AA21301-DWG01Detail View of Isogrid AA21301-DWG02Top View of End Panel AA21301-DWG03Multiple Views of Side Panels AA21301-DWG04Front View of Side Panel

AA21301-DWG01 Detail View of Isogrid

AA21301-DWG02 Top View of End Panel

AA21301-DWG03 Multiple Views of Side Panels

AA21301-DWG04 Front View of Side Panel Standoffs

AA21301-DWG05 Front View of Side Panel 1






AA21301-DWG11 Front View of Skin Panel 1






AA21301-DWG17 Front and Top Views of Bracket 1



AA21301-DWG20 Front and Top Views of Honeycomb Standoff

AA21301-DWG21 Side Panels 1, 2 and Bracket 1 Assembly

AA21301-DWG22 Skin to Isogrid Side Panel Assembly

AA21301-DWG23 Zenith and Nadir Panel Assembly



AA21301-DWG26 Downlink Box Bracket

AA21301-DWG27 PPU / Auxiliary Port Bracket

AA21301-DWG28 Uplink Box Bracket

AA21301-DWG29 Auxiliary Port Cover

21301 – STRUCTURES

21302 – POWER/ELECTRICAL

AA21302-DWG01 Single Solar Cell

AA21302-DWG02 Solar Panel Layout on Side Panel 1






AA21302-DWG08 Front View of Solar Cell Mounting Plate

AA21302-DWG09 Front View of Assembled Solar Cell Mounting Plate

AA21302-DWG10 Battery Box Frame

AA21302-DWG11 Battery Box Cover

AA21302-DWG12 Battery Box Internal Shelf

AA21302-DWG13 Battery Box Rear Retainer

AA21302-DWG14 Battery Box Front Retainer

AA21302-DWG15 Battery Box PigMat Pillow

AA21302-DWG16 Battery Box Gasket (frame to cover)

AA21302-DWG17 Battery Box Gasket (cover to connector)

AA21302-DWG18 Battery Pack Assembly

AA21302-DWG19 Battery Box Assembly

21303 – THERMALNone.

21304 – GROUND COMMUNICATIONS

AA21304-DWG01 Loop Antenna Standoff

AA21304-DWG02 Uplink Loop Antenna

AA21304-DWG03 Isometric View of Uplink Loop Antenna

AA21304-DWG04 Uplink Loop Antenna / Standoff Assembly

21305 – NAVIGATION AND CROSSLINK

AA21305-DWG01 Crosslink Monopole Antenna

AA21305-DWG02 Crosslink Antenna Ground Plane

AA21305-DWG03 Crosslink Antenna Assembly

AA21305-DWG04 Top View of NCLT Module Bracket

AA21305-DWG05 Top View of NCLT Components Bracket

21306 – COMMAND AND DATA HANDLING

AA21306-DWG01 CEE Baseplate

AA22302-DWG001 CEE Cell

AA22302-DWG002 CEE End Cell

AA22302-DWG003 CEE End Plate

AA22302-DWG006 CEE Assembly

21307 – ATTITUDE DETERMINATION

AA21307-DWG01 Camera Mount A

AA21307-DWG02 Camera Mount B

AA21307-DWG03 Camera Mount C

AA21307-DWG04 Optical Window

AA21307-DWG05 Optical Window Mount A/B

AA21307-DWG06 Optical Window Mount C

AA21307-DWG07 Camera Cable Mount

AA21307-DWG08 Camera Mount to Isogrid Standoff

AA21307-DWG09 Internal Camera Mount Standoff

AA21307-DWG10 Camera Assembly

AA21307-DWG11 Magnetometer Mount

AA22807-DWG001 Gyroscope Mount

21308 – PROPULSION AND ATTITUDE CONTROL

AA21308-DWG01 PPT Support Plate

AA21308-DWG02 PPT Capacitor Support Bar

AA21308-DWG03 PPT Mount Armplate 1




AA21308-DWG07 PPT Mount Assembly (to sides 3 & 4)

AA21308-DWG08 PPT Mount Assembly (to sides 5 & 6)

AA21308-DWG09 Fuel Bar Support

AA21308-DWG10 Fuel Bar Support Wrap

AA21308-DWG11 Torque Coil Mount

AA21308-DWG12 Rectangular Torque Coil

AA21308-DWG13 Hexagonal Torque Coil

AA21208-DWG01 Top Ultem

AA21208-DWG02 Bottom Ultem

AA21208-DWG03 Strip Line 1



AA21208-DWG06 Outside BN Sheath

AA21208-DWG08 Inside BN Sheath

AA21208-DWG09 Anode

AA21208-DWG10 Cathode

AA21208-DWG11 Left Fuel Bar

AA21208-DWG12 Right Fuel Bar

AA21208-DWG13 Spring Spool

AA21208-DWG16 Capacitor

AA21208-DWG17 PPU Assembly

AA21208-DWG18 PPU Base Plate

21309 – LIGHTBAND SEPARATION SYSTEMSee Lightband ICD Rev B.

21311 – SCIENCE

Drawing numbers indicated in italics are common components whose drawings are included in another document.

21310 – SAFETYNone.

0.05”0.005”

Stevens, C.

Bergquist, A.

18/02/01

16/09/01

Detail View of Isogrid

AA21301-DWG01

1 of 1

AA

1301-DW

G01

1 of 11

Al 6061-T6

FC 1

Class 3 Iridite

2:5

I O N - FUtah State University - University of Washington - Virginia Tech0.01”

0.005” 0.5°

AA21301-DWG01 – 10Schwartz, J. 08/11/01

0.05”0.005”

Rabin, D.

