ABB in Mining & Mineral Processing Business Unit Mining · ABB in Mining & Mineral Processing Business Unit Mining ... copper and platinum mining & processing industry ... production

© ABB GroupMay 10, 2013 | Slide 1

ABB in Mining & Mineral ProcessingBusiness Unit Mining

Business Unit Mining, 2013

ABB Structure

Overview of BU Mining

Product Groups

Electrification, Control & Instrumentation Systems(ECIS)

Underground Mining

Material Handling & Grinding

Service

© ABB GroupMay 10, 2013 | Slide2

Business Unit MiningAgenda


How ABB is organizedThe way to your industry

ABB Group

Corporate Functions DivisionPower Products

DivisionPower Systems

DivisionDiscrete Automation

and Motion

DivisionProcess Automation

DivisionLow Voltage

Products

Industries served:Copper, gold, iron ore, coal, various other commodities

Electrical, control &instrumentationsystems

Grinding solutions

(Switzerland)

Local operation andservice centers

Main technology centers Mining

Controltechnologies

Full service

Measurementproducts

Marine & cranes

Oil, gas &petrochemical

Paper, metals &cement

Pulp & paper

Service

Turbocharging

Business units

Argentina, Australia, Brazil,Canada, Chile, China,Colombia, Germany, Greece,Indonesia, Kazakhstan,Malaysia, Oman, Peru, Poland,South Africa, Sweden,Switzerland, and USA.

Underground mining

(Sweden)

Material handling

(Germany)


Business Unit MiningOverview

Worldwide responsible unit offering turnkey solutions for the electrification,automation and optimization of the complete plant solution.

Combines global and local ABB competencies and resources as needsdictate.

About 2 000 employees in 27 countries

Three industry focused Main Technology Centers :

Switzerland, Sweden and Germany

Utilising Global manufacturing resources.


Business Unit MiningExpertise

Plant and systems engineeringPlant electrificationAutomation and instrumentationDrives and motors

ServiceLife cycle servicesAsset management solutions

© ABB Group10 de maio de 2013 | Slide 6

Business Unit MiningProduct Groups

MH&G

Mobile MiningEquipment

Material Handling

Crushing & grinding

StockyardManagement Systems

ECIS

Minerals and AluminumMining & Processing

Integrated Automation

Instrumentation

Electrical PowerDistribution

UGM

Integrated MineAutomation

UGM Electrification

Hoisting

Ventilation On Demand

SERVICE

Advanced Service &Training Solutions

Services Agreements

Spare Parts

Maintenance & Repairs

Up-grades and Retrofits


Business Unit MiningProduct Group ECIS

PG ECISOverview


Complete plants or individual products for:Gold, copper and platinum mining & processing industryIron ore processing industryUranium and coal mining and processing plantOther ore mining & processing industries


Engineering, Procurement, Construction, Management, Service

PG ECISScope

OTL’s DCS / PLC Cabling ErectionGearless & RingMill Drives

HV-Substation

KnowledgeManager Grounding Supervision

of ErectionHV/LV drives

& motors

Transformers Instrumentation Lighting CommissioningMulti-Drives

OptimizationPackages

LightningProtection

MV / LVSwitchgear AC/DC Drives Training of

Personnel

EmergencyPower

Power FactorCorrection

ApplicationSoftware Communication Life Cycle

Support

DC Power Rectifiers VentilationAir-Condition.

