AA SIGNS PEUGEOT BOXER INSTALL - Freeolamedia.freeola.com/other/17915/aa_signs_peugeot_boxer_install... · Page 11 of 26 Version 1.0 The AA Signs–Company Confidential Trakm8 Install

Page 1 of 26 Company ConfidentialVersion 1.0

The AA Ltd

AA Signs Division

Installation Documentation

Peugeot Boxer

Page 2 of 26 The AA Signs– Company ConfidentialVersion 1.0

Overview

The Signs division of The AA Ltd require Trakm8 to provide a telematics solution that will monitor, collate and stream data including:

CANbus data to show fuel usageBeacons– input zero to monitor when the beacons are operationalGreen/red switch enclosure – input 1 and input 2 to monitor when sign(s) deployed and collectedGPS trackingDriver Feedback

Please note that driver identification (dallas key) is no longer required on The AA Signs. Disconnect the driver id receiver from the

T8 premium wiring loom (2 molex connectors) but DO NOT remove it from the vehicle panel.

This document has been produced to provide exact instructions on how this equipment is to be installed, input location and any interfaces have been agreed with The AA Ltd and under no circumstances should be deviated from without written permission.

Please note that you are not insured to drive / move The AA Ltd vehicle during the installation process.

Ensure the ignition remains switched OFF at all times during the installation. Any connections made with power to the Trakm8

unit will cause faults on the vehicle ECU.

Hardware required for Peugeot Boxer

• Trakm8 T8

• Premium Wiring Loom

• GPS Antenna

• Fuse Kit (2 x Holder + 1 Amp and 2 Amp fuse)

• T-Piece

• T-Piece Bracket

• T-Piece CAN Extension Cable

Hardware continued on page 4

Page 3 of 26

Hardware for Peugeot Boxer

The AA Signs– Company ConfidentialVersion 1.0

Trakm8 Install Peugeot Boxer

Hardware required for Peugeot Boxer

• Push button enclosure

- GREEN (Deployed)

- RED (Collected)

• Single LED Driver Feedback Module

• Buzzer

• 1K Resistor

Page 4 of 26

Hardware for Peugeot Boxer



Complete kit

(Pre-installation)

K-line

Trakm8 CANbus (T-Piece) Install

Page 5 of 26 Version 1.0 The AA Signs– Company Confidential

This image shows the wires required for installation (Also see wiring notes on page 25)

• Red = Live (12volts on vehicle)

• Blue = Ignition on vehicle

• Black = Earth to a chassis bolt on vehicle

• White/Black = K-Line

The purpose of this information is to provide a guide and specification for the installation of the TrakM8 telematics unit into a Peugeot Boxer.

This instruction is specific to the Peugeot Boxer.

Page 6 of 26

Purpose Of Information



The key points are:

• GPS Antenna/Buzzer location

• Driver Feedback Module

• Push button enclosure

• Main TCU location above main fuse-board

• Power pickup points from main fuse board behind driver side panel

• CANbus pickup points from OBD socket

Page 7 of 26

Overview



• Remove 2 philips screws from the lower panel to gain access to the fuse board.

• Remove 1 philips screw to remove coin tray.

• The OBD socket is located within the face of the fuseboard.

• PLEASE NOTE – the vehicle OBD socket cannot be removed

Page 8 of 26

Locate the vehicle OBD socket



• Connect the T-Piece to the vehicle OBD socket as shown.

• Ensure that the OBD socket locates firmly into the T-Piece.

• NB: The T-Piece CAN extension cable shown alongside the connector is part of the Trakm8 loom and must be routed with the OBD cable to the Main TCU

Page 9 of 26

Attach the T-Piece to the vehicle OBD

socket



1

2

• Secure the T-Piece with cable ties to existing vehicle looms.

• Place the T-Piece OBD socket into the bracket supplied.

• The T-Piece bracket is held in place against the metal lip on the right hand side of the fuse board.

• Secure with double sided tape.

Page 10 of 26

Secure the T-Piece to the bracket



Cable Ties

Double Sided

Tape

1

2

Page 11 of 26 Version 1.0 The AA Signs– Company Confidential


CANbus Pick Up

K-line

PRE 2012

• Cut the T-Piece extension cable to the required length and then identify the white wire with a black trace on both the T-Piece and the extension cable and solder accordingly:

White/Black trace to White/Black trace

• Ensure the T-Piece is connected to the extension cable as shown.

• Tape exposed joints with self amalgamating and insulation tape.

• The Driver Feedback Module (DFM) is located centrally on the steering wheel cowling as shown.

• Thoroughly clean the surface and adhere the DFM to the surface with the adhesive pad supplied.

• Feed the DFM cable behind the steering wheel cowling as shown and drop down into the T8 unit location.

Page 12 of 26

Secure the Driver Feedback Module



Cable route

• Attach DFM Molex connectors to the corresponding female Molex connectors the T8 main loom:

BLACK/WHITE to BLACK/WHITEBLACK/BROWN to BLACK/BROWN

• Neatly store any excess cable alongside the unit.

Page 13 of 26

Connect the DFM to the Trakm8 Unit



• The GPS antenna is secured behind the driver instrument panel.

• Remove two T20 torxscrews as shown. The screws are front facing either side of the clocks.

• Secure the GPS antenna in place with double sided tape.

Page 14 of 26

GPS AntennaMounting



T20 torx screws

1

2

• Strip the buzzer RED and BLACK wires as shown.

• Solder the 1K resistor in parallel across the buzzer RED and BLACK wires.

• Cut and remove the 2 pin molex connector from the buzzer.

Buzzer BLACK to T8 WHITE/ORANGE

Buzzer WHITE to T8 RED (POSITIVE)

• Solder the connections and insulate firstly with self amalgamating tape then cover with PVC tape.