Bergquist, A.

18/02/01

16/09/01

Top View of End Panel

AA21301-DWG02

1 of 1

AA

1301-DW

G02

1 of 11

Al 6061-T6

FC 1

Class 3 Iridite

1:2


0.005” 0.5°

AA21301-DWG01 – 10Schwartz, J. 08/11/011.72 lb

0.05”0.005”

Stevens, C.

Bergquist, A.

15/06/01

16/09/01

Multiple Views of Side Panels

AA21301-DWG03

1 of 1

AA

1301-DW

G03

1 of 12

Al 6061-T6

FC 2

Class 3 Iridite


0.005” 0.5°

AA21301-DWG01 – 10Schwartz, J. 08/11/01

I O N - FUtah State University - University of Washington - Virginia Tech

Side View of Side Panel

Al 6061 T-651

Class 3 Irridite

AA21301-DWG04-1

2 of 4

Stevens, C. 18/02/01

FCTBD

0.010"0.005" 0.5°

Sid

e View

of S

ide

Pan

el2

of 4

1

18/02/01

1 : 2


Top View of Side Panel

Al 6061 T-651

Class 3 Irridite

AA21301-DWG05-1

3 of 4


FCTBD

0.010"0.005" 0.5°

To

p V

iew o

f Sid

e Pan

el3

of 4

1

18/02/01

1 : 1

Valid for all 6 side panels

0.05”0.005”

Stevens, C.

Bergquist, A.

18/02/01

16/09/01

Front View of Side Panel Standoffs

AA21301-DWG04

1 of 1

AA

1301-DW

G04

1 of 11

Al 6061-T6

FC 1

Class 3 Iridite

2:1


0.005” 0.5°

AA21301-DWG01 – 10Schwartz, J. 08/11/01

0.05”0.005”

Stevens, C.

Bergquist, A.

18/02/01

16/09/01

Front View of Side Panel 1

AA21301-DWG05

1 of 1

AA

1301-DW

G05

1 of 12

Al 6061-T6

FC 2

Class 3 Iridite

4:5


0.005” 0.5°


0.05”0.005”

Stevens, C.

Bergquist, A.

18/02/01

16/09/01


AA21301-DWG06

1 of 1

AA

1301-DW

G06

1 of 11

Al 6061-T6

FC 1

Class 3 Iridite

5:7


0.005” 0.5°


0.05”0.005”

Stevens, C.

Bergquist, A.

18/02/01

16/09/01


AA21301-DWG07

1 of 1

AA

1301-DW

G07

1 of 12

Al 6061-T6

FC 2

Class 3 Iridite

1:2


0.005” 0.5°


All radii are 0.125” unless otherwise specified. All dimensions are the same as on side panel 2 unless otherwise specified.

Thruster hole detailSCALE 1:4

0.05”0.005”

Stevens, C.

Bergquist, A.

18/02/01

16/09/01


AA21301-DWG08

1 of 1

AA

1301-DW

G08

1 of 12

Al 6061-T6

FC 2

Class 3 Iridite

1:2


0.005” 0.5°


All radii are 0.125” unless otherwise specified. All dimensions are the same as on side panel 2 unless otherwise specified. This panel is shown from the outside.

Thruster hole detail

SCALE 1:4

Side angle cut 60 degrees

0.05”0.005”

Stevens, C.

Bergquist, A.

18/02/01

16/09/01


AA21301-DWG09

1 of 1

AA

1301-DW

G09

1 of 12

Al 6061-T6

FC 2

Class 3 Iridite

1:2


0.005” 0.5°


All radii are 0.125” unless otherwise specified. All dimensions are the same as on side panel 2 unless otherwise specified. This panel is shown from the outside.


Side angle cut 60 degrees

0.05”0.005”

Stevens, C.

Bergquist, A.

18/02/01

16/09/01


AA21301-DWG10

1 of 1

AA

1301-DW

G10

1 of 12

Al 6061-T6

FC 2

Class 3 Iridite

1:2


0.005” 0.5°


All radii are 0.125” unless otherwise specified. All dimensions are the same as on side panel 2 unless otherwise specified.


0.05”0.005”

Stevens, C.

Bergquist, A.

18/02/01

16/09/01

Front View of Skin Panel 1

AA21301-DWG11

1 of 1

AA

1301-DW

G11

1 of 12

Al 6061-T6

FC 2

Class 3 Iridite

2:3


0.005” 0.5°


Detail View of Cutout

0.05”0.005”

Stevens, C.

Bergquist, A.

18/02/01

16/09/01


AA21301-DWG12

1 of 1

AA

1301-DW

G12

1 of 12

Al 6061-T6

FC 2

Class 3 Iridite

2:3


0.005” 0.5°


0.020” Uniform Thickness

0.05”0.005”

Stevens, C.

Bergquist, A.

18/02/01

16/09/01


AA21301-DWG13

1 of 1

AA

1301-DW

G13

1 of 12

Al 6061-T6

FC 2

Class 3 Iridite

2:3


0.005” 0.5°



0.05”0.005”

Stevens, C.

Bergquist, A.

18/02/01

16/09/01

Rear View of Skin Panel 4

AA21301-DWG14

1 of 1

AA

1301-DW

G14

1 of 12

Al 6061-T6

FC 2

Class 3 Iridite

2:3


0.005” 0.5°



0.05”0.005”

Stevens, C.

