6
169 6.65 334 13.15 109 4.29 DRAWING NUMBER CAD FILE PROJECTION SCALE DRAWN BY DATE JDW DRAUGHTING SERVICES 12 BRIGHTWELL STREET PAPAKURA NEW ZEALAND TEL/FAX 0064-09-2988815 E-MAIL:[email protected] TITLE J.A.M. DE WAAL MAY 2009 1:1 or AS SHOWN CSHIV 00 REV DESCRIPTION DATE A ISSUED TO NVM A REV EXPERIMENTAL HORIZONTAL SINGLE CYLINDER STEAM ENGINE WITH INLINE VALVE CHAMBER. GENERAL ARRANGEMENT THIS DRAWING REMAINS THE PROPERTY OF JDW DRAUGHTING SERVICES J.A.M.DE WAAL,12 BRIGHTWELL STREET PAPAKURA 2110 NEW ZEALAND (09)2988815 SHEET A3

A3 VALVE CHAMBER. GENERAL ARRANGEMENT...1 04a r 1.5 r 1.5 m 10 42 25 pcd 37 pcd 6 holes 3 equally spaced on 37 pcd 6 slots 3mm wide equally spaced on 37 pcd material: painted steel

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Page 1: A3 VALVE CHAMBER. GENERAL ARRANGEMENT...1 04a r 1.5 r 1.5 m 10 42 25 pcd 37 pcd 6 holes 3 equally spaced on 37 pcd 6 slots 3mm wide equally spaced on 37 pcd material: painted steel

169

6.65

334 13.15

109 4.29

DRAWING NUMBER

CAD FILE

PROJECTION

SCALE

DRAWN BY

DATE

JDW DRAUGHTING SERVICES12 BRIGHTWELL STREETPAPAKURA NEW ZEALANDTEL/FAX 0064-09-2988815E-MAIL:[email protected]

TITLE

J.A.M. DE WAAL

MAY 20091:1 orAS SHOWN

CSHIV 00

REV DESCRIPTION DATEA ISSUED TO NVM A

REVEXPERIMENTAL HORIZONTAL SINGLE CYLINDER STEAM ENGINE WITH INLINE VALVE CHAMBER. GENERAL ARRANGEMENT

THIS DRAWING REMAINS THE PROPERTY OF JDW DRAUGHTING SERVICES J.A.M.DE WAAL,12 BRIGHTWELL STREET PAPAKURA 2110 NEW ZEALAND (09)2988815

SHEET

A3

Page 2: A3 VALVE CHAMBER. GENERAL ARRANGEMENT...1 04a r 1.5 r 1.5 m 10 42 25 pcd 37 pcd 6 holes 3 equally spaced on 37 pcd 6 slots 3mm wide equally spaced on 37 pcd material: painted steel

01

02

03

04A04B

0608

14

14

1920

21

22

23

23

24

25

26

26

2728

30

32

32

33

34

35

35

36

0507

09

1011

11

1213

14

16

1718

21

22

23

26

27

3005

QTY. PART NUMBER1 CSHIV-01-STEEL BASE PLATE1 CSHIV-02-CYLINDER1 CSHIV-03-CYLINDER FRONT LID

1 CSHIV-04A-CYLINDER SEPARATION PLATE

1 CSHIV-04B-VALVE CHAMBER SEPARATION PLATE2 CSHIV-05-PISTON ROD NIPPLE1 CSHIV-06-VALVE CHAMBER LID1 CSHIV-07-PISTON ROD SEAL1 CSHIV-08-VALVE CHAMBER1 CSHIV-09-PISTON1 CSHIV-10-PISTON ROD2 CSHIV-11-PISTON RING1 CSHIV-12-VALVE1 CSHIV-13-VALVE ROD2 CSHIV-14-CYLINDER SUPPORT BRACKET1 CSHIV-16-VALVE ROD NIPPLE1 CSHIV-17-VALVE ROD NIPPLE NUT1 CSHIV-18-VALVE ROD SEAL1 CSHIV-19-PISTON ROD YOKE1 CSHIV-20-CON ROD2 CSHIV-21-CRANKSHAFT SUPPORT1 CSHIV-22-CRANKSHAFT2 CSHIV-23-EXCENTRIC1 CSHIV-24-VALVE ROD GUIDE BLOCK