OperationsAssistance“Smart” MCCs

PowerDistribution Drives Automation Infrastructure Services


PG ECISFrom product supply to plant solution

Main substationGMD / Mill drives & PFC study

MV distribution

E-housesProcess control

InfrastructureServicesMotors & drives

HV Substation PFC & filter

Power trafo Distribution trafo MV switch-gear

MV Motors Variable speed drives

LV Motors

Process control

LVD/ MCCInstrumentation

CPM solutions

Erectionsupervision

Product(supply chain)

Bundledproducts

Engineeredpackages

Integratedengineering

solutions

Plantsolution

Sales coordination / Common terms and conditions with any combination of products

Electrical and control – turn key

Integrated engineering /composite plant


Power TransformerMv Switchgear

Over Head LinesPower FactorCorrection System

Distribution TransformerDrive Transformer

Motor Control Center

LV VSD

Control System

LV MotorContainerized Electrical Room

MV VSD

MV Motors

HV Switchgear

Integrated EC&I systemsCapabilities & services

Instrumentation

PG ECISAdvanced control and drive systems


800xA integrated sub systemsmain process and power control

Process Plant Mine Operation

extended operatorworkplace

operation, engineeringand maintenance

processoptimization

productionmanagement

ERP and businessIMS systems

mobile / remote operationengineering and maintenance

Material Handling


Integrated EC&I systemsCapabilities & services

ABB Business Unit Minerals provides the following scopeand services for EC&I solutions

Planning (feasibility studies, conceptual design, tendering)

Product supply

Engineered products (hardware and software)

Control system process application design plus EC&Iintegration

Interface and wiring engineering

Infrastructure and cable engineering

Erection and commissioning

Maintenance and support

AB

Bad

ded

valu

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PG ECIS:Scope



Business Unit MiningPG Underground mining


PG Underground MiningOverview

Main Technology Center – Sweden and S.A.

Customised solutions for:Mine winders

Winder upgrades

Ventilation on demand systems


PG Underground MiningMine Winders

Solutions for:Complete Mine Winders - both Mechanical and Electrical

New winders and winder upgrades

Refurbishment of existing installations

Replacement of brake systems and hydraulic power pack

Service and maintenance

Annual compulsory inspections

PG Underground MiningExpertise in Winders

Winder Configurations and Services:Single Drum WindersDouble Drum WindersBlair Multi Rope (BMR) WindersKoepe (Friction)WindersFinite Element Analysis Studies


PG Underground MiningWinders - Typical Scope


Profibus

Shaft levelequipment

Main Control Desk

Cage level box

Cage level box

Advant HoistMonitor

Hoist Control Cubicle

Hoist Brake Hydraulic Units

Module busProfibus

PGTG

Exc.

PE

Sync/stopCheck points

PGPE

Dumping

Loading

Process PortalCompact HMI

Ethernet

Maincontent:

Control andMonitoringsystem incl.HMI

Drive-systems ACand DC

Brake systemwith brake-units, brake-stands andhydraulic units

Pulley withbrake disc,shaft andbearings

Sheaves

PG

BCC AHC

AHMDrive

VSD

Transformers

PG Underground MiningMine Ventilation on Demand

Mine ventilation accounts for a great portion of an underground mineenergy consumption – up to 45 %

OMVOD - Energy management system - important to be competitive asenergy prices are rising.

Increased energy consumption due to deeper extraction, more efficientproduction and aggressive mineral pricing.

Underground mines need to be ventilated to remove hazardoussubstances.

Create a fresh enviroment and climate for the workers in the mine.

Concentrate the ventilation demand where there are activities only.



Business Unit MiningPG Material Handling & Grinding

http://www.google.co.za/url?sa=i&source=images&cd=&docid=xJKuZY5ZpkxD4M&tbnid=dfPLPOW5SJsS7M:&ved=0CAgQjRwwAA&url=http%3A%2F%2Fwww.mining-technology.com%2Fcontractors%2Fventilation%2Fbluhm%2Fbluhm3.html&ei=po5yUYiHLuec0AX_Pg&psig=AFQjCNFAWVrTS8pFIc4Sc3P2fIu3H816HQ&ust=1366548518785504

PG Material Handling and GrindingOverview

Customised solutions for Open cast mining & material handlingMain Technology Center: Germany