Bergquist, A.

18/02/01

16/09/01


AA21301-DWG15

1 of 1

AA

1301-DW

G15

1 of 12

Al 6061-T6

FC 2

Class 3 Iridite

2:3


0.005” 0.5°



0.05”0.005”

Stevens, C.

Bergquist, A.

18/02/01

16/09/01


AA21301-DWG16

1 of 1

AA

1301-DW

G16

1 of 12

Al 6061-T6

FC 2

Class 3 Iridite

2:3


0.005” 0.5°



0.05”0.005”

Rabin, D.

Bergquist, A.

18/02/01

16/09/01

Front and Top Views of Bracket 1

AA21301-DWG17

1 of 1

AA

1301-DW

G17

1 of 12

Al 6061-T6

FC 2

Class 3 Iridite

2:1


0.005” 0.5°

Schwartz, J. 08/11/010.22 lb


Top View of Corner Bracket 1

Al 6061 T-651

Class 3 Irridite

AA21301-DWG20-1

1 of 3


FCTBD

0.010"0.005" 0.5°

To

p V

iew

of C

orn

er B

rack

et 11

of 3

1

5 : 10.055 lb


Front View of Corner Bracket 1

Al 6061 T-651

Class 3 Irridite

AA21301-DWG21-1

2 of 3


FCTBD

0.010"0.005" 0.5°

Fro

nt V

iew

of C

orn

er B

racket 12

of 3

1

1 : 10.055 lb

0.05”0.005”

Rabin, D.

Bergquist, A.

01/03/01

16/09/01


AA21301-DWG18

1 of 1

AA

1301-DW

G18

1 of 12

Al 6061-T6

FC 2

Class 3 Iridite

4:1


0.005” 0.5°

AA21301-DWG19 Schwartz, J. 08/11/010.01 lb


Top View of Corner Brackets 2 - 3

Al 6061 T-651

Class 3 Irridite

AA21301-DWG22/23-1

1 of 1

Rabin, D. 18/02/01

FCTBD

0.010"0.005" 0.5°

To

p V

iew o

f Co

rner B

rackets 2 - 31 o

f 11

6 : 1I O N - F

Utah State University - University of Washington - Virginia Tech


Al 6061 T-651

Class 3 Irridite

AA21301-DWG23-1

1 of 1

Rabin, D. 18/02/01

FCTBD

0.010"0.005" 0.5°

Fro

nt V

iew

of C

orn

er B

racket 3

1 o

f 11

0.014 lb 2 : 1

0.05”0.005”

Rabin, D.

Bergquist, A.

01/03/01

16/09/01


AA21301-DWG19

1 of 1

AA

1301-DW

G19

1 of 12

Al 6061-T6

FC 2

Class 3 Iridite

4:1


0.005” 0.5°

AA21301-DWG18 Schwartz, J. 08/11/010.02 lb


Top View of Corner Brackets 2 - 3

Al 6061 T-651

Class 3 Irridite

AA21301-DWG22/23-1

1 of 1

Rabin, D. 18/02/01

FCTBD

0.010"0.005" 0.5°

To

p V

iew o

f Co

rner B

rackets 2 - 31 o

f 11

6 : 1



Al 6061 T-651

Class 3 Irridite

AA21301-DWG22-1

1 of 1

Rabin, D. 18/02/01

FCTBD

0.010"0.005" 0.5°

Fro

nt V

iew o

f Co

rne

r Bracket 2

1 of 1

1

2:1

0.05”0.005”

Stevens, C.

Bergquist, A.

30/06/01

16/09/01

Front and Top Views of Honeycomb Standoff

AA21301-DWG20

1 of 1

AA

1301-DW

G20

1 of 12

Al 6061-T6

FC 2

Class 3 Iridite

5:7


0.005” 0.5°

Schwartz, J. 08/11/010.51 lb


Top View of Honeycomb Standoff

Al 6061 T-651

Class 3 Irridite

AA21301-DWG25-1

2 of 2

Rabin, D. 18/02/01

FCTBD

0.010"0.005" 0.5°

To

p V

iew o

f Ho

ney

com

b S

tand

off

2 o

f 21

1:10.51 lb

3.819

1.378

0.125

1

0.05”0.005”

Bergquist, A.

Schwartz, J.

01/03/01

15/03/01

Side Panels 1, 2 and Bracket 1 Assembly

AA21301-DWG21

1 of 2

AA

1301-DW

G21

1 of 21

See parts list

1

See parts list


0.005” 0.5°

Schwartz, J. 08/11/01AA21301-DWG21 – 25

0.05”0.005”

Bergquist, A.

Schwartz, J.

01/03/01

15/03/01


AA21301-DWG21

2 of 2

AA

1301-DW

G21

2 of 21

See parts list

1

See parts list


0.005” 0.5°

Schwartz, J. 08/11/01AA21301-DWG21 – 25

11

0.05”0.005”

Bergquist, A.

Schwartz, J.

01/03/01

15/03/01

Skin to Isogrid Side Panel Assembly

AA21301-DWG22

1 of 1

AA

1301-DW

G22

1 of 11

See parts list

1

See parts list


0.005” 0.5°

Schwartz, J. 08/11/01AA21301-DWG21 – 25

0.05”0.005”

Bergquist, A.

Schwartz, J.

