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2014 Master Thesis A study on silicide semiconductors for high efficiency thin film photovoltaic devices Taichi Inamura 12M36055 Department of Electrical and Electronic Engineering Tokyo Institute of Technology Supervisor Professor: Hiroshi Iwai Associate Professor: Kuniyuki Kakushima

A study on silicide semiconductors for high efficiency thin ...future low cost solar cells. But the problem for organic materials is the light degradation. Furthermore, conversion

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  • 2014 Master Thesis

    A study on silicide semiconductors for

    high efficiency thin film

    photovoltaic devices

    Taichi Inamura

    12M36055

    Department of Electrical and Electronic Engineering

    Tokyo Institute of Technology

    Supervisor

    Professor: Hiroshi Iwai

    Associate Professor: Kuniyuki Kakushima

  • Abstract

    Semiconductor silicides have been attracted as thin film solar cell

    material candidates for next generations, owing to its appropriate bandgaps

    with large absorption coefficient and abundance of resources. Especially,

    BaSi2/-FeSi2 tandem thin silicide solar cells are expected to achieve

    efficiency 40 %.

    One of the issues in semiconductor silicides is that the carrier density is

    still in the order of 1018 cm-3, which is three orders of magnitude high

    considering sufficient depletion width to absorb sun light with absorption

    coefficient of 105 cm-1 at 1.0 eV.

    Although, composition control is reported to be the key to achieve

    -FeSi2 with low carrier density, the origin of carrier has not yet been

    clarified.

    The purpose of this thesis is to investigate the optimal Fe/Si composition

    for carrier density reduction and to clarify the origin of carriers. Moreover,

    light response of -FeSi2 films has been characterized by fabricating

    Schottky-type -FeSi2 solar cell.

    -FeSi2 films have been deposited by multi-sputtering process, which

    consists of cyclic deposition of Fe and Si layers in a multi-target sputtering

    system with subsequent crystallization annealing. As the thickness of each

    film can be well controlled by sputtering time, the composition of -FeSi2

    films can be easily controlled. The origin or carriers has been characterized

    through temperature dependent resistivity measurement to extract the

    activation energy.

    By changing the composition of -FeSi2, it has been found that Si-rich

    condition with Si /Fe ratio of 2.25 has shown the largest resistivity of ~0.6

    cm. Low temperature measurements have revealed four kinds of defect

    levels, which can be categorized into two types; one related to composition of

    -FeSi2 and the other related to crystalline defects. The former type with

    deep activation energy has been assigned though measurements of samples

    with different compositions, and the latter one with shallow activation

    energy by crystallization annealing temperature. Based on the above

  • measurements a carrier density of 1016 cm-3 can be achieved at 90 K.

    -FeSi2/p+-Si Schottky solar cell measured at 90 K has shown a photovoltaic

    response with open circuit voltage of 40 mV, which is low considering the

    bandgap of ideal -FeSi2.

    Equivalent circuit modeling has revealed the presence of shunt

    resistance which suggests semiconductor nature within the film.

    In the near future, more fine composition ratio control, improvement of

    crystalline quality and increase of shunt resistance is required for -FeSi2

    thin film photovoltaic device.

  • A study on semiconductor silicides for high efficiency thin film photovoltaic devices

    Contents

    Chapter1 Introduction

    1.1 Thin film solar cell ...................................................................................................... 2

    1.2 Introduction of semiconductor silicides .................................................................... 3

    1.3 Introduction of BaSi2 / -FeSi2 tandem solar cell ..................................................... 5

    1.4 Issues in semiconductor silicides ............................................................................. 10

    1.5 Reports on semiconductor silicides .......................................................................... 11

    1.6 Purpose of this study ................................................................................................ 14

    1.7 Outline of this thesis ................................................................................................ 15

    Reference ............................................................................................................................. 17

    Chapter 2 Fabrication and characterization

    2.1 Fabrication procedure .............................................................................................. 20

    2.2 Experimental details ................................................................................................ 21

    2.2.1 SPM cleaning and HF treatment ..................................................................... 21

    2.2.2 RF magnetron sputtering .................................................................................. 21

    2.2.3 Photolithography and Metal etching ................................................................ 22

    2.2.4 Lift-off process .................................................................................................... 23