Page 15 of 26

BuzzerWiring



1K resistor in

series

Buzzer

BLACK

T8

WHITE/ORANGE

T8 RED

(POSITIVE)

Buzzer White

(Positive)

Insulate all

connections

1

2

3

• The buzzer is secured behind the driver instrument panel.

• Secure in place with double sided tape.

• Place a small piece of PVC insulation tape across the top of the buzzer hole.

• The buzzer will give an audible tone which will vary for green and red button press:

GREEN (Sign Deployed) = 1 second beep

RED (Sign Collected) = 1 second trill

Page 16 of 26

BuzzerMounting



1

2

• The pushbutton enclosure records when a driver has collected and deployed the signs. Ensure that wires are not transposed.

• GREEN (SIGNS DEPLOYED) = GREY to T8 BLUE/WHITE

• RED (SIGNS COLLECTED) = GREEN to T8 GREY

• GREEN AND RED SWITCH POSITIVE = RED to T8 RED

• Solder the connections and insulate firstly with self amalgamating tape then cover with PVC tape.

Page 17 of 26

Button Enclosure Wiring



T8 Grey

(Input 1)

T8 Blue/White

(Input 2)

T8 Red

(Positive)

RED switch

GREEN

RED and

GREEN switch

Positive

GREEN

switch GREY

1

2

• Remove 1 T20 torx screw on the underside of the air vent. Remove the air vent and store in a safe place.

• The pushbutton enclosure is positioned facing the driver as shown.

• Thoroughly clean the surface and adhere the pushbutton enclosure to the surface with the adhesive pad supplied.

• Feed the enclosure cable into the lower panel and re-fit the air vent.

Page 18 of 26

Pushbutton Enclosure Mounting



Cable behind air

vent

• Identify the beacons cable that runs within the storage shelf located in the back of the vehicle.

• The beacons wire is in the 2 core cable that runs to the beacons side light above the driver side door.

BEACONS RED to T8 PURPLE (Input 0)

• Extend the beacons wire to the T8 at the front of the vehicle.

Page 19 of 26

Beacon Cable route



1 2

3

• Remove the A pillar side trim and disconnect the speaker connector shown.

• Drop the extended wire from the beacons pickup into the cab area and feed along the headlining to the A pillar.

• Solder the connection and insulate firstly with self amalgamating tape then cover with PVC tape.

Page 20 of 26

Beacon Cable route



1

2

3

Ignition = Blue ignition wire on Trakm8 loom = 1 Amp Fuse

The ignition feed is located in the ignition barrel loom that runs below the fuse board.

Ignition = ORANGE/BLACK

Positive = Red permanent wire on Trakm8 loom = 2 Amp Fuse

The positive feed is located in the ignition barrel loom that runs below the fuse board.

Positive = RED/BLACK

Page 21 of 26

Power Pickup Points



1

2

12Volt Positive = Red permanent wire on TM8 loom True Ignition = Blue ignition wireon TM8 loom

Ignition = 12Volts on engine running and 0Volts on phase 2 ignition engine off. If it is not possible to gain access to this wire then 12Volts on stage 2 ignition without engine running is secondary

The fuse holder should be located as close as possible to the power ‘pick – up’ point as possible. (Ideally no less than 4 inches). Correct fuse ratings must always be used.

Page 22 of 26

Power Pick Up Connections



• Negative = Black earth wire on Trakm8 loom

• Connect the earth/negative wire (Black) of the Trakm8 loom to the 10 mm allenkey screw adjacent to the fuse-box as shown.

Please use a 10 mm ring terminal ensuring a good connection is made.

Page 23 of 26

Earth/Negative Connection



• The main Trakm8 TCU location is above the fuse board.

• Use the existing vehicle 10mm allen key screw to secure the unit in place with the T8 label facing towards you.

• Mount the unit EXACTLYas shown. The unit has an internal accelerometer so secure mounting of the unit is important.

Page 24 of 26

Main Trakm8 unit location




Version 1.0 The AA Signs– Company ConfidentialPage 25 of 26

• All wires not used on the T8 loom are to be cut to different lengths (staggered and not touching) and then wrapped using electrical insulation tape

• All soldered connections are also required to be wrapped securely using electrical insulation tape

• Cables not used and long lengths, should be stowed neatly and secured using electrical tape as shown in this image.

• Power supply is not to be taken from the OBD socket!

Wiring Notes


Version 1.0 The AA Signs– Company ConfidentialPage 26 of 26

Commissioning and Completion of Installation

• Before contacting Trakm8 to commission the unit start the engine. When the unit has powered up and 3 green trills (GPRS) and 3 green flashes (GPS) have been observed, operate the beacons and pushbuttons to generate an events.

• Please have the following information available for the Trakm8 commissioning team. This will make the process quicker if these details are at hand:

Unit imei (this is the 15 digit serial number across the Trakm8 unit)Vehicle registrationOdometer reading

• You will be asked to observe the Driver Feedback Display while the engine is idling. This is to confirm the LED status runs through the GREEN-AMBER-RED status in the correct order.

• When Trakm8 have finished commissioning the unit and confirmed location, CANbus data, beacons switching high/low, pushbutton (sign deployed and collected) events and idling is observed you will then be issued with a unique commissioning number.

• The vehicle can now be rebuilt checking all panels are fitted correctly and all waterproof seals are in place. Please ensure that the vehicle is left in a clean and tidy manner with all cable tie ends and cable snips removed from the vehicle.

A vehicle post installation check should now be completed to check vehicle functions.

Documents

AA SIGNS PEUGEOT BOXER INSTALL - Freeolamedia.freeola.com/other/17915/aa_signs_peugeot_boxer_install... · Page 11 of 26 Version 1.0 The AA Signs–Company Confidential Trakm8 Install