuators

Contrac electrical actuators offer continuous heavy duty

cycle control with virtually wear-free operation, maintenance

cycle of up to 10 years and provide high accuracy and

stability regardless of positioning time. The continuously

operating actuators are with stall-proof motors and do not

require torque switches or position-dependent protection

devices, nor starting current protection devices. The portfolio

includes linear actuators used for operations of final control

elements, as well as part-turn actuators for operations of final

control elements with rotary movement. The modular concept

includes integrated and remote power electronic units.

UP part-turn and LP linear pneumatic actuators by ABB

are rugged in design and suitable for applications that require

fast and accurate positioning of the fi nal control element and

are available with fail-safe or fail-freeze operation upon loss of

the demand signal and energy source.

− Benefit of hysteresis-free process control resulting from the

unique continuous modulating actuation principle.

− Rely on proven performance and wear-free operation even

in the harshest environments due to the actuator’s robust

and compact design.

Pneumatic part-turn actuator UP4 used for combustion air control

on power plant boiler

Contrac linear actuator after three years in an on-shore installation

on a boiler‘s superheater spray water valve

I/P signal converters

I/P signal converters are a central element of pneumatic

positioners and also used for direct control of pneumatic

actuators. ABB has installed more than one million I/P

converters throughout the world. The product is available

in a variety of signal designs with different signal ranges

and OEM solutions. A patented force balancing system for

current to pneumatic signal conversion provides best-in-

class performance.

− Rugged design provides reliable performance and long

product lifecycle with vibration and shock resistance up

to 10 g.

− Best in class performance due to linearity and reproduci-

bility of the output signal in proportion to the input signal.

− Easy installation due to compact design and suitability for

any mounting orientation.


Positioners

The TZIDC series of digital positioners provides flexible and

cost effective valve management and control. The product is the

link between the control system and the valve. The TZIDC digital

positioner incorporates automatic self-commissioning and a

valve tuning program. ABB positioners are EMC-compliant and

protected to IP65 (NEMA 4X) with certifi ed explosion protection

for intrinsically safe and fl ameproof site design.

AV series of positioners provide fast, sensitive and accurate

positioning of single or double acting fi nal control elements with

linear or rotary motion. The AV is available in pneumatic or

electro-pneumatic versions and incorporates a pilot valve

mechanism for high pressure and large volume applications.

− User friendly product selection with many variants

available.

− Standardized installation routines with a large variety of

mounting brackets available.

− Highly efficient performance due to the auto-adjust

functionality providing best position control.

− Rely on smooth operation for years due to superior shock

and vibration resistant ABB positioners.

Installation of digital positioner TZIDC in a food and beverage table

salt application



The dedication to providing customers with a choice,

results in products with features that give you open system

integration. ABB‘s transmitters feature plug-in fieldbus

modules so you can stock one model of transmitter and

decide onsite whether it is HART, FOUNDATION Fieldbus

or PROFIBUS compatible. ABB uses FDT / DTM technology

enabling independent engineering and maintenance of

field devices, regardless of manufacturer or protocol, thus

removing the need for multiple tools.

All new ABB instrumentation products feature the same

easy to use local keypad and display interface to make

configuration and commissioning as simple as possible.

ABB‘s device management includes:

− Fieldbus and wireless solutions

− Mobility handhelds

− Asset vision software

− Scalable service management

Device management, fieldbus & wirelessEasy integration for maximum productivity

ABB’s instrumentation devices feature the latest in onboard diagnostics and intelligence to help you run your business more effectively. Just as important, ABB gives you the choice to decide which communication protocols you want to use to access this information. You may choose from a family of tools and from different ways to manage the lifecycle of the devices in order to get the most out of your investment.

ABB device management – measurement and control for all areas of your plant.


Fieldbus and wireless solutions

ABB’s intelligent instruments will be complementary to

hard wired versions (4 … 20 mA and fieldbus) offering a low

cost and low risk installation route for process monitoring

with plug-in adapters for existing installed instruments.

Mobility handhelds

When configuration and calibration management and docu-

mentation of multiple instruments is needed, ABB’s mobility

handhelds provide added features and the ability to download

and manage data on a PC.