    2.2.5 Rapid thermal annealing (RTA) ....................................................................... 23

    2.2.6 Vacuum evaporation for Al deposition.............................................................. 23

    2.3 Characterization Method ......................................................................................... 25

    2.2.1 Fourier transform infrared spectroscopy (FT-IR) ................................................ 25

    2.2.2 Four-point probe method ....................................................................................... 26

    2.2.3 Transmission Line Model (TLM) ........................................................................... 27

    2.2.4 Van der Pauw method ....................................................................................... 30

    Reference ............................................................................................................................. 32

    Chapter 3 Formation of -FeSi2 3.1 Introduction .............................................................................................................. 34

    3.2 Infrared absorption characteristics of -FeSi2 ....................................................... 35

    3.3 X-ray diffraction pattern of -FeSi2......................................................................... 38

  • A study on semiconductor silicides for high efficiency thin film photovoltaic devices

    3.4 Conclusion ................................................................................................................. 38

    References ............................................................................................................................ 39

    Chapter 4 Electrical characteristics of -FeSi2

    4.1 Introduction .............................................................................................................. 42

    4.2 Resistivity measurement by four-point method ..................................................... 43

    4.2.1 Resistivity control by Si/Fe composition ratio ...................................................... 43

    4.2.2 Extraction of defect level position ......................................................................... 45

    4.2.3 Extraction of defect concentration ........................................................................ 46

    4.2.4 Effect of sputtering atmosphere ............................................................................ 48

    4.3 Resistivity measurement by TLM ........................................................................... 49

    4.4 Carrier density measurement by van der Pauw .................................................... 50

    4.5 Conclusion ................................................................................................................. 54

    Reference ............................................................................................................................. 55

    Chapter 5 Demonstration of -FeSi2 Schottky solar cell

    5.1 Introduction .............................................................................................................. 57

    5.2 J-V characteristics of -FeSi2/Si Schottky solar cell .............................................. 58

    5.3 Equivalent circuit of solar cell ................................................................................. 59

    5.4 Conclusion ..................................................................................................................... 62

    Reference ............................................................................................................................. 63

    Chapter 6 Conclusion

  • Chapter 1 Introduction

    1

    Chapter 1

    Introduction

    1.1 Thin film solar cell

    1.2 Introduction of semiconductor silicides

    1.3 Issues in semiconductor silicides

    1.4 Reports on semiconductor silicides

    1.5 The purpose of this study

    References

  • Chapter 1 Introduction

    2

    1.1 Thin film solar cell

    Solar cells have been expected as clean energy replaced to thermal

    power generation used coal, petroleum oil and liquefied natural gas or

    nuclear power generation and so on. However, a solar cell amounts to only

    ~0.2 % of total power generation energy supply so far (Figure1.1). The cost

    per Kilowatt-Hour of solar cell is much higher than that of thermal or

    nuclear power generation. Therefore, to spread the usage of solar cells more

    widely and rapidly, not only the improvement of conversion efficiency but

    also the decrease of the production cost is indispensable. Figure 1.2 is

    classification of solar cells according to the used materials [1.1]. The

    crystalline silicon (c-Si) accounts for 90 % or more in a solar cell market [1.2].

    However, there is a problem of being approaching limit of conversion

    efficiency caused by the band gap. The materials with a variety of band gap

    are needed for further conversion efficiency improvement.

    Figure 1.1 Distribution of consumption of primary energy with respect to

    coal, nuclear, hydro and renewable energy resources

    Renewable

    PV

    Wind

    Biomass

    Geothermal65.4%

    Coal

    Nuclear24.8%

    Hydro7.8%

    0.4%

    0.4%

    0.3%

    1.0%

  • Chapter 1 Introduction

    3

    Figure 1.2 Classification of solar cell according to materials

    Thin film solar cells have been focused as important photovoltaic cells

    for future generations, owing to several advantages. One is that we can limit

    usage and save resources thanks to thin film structure. Therefore, the cost

    for manufacturing can be kept low. The other is that these have various

    bandgap. Hence, higher conversion efficiency than crystalline Si are

    expected by tandem structure.

    1.2 Introduction of semiconductor silicides

    Various thin films have been reported so far. Table 1.1 shows some

    examples of it.

