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02
1,5
1 Installation of KOMPAN ELEMENTS structures
These instructions describe installation of KOMPAN FUNKY ELEMENTS structures.
IMPORTANT!Please read these instructions before beginning installation.
In addition to these general instructions you will find assembly instructions, isometric views, post layout drawing etc. in the Instruction Manual.
All the packages are furnished with labels carrying reference numbers. Use the list of packages to check that all the packages are present before starting installation.
Then check the contents of each box using the list of contents, which you will find inside the top of the box.
2 Tools
The following tools are required for installation:
Tools for digging:
ShovelSpadePosthole diggerTamping bar
Other tools:
Measuring tape *)StepladderBubble levelDrill set4" C-clampSocket wrench set with extension *)Rubber malletHexagon key set *)Drilling machineBits set (Torx and Phillips)Bit adaptorKnifeScrewdriverTorque wrenchClamp
*) metric
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ill. 1
ill. 2
ill. 3
ill. 5
8
8 8
3 How to get started
Start by locating the footings and check that the necessary space, including the safety zone, is available. Make sure to allow for the recommended use zones around all play activities on the structure, please see Safety Zone Plan Drawing (ill. 1) at the end of the Instruction Manual.
Placing the structure on the site
Identify the exact location of the play structure on the site by arranging the floor frames in their respective positions. Refer to the Post and Floor Layout Drawing (ill. 2) at the end of the Instruction Manual.
If there is a slide it should turn away from the midday sun in order to avoid overheating (ill. 3).
Protective surfacing material
Make sure to allow for resilient surfacing according the safety standards EN 1176 (EU) or ASTM 1487 (USA), see ill. 5 (R = thickness of surfacing material chosen).
Surface installation
For surface installation a layer of concrete of 140 mm (5.51") is required to fasten expansion bolts, see ill. 4. Also please see the relevant assembly instructions for play activities in the Instruction Manual.
Footing holes for in-ground installation
Dig holes for posts, see ill. 5., indicating which activities require concrete.
Please note: Do not fill the holes until assembly is complete and the entire structure is plumb and level.
ill. 4
400317
90 mm3,54"
ø12 mm0,47 "
140 mm5,51"
400317 - 12 mm:
Assembly of post footing for surface installation (ill. 7)
The KOMPAN ELEMENTS surface footing consists of a steel footing profile with 3 wedge grooves, 3 long aluminium wedges with 3 holes, 3 short aluminium wedges with 2 holes, and a flange unit.
- Insert the footing profile into the flange, then position the 3 short wedges in the wedge grooves so that they are flush with the upper edge of the flange and the holes in the flange and wedges line up. Insert the 8x20 mm screws 910820 in the wedges and tighten the uppermost and lowermost screws alternately until both are fully tightened and the footing section has expanded so that it is properly lodged in the flange unit.
- Then insert the long wedges in the wedge grooves so that the wedge ends with 2 holes are opposite the flange. Allow the footing unit to slide into the post so that all six threaded holes in the wedges are visible through the holes in the sides of the post.
- Then slide six 10x20 mm button head screws 601020-A2 into the wedges.
- It is now possible to adjust the footing unit by loosening the button head screws. Tap lightly on the screw heads to loosen the wedges from the grooves, adjust the footing unit to the required position and tighten the screws.
4 Preparing the installation
Assembly of post footing for in-ground anchoring (ill. 6)
The KOMPAN ELEMENTS in-ground footing consists of a steel footing profile with 3wedge grooves and 3 aluminium wedges that lock in place in the wedge groovesusing set screws. The function of the set screws is to retain the wedges in the wedgegrooves until the footing profile has been installed in the post. The footing isadjustable and is designed for in-ground anchoring from 70 to max. 90 cm. Forin-ground anchoring of up to max. 120 cm A400441-99 is available.
- Slide the footing unit into the lower end of the post (the part with 6 holes) until the threaded holes in the wedges are visible through the corresponding holes in the sides of the post.
- Then insert six 10x20 mm button head screws 601020-A2 into the wedges and the set screws can now be loosened.
- It is now possible to adjust the footing unit by loosening the button head screws. Tap lightly on the screw heads to loosen the wedges from the grooves, adjust the footing unit to the required position and tighten the screws.
