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Type PMI90, 245 kV, up to 90 kA Dead Tank Circuit Breaker

ABB-Breaking Up to 90 KA

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Page 1: ABB-Breaking Up to 90 KA

Type PMI90, 245 kV, up to 90 kADead Tank Circuit Breaker

Page 2: ABB-Breaking Up to 90 KA
Page 3: ABB-Breaking Up to 90 KA

Type PMI90, 245 kV, up to 90 kA Power Circuit Breaker | 3

ABB has a long history of supporting utilities’ needs for expanded dead tank breaker performance in response to the growing demands of a continuously evolving power grid. ABB offered the first 80 kA rated modern SF

6 dead tank breakers in 1998,

helping to sustain existing substations during the midst of a significant increase in power demands.

Today, ABB has once again raised the bar for dead tank breaker performance with the introduction of the 245PMI90 model, offering the industry’s only 90 kA interrupter in a fully-tested and certified dead tank configuration.

Dead Tank Circuit Breaker Type 245PMI90

Why 90 kA? Line burdens will continue to increase as more generation is added to the grid. A major driver is the growing number of states that are enacting mandatory Renewable energy Portfolio Standards (RPS). To help fulfill RPS commitments, utilities are purchasing increasingly greater proportions of their marketable electricity from independent power producers (IPP), much of which is derived through wind turbines. The proliferation of IPP’s is seen as a certainty as wind farms become more competitive with generation modes based on traditional resources, and as encouraged by environmental regulations and/or governmental support.

Incremental generation by IPP’s may not only stress existing transmission lines beyond their safe power delivery capacity, it may also unfavorably alter the electrical characteristics of one’s system, rendering existing breakers unable to safely perform routine switching and interrupting duties. Breakers having enhanced interrupting ratings offer a ready solution to systems with rapidly increasing short circuit demands. Added generation may also unfavorably increase system reactance, resulting in X/R ratios well in excess of the ANSI standard value of 17. As a result, existing breakers may fail to properly interrupt certain faults, even if their rated capability is not exceeded. That challenge may be best solved by appropriately “over-sizing” the breaker’s interrupting capability. For example, depending on the disparity of system X/R from standard, a 90 kA breaker may be required to properly interrupt faults on a 63 kA system.

With the introduction of ABB’s 245PMI90 breaker, utilities now have a formidable solution to address line switching and protection demands necessitated by replacement of obsolete equipment, or by a power grid over-stressed as a result of added generation and/or excessive X/R ratios.

Page 4: ABB-Breaking Up to 90 KA

4 | Type PMI90, 245 kV, up to 90 kA Power Circuit Breaker

Single-piece interrupterOur single-piece modular interrupters utilize state-of-the-art technology that minimizes line-to-ground insulation components and allows for simplified removal and replacement.

Type PM circuit breaker familyWith over 25,000 breakers delivered to date spanning voltages up to 800 kV, the ABB type PM dead tank circuit breakers remain the most purchased brand in the industry. This is due to their low cost of ownership and strong performance, backed by industry-leading service and support.

Insulating mediumThe type PM uses SF

6 as the insulating medium.

Through innovative design, manufacturing techniques and monitoring technologies, ABB has invested in reducing SF

6 leaks. The PM line utilizes less SF

6 than

competitive designs.

ShippingThe type 245PMI90 is shipped to site for domestic deliveries on a double-drop air ride trailer. It comes assembled, less mechanisms, with positive SF

6 pressure. The breaker is disassembled and

packaged for applications which require higher insulation ratings or for non-domestic shipments.

Page 5: ABB-Breaking Up to 90 KA

Type PMI90, 245 kV, up to 90 kA Power Circuit Breaker | 5

BushingsABB offers a host of bushing options for our customers including a full line of silicone based polymer insulators through 800 kV. ABB utilizes tapered designs, where feasible, to reduce the SF

6 volume in our customer’s fleet.

TanksSingle-piece tanks are ultrasonically cleaned, then leak tested in a vacuum sealed chamber using highly accurate helium mass spectrometer leak detection. Tanks are ASME pressure vessel tested and given a number stamp for certification.

Control cubicleABB prides itself on offering generously-sized control cubicles at workable heights to vastly improve access to the equipment over its lifetime.

Bushing current transformersABB utilizes slipover BCT designs for our dead tank product line which allow for cost effective and efficient removal or exchange without removing the bushings.