    Crystal line silicon

    (c-Si)

    monocrystalline / single crystalline

    Polycrystalline / multi crystalline

    amorphous silicon

    (a-Si)Microcrystalline / m-Si

    CIS (CIGS)

    CdTe

    GaAs

    Dye sensitized

    polymer

    silicon base

    compound base

    organic based

    solar cell

  • Chapter 1 Introduction

    4

    Table 1.1 Comparison of thin film solar cells

    a-Si and CIGS are the leading thin film solar cells due to its high

    absorption coefficient. Especially, a-Si solar cell could be applied to a liquid

    crystal display production process. Therefore, a-Si solar cell was rapidly

    developed and widely expanded in a world. Disadvantage of a- Si solar cell is

    that theoretical conversion efficiency is near 20 % which is low for solar cells

    for next generation solar cell. Furthermore, vacuum process such as plasma

    CVD or sputtering is used in the fabrication process. Therefore, the process

    cost is high. Similarly, CIGS also uses the vacuum process and the

    production cost is high although conversion efficiency shows high value near

    30 %. However, there is a problem of using Indium of rare metal. Also, a dye

    sensitized solar cell or an organic thin film attracted recently attention as

    future low cost solar cells. But the problem for organic materials is the light

    degradation. Furthermore, conversion efficiency for this material is

    insufficient to exceed 30 % or more. On the other hand, semiconductor

    silicide materials are thought to be the powerful candidates to achieve low

    cost and high conversion efficiency compared to above materials. Various

    silicides have been reported to have bandgap. For example, the band gap of

    BaSi2, -FeSi2 and Mg2Si are 1.4 eV, 0.8 eV and 0.75 eV respectively. In

    addition, there are abundantly resources for these three silicides. Moreover,

    the fact that BaSi2 and -FeSi2 are stable against light illumination is

    reported. After all, in order to achieve above goal, semiconductor silicides

    Bandgap

    Eg (eV)

    Transition

    type

    Absorption

    coefficient

    α (cm-1)

    Resources DegradationEfficiency

    (%)

    a-Si 1.7 indirect 104 Excellent Good 20 [1.3]

    CIGS 1.0~1.6 direct 105 Bad Excellent 29 [1.3]

    Organic 1.0~ indirect 105 Good Bad 14 [1.3]

    BaSi2 1.4 indirect 105~ Excellent Excellent [1.4] 32 (cal.)

    FeSi2 0.8 direct 105~ Excellent Excellent [1.4] 24 (cal.)

    Silicide Mg2Si 0.75 indirect 105~ Excellent No data 22 (cal.)

    CrSi2 0.3 indirect 105 ~ Good No data 8 (cal.)

    ReSi2 0.1 direct 104~ Bad No data 1 (cal.)

  • Chapter 1 Introduction

    5

    have been considered as suitable candidates.

    1.3 Introduction of BaSi2 / -FeSi2 tandem solar cell

    If BaSi2 and -FeSi2 are connected in series, tandem thin silicide film

    solar cell can be realized (Figure 1.3).

    Figure 1.3 Structure of BaSi2/-FeSi2 tandem solar cell

    Indeed, we calculate the maximum efficiency of tandem solar cell. The

    conversion efficiency, , of solar cell is calculated as the ratio between the

    generated maximum power, Pm, generated by a solar cell and the incident

    power, Pin. The incident power is equal to the irradiance of AM 1.5 spectrum,

    normalized to 1000 W/m2. Therefore, the is given by

    η =𝑃𝑖𝑛

    𝑃𝑜𝑢𝑡=

    𝐽𝑚𝑎𝑥𝑉𝑚𝑎𝑥

    𝑃𝑖𝑛=

    𝐽𝑠𝑐𝑉𝑜𝑐𝐹𝐹

    𝑃𝑖𝑛 (1.1)

    where Jmax is maximum current density, Vmax maximum voltage, Jsc short

    circuit current density, Voc open circuit voltage, FF fill factor.

    The irradiance of AM 1.5 spectrum can be calculated from the spectral

    power density, P(), using the following equation:

    𝑃𝑖𝑛 = ∫ 𝑃(𝜆)𝑑𝜆∞

    0 (1.2)

    BaSi2

    -FeSi2

    transmitted light

    incident light

  • Chapter 1 Introduction

    6

    = ∫ 𝜙(𝜆)ℎ𝑐

    𝜆𝑑𝜆

    0 (1.3)

    where 𝜙(𝜆) is photon flux density, h Plank’s constant, c speed of light.

    When we denote g as the wavelength of photons that corresponds to the

    band gap energy of the absorber of the solar cell, only the photons with

    energy higher than the bandgap are absorbed, it means photons with λ ≤ 𝜆𝑔.