1 CSHIV-25-PISTIN ROD GUIDE BLOCK

2 CSHIV-26-EXCENTRIC HOUSING1 CSHIV-27-GUIDE SUPPORT2 CSHIV-28-VALVE CON ROD1 CSHIV-30-INLET PIPE AND NIPPLE6 CSHIV-32-PORT PLUG6 CSHIV-33-BASEPLATE PILLAR1 CSHIV-34-WOOD BASE2 CSHIV-35-FLYWHEEL2 CSHIV-36-FLYWHEEL GRUB SCREW

2 CSHIV-37-EXCENTRIC WASHER

4 CSHIV-M2x8 CYLINDERHEAD SCREW2 CSHIV-M3 NUT6 CSHIV-M3x10 CYLINDERHEAD SCREW

6 CSHIV-M3x15 CYLINDERHEAD SCREW

10 CSHIV-M3x8 CYLINDERHEAD SCREW5 CSHIV-M4 NUT2 CSHIV-M4x105 CSHIV-M4x10 CYLINDERHEAD SCREW1 CSHIV-M5 NUT4 CSHIV-M5x10 ALLEN KEY6 CSHIV-WOOD SCREW

DRAWING NUMBER

CAD FILE

PROJECTION

SCALE

DRAWN BY

DATE

JDW DRAUGHTING SERVICES12 BRIGHTWELL STREETPAPAKURA NEW ZEALANDTEL/FAX 0064-09-2988815E-MAIL:[email protected]

TITLE

J.A.M. DE WAAL

MAY 20091:1 orAS SHOWN

CSHIV 01

REV DESCRIPTION DATEA ISSUED TO NVM A

REVEXPERIMENTAL HORIZONTAL SINGLE CYLINDER STEAM ENGINE WITH INLINE VALVE CHAMBER. BILL OF MATERIAL

THIS DRAWING REMAINS THE PROPERTY OF JDW DRAUGHTING SERVICES J.A.M.DE WAAL,12 BRIGHTWELL STREET PAPAKURA 2110 NEW ZEALAND (09)2988815

SHEET

A3

IF IN DOUBT ASK

REMOVE ALL BURS AND SHARP EDGES

IF NOT STATED ALL CHAMFERS AND FILLETS 0.25mm

Page 3: A3 VALVE CHAMBER. GENERAL ARRANGEMENT...1 04a r 1.5 r 1.5 m 10 42 25 pcd 37 pcd 6 holes 3 equally spaced on 37 pcd 6 slots 3mm wide equally spaced on 37 pcd material: painted steel

21.5

21.5

2323

27.5

27.5

R6

R66

25122

618

235

4 4

4

4

45

1515

21.5

21.5

MATERIAL: PAINTED STEEL 3mm THICK SCALE 1:1.5

R1.5

R1.5

R1.5

37 PCD

30°

30°

C

C

D

D6 HOLES EQUALLY SPACEDON 37 PCD TAPPED M3x10 DEEP

3 HOLES EQUALLY SPACEDON 37 PCD DRILL TRHU

52

B B

4232

30°

30°

5

5

5

SECTION B-B5

5SECTION C-C

10 10

5

5

5

37 P

CD

SECTION D-DMATERIAL: PAINTED STEEL

01

42

32

37 PCD

6 HOLES 3 EQUALLYSPACED ON 37 PCD

31

42

M10

37 PCD

12 HOLES 3 EQUALLYSPACED ON 37 PCD

MATERIAL: PAINTED STEEL

04A

32

2.51

04A

R1.5R1.5

M10

42

25 PCD37 PCD

6 HOLES 3 EQUALLYSPACED ON 37 PCD6 SLOTS 3mm WIDE EQUALLYSPACED ON 37 PCD

MATERIAL: PAINTED STEEL

2.51

20

R6

10

M10

05 3.5

2MATERIAL:BRASS

05

R5

R5

14

3

35

11

11

13

10

72 M142042

37 P

CD

6 HOLES 3 EQUALLYSPACED ON 37 PCD

MATERIAL: PAINTED STEEL

44

M2

30

26.5 P

CD

10

6

MATERIAL: NYLON/TEFLON

45°

4

32

6

M5

09 MATERIAL:BRASS

45°

12

2

3 33

12

3

28

09

20

M8

5.5 5.51214

12

25

MATERIAL:BRASS

12

1204B

07

02

03

06

DRAWING NUMBER

CAD FILE

PROJECTION

SCALE

DRAWN BY

DATE

JDW DRAUGHTING SERVICES12 BRIGHTWELL STREETPAPAKURA NEW ZEALANDTEL/FAX 0064-09-2988815E-MAIL:[email protected]