90 cmA400470-51
A400295-12810x12
911012
120 cmA400471-51
A400469-51
M10x20601020-A2
ill. 6
ill. 7
40 cmA400477-51
A400312-128
A400306-51A400307-51
M8x20910820
10x20601020-A2
A400295-128
Top of safety surface
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Assembly of post footing for surface installation (ill. 7)
The KOMPAN ELEMENTS surface footing consists of a steel footing profile with 3 wedge grooves, 3 long aluminium wedges with 3 holes, 3 short aluminium wedges with 2 holes, and a flange unit.
- Insert the footing profile into the flange, then position the 3 short wedges in the wedge grooves so that they are flush with the upper edge of the flange and the holes in the flange and wedges line up. Insert the 8x20 mm screws 910820 in the wedges and tighten the uppermost and lowermost screws alternately until both are fully tightened and the footing section has expanded so that it is properly lodged in the flange unit.
- Then insert the long wedges in the wedge grooves so that the wedge ends with 2 holes are opposite the flange. Allow the footing unit to slide into the post so that all six threaded holes in the wedges are visible through the holes in the sides of the post.
- Then slide six 10x20 mm button head screws 601020-A2 into the wedges.
- It is now possible to adjust the footing unit by loosening the button head screws. Tap lightly on the screw heads to loosen the wedges from the grooves, adjust the footing unit to the required position and tighten the screws.
4 Preparing the installation
Assembly of post footing for in-ground anchoring (ill. 6)
The KOMPAN ELEMENTS in-ground footing consists of a steel footing profile with 3wedge grooves and 3 aluminium wedges that lock in place in the wedge groovesusing set screws. The function of the set screws is to retain the wedges in the wedgegrooves until the footing profile has been installed in the post. The footing isadjustable and is designed for in-ground anchoring from 70 to max. 90 cm. Forin-ground anchoring of up to max. 120 cm A400441-99 is available.
- Slide the footing unit into the lower end of the post (the part with 6 holes) until the threaded holes in the wedges are visible through the corresponding holes in the sides of the post.
- Then insert six 10x20 mm button head screws 601020-A2 into the wedges and the set screws can now be loosened.
- It is now possible to adjust the footing unit by loosening the button head screws. Tap lightly on the screw heads to loosen the wedges from the grooves, adjust the footing unit to the required position and tighten the screws.
90 cmA400470-51
A400295-12810x12
911012
120 cmA400471-51
A400469-51
M10x20601020-A2
ill. 6
ill. 7
40 cmA400477-51
A400312-128
A400306-51A400307-51
M8x20910820
10x20601020-A2
A400295-128
Top of safety surface
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50 cmA400316-51
10x20601020-A2
10x20601020-A2
A400295-128
A400295-128
A400115-9906
911012
ill. 8
A400115-9906
Preparing the installation (continued)
Post assembly
When installing structures with platform heights of 240 cm or more, it is necessary to combine 2 posts into one longer post. Use A400115-9906 as extension, which is provided with 6 holes with 12 mm diameter for assembly of the footing A400xxx and the connector unit A400316-51.
The assembly is made by sliding the 6 wedges A400295-128 into the profile A400316-51. Then insert the profile with wedges into the post extension A400115-9906 and fix the button head screws 601020-A2. Now slide this unit into the post at the opposite end and fix the button head screws 601020-A2 - see ill. 8.
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Preparing the installation (continued)
Post preparation
Straps and secondary connectors along with the rubber-coated posts and the floor frames are the fundamental components of the KOMPAN ELEMENTS system.
To save time and effort later it is very important to install each strap in the correct location with the correct number of secondary connectors.
The Post Preparation Sheet (ill. 9-1) at the end of Instruction Manual is used to configure each post with straps and secondary connectors. This sheet shows the correct placement of each strap as well as the required number of secondary connectors to be added.
Grooves (rings) are moulded into the rubber layer of the posts at 100 mm intervals. These are used when placing straps and secondary connectors at the specified heights.
Install secondary connectors on the straps before the straps are placed on the post - see ill. 10.
ill. 10StrapA400208-52
Secondary connectorA400203-52
Example from Post Preparation Sheet indicating placement of straps as well as the number of secondary connectors on each strap.