    The fraction of the incident power, pabs that is absorbed by a solar cell and

    used for energy conversion is expressed as

    𝑃𝑎𝑏𝑠 =∫ 𝜙(𝜆)

    ℎ𝑐

    𝜆

    𝜆𝑔0

    ∫ 𝜙(𝜆)ℎ𝑐

    𝜆

    ∞0

    (1.4)

    A part of the absorbed energy, the excess energy of photons, is lost due to

    the thermalization of photo-generated electrons and holes in the absorber

    material. The fraction of the absorbed energy that the solar cell can deliver

    as useful energy, puse, is described by

    𝑃𝑢𝑠𝑒 =𝐸𝑔 ∫ 𝜙(𝜆)𝑑𝜆

    𝜆𝑔0

    ∫ 𝜙(𝜆)ℎ𝑐

    𝜆𝑑𝜆

    𝜆𝑔0

    (1.5)

    We can determine the conversion efficiency limited by the spectral

    mismatch

    η = 𝑃𝑎𝑏𝑠𝑃𝑢𝑠𝑒 =∫ 𝜙(𝜆)

    ℎ𝑐

    𝜆𝑑𝜆𝐸𝑔 ∫ 𝜙(𝜆)𝑑𝜆

    𝜆𝑔0

    𝜆𝑔0

    ∫ 𝜙(𝜆)ℎ𝑐

    𝜆𝑑𝜆 ∫ 𝜙(𝜆)

    ℎ𝑐

    𝜆𝑑𝜆

    𝜆𝑔0

    ∞0

    (1.6)

    Figure 1.4 illustrates the fraction of the AM 1.5 spectrum that can be

    converted into a usable energy.

  • Chapter 1 Introduction

    7

    Figure 1.4 The fraction of AM 1.5 spectrum that can be converted into a

    usable energy

    In general, when light arrives on an interface between two media, a part

    of the light is reflected from and the other part is transmitted through the

    interface. This means that a part of the incident energy that can be

    converted into a usable energy by the solar cell is lost by reflection. We shall

    denote the total reflectance as R*, which can be considered as the effective

    reflectance in the wavelength range of interest.

    In most c-Si solar cells, one of the metal electrodes is placed on the front

    side of the cell. The metal-covered area does not allow the light to enter the

    solar cell because it totally reflects the light in wavelength range of interest.

    When we denote the total area of the cell Atot and the cell area that is not

    covered by the electrode Af, the active area of the cell is determined by the

    ratio of Af / Atot. This ratio is called the coverage factor and determines the so

    called shading losses. However, in the case of thin film solar cell, transparent

    conductive film such as ITO is used for front side electrode. Therefore,

    Af /A tot ~1.

    When light penetrates into a material, it will be absorbed as it

    propagates through the material. The absorption of light in the material

    depends on its absorption coefficient. Incomplete absorption in the absorber

    due to its limited thickness is an additional loss that lowers the efficiency of

    Wavelength

    Non absorption λg

  • Chapter 1 Introduction

    8

    the energy conversion. The incomplete absorption loss can be described by

    the internal optical quantum efficiency, QEop.

    Not all charge carriers that are generated in a solar cell are collected at

    the electrodes. The photo-generated carriers are the excess carriers with

    respect to the thermal equilibrium and are subjected to the recombination.

    This can be expressed by the electrical quantum efficiency, QEel.

    With these taken into consideration, the absolute external quantum

    efficiency QE which is defined as the number of charge carriers collected per

    incident photon at each wavelength can be approximated as

    Q(E) = (1 − 𝑅∗)𝑄𝐸𝑜𝑝(𝜆)𝑄𝐸𝑒𝑙(𝜆) (1.7)

    The maximum current density that the solar cell can deliver is

    determined by the bandgap of the absorber layer that determines which

    photons of the incident radiation can generate electron-hole pairs. The

    maximum current density, Jmax is described as

    𝐽𝑚𝑎𝑥 = 𝑞 ∫ 𝜙(𝜆)𝑑𝜆𝜆𝑔

    0 (1.8)

    The short-circuit current density is determined by the absolute external

    quantum efficiency

    𝐽𝑠𝑐 = 𝐽𝑚𝑎𝑥(1 − 𝑅∗)𝑄𝐸𝑜𝑝𝑄𝐸𝑒𝑙 (1.9)

    = q(1 − 𝑅∗)𝑄𝐸𝑜𝑝𝑄𝐸𝑒𝑙 ∫ 𝜙(