Continuous mining equipment

Material handling

Conveying

Customised solutions for GrindingMain Technology Center: Switzerland

Gearless Mills, Single & Dual Pinion Mills and High Pressure Grindingrollers

Crushing


PG Material Handling and GrindingOpen cast mining

Responsible for electrification and automation of:Bucket wheel excavators

Draglines & Shovels

Overburden Bridges

Stockyards

Stacker / Reclaimers

Spreading and Blending

Central Control rooms and stockpile management systems



Open Pit Mining

Continuous Mining

BeltConveyor

SpreaderBucket WheelExcavator

Soft- Medium MaterialOverburden, Lignite, Coal

Discontinuous/Continuos Mining

Soft- Hard Rock MaterialOverburden, Metallic Ores, Hard CoalOil Sand

Belt Conveyor(overland)

In Pit Crusher/immobile/ mobile

Dragline Shovel Truck

PG Material Handling and GrindingScope - Open cast mining

PG Material Handling and GrindingMaterial handling

Engineered Solutions for conveyors:Geared or gearless conveyor drive systems

Regenerative power on downhill lengths

Mobile in-pit crushing and conveying equipment

Longest conveyor system – 51 km ( 20 & 31 km)


PG Material Handling and GrindingGrinding & crushing

Engineered Solutions for Comminution:Gearless Mill Drives

Single and dual pinion ring gear mill drives

High Pressure Grinding Rollers drive systems


Gearless mill drive systemsMost efficient mill availablePower Level: 4-35 MW up to 42 ‘ diameterOver 60 installations Globally

Single / Dual pinion ring gear mill drive systemsPowerful Mill Controller Application with

• Frozen charge detection and removal function, controlled roll back,• mill positioning. Inching and creeping functionality

Power Level: 0.5 to 18 MWLow and High Speed Solutions

High Pressure Grinding RollersLV and MV Motor and VSD SolutionsPower Level: 300 kW to 3 MW

PG Material Handling and GrindingGrinding & crushing



Business Unit MiningPG Service


PG ServiceOverview

20,000 direct service employeesworldwide in 100 countries.

450 Plus Service Personnel inSouth Africa and SSA

Most comprehensive Serviceportfolio on the market

We are backed up by a globalservice infrastructure of product andsolutions experts, advancedsoftware tools, and a globalcommunications infrastructure

We have advanced tools, trainingand methods for MaintenanceExcellence

Together with our Global experts,we can deliver specific expertiseanywhere and anytime it is needed.


ABB Service has over 20.000 people in 100 countries and is todaya business of over 5 billion USD serving everything from automation andinstrumentation, to power generation and substations.

Portfolio:

Life-cycle services on ABB’s installed base

ABB Full Service®

Training

PG ServiceService portfolio


PG ServiceLifecycle Services

PG ServiceLifecycle services

1. Spare Parts (contracts) – spare parts and spare parts kits,inventory management and logistics solutions, repair

2. Support and long term maintenance services (contracts) –diagnosis, maintenance and field services, repair and refurbish,support and remote services, maintenance activity plan, extendedstart-up support, resident engineers, maintenance strategy andtools, supervision

3. Asset optimization - engineering and consulting (contracts) –identify opportunities and implement solutions to improve systemand equipment performance, production processes and regulatorycompliance

4. Retrofit and modernization – environmental services, extension,migration and upgrades, retrofit

5. Training – for customer’s personnel, educational partnerships,training demo unit supply and integration


© ABB Group10 de maio de 2013 | Slide 36

Business Unit MiningMining – how can we assist you

MH&G

Mobile MiningEquipment

Material Handling

Crushing & grinding

StockyardManagement Systems

ECIS

Minerals and AluminumMining & Processing

Integrated Automation

Instrumentation

Electrical PowerDistribution

UGM

Integrated MineAutomation

UGM Electrification

Hoisting

Ventilation On Demand

SERVICE

Advanced Service &Training Solutions

Services Agreements

Spare Parts

Maintenance & Repairs

Up-grades and Retrofits


Documents

ABB in Mining & Mineral Processing Business Unit Mining · ABB in Mining & Mineral Processing Business Unit Mining ... copper and platinum mining & processing industry ... production