Page 6: ABB-Breaking Up to 90 KA

6 | Type PMI90, 245 kV, up to 90 kA Power Circuit Breaker

Rated per ANSI and IEC standards

Maximum continuous voltage kV 253

Operating frequency Hz 60

Interrupting time 2 cycles

Lightning impulse withstand voltage

Phase to phase, phase to ground, and across open contacts kV Peak

Full wave lightning impulse (BIL) kV Peak

Switching impulse close / open kV Peak

Power frequency withstand voltage

60 Hz 1 minute wet withstand kV 350

Continuous current A 2000, 3000, 4000, 5000 (1)

Close and latch current kA 234

Short circuit breaking current kA 90 (4)

Minimum operating gas pressure @ 20° C psig 72

Normal operating gas pressure @ 20° C psig 87

Permissible ambient temperature °C -30 to +40 (2)

Interrupter enclosure dead tank

Configuration 3 pole units on common frame

Design outdoor

Expected lifetime yrs ≥30

Dimensions (H x W x D) ft / m 15.8 x 16.5 x 12 / 4.8 x 5 x 3.7

Typical weight, including capacitors and CT’s but without SF6 gas lbs / kg 15,000 / 6,804 (3)

Weight, SF6 gas lbs / kg 230 / 105

Capacitor switching class C2

Operating mechanism

Type spring-hydraulic, type HMB-4.2

Energy storage spring column, disc spring

Standard operating duty CO-15s-COO-0.3s-CO-180s-CO

Seismic rating 0.5g value per IEEE 693

Technical data

Above are not necessarily limiting values; further information available upon request.

Notes(1) 5000 A requires porcelain bushing insulators(2) Requires tank heaters on applications with ambient temperatures less than 30º C(3) Typical weight includes porcelain bushings and the maximum BCT load(4) 30-nF shunt capacitor required on each source side bushing for ITRV fault performance, and 30-nF load-side shunt capacitance per pole required for 90% short line fault interrupting performance

(1) 1050 kV optionally available(2) 460 kV optionally available

Page 7: ABB-Breaking Up to 90 KA

Type PMI90, 245 kV, up to 90 kA Power Circuit Breaker | 7

Dimensions

Physical data

Physical specifications

Certifications

2GNE010068 Revision 92GNQ010070 Revision 8

2GNE010035 Revision 13

Dimensions and weights

Height - shipping / installed 13‘ 6“ (4114 mm) / 15‘ 10“ (4810 mm)

Width - shipping / installed 16‘ 6“ (5023 mm) / 16‘ 6“ (5023 mm)

Length - shipping / installed 9‘ 1“ (2749 mm) / 12‘ 1“ (3684 mm)

Footprint of frame 5‘ 10“ (1771 mm) x 8‘ (2438 mm), M30 (1 1/4“ diameter bolts)

Phase spacing / centerline to centerline 8‘ 2“ (2487 mm) / 3‘ 7“ (1092 mm)

Minimum height to live parts 13‘ 9“ (4191 mm)

Typical installed weight with porcelain bushings and maximum CT’s 15,000 lbs (6804 kg)

Total weight of SF6 gas per breaker with standard bushings 230 lbs (105 kg)

Total weight of SF6 gas at shipping weight 42 lbs (19.1 kg)

ISO 9001 ISO 14001 OHSAS 18001

192 3/16” (5023)SHIPPING AND INSTALLED WIDTH

111” (2820)MAX. DIMENSION FOR BUSHING REMOVAL

97 15/16” (2487)PHASE TO PHASE

97 15/16” (2487)PHASE TO PHASE

85 5/8” (2175)METAL TO METAL

41 1/8”(1044)

54”(1372)

30 1/2”(774)

BOTTOMOF

CABINET

111 11/16”(2837)

MINIMUMBUSHINGHEIGHT

165”(4191)HEIGHT

TOLIVE

PARTS

174 3/4”(4439)TOP OF

TERMINALPAD

189 3/8”(4810)

INSTALLEDHEIGHT

23”(605)

ADDITIONAL HEIGHTREQUIRED FOR

BUSHING REMOVAL

142 1/16” (3609)CLEARANCE TO REMOVE INTERRUPTER

80 11/16”(2050)CL OF

BREAKER40 3/4”(1035)

OPERATIONSCOUNTER

57 1/16” (1449)145 1/16” (3684)

MINI MONITOR

23 11/16”(602)

162”(4114)

SHIPPINGHEIGHT

213 7/16”(5421)

MIN.DIMENSION

FORBUSHINGREMOVAL

AFTERINSTALLATION

64” (1635)BUSHING STRIKE

151 3/4” (3855)MAX. DIMENSION FOR BUSHING REMOVAL

108 1/4” (2749)SHIPPING LENGTH

99 1/4” (2522)

84 3/4” (2152)METAL TO METAL

Line-to-ground capacitors may be required for certain applications. Consult an ABB representative for more details.