01/03/01

15/03/01

Zenith and Nadir Panel Assembly

AA21301-DWG23

1 of 1

AA

1301-DW

G23

1 of 11

See parts list

1

See parts list


0.005” 0.5°

Schwartz, J. 08/11/01AA21301-DWG21 – 25

0.05”0.005”

Bergquist, A.

Schwartz, J.

01/03/01

15/03/01


AA21301-DWG24

1 of 2

AA

1301-DW

G24

1 of 21

See parts list

1

See parts list


0.005” 0.5°

Schwartz, J. 08/11/01AA21301-DWG21 – 25

0.05”0.005”

Bergquist, A.

Schwartz, J.

01/03/01

15/03/01


AA21301-DWG24

2 of 2

AA

1301-DW

G24

2 of 21

See parts list

1

See parts list


0.005” 0.5°

Schwartz, J. 08/11/01AA21301-DWG21 – 25

0.05”0.005”

Bergquist, A.

Schwartz, J.

01/03/01

15/03/01


AA21301-DWG25

1 of 2

AA

1301-DW

G25

1 of 21

See parts list

1

See parts list


0.005” 0.5°

Schwartz, J. 08/11/01AA21301-DWG21 – 25

0.05”0.005”

Bergquist, A.

Schwartz, J.

01/03/01

15/03/01


AA21301-DWG25

2 of 2

AA

1301-DW

G25

2 of 21

See parts list

1

See parts list


0.005” 0.5°

Schwartz, J. 08/11/01AA21301-DWG21 – 25

0.05”0.005”

Rabin, D.

Bergquist, A.

15/06/01

16/09/01

Downlink Box Bracket

AA21301-DWG26

1 of 1

AA

1301-DW

G26

1 of 12

Al 6061-T6

Non-FC 2

Class 3 Iridite

5:3


0.005” 0.5°

Schwartz, J. 08/11/010.09 lb

0.05”0.005”

Rabin, D.

Bergquist, A.

20/06/01

20/10/01

PPU / Auxiliary Port Bracket

AA21301-DWG27

1 of 2

AA

1301-DW

G27

1 of 22

Al 6061-T6

Non-FC 2

Class 3 Iridite

1:1


0.005” 0.5°

Schwartz, J. 08/11/010.92 lb

R0.0625 all cornersunless otherwise specified

0.05”0.005”

Rabin, D.

Bergquist, A.

20/06/01

20/10/01

PPU / Auxiliary Port Bracket

AA21301-DWG27

2 of 2

AA

1301-DW

G27

2 of 22

Al 6061-T6

Non-FC 2

Class 3 Iridite

2:1


0.005” 0.5°

Schwartz, J. 08/11/010.92 lb

Detail of auxiliary port connection hole


0.05”0.005”

Rabin, D.

Bergquist, A.

15/07/01

26/10/01

Uplink Box Bracket

AA21301-DWG28

1 of 1

AA

1301-DW

G28

1 of 12

Al 6061-T6

Non-FC 2

Class 3 Iridite

4:3


0.005” 0.5°

Schwartz, J. 08/11/010.11 lb



0.05”0.005”

Shepard, B.

Schwartz, J.

01/11/01

14/11/01

Auxiliary Port Cover

AA21301-DWG29

1 of 1

AA

1301-DW

G29

1 of 11

Al 6061-T6

1


0.005” 0.5°

Schwartz, J. 14/11/01

Non-FC

0.01 lb 1:1

Class 3 Iridite

0.05”0.005”

Shepard, B.

Schwartz, J.

01/11/01

14/11/01


AA21301-DWG29

1 of 1

AA

1301-DW

G29

1 of 11

Al 6061-T6

1


0.005” 0.5°


Non-FC

0.01 lb 1:1

Class 3 Iridite

0.05”0.005”

Shepard, B.

Bergquist, A.

30/04/01

31/10/01

Single Solar Cell

AA21302-DWG01

1 of 1

AA

1302-DW

G01

1 of 12

GaInP2/GaAs/Ge

Non-FC 2

Class 3 Iridite

3:2


0.005” 0.5°

Schwartz, J. 08/11/010.01 lb

0.05”0.005”

Shepard, B.

Bergquist, A.

30/04/01

31/10/01

Solar Panel Layout on Side Panel 1

AA21302-DWG02

1 of 1

AA

1302-DW

G02

1 of 12

GaInP2/GaAs/Ge

Non-FC 2

Class 3 Iridite

2:3


0.005” 0.5°

Schwartz, J. 08/11/01AA21302-DWG02 – 07

0.05”0.005”

Shepard, B.

Bergquist, A.

30/04/01

31/10/01


AA21302-DWG03

1 of 1

AA

1302-DW

G03

1 of 12

GaInP2/GaAs/Ge

Non-FC 2

Class 3 Iridite

2:3


0.005” 0.5°

Schwartz, J. 08/11/01AA21302-DWG02 – 07

0.05”0.005”

Shepard, B.

Bergquist, A.

30/04/01

31/10/01


AA21302-DWG04

1 of 1

AA

1302-DW

G04

1 of 12

GaInP2/GaAs/Ge

Non-FC 2

Class 3 Iridite

2:3


0.005” 0.5°

Schwartz, J. 08/11/01AA21302-DWG02 – 07

0.05”0.005”

Shepard, B.

Bergquist, A.