Post ID no. from Post and Floor Layout Drawing
Post ring no. 21
Indicates that a strap is placed at the twelfth ring on this post
Total number of secondary connectors to be placed on the strap at the eleventh ring on this post
Secondary connectorA400203-52
StrapA400208-52 P1
1
3
4
5
6
7
8
9
10
11
12
2
Height of postill. 9-1
POST 8 (P8) 2400 mm
Straps Loc. QtyRing 30Ring 29
Ring 20 1 0Ring 19Ring 18Ring 17
1 0
Ring 16 1 0Ring 15 1 0Ring 14 1 0Ring 13 1 0Ring 12 1 0Ring 11 1 0Ring 10 1 0Ring 9Ring 8Ring 7Ring 6Ring 5Ring 4Ring 3Ring 2Ring 1
1 0
Sub-totalStraps
Sub-total2nd Conn.11 3
Ring 28Ring 27Ring 26Ring 25Ring 24 1 0Ring 23Ring 22Ring 21
2nd Conn.
2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.
POST 8 (P8) 2400 mm
Straps Loc. QtyRing 30Ring 29
Ring 20 1 0Ring 19Ring 18Ring 17
1 0
Ring 16 1 0Ring 15 1 0Ring 14 1 0Ring 13 1 0Ring 12 1 0Ring 11 1 0Ring 10 1 0Ring 9Ring 8Ring 7Ring 6Ring 5Ring 4Ring 3Ring 2Ring 1
1 0
Sub-totalStraps
Sub-total2nd Conn.11 3
Ring 28Ring 27Ring 26Ring 25Ring 24 1 0Ring 23Ring 22Ring 21
2nd Conn.
2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.
POST 8 (P8) 2400 mm
Straps Loc. QtyRing 30Ring 29
Ring 20 1 0Ring 19Ring 18Ring 17
1 0
Ring 16 1 0Ring 15 1 0Ring 14 1 0Ring 13 1 0Ring 12 1 0Ring 11 1 0Ring 10 1 0Ring 9Ring 8Ring 7Ring 6Ring 5Ring 4Ring 3Ring 2Ring 1
1 0
Sub-totalStraps
Sub-total2nd Conn.11 3
Ring 28Ring 27Ring 26Ring 25Ring 24 1 0Ring 23Ring 22Ring 21
2nd Conn.
2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.
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POST 8 (P8) 2400 mm
Straps Loc. QtyRing 30Ring 29
Ring 20 1 0Ring 19Ring 18Ring 17
1 0
Ring 16 1 0Ring 15 1 0Ring 14 1 0Ring 13 1 0Ring 12 1 0Ring 11 1 0Ring 10 1 0Ring 9Ring 8Ring 7Ring 6Ring 5Ring 4Ring 3Ring 2Ring 1
1 0
Sub-totalStraps
Sub-total2nd Conn.11 3
Ring 28Ring 27Ring 26Ring 25Ring 24 1 0Ring 23Ring 22Ring 21
2nd Conn.
2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.
POST 8 (P8) 2400 mm
Straps Loc. QtyRing 30Ring 29
Ring 20 1 0Ring 19Ring 18Ring 17
1 0
Ring 16 1 0Ring 15 1 0Ring 14 1 0Ring 13 1 0Ring 12 1 0Ring 11 1 0Ring 10 1 0Ring 9Ring 8Ring 7Ring 6Ring 5Ring 4Ring 3Ring 2Ring 1
1 0
Sub-totalStraps
Sub-total2nd Conn.11 3
Ring 28Ring 27Ring 26Ring 25Ring 24 1 0Ring 23Ring 22Ring 21
2nd Conn.
2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.
POST 8 (P8) 2400 mm
Straps Loc. QtyRing 30Ring 29
Ring 20 1 0Ring 19Ring 18Ring 17
1 0
Ring 16 1 0Ring 15 1 0Ring 14 1 0Ring 13 1 0Ring 12 1 0Ring 11 1 0Ring 10 1 0Ring 9Ring 8Ring 7Ring 6Ring 5Ring 4Ring 3Ring 2Ring 1
1 0
Sub-totalStraps
Sub-total2nd Conn.11 3
Ring 28Ring 27Ring 26Ring 25Ring 24 1 0Ring 23Ring 22Ring 21
2nd Conn.