Page 8: ABB-Breaking Up to 90 KA

8 | Type PMI90, 245 kV, up to 90 kA Power Circuit Breaker

Popular CT options

Accessory Tier 1 Tier 2 Tier 3

Dual trip coils

125 VDC

AC / DC transfer

Mini-monitor (Qty.) 3 3 3

Emergency trip

EB-27 CT terminal blocks

Cabinet light - door activated

20 A GFI (cabinet exterior)

20 A receptacle (panel mounted)

Non-insulated wire terminals

Circuit breakers

Push buttons

Undervoltage relays

DC visible disconnect

Local remote switch

Screw down device nameplates

Fiber optic merging unit

SF6 monitor

Ratio

Accuracy

ANSI

IECRelaying Metering

600:5 MR C-400 / C-800 0.3B-0.5 5P10@15VA

1200:5 MR C-400 / C-800 0.3B-1.0 CLASS 0.5@30VA

2000:5 MR C-400 / C-800 0.3B-1.0 10P20@50VA

3000:5 MR C-400 / C-800 0.3B-1.8 CLASS 0.5@30VA

4000:5 MR C-400 / C-800 0.3B-2.0 CLASS 0.2@15VA

Typical controls features

Typical electrical drawings

Protection and control interfaces

125 / 250 VDC

(+)

52X152Y1 52CC-1

(LOW GAS)

52X1 52X1

52Y1

5A

5B

52Y152B

52B

52Y1

63

63 (LOW SPRING)

(-)

1

2

52B

DC close - pole 152X1 X relay, closing52Y1 Y relay, anti pump52B Auxiliary switch contact5A – 5B Remote close and reclose52CC-1 Close coil63 Permissive contact / alarm contact

125 / 250 VDC

/ (+)

11A

9A 9B 9C

52A

52A

52TC1

11B

52A

52A

52TC2

11C

52A

52A

52TC3

(-)

21

22

Primary DC trip9A – 11A Remote trip pole 19B – 11B Remote trip pole 29C – 11C Remote trip pole 352A Auxiliary switch contact52TC1, 52TC2, 52TC3 Trip coil

Notes:1) Secondary trip is same as primary2) DC close for poles 2 and 3 is same as pole 1

AC schematic42-1, 42-2, 42-3 Motor contactor88-1, 88-2, 88-3 Motor23-1 Non-adjustable thermostat

120 / 240 VAC

88-1MECH

HEATER70 W

4 2 - 1

4 2 - 1

4 2 - 2

4 2 - 2

4 2 - 3

4 2 - 3

88-2 88-3MECH

HEATER70 W

MECH HEATER

70 WCABINET HEATER

75 W

23-1

CABINET HEATER

75 W

CABINET HEATER

75 W

CABINET HEATER

75 W

Page 9: ABB-Breaking Up to 90 KA

Type PMI90, 245 kV, up to 90 kA Power Circuit Breaker | 9

HMB 4.2 mechanismThe moving contacts of each separate pole unit are driven by a type HMB-4 spring hydraulic mechanism that is mounted at one end of each interrupter tank. Mechanical energy is stored in a column of compression disk springs, and it is translated hydraulically to the pole’s operating shaft. Spring charge is automatically maintained by the operation of a universal motor and hydraulic pump. Each fully integrated mechanism is self lubricating, hermetically sealed to the atmosphere and weather protected, affording excellent reliability and long term stability and is backed by an industry-best 10 year warranty.

Mechanism data

Typical installations

The compact design of the 245PMI90 is ideal for new or existing substation layouts for voltages up to 245 kV. The breaker fits within many existing footprints and can be used to quickly address the need for greater protection for minimal cost.

Those familiar with the PM line of breakers can typically install and commission the breaker within 1-2 days, given a prepared foundation. Mechanisms are installed at site using simple couplings and pre-wired industrial plug connections.

The type PMI is also available with point-on-wave synchronous switching controls for capacitors, reactors or transformer applications.

Model name HMB 4.2

Type Disk spring - hydraulic

Quantity per breaker 3

Operating sequence CO-15s-COO-0.3s-CO-180s-CO

Stored operations 2

Charging source Universal motor or hand crank

Charging motor Available voltages VDC VAC

110 - 125220 - 250

110 - 125220 - 250

Power 650 W for 1000 W

Operating current 6 A @ 125 3 A @ 250

9 A @ 1254.5 A @ 250

Starting current 30 / 20 A 40 / 25 A

Max recharge time 88 seconds

Trip and close coils Available voltages 60 VDC110-125 VDC220-250 VDC

Current Trip 3.5 A @ 125 VDC

Close

Page 10: ABB-Breaking Up to 90 KA

10 | Type PMI90, 245 kV, up to 90 kA Power Circuit Breaker

Notes

Page 11: ABB-Breaking Up to 90 KA
Page 12: ABB-Breaking Up to 90 KA

Note:We reserve the right to make technical changes or modify the contents of thisdocument without prior notice. With regard to purchase orders, the agreedparticulars shall prevail. ABB does not accept any responsibility whatsoever forpotential errors or possible lack of information in this document. We reserveall rights in this document and in the subject matter and illustrations containedtherein. Any reproduction–in whole or in parts–is forbidden without ABB’s priorwritten consent.

Copyright 2012 ABB.

All rights reserved.

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2ABB Inc. High Voltage Products - Dead Tank Breakers100 Distribution Circle Mount Pleasant, Pennsylvania 15666, USA Phone: +1 (724) 696-1500 Fax: +1 (724) 696-1502 www.abb.us/highvoltage