TITLE

J.A.M. DE WAAL

MAY 20091:1 orAS SHOWN

CSHIV 02

REV DESCRIPTION DATEA ISSUED TO NVM A

REVEXPERIMENTAL HORIZONTAL SINGLE CYLINDER STEAM ENGINE WITH INLINE VALVE CHAMBER. COMPONENTS

THIS DRAWING REMAINS THE PROPERTY OF JDW DRAUGHTING SERVICES J.A.M.DE WAAL,12 BRIGHTWELL STREET PAPAKURA 2110 NEW ZEALAND (09)2988815

SHEET

A3

REMOVE ALL BURS AND SHARP EDGES

IF IN DOUBT ASK IF NOT STATED ALL CHAMFERS AND FILLETS 0.25mm

Page 4: A3 VALVE CHAMBER. GENERAL ARRANGEMENT...1 04a r 1.5 r 1.5 m 10 42 25 pcd 37 pcd 6 holes 3 equally spaced on 37 pcd 6 slots 3mm wide equally spaced on 37 pcd material: painted steel

20

4237 PCD

6 HOLES EQUALLY SPACEDON 37 PCD TAPPED M3

08

A A

D

D

E

E

F

F

08

B

B

C

CFOR ALL DIMENSIONSREFER TO ITEM 04BON SHEET SCHIV-02

4813

436

813

32

2.5

2.5SECTION A-A

22 22

SECTION B-B SECTION C-C

60°

55

5 5

60°

SECTION D-D

08

08

0808

08

4

4

4

3

30°

30°SECTION E-E

9M6

2

SECTION F-F

080808

M610

14510

M5

MATERIAL: STAINLESS STEEL

28

32

2mm THICKMATERIAL: NYLON/TEFLONSCALE 1:1.5

11

5 32.5 12

M8

13 MATERIAL: STAINLESS STEEL

M810

6.5

13 1

R1

10

14

R16 R2.5R2.5

3

37

R18.5

60°60° 33

.5

MATERIAL: PAINTED STEEL

44

R41515

R9

M14

14

10

16 12 245°

2

MATERIAL:BRASS

712

M14

73

45°

MATERIAL:BRASS

17

10

15

18

1014

MATERIAL:NYLON/TEFLON

4

45°

6

1319

6

13R3

R3

PRESS FIT AFTERASSEMBLY 2

12

M6

13

MATERIAL: BRASSPIN: STAINLESS STEEL

60

8

R5

6

8

6R5

10

MATERIAL: PAINTED STEELBUSHINGS: BRONZE (PRESS FIT)

6

2

20

10633

.5

R10

18

10

257.5 7.5

R2 5

13

16

8

4

3

DRILL &TAP M5

DRILL OIL HOLEAFTER ASSEMBLY

MATERIAL: PAINTED STEELBUSHINGS: BRONZE (PRESS FIT)

6

M4

169

12

22 76 645 45

5 5

33 33

10 10

MATERIAL: PAINTED STEEL &STEEL. ALLPARTS ARE PRESS FIT TOGETHER

32

10

R2

1

5

4

R9

75°

PRESS FIT PINMATERIAL: PAINTED STEEL

11

3

28

18

M824 19

K

K MATERIAL: STEEL

38

66

3

M3

SECTION K-K

MATERIAL: PAINTED STEEL

10

20

19

21

23

18

24

DRAWING NUMBER

CAD FILE

PROJECTION

SCALE

DRAWN BY

DATE

JDW DRAUGHTING SERVICES12 BRIGHTWELL STREETPAPAKURA NEW ZEALANDTEL/FAX 0064-09-2988815E-MAIL:[email protected]

TITLE

J.A.M. DE WAAL

MAY 20091:1 orAS SHOWN

CSHIV 03

REV DESCRIPTION DATEA ISSUED TO NVM A

REVEXPERIMENTAL HORIZONTAL SINGLE CYLINDER STEAM ENGINE WITH INLINE VALVE CHAMBER. COMPONENTS

THIS DRAWING REMAINS THE PROPERTY OF JDW DRAUGHTING SERVICES J.A.M.DE WAAL,12 BRIGHTWELL STREET PAPAKURA 2110 NEW ZEALAND (09)2988815