2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.2nd Conn.
M 8x40210100408040 M 8x30 (black)
210100408030
Secondary connectorsStrap
2.1.
ill. 11
Post ID no. from Post and Floor Layout Drawing
8
ill. 9-2
Preparing the installation (continued)
The Post and Floor Layout Drawing at the end of the Instruction Manual assigns each post with a unique identification number, for example P8, referring to the Post Preparation Sheet (ill. 9-2).
A sheet of self-adhesive numbers has been provided with each structure and we recommend that you place the specified number on each post to make assembly easier.
Connections for straps and secondary connectors
Bolts for straps and secondary connectors - see ill. 11.
IMPORTANT!
Always use 8x40 mm bolts 210100408040 in the threaded part of the strap - see ill. 11 fig. 1 - and always use this connection first.
Always use 8x30 mm bolts (black) 210100408030 in the secondary connectors - see ill. 11 fig. 2.
Bolts must remain finger-tight only, until all connections have been installed.
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PT 6x14320600506014
A400502-06 (60 )
A400503-06 (90 )
A400501-06 (45 )
2
5 Assembly order
Getting started
Post / floor frame assembly (ill. 12)
Floors come in various shapes and sizes, see the diagram on the last page.
Choose a fixed starting point when you begin assembling the floors. This could be any floor, but we recommend that you choose either the highest or the lowest floor.
- Select the floor frame with the specified shape and size - see Post and Floor Layout Drawing, and install the specified post on the frame. The easiest way to do this is to set the floor frame on edge and then place the post in the floor frame mounting bracket at the correct position/height, i.e. when the chosen floor height is 1000 mm the floor frame is to be installed on rings no. 9 and 10 on the post.
- The posts are configured as described under Preparing the installation and therefore the correct number of straps will be provided for the assembly on the specified rings of the post, ill. 12.
- Now loosely attach the bolts and washers - always starting by using 8x40 mm bolts in the threaded part of the strap and (if there are several connections at one level/ring) use 8x30 mm bolts in the secondary connectors. Do not tighten the bolts, otherwise it will be impossible to install the adjoining floor frames.
- All posts are connected to the floor frames as described above.
- Then put this part of the structure to an upright position and place it correctly according to the plan.
- Now the adjoining floor frames at the same level, or at other levels, are installed and then their respective posts, etc.
- When the adjoining floor frame has been installed, the previous floor frame is re-tightened. Before re-tightening floor frames, always remember to place a plug at the bottom of the floor frame mounting bracket, ill. 12 (2).
When installing floor frames at the same level, a 4" C-clamp, see ill. 13, may come in handy in order to hold the new frame in position and thus avoid gaps.
IMPORTANT! Prior to the installation of each floor frame, don't forget to check that posts are plumb and floor frames are level. It is also possible to adjust the footing.
ill. 12
M8x40210000408040
Post
Strap Footing
1
Floor frame
ill. 13
M8x16321301008016
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1
23
M8x40210100408040
PT 6x14320600506014
A400503-06
ill. 14
1 2
3
4
5
Assembly order (continued)Assembly order for tall FUNKY ELEMENTS structures
- First attach the two tallest posts to the floor frame in the longitudinal direction. Then raise the assembled unit to an upright position and prop it up. Attach the next two posts to the floor frame.
If the structure includes several floor frames, posts are now assembled with the adjacent floor frame, and the unit is then raised to an upright position and assembled as described above.
Please note: Local regulations concerning this type of work should be observed.
M8x16321301008016
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ill. 15
Assembly order (continued)
- Repeat the steps above until all posts are attached to the floor frame. Make sure that all straps remain in their correct positions on the posts.
- The assembled unit of posts and floor frame may be picked up and placed into the correct footing holes, or, in case of surface installation, in the correct position. This unit is the starting point of the following assembly.
Please note: Tighten all bolts in the structure when all floor frames are installed.