30/04/01

31/10/01


AA21302-DWG05

1 of 1

AA

1302-DW

G05

1 of 12

GaInP2/GaAs/Ge

Non-FC 2

Class 3 Iridite

2:3


0.005” 0.5°

Schwartz, J. 08/11/01AA21302-DWG02 – 07

0.05”0.005”

Shepard, B.

Bergquist, A.

30/04/01

31/10/01


AA21302-DWG06

1 of 1

AA

1302-DW

G06

1 of 12

GaInP2/GaAs/Ge

Non-FC 2

Class 3 Iridite

2:3


0.005” 0.5°

Schwartz, J. 08/11/01AA21302-DWG02 – 07

0.05”0.005”

Shepard, B.

Bergquist, A.

30/04/01

31/10/01


AA21302-DWG07

1 of 1

AA

1302-DW

G07

1 of 12

GaInP2/GaAs/Ge

Non-FC 2

Class 3 Iridite

2:3


0.005” 0.5°

Schwartz, J. 08/11/01AA21302-DWG02 – 07

0.05”0.005”

Pedraza, D.

Bergquist, A.

20/06/01

20/06/01

Front View of Solar Cell Mounting Plate

AA21302-DWG08

1 of 1

AA

1302-DW

G08

1 of 12

GaInP2/GaAs/Ge

Non-FC 2

Class 3 Iridite

2:1


0.005” 0.5°

Schwartz, J. 08/11/01AA21302-DWG09


0.05”0.005”

Pedraza, D.

Bergquist, A.

20/06/01

20/06/01

Front View of Assembled Solar Cell Mounting Plate

AA21302-DWG09

1 of 1

AA

1302-DW

G09

1 of 12

GaInP2/GaAs/Ge

Non-FC 2

Class 3 Iridite

2:1


0.005” 0.5°

Schwartz, J. 08/11/01AA21302-DWG08 0.01 lb

0.05”0.005”

Schwartz, J.

Bergquist, A.

18/10/01

07/11/01

Battery Box Frame

AA21302-DWG10

1 of 1

AA

1302-DW

G10

1 of 12

Al 6061-T6

2

INTERIOR: Electroless nickel, UralaneEXTERIOR: Class 3 Iridite


0.005” 0.5°

Schwartz, J. 08/11/010.6 lb

Non-FC

3:2

0.05”0.005”

Schwartz, J.

Bergquist, A.

18/10/01

07/11/01

Battery Box Cover

AA21302-DWG11

1 of 1

AA

1302-DW

G11

1 of 12

Al 6061-T6

2

INTERIOR: Electroless nickel, UralaneEXTERIOR: Class 3 Iridite


0.005” 0.5°


Non-FC

3:2

0.05”0.005”

Schwartz, J.

Bergquist, A.

18/10/01

07/11/01

Battery Box Internal Shelf

AA21302-DWG12

1 of 1

AA

1302-DW

G12

1 of 12

Al 6061-T6

2

Electroless nickel, Uralane


0.005” 0.5°

Schwartz, J. 08/11/010.04 lb

Non-FC

3:2

0.05”0.005”

Schwartz, J.

Bergquist, A.

18/10/01

07/11/01

Battery Box Rear Retainer

AA21302-DWG13

1 of 1

AA

1302-DW

G13

1 of 12

Delrin

2


0.005” 0.5°

Schwartz, J. 08/11/010.67 lb

Non-FC

3:2

0.05”0.005”

Schwartz, J.

Bergquist, A.

18/10/01

07/11/01

Battery Box Front Retainer

AA21302-DWG14

1 of 1

AA

1302-DW

G14

1 of 12

Delrin

2


0.005” 0.5°

Schwartz, J. 08/11/010.24 lb

Non-FC

3:2

0.05”0.005”

Schwartz, J.

Bergquist, A.

18/10/01

07/11/01

Battery Box PigMat Pillow

AA21302-DWG15

1 of 1

AA

1302-DW

G15

1 of 12

PigMat 301

2


0.005” 0.5°


Non-FC

3:2

0.05”0.005”

Schwartz, J.

Bergquist, A.

18/10/01

07/11/01

Battery Box Gasket (frame to cover)

AA21302-DWG16

1 of 1

AA

1302-DW

G16

1 of 12

GoreTex

2


0.005” 0.5°

Schwartz, J. 08/11/010.04 lb

Non-FC

3:2

0.05”0.005”

Schwartz, J.

Bergquist, A.

18/10/01

07/11/01

Battery Box Gasket (cover to connector)

AA21302-DWG17

1 of 1

AA

1302-DW

G17

1 of 12

GoreTex

2


0.005” 0.5°

Schwartz, J. 08/11/010.003 lb

Non-FC

2:1

0.05”0.005”

Schwartz, J.

Bergquist, A.

18/10/01

07/11/01

Battery Pack Assembly

AA21302-DWG18

1 of 1

AA

1302-DW

G18

1 of 12

See materials list

2


0.005” 0.5°


Non-FC

1

2

3

4

5

67

See materials list

RAYCHEM POLYSWITCH27

ELECTROLESS NICKEL PLATED & URALANE COATED ALUMINUM 6061-T6

INTERNAL SHELF14

Parts List

MATERIALNAMEQTYITEM

PIGMAT 301ABSORBANT PILLOW21

DELRINFRONT RETAINER12

SANYO NiCad KR1400-AE153

DELRINREAR RETAINER15

NICKELCELL INTERCONNECT146

The USUSat battery box assembles in the same manner as the HokieSat battery box. The interior assembly in the Dawgstar box is rotated 90°, see Dawgstar drawings for details.

