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AAC BLOCKS

AAC BLOCKS - TradeKeyimgusr.tradekey.com/images/uploadedimages/...of AAC (Autoclaved Aerated Concrete) light weight blocks. We have set up a state of art AAC manufacturing plant at

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AAC BLOCKS

We are pleased to introduce ourselves as ‘KAMLESH GREENCRETE PVT LTD’, engaged in manufacturing

of AAC (Autoclaved Aerated Concrete) light weight blocks. We have set up a state of art AAC manufacturing

plant at Gummidipoondi, Chennai, Tamilnadu with a production capacity of 15,000 cubic meter per month.

These are fabricated at our site using finest quality of Fly ash (Carbon less), to ensure their durability, reliability

and eco-friendliness. Owing to light in weight, good compressive strength, low water absorption, good thermal

properties, AAC blocks find huge application in construction industry. Manufactured as per the Construction

industry norms.

Sizes Available:

600mm x 200mm x 200mm (8”)

600mm x 200mm x 150mm (6”)

600mm x 200mm x 100mm (4”)

KAMCRETE AAC Blocks are more competitive with other conventional bricks in pricing and offers significant

saving for finished structures. Savings in construction cost can be as much as 18% when using AAC Blocks, as

compared to other conventional bricks, after taking into consideration the resulting savings in gravel, cement,

steel, labor, structure, foundation etc.

Consistent quality of KAMCRETE AAC Blocks has brought ample of advantages to the modern construction.

LIGHT WEIGHT

EARTHQUAKE RESISTANT

COMFORTABLY WORKED

HIGHLY INSULATING

LESS WATER PENETRATION

ENVIRONMENTAL FRIENDLY

FIRE RESISTANT & INCOMBUSTIBLE

SOUND ABSORPTION

ISI MARK & NORMS

Light weight

Being light weight, KAMCRETE AAC Blocks reduces the load on foundation and structures resulting in

substantial saving in steel and cement.

Lower water absorption

This closed cell structure of KAMCRETE AAC Blocks reduces water absorption, So, no more damp spots

on the walls.

Thermal insulation

Superior thermal insulation of KAMCRETE AAC Blocks makes it comfortable for the occupants. It results

in lower electricity cost due to reduced air- conditioning loads.

Lower labour and material costs

Decrease in number of joints and accurate dimensions of blocks result in reduced cement mortar, plastering

and labour.

Increased carpet area

Optimum width results in increased carpet area when compared to brick walls.

Quick and easy assembly

Being larger in size, KAMCRETE AAC Blocks speeds up the construction process and makes it simpler.

Superior sound insulation

Acoustic properties of KAMCRETE AAC Blocks are superior compared to other walling materials.

Ecological stability

KAMCRETE AAC Blocks are eco-friendly Blocks. No Green house gases are emitted during the

manufacturing process. Valuable top soil is also not consumed.

Superior fire safety

KAMCRETE AAC Blocks offer superior fire safety.

Reliability and quality consistency

State of the art ensures that KAMCRETE AAC Blocks have consistent dimensions & strength.

Availability through all seasons

KAMCRETE AAC Blocks is available all year round; even during monsoons when the availability of the

fire clay bricks is not consistent

Ease of handling

Lower weight ensures easy handling. Offers superior nailability and chase cutting features as compared to

hollow blocks and concrete blocks.

Any finish on walls

KAMCRETE AAC Blocks allow us to opt for any finish on walls – external plastering, cladding, tiling,

internal tiling, dry lining, spray plaster or anything of your choice.

Sailent Features:-

Reduces Construction Cost,

No Burning of Fossil Fuel (Coal),

No Emission of Carbon Di-Oxide (Co2),

Steam cured Cement Blended Blocks,

No Top Soil Cutting which Saves Precious Land.

Use of Fly ash based AAC Blocks are made Mandatory by Government of India for all Construction Activities by

Government, Semi Government Organizations, Public and Private Sector.

COMPARISON BETWEEN AAC BLOCK, CONCRETE BLOCK & CLAY BRICK

Parameter AAC Block Concrete Block Brick

Size (600x200x100-300) mm (400x200x100-200)

mm

(230x115x75)

mm

Variation in dimensions +/-1mm +/-3mm +/-5mm

Compressive strength 30-50 kg/cm2 40-50 kg/cm2 25-30 kg/cm2

Dry Density 550-700 kg/m3 1800 kg/m3 1950 Kg/m3

Fire Resistance 4 - 6 Hour

Depending on thickness 4 hours 2 hour

Sound Reduction Index

(dB)

60 for 200 mm thick

wall

30 for 200 mm thick

wall

40 for 230 mm

thick wall

Thermal Conductivity

W/(K-m) 0.122 0.51 0.81

KAMCRETE AAC BLOCKS VS CLAY BRICKS

AAC BLOCK VOLUME BRICK VOLUME NO.OF BRICKS

against ONE AAC BLOCK SIZE 600*200*200 MM 0.024 M3 220*105*70 MM 0.001617 M3 14.84 OR SAY 15 SIZE 600*200*150 MM 0.018 M3 220*105*70 MM 0.001617 M3 11.23 SIZE 600*200*100 MM 0.012 M3 220*105*70 MM 0.001617 M3 7.42 OR SAY 7.5