Installing floor step foundation (see ill. 15 ):
The lowest floor (400 mm) will often be the floor step. In this case foundation for surface installation or for in-ground installation is added.
Surface installation
In-ground installation
A209029-99
A209025-60
A209026-51 400315
10x65 MB210065
702530
A400783-51A700703-51
M8 x 30 (black)210100408030
A400468-52 (90o)
400010-A2A10086-18
A10085-18
10x35 BB 110035-A2
B400144-0406
1
2
3M8x40
210100408040PT 6x14
320600506014
A400503-06
M8x16321301008016
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Assembly order (continued)
Installing floors to frames
- Place the floor onto the floor frame.
- Install the floor cover that fits the size of the floor corner.
- Please note that threaded bushings are already installed in the upper part of the floor frame. The 8 mm bolts are to be installed either in these, see ill. 16, or directly in the groove in the floorplate, see ill. 17.
ill. 16 ill. 17
M8 x 30 (black)210100408030
M8 x 30 (black)210100408030A400466-52 (45o)
A400467-52 (60o)A400468-52 (90o)
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Assembly order (continued)
Installing infill panels
- The infill panel, which is to be installed between platforms at different levels, is crucial to the stability and strength of the structure. Consequently it is of the utmost importance to install this component, using all the specified fasteners and ensuring careful tightening.
- First insert T-track bolts at the top floor frame and lock them, using T-track locks. Then insert the infill unit as shown in ill. 18 by use of the specified hardware. Finally insert T-track bolts at the bottom floor frame - bolts should be put through the oblong hole at the bottom of the infill unit.
- Re-tighten all nuts and install Do-Nut caps.
ill. 18
A400742-51
A400743-51
400210A10078-13
A900270-06
10x30 MB210030
A10078-13A10080-06
M8x20121000608020
A400526-06
A62105-06
400108A400278-52
A62106-52
M8x20121000608020
1
3
2
4
A62102-06
A62105-06
400108A400278-52
A62106-52
A62102-06
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Assembly order (continued)
Installing wall panels
First install the wall brackets onto the posts:
Installation of wall brackets: Wall brackets may be attached to a strap or to a secondary connector, see ill. 19 which bolts to use.
IMPORTANT!Do not tighten connections nor install the plastic cover for wall bracket until all panels have been installed.
ill. 19
321300708020
Fitting for wall panelA400504-06
Fitting for wall panelA400504-06
A400505-xxx
ill. 20
Installing upper wall panels (ill. 20): Four wall brackets are used to support an upper wall panel.
- Panels are attached to the wall bracket using a fitting for wall panel, a washer and an 8 mm self-locking nut. - Some types of panels are provided with a centre mounting hole. This hole is not used for fastening if the panel is placed as upper panel. In that case the hole is to be covered with fittings for wall panel, washers, bolt and nut, see ill. 20 (C).
321300708020400108
A400505-xxx
321300708020
A400505-xxx
Fitting forwall panel
A400504-06
M8x40 210100408040
A400508-06
Wall bracket A400207-128
A400508-06
M8x30 (black) 210100408030
For secondary connectors:
For straps:
C
M8x30210100408030
M8x30210100408030
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A10086-06
A400278-52400108
A10085-06
M8x25121000608025
A400526-06
ill. 21
M8x55210100408055
M8x40 210100408040
A400217-128A400214-128
M8x30 (BLACK) 210100408030
ill. 22
Assembly order (continued)
Installing steel panelsFirst install the wall brackets onto the posts.
Installation of wall brackets: Wall brackets may be attached to a strap or to a secondary connector, see ill. 21 which bolts to use.
The top of the steel panel is attached to the wall bracket using a wall bracket fitting and an 8x50 mm bolt, see ill. 21.
The bottom of the steel panel is attached by inserting T-track bolts in the floor frame and lock them with T-track locks.Then fasten the steel panel with the specified hardware, see ill. 22.
For secondary connectors:
For straps:
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ill. 23
ill. 24
A400508-06
A400508-06
For connectors:A400426-66
A400426-66
M8x30 (BLACK) 210100408030
For straps:
M8x40 210100408040
A10086-06
A10085-06210100408030
A400278-52
A400872-51
Assembly order (continued)
Installing wall panels
First install the wall brackets onto the posts:
Installation of wall brackets: Wall brackets may be attached to a strap or to a secondary connector, see ill. 23 which bolts to use.