Asset Vision software

For optimal management, Asset Vision provides diagnostic

alert handling, condition-based asset monitoring, calibration

management, and integral work order processing with Maxi-

mo and SAP. Automatic alerts can be issued based on asset

monitor conditions with PC emails or mobile phone / pager

text messaging to remote personnel. The software screw-

driver for your application! Asset Vision is a modern FDT

Frame Application based on the latest 1.2.1 standard that

provides an open interface for ABB and 3rd party DTMs to

effectively configure, diagnose, and maintain intelligent HART,

PROFIBUS and FOUNDATION Fieldbus field devices.

Scalable service management

The correct operation and availability of instrumentation in your

plant can have a major impact on productivity and efficiency.

When instrumentation issues are affecting your plant operations,

devices that can deliver predictive diagnostics to your team

for fast, accurate decisions are a competitive advantage.

ABB offers a family of device management tools that improve

daily work processes so this information is used most effici-

ently, allowing you to focus your limited resources on the right

assets.

ABB’s device management solutions are designed to grow

with your business. All are designed to give you greater con-

trol over configuration, calibration and maintenance of your in-

strumentation so you maximize the return on your investment.


ABB’s extended automation systems can be used not just

for process control, but also for safety, process optimization,

data acquisition and information management. In addition,

ABB systems can easily be integrated with business and

production planning systems to truly integrate the enterprise,

from the ‘boardroom’ to the ‘production floor’.

ABB’s commitment to open standards facilitates the integ-

ration of activities and the interface with existing automation

components and information systems, creating an additional

layer of investment protection. Products and systems are

designed to work standalone or as part of a completely inte-

grated scalable solution, enabling enterprises to implement

new functionalities as operations needs evolve.

ABB’s control and automation systems include the latest

state-of-the-art automation functions to meet all the needs

within process controls. Developed from ABB’s long experi-

ence in the field, ABB’s solutions are built with industry-

specific knowledge to provide high quality applications

from small hybrid systems to totally integrated automation

solutions for demanding processes.

A reliable and straightforward operator workplace facilitates

the smooth, safe running of the plant and minimizes the risk

of costly mistakes. ABB’s development of an integrated,

object-oriented workplace enables real-time access to infor-

mation across the whole enterprise. It offers a clear process

overview and a user-friendly environment with seamlessly

linked easy-to-use tools. Specific information, needed by the

operator to take corrective action, is retrieved quickly thanks

to fast and intuitive navigation.

ABB’s automation solutions integrate the intelligence em-

bedded in today’s field devices into the control system, thus

making it available for plant and business processes. The

result streamlines work to achieve lower deployment costs,

better process and product quality, and improved availability.

These industrial automation solutions provide you with the

technology needed to achieve a sustainable competitive

advantage in today’s challenging business environment.

They lay the foundations for continuous improvement in life

cycle and operations dimension of information flow, resulting

in time savings, better engineering, and a real increase in

productivity.

Control systemsScalable systems for the entire enterprise

A reliable, cost effective and easy to use process automation system is perhaps the single most important success factor for a manufacturing enterprise. As the world‘s largest supplier of process control systems, ABB’s automation systems give you the best platform to optimize your plant and safely operate your industrial processes.

ABB control systems – extended automation solutions put you in total control.



Dedicated to optimizing your plant productivity and perfor-

mance, ABB services enable improved utilization and perfor-

mance of site automation equipment, processes and people.

ABB’s instrumentation service specialists are strategically

located to support all products and systems globally. They

provide field instrumentation and control system application

expertise to implement, maintain, and optimize your process.

Health and safety is of paramount importance to ABB and

all ABB service personnel work strictly in accordance with

national and international health and safety requirements.

ABB knows that the key to providing world-class service

is not only to respond quickly, but also to provide better

solutions than can be found elsewhere.

ABB’s service portfolio includes:

− Consulting

− Installation & Commissioning

− Maintenance and Field Services

− Migration and Upgrades

− Repairs and Calibration

− Spare Parts and Consumables

− Support and Remote Service

− Training

− Maintenance Support Agreements

Instrumentation servicesLife cycle services for instrumentation

A broad range of services combined with a wealth of product service knowledge enables ABB to ensure that an instruments‘optimum performance is maintained throughout its serviceable life. ABB has a global network of instrumentation specialistsdelivering local service and support.