To assemble the pack:• Insert cells into part 5• Mark thermocouple location on appropriate cells• Remove cells; bond thermocouples; let cure as needed• Reinsert cells, threading thermocouple wires through holes• Insert alignment pins into part 5• Install part 4 onto alignment pins and flush with part 5; apply epoxy in

gaps between cells and holes in part 4• Install part 2 onto alignment pins and flush with part 4• Compress pack assembly and let cure as needed; weld cell

interconnects and polyswitches• Note that the PigMat pillows will be installed when the pack is inserted

into the box.

0.05”0.005”

Schwartz, J.

Bergquist, A.

18/10/01

07/11/01

Battery Box Assembly

AA21302-DWG19

1 of 1

AA

1302-DW

G19

1 of 12

See materials list

2


0.005” 0.5°


Non-FC

See materials list

NOTE

All fasteners are NASA approved.

All fasteners are NASA approved.

STAINLESS STEELSELF-LOCKING HEX NUT - #4-40

610

ALUMINUM 6061-T6. EXTERIOR IRIDITE, INTERIOR ELECTROLESS NICKEL PLATE & URALANE.

BATTERY BOX FRAME19

BATTERY PACK INTERIOR ASSEMBLY

18

GORE-TEXCOVER GASKET17

TEFLONVENT COVERS24

Parts List

MATERIALNAMEQTYITEM

MATING CONNECTOR11

BOX-SIDE CONNECTOR12

STAINLESS STEELREGULAR THREAD SHCS - #4-40

63

GORE-TEXCONNECTOR GASKET15

ALUMINUM 6061-T6. EXTERIOR IRIDITE, INTERIOR ELECTROLESS NICKEL PLATE & URALANE.

BATTERY BOX COVER16

1

2

5 4

6

7

8

9

10

3

Note that vents are installed on one of the frame walls in the USUSat and Dawgstar battery boxes.

The USUSat battery box assembles in the same manner as the HokieSat battery box. The interior assembly in the Dawgstar box is rotated 90°, see Dawgstar drawings for details.

0.05”0.005”

Schwartz, J.

Bergquist, A.

28/09/01

02/10/01

Loop Antenna Standoff

AA21304-DWG01

1 of 1

AA

1304-DW

G01

1 of 12

Delrin

2


0.005” 0.5°


Non-FC

.38

.34


3:1AA21304-DWG04 0.02 lb

0.05”0.005”

Tran, B.

Bergquist, A.

02/03/01

02/10/01

Uplink Loop Antenna

AA21304-DWG02

1 of 2

AA

1304-DW

G02

1 of 21

Copper

1


0.005” 0.5°


Non-FC


3:1AA21304-DWG02 – 04 0.02 lb

Cross Section Orientation

See detail, below

A 2” piece of brass wire is used to connect each pair of antenna elements. 1” of this wire is soldered to each piece.

0.05”0.005”

Tran, B.

Bergquist, A.

02/03/01

02/10/01

Uplink Loop Antenna

AA21304-DWG02

2 of 2

AA

1304-DW

G02

2 of 21

Copper

1


0.005” 0.5°


Non-FC

1:1AA21304-DWG02 – 04 0.12 lb

0.05”0.005”

Tran, B.

Bergquist, A.

02/03/01

02/10/01

Isometric View of Uplink Loop Antenna

AA21304-DWG03

1 of 1

AA

1304-DW

G03

1 of 11

Copper

1


0.005” 0.5°


Non-FC

AA21304-DWG02 – 04 0.12 lb

The antenna is connected to a coaxial cable by means of a gamma section. This connection consists of a second piece of c-channel, less than 1” in length, mounted approximately 0.25” closer to the ground plane than the antenna.

This element is soldered to one side of the antenna using brass wire (similar to how the six pieces of the antenna are connected). Final dimensions of this connection are highly dependent upon final test results and so are TBD.

0.05”0.005”

Tran, B.

Bergquist, A.

02/03/01

02/10/01

Uplink Loop Antenna / Standoff Assembly

AA21304-DWG04

1 of 1

AA

1304-DW

G04

1 of 11

Copper, Delrin

1


0.005” 0.5°


Non-FC

AA21304-DWG02 – 04 0.12 lb

0.05”0.005”

Tran, B.

Bergquist, A.

02/03/01

02/10/01

Crosslink Monopole Antenna

AA21305-DWG01

1 of 1

AA

1305-DW

G01

1 of 11

Copper

1


0.005” 0.5°


Non-FC

AA21305-DWG03 0.001 lb

1/16” Outer diameter

5:1

0.05”0.005”

Tran, B.

Bergquist, A.

02/03/01

02/10/01

Crosslink Antenna Ground Plane

AA21305-DWG02

1 of 1

AA

1305-DW

G02

1 of 11

Al 6061-T6

1


0.005” 0.5°


Non-FC

AA21305-DWG03 0.26 lb

0.0625 uniform thickness

The USUSat and Dawgstar crosslink antenna ground planes are hexagonal. The HokieSat design is modified to be a pentagon, as shown.

Class 3 Iridite

2:3

0.05”0.005”

Tran, B.

Bergquist, A.