IMPORTANT!Do not tighten connections nor install the plastic cover for wall bracket until all panels have been installed.
Installing upper wall panels (ill. 24): Four wall brackets are used to support an upper wall panel.
- Panels are attached to the wall bracket using a M8x30 bolt (210100408030), en washer (A400278-52) and a tropic nut (A10086-06 + A10085-06), see ill. 24.
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LE42000000
Copyright © KOMPAN A/S 1/2
VLE4
2000
000
2003
1127
AB
M8x50210100408050
M8x40 210100408040
A400217-128A400214-128
A400283-52
A400533-9912 (YEL)A400533-99129 (RED)
1
redrotrougerojorossoroodrödrød
YEL: yellowgelbyellowamarillogiallogeelgulgul
RED:
M8x30 (BLACK) 210100408030
blackschwarznoirnegronerozwartsvartsort
BLACK:
LE400502-3418
1/3
VLE4
0050
2341
8 20
0309
02 A
B
Copyright © KOMPAN A/S
55 cm1'-10"
14 cm6"
52 cm1'-8"
52 cm (1'-8") - R = F
F
RVariable*Resilient Surface
175 cm5'-9"
ill. 25
LE416200
LE420000
LE422000
LE421900
LE422200
LE422700
LE400502
Installation of play activities
Use the installation instructions provided for each play activity in the Instruction Manual.
All play activities for the specific structure appear from the Activity Identification Drawing (ill. 25) in the Instruction Manual.
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6 Final procedures
Final assembly check
- The entire play structure is tightened securely and panels and play activities double-checked for correct installation.
- Make sure that the entire structure is plumb and level.
Footing
- The footing holes for posts and activities should be back-filled with compacted soil or concrete as specified in the play activity instructions.
Surface installation
- The footing is fastened into the concrete as specified in the play activity instructions.
ill. 26
Protective surfacing
A resilient protective surfacing must be installed in accordance with the safety standards EN 1176 (EU) or ASTM 1487 (USA).
Installation of post caps
IMPORTANT! Post caps and all other safety covers should be installed only after the final assembly inspection has been completed and all fasteners have been tightened securely.
Post caps (A400592-xx + A400593-xx) must be placed on all exposed post ends (ill. 25).
A400593-XXX A400592-XXX
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A100-42
A10089-18
Final procedures (continued)
Do-Nut cap installation
Finish the installation by removing all labels and install all Do-Nut caps and protective covers. Make sure they snap into place.
Two special marking Do-Nuts with transparent caps are supplied with the structure together with a sheet of labels with addresses of the supplier of each country.
One of the caps is already provided with a label from the factory with information of the product ref.no. as well as the week and year of production.
The other cap should be provided with the address label of the specific country.
Both these Do-Nuts with labels should be placed on the product according to the safety standards EN 1176 (EU) and ASTM 1487 (USA).
Example of how to place a marking Do-Nut (NB!!) as shown in the Isometric View at the back of the Instruction Manual.
IMPORTANT!The playground must not be used until installation is complete and it has been inspected with protective surfacing, and all concrete must be set.
NB!!
90o
NB!!
2
3
1
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Panel 11A400011
Panel 2A400002
Panel 4A400004
Panel 3A400003
827,3 mm
7 Overview of main components
Square floorFloor: B400007Frame: A400464
X-large floorFloor: B400102Frame: A400704
Floor step Floor: B400144Frame: A400783
Large floor 90° arcFloor: B400003Frame: A400462
Large floor 90°Floor: B400001Frame: A400459
827,3 mm
1170 mm
827,3 mm827,3 mm
827,3 mm
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Overview of main components (continued)
Post (height) Product number
400 mm A400100-9906 600 mm A400101-9906 800 mm A400102-99061000 mm A400103-99061200 mm A400104-99061400 mm A400105-99061600 mm A400106-99061800 mm A400107-99062000 mm A400108-99062200 mm A400109-99062400 mm A400110-99062800 mm A400116-99063000 mm A400111-9906
1000 mm A400115-9906