SHEET

A3

REMOVE ALL BURS AND SHARP EDGES

IF IN DOUBT ASK IF NOT STATED ALL CHAMFERS AND FILLETS 0.25mm

Page 5: A3 VALVE CHAMBER. GENERAL ARRANGEMENT...1 04a r 1.5 r 1.5 m 10 42 25 pcd 37 pcd 6 holes 3 equally spaced on 37 pcd 6 slots 3mm wide equally spaced on 37 pcd material: painted steel

12

M6

248

R1 R1

6

4

R4

8

R3

R3

28

30

66

34

34

PRESS FIT

MATERIAL: PAINTED STEEL & BRONZE BUSHES

PRESS FIT

3

1.5

1.5 1.5

DRILL AFTER ASSEMBLY

4421

25.3

2

724

.5

718

7.5 7.5

11

5.5 5.5

R15

R3

R3

733

.5

MATERIAL: PAINTED STEEL

1

47.5

10

4

5

9 9

6 6

R2R2

R2R2 R2.3

R2.33

3

39.5

66 16

.51

5

4

4.5

M33 M4 WASHER

PRESS FIT

4

9M6

4.5

9

620

6 7

30

MATERIAL: BRASS & COPPER

4

1.9

PRESS FITINTO VALVECHAMBER

R=16

SCALE 2:1MATERIAL: STEEL

10

MATERIAL:PAINTED STEEL

58

40

45° 4

MATERIAL: WOOD SCALE 1:3

288

63

140150165

8

8

8

120° 120°

1032

M6

60°

35

1410

8

R3

21

10.5

35

1

5

R4

M6

1221

1

MATERIAL: STEEL

8

4MATERIAL: STEEL

37

0.5

139

ASSEMBLY 102

73.5

ASSEMBLY 103

MATERIAL: STEEL25

26

27

28

34

36

32

33

DRAWING NUMBER

CAD FILE

PROJECTION

SCALE

DRAWN BY

DATE

JDW DRAUGHTING SERVICES12 BRIGHTWELL STREETPAPAKURA NEW ZEALANDTEL/FAX 0064-09-2988815E-MAIL:[email protected]

TITLE

J.A.M. DE WAAL

MAY 20091:1 orAS SHOWN

CSHIV 04

REV DESCRIPTION DATEA ISSUED TO NVM A

REVEXPERIMENTAL HORIZONTAL SINGLE CYLINDER STEAM ENGINE WITH INLINE VALVE CHAMBER. COMPONENTS

THIS DRAWING REMAINS THE PROPERTY OF JDW DRAUGHTING SERVICES J.A.M.DE WAAL,12 BRIGHTWELL STREET PAPAKURA 2110 NEW ZEALAND (09)2988815

SHEET

A3

REMOVE ALL BURS AND SHARP EDGES

IF IN DOUBT ASK IF NOT STATED ALL CHAMFERS AND FILLETS 0.25mm

Page 6: A3 VALVE CHAMBER. GENERAL ARRANGEMENT...1 04a r 1.5 r 1.5 m 10 42 25 pcd 37 pcd 6 holes 3 equally spaced on 37 pcd 6 slots 3mm wide equally spaced on 37 pcd material: painted steel

ASSEMBLY 103

28

28

2413

12ASSEMBLY 100

04A

0207

05

03

14

ASSEMBLY 101

27

0608

3032

32

32

04B

ASSEMBLY 102

19

2510

09

11 11

ASSEMBLY 104

ASSEMBLY 100

ASSEMBLY 101

ASSEMBLY 106

36

36

23

2223

37

ASSEMBLY 10534

33 33

33 33

3333

01

2121

DRAWING NUMBER

CAD FILE

PROJECTION

SCALE

DRAWN BY

DATE

JDW DRAUGHTING SERVICES12 BRIGHTWELL STREETPAPAKURA NEW ZEALANDTEL/FAX 0064-09-2988815E-MAIL:[email protected]

TITLE

J.A.M. DE WAAL

MAY 2009 N.T.S

CSHIV 05

REV DESCRIPTION DATEA ISSUED TO NVM A

REVEXPERIMENTAL HORIZONTAL SINGLE CYLINDER STEAM ENGINE WITH INLINE VALVE CHAMBER. EXPLODED ASSEMBLIES

THIS DRAWING REMAINS THE PROPERTY OF JDW DRAUGHTING SERVICES J.A.M.DE WAAL,12 BRIGHTWELL STREET PAPAKURA 2110 NEW ZEALAND (09)2988815

SHEET

A3

REMOVE ALL BURS AND SHARP EDGES

IF IN DOUBT ASK IF NOT STATED ALL CHAMFERS AND FILLETS 0.25mm