02/03/01

02/10/01

Crosslink Antenna Assembly

AA21305-DWG03

1 of 1

AA

1305-DW

G03

1 of 11

Al 6061-T6

1


0.005” 0.5°


Non-FC

AA21305-DWG03 0.26 lb

The USUSat and Dawgstar crosslink antenna ground planes are hexagonal. The HokieSat design is modified to be a pentagon, as shown.

Class 3 Iridite

Note that the square mounting bracket is an Applied Specialties SMA flange mount receptacle.

The antenna element is placed around this mount flush with the bottom and is soldered to it. The solder joint is internal to the antenna element.

This part is attached to the baseplate by #4 fasteners.

0.05”0.005”

Lennox, S.

Schwartz, J.

12/11/01

12/11/01

Front View of NCLT Module Bracket

AA21305-DWG04

1 of 1

AA

1305-DW

G04

1 of 11

Al 6061-T6

1


0.005” 0.5°


Non-FC

0.19 lb 1:1

Class 3 Iridite

0.05”0.005”

Lennox, S.

Schwartz, J.

12/11/01

12/11/01

Front View of NCLT Components Bracket

AA21305-DWG05

1 of 1

AA

1305-DW

G05

1 of 11

Al 6061-T6

1


0.005” 0.5°


Non-FC

0.29 lb 1:2

Class 3 Iridite

0.05”0.005”

Rabin, D.

Schwartz, J.

09/11/01

09/11/01

CEE Baseplate

AA21306-DWG01

1 of 3

AA

1306-DW

G01

1 of 32

Al 6061-T6

2


0.005” 0.5°


Non-FC

1.18 lb 1:1

Class 3 Iridite

AA21306-DWG01 – 02

0.05”0.005”

Rabin, D.

Schwartz, J.

09/11/01

09/11/01

CEE Baseplate

AA21306-DWG01

2 of 3

AA

1306-DW

G01

2 of 32

Al 6061-T6

2


0.005” 0.5°


Non-FC

1.18 lb 1:1

Class 3 Iridite

AA21306-DWG01 – 02

0.05”0.005”

Rabin, D.

Schwartz, J.

09/11/01

09/11/01

CEE Baseplate

AA21306-DWG01

3 of 3

AA

1306-DW

G01

3 of 32

Al 6061-T6

2


0.005” 0.5°


Non-FC

1.18 lb 3:2

Class 3 Iridite

AA21306-DWG01 – 02

SIDE VIEW

FRONT VIEW

0.05”0.005”

Makovec, K.

Bergquist, A.

16/02/01

07/11/01

Camera Mount A

AA21307-DWG01

1 of 1

AA

1307-DW

G01

1 of 11

Delrin AF

1


0.005” 0.5°


Non-FC

AA21305-DWG01 – 03 0.04 lb

Uniform thickness 0.125”

2:1

0.05”0.005”

Makovec, K.

Bergquist, A.

16/02/01

07/11/01

Camera Mount B

AA21307-DWG02

1 of 1

AA

1307-DW

G02

1 of 11

Delrin AF

1


0.005” 0.5°


Non-FC

AA21305-DWG01 – 03 0.03 lb 3:2


0.05”0.005”

Makovec, K.

Bergquist, A.

16/02/01

07/11/01

Camera Mount C

AA21307-DWG03

1 of 1

AA

1307-DW

G03

1 of 11

Delrin AF

1


0.005” 0.5°


Non-FC

AA21305-DWG01 – 03 0.03 lb 3:2


0.05”0.005”

Makovec, K.

Bergquist, A.

16/02/01

07/11/01

Optical Window

AA21307-DWG04

1 of 1

AA

1307-DW

G04

1 of 11

Thermoset ADC

1


0.005” 0.5°


Non-FC

0.005 lb 2:1

0.05”0.005”

Makovec, K.

Bergquist, A.

16/02/01

07/11/01

Optical Window Mount A/B

AA21307-DWG05

1 of 1

AA

1307-DW

G05

1 of 11

Al 6061-T6

1


0.005” 0.5°


Non-FC

0.01 lb 2:1

Class 3 Iridite

AA21307-DWG06

0.05”0.005”

Makovec, K.

Bergquist, A.

16/02/01

07/11/01

Optical Window Mount C

AA21307-DWG06

1 of 1

AA

1307-DW

G06

1 of 11

Al 6061-T6

1


0.005” 0.5°


Non-FC

0.01 lb 2:1

Class 3 Iridite

AA21307-DWG05

0.05”0.005”

Makovec, K.

Bergquist, A.

16/02/01

07/11/01

Camera Cable Mount

AA21307-DWG07

1 of 1

AA

1307-DW

G07

1 of 11

Delrin AF

1


0.005” 0.5°


Non-FC

0.002 lb 2:1

0.05”0.005”

Makovec, K.

Bergquist, A.

16/02/01

07/11/01

Camera Mount to Isogrid Standoff

AA21307-DWG08

1 of 1

AA

1307-DW

G08

1 of 11

Al 6061-T6

1


0.005” 0.5°


Non-FC

0.01 lb 3:1

Class 3 Iridite

0.05”0.005”

Makovec, K.

Bergquist, A.

16/02/01

07/11/01

Internal Camera Mount Standoff

AA21307-DWG09

1 of 1

AA

1307-DW

G09

1 of 11

Al 6061-T6

1


0.005” 0.5°


Non-FC

0.001 lb 4:1

Class 3 Iridite

0.05”0.005”

Schwartz, J.

Bergquist, A.