ABB service – unparalleled expertise.


Consulting

ABB specialists have the expertise required to evaluate

plant conditions, identify and advise clients on improvement

opportunities and implement a cost effective performance

enhancement program.

Installation and Commissioning

High maintenance costs and plant inefficiencies can be

avoided using ABB’s engineering expertise to ensure correct

installation and commissioning of your instrumentation and

control equipment.

Maintenance and Field Service

Predictive, preventative and corrective maintenance services

help maximize the performance of instrumentation and control

equipment. ABB engineers use advanced diagnostic tools to

provide in-situ maintenance and repair services. ABB uses

benchmark maintenance practices to help maximize the long

term reliability and accuracy of all measurement devices.

ABB’s maintenance and field services reduce costly downtime

and maximize the performance of your automation assets.

Migration and upgrades

ABB has developed cost effective upgrade programs which

enable low risk, phased migration to the latest technology.

After a thorough site evaluation, ABB will develop a customized

implementation plan for the migration of installed equipment.

Repair and calibration

Through ABB’s global network of repair and calibration work-

shops, it provides an extensive range of return-to-base repair

services. These services are carried out under controlled

conditions in one of ABB’s factory based repair centers or

can be carried out on site by factory trained service specia-

lists. Additionally, ABB provides proactive test and calibration

activities in accordance with instrument specification on an

as required basis.

Spares & Consumable Parts

Having critical spare parts and consumables when and where

you need them is fundamental to achieve your business goals.

ABB’s instrumentation service team can facilitate the supply

of spare parts and consumables (such as pens, charts, pH

electrodes, reagents, etc.) as discrete spares or packaged

options. ABB also provides customized supply solutions such

as remote stock holding.

Support and remote services

ABB provides telephone, on-line and remote (where possible)

product and application support via technical specialists

enabling urgent assistance and minimizing instrumentation

downtime.

Training

The skills of operations and maintenance personnel play a

key role in equipment performance as well as maximizing

return on investment. ABB provides a portfolio of standard

courseware and customized training to help personnel keep

skills up-to-date at your site or in a factory-based classroom.

Maintenance support agreements

Customers can combine any of ABB’s life cycle services from

above to create a customized solution to meet their needs

and budget. Local service managers have the knowledge

to advise customers about which are the most appropriate

service options.

For additional information about instrumentation service, to order spares or schedule a service visit, please contact your local ABB service contact by visiting www.abb.com/service or www.abb.com/instrumentation


Note:

Copyright© 2011 ABB

All rights reserved

All copyrights and trademarks are the property

of their rightful owners.

® HART is a registered trademark of

HART Communication Foundation

® PROFIBUS is a registered trademark of

PROFIBUS International

™ FOUNDATION Fieldbus is a trademark of

Fieldbus Foundation

™ Wireless HART is a trademark of

HART Communication Foundation

Contact us

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11 ABB Automation Products GmbH

Borsigstr. 2

63755 Alzenau, Germany

Phone: +49 551 905 534

Fax: +49 551 905 555

E-Mail: [email protected]

ABB Limited

Oldends Lane

Stonehouse

Gloucestershire GL10 3TA, UK

Phone: +44 1453 826 661

Fax: +44 1453 829 671


ABB S.p.A.

Via Statale 113

22016 Lenno (CO), Italy

Phone: +39 0344 58111

Fax: +39 0344 56278


ABB Inc.

125 E. County Line Rd

Warminster PA 18974-4995, USA

Phone: +1 215 674 6000

Fax: +1 215 674 7183


ABB Engineering (Shanghai) Ltd.

32 Industrial Area

Kangqiao Town, Nanhui District

Shanghai, 201319, P.R. China

Phone: +86(0) 21 61056666

Fax: +86(0) 21 61056677


ABB Limited

No.5, Lane 369, Chuangye Road

121001, Faridabad, Haryana, India

Phone: +91 129 2448100

Fax: +91 129 4023006

www.abb.com/measurement

Documents

ABB Instrumentation Expertise in technology A … · 2018-05-09 · A wide range of industries are served by ABB instrumentation technology, including: ... − Advanced sensor design