COMPARISON OF BRICKS AND KAMCRETE AAC BLOCKS

ASPECT BRICK WALL KAMCRETE BLOCKS (AAC WALL) REMARKS

1) Thickness

• External 230 mm 200 / 150 / 100 mm Saving of 13 to 35 %

• Partition 115 mm 100 mm Saving of 13 %

2) Mortar Masonry

• External 0.051 m3/m2 0.011 m3/m2 Saving of 78 %

• Partition 0.02 m3/m2 0.005 m3/m2 Saving of 75 %

• Plastering 12 + 15 mm 8 + 10 mm Saving of 33 %

3) Dead Load

• External 601 Kg / m2 256 / 206 Kg/m2 Reduction of 60 %

• Partition 319 Kg / m2 148 Kg / m2 Reduction of 48 %

4) Labour for work 100% 60% Reduction of 40 %

• Quality Normal Superior Satisfied Client

5) Ease of Working

• Chase cutting Difficult Easy Faster Laying service

• Driving nail Easy Happy client

6) Longevity May Detroit with time Gains strength with time as ordinary concrete Better Durability

BLOCK INFORMATION:-

SIZE VOLUME VOLUME (M3) / BLOCK

APPROX (KG) WEIGHT /BLOCK

SQUARE FEET AREA / BLOCK PC'S / M3

600 x 200 X 50 0.006 3.9 1.44 166.67 600 x 200 X 75 0.009 5.9 1.44 111.11 600 x 200 x 100 0.012 7.8 1.44 83.33 600 x 200 x 125 0.015 9.8 1.44 66.67 600 x 200 x 150 0.018 11.8 1.44 55.56 600 x 200 x 200 0.024 15.6 1.44 41.67 600 x 200 x 225 0.024 17.6 1.44 37.04

COST COMPARISON OF BRICK WALL MASONARY& KAMCRETE AAC BLOCK MASONARY

AREA FOR 100SQFT WALL:-

Brick Masonry - 4" Thick wall KAMCRETE AAC Masonry - 4" Thick Wall

MATERIAL RATE / UNIT QUANTITY AMOUNT RATE / UNIT QUANTITY AMOUNT

BRICKS 6.5 534 3471 50 67 3350

Mortar - Cement bags 330 1.3 429 330 1 330 SAND (C.ft) 3000 0.1 300 3000 0.0425 127.5

Plaster - Cement bags 330 6 1980 330 2 660 SAND (C.ft) 3000 0.16 480 3000 0.04 120

Two sides total 6660 4587.5

20 to 22mm Walling Cost 6660 4587.5

Rate / Sq.ft 66.6/- 45.875/- Savings in Cost– Rs 20.80/- Per Sq. Ft

Green building Comparison between (AAC) blocks and Clay bricks

S.No Parameter AAC Blocks Clay Bricks

1 Soil Consumption Uses fly ash which is a thermal power

plant waste product & thus no consumption of top soil

One sq ft of carpet area with clay brick walling will

consume 25.5 kg of top soil

2 Fuel Consumption One sq ft of carpet area with AAC blocks will consume 1 kg of coal

One sq ft of carpet area with clay bricks will consume 8

kg of coal

3 CO2 Emission One sq ft of carpet area will emit 2.2 kg of CO2

One sq ft of carpet area will emit 17.6 kg of CO2

4 Labour Organized sector with proper HR practices

Unorganized sector with rampant use of child labour

5 Production Facility State-of-the-art factory facility Unhealthy working conditions due to toxic gases

6 Tax Contribution Contributes to government taxes in form of Central Excise, VAT and Octroi

Does not contribute to government

7 Size 600 mm x 200 mm x 100-200 mm 230 mm x 110 mm x 75 mm

8 Variation in Size 1.5 mm (+/-) 5 mm (+/-)

9 Compressive Strength 3.5 - 4 N/m2 2.5 - 3 N/m2

10 Dry Density 550-700 kg/m3 1800 kg/ m3

11 Fire Resistance (8″ wall) Up to 6 hours Up to 2 hours

12 Cost Benefit Reduction in dead weight leading to savings in steel and concrete None

13 Energy Saving Approximately 30% saves energy None

For more details and information please feel to contact us or visit us @ www.kamcrete.in

Thanks & regards

Vivek

Marketing - Head

Registered Office:-

KAMLESH GREENCRETE PVT LTD,

D-12, Kamlesh Enclave,101-A, Barach road,

Kilpauk, Chennai – 6

Tamilnadu, India.

Phone : 91 - 044 - 26650200 / 300

Mobile : 91 - 9677193654

Factory:-

Pappankuppam village,

Gummidipoondi Taluk,

Thiruvallur District,

Tamilnadu – 601 201.

Email: [email protected]

Website: www.kamcrete.in