07/11/01

07/11/01

Camera Assembly

AA21307-DWG10

1 of 1

AA

1307-DW

G10

1 of 11

See parts list

1


0.005” 0.5°


Non-FC

See parts list

0.05”0.005”

VanDyke, M.

Bergquist, A.

23/07/01

02/10/01

Magnetometer Mount

AA21307-DWG11

1 of 1

AA

1307-DW

G11

1 of 11

Al 6061-T6

1


0.005” 0.5°


Non-FC

Class 3 Iridite

1. All walls (including those around the mounting holes) are uniform thickness 0.0625”.

2. All bolt holes are sized for #4 fasteners (0.112”).

2:10.01 lb

0.05”0.005”

Shoup, F.

Bergquist, A.

30/07/01

30/10/01

PPT Support Plate

AA21308-DWG01

1 of 1

AA

1308-DW

G01

1 of 12

Al 6061-T6

2


0.005” 0.5°


Non-FC

Class 3 Iridite

4:30.2 lb


0.05”0.005”

Shoup, F.

Bergquist, A.

30/07/01

30/10/01

PPT Capacitor Support Bar

AA21308-DWG02

1 of 1

AA

1308-DW

G02

1 of 12

Al 6061-T6

2


0.005” 0.5°


Non-FC

Class 3 Iridite

2:10.02 lb

0.05”0.005”

Shoup, F.

Bergquist, A.

30/07/01

30/10/01

PPT Mount Armplate 1

AA21308-DWG03

1 of 1

AA

1308-DW

G03

1 of 12

Al 6061-T6

2


0.005” 0.5°


Non-FC

AA21308-DWG02 – 06

Class 3 Iridite

2:10.08 lb

0.05”0.005”

Shoup, F.

Bergquist, A.

30/07/01

30/10/01


AA21308-DWG04

1 of 1

AA

1308-DW

G04

1 of 12

Al 6061-T6

2


0.005” 0.5°


Non-FC

AA21308-DWG02 – 06

Class 3 Iridite

3:20.12 lb

0.05”0.005”

Shoup, F.

Bergquist, A.

30/07/01

30/10/01


AA21308-DWG05

1 of 1

AA

1308-DW

G05

1 of 12

Al 6061-T6

2


0.005” 0.5°


Non-FC

AA21308-DWG02 – 06

Class 3 Iridite

2:10.13 lb

0.05”0.005”

Shoup, F.

Bergquist, A.

30/07/01

30/10/01


AA21308-DWG06

1 of 1

AA

1308-DW

G06

1 of 12

Al 6061-T6

2


0.005” 0.5°


Non-FC

AA21308-DWG02 – 06

Class 3 Iridite

2:10.09 lb

0.05”0.005”

Shoup, F.

Bergquist, A.

30/07/01

30/10/01

PPT Mount Assembly (to sides 3 & 4)

AA21308-DWG07

1 of 1

AA

1308-DW

G07

1 of 12

See parts list

2


0.005” 0.5°


Non-FC

AA21308-DWG08

See parts list

0.05”0.005”

Shoup, F.

Bergquist, A.

30/07/01

30/10/01

PPT Mount Assembly (to sides 5 & 6)

AA21308-DWG08

1 of 1

AA

1308-DW

G08

1 of 12

See parts list

2


0.005” 0.5°


Non-FC

AA21308-DWG07

See parts list

0.05”0.005”

Shoup, F.

Bergquist, A.

11/11/01

11/11/01

Fuel Bar Support

AA21308-DWG09

1 of 1

AA

1308-DW

G09

1 of 11

Al 6061-T6

1


0.005” 0.5°


Non-FC

0.05 lb 2:1

Class 3 Iridite

0.05”0.005”

Shepard, B.

Schwartz, J.

01/11/01

14/11/01


AA21301-DWG29

1 of 1

AA

1301-DW

G29

1 of 11

Al 6061-T6

1


0.005” 0.5°


Non-FC

0.01 lb 1:1

Class 3 Iridite

0.05”0.005”

Shoup, F.

Bergquist, A.

10/11/01

14/11/01

Fuel Bar Support Wrap

AA21308-DWG10

1 of 1

AA

1308-DW

G10

1 of 11

Al 6061-T6

1


0.005” 0.5°


Non-FC

0.33 lb 3:2

Class 3 Iridite

0.05”0.005”

Makovec, K.

Bergquist, A.

16/02/01

30/10/01

Torque Coil Mount

AA21308-DWG11

1 of 1

AA

1308-DW

G11

1 of 12

Delrin AF

2


0.005” 0.5°


Non-FC

0.002 lb 2:1

0.05”0.005”

Makovec, K.

Bergquist, A.

16/02/01

11/11/01

Rectangular Torque Coil

AA21308-DWG12

1 of 1

AA

1308-DW

G12

1 of 11

Copper Magnet Wire

1


0.005” 0.5°


Non-FC

0.48 lb 1:1

Enameled

Uniform thickness = 0.25”

0.05”0.005”

Makovec, K.

Bergquist, A.

16/02/01

11/11/01

Hexagonal Torque Coil

AA21308-DWG13

1 of 1

AA

1308-DW

G13

1 of 11

Copper Magnet Wire

1


0.005” 0.5°


Non-FC

0.33 lb 1:1

Enameled

Uniform thickness = 0.25”

Documents

AA21301-DWG01Detail View of Isogrid AA21301-DWG02Top View of End Panel AA21301-DWG03Multiple Views of Side Panels AA21301-DWG04Front View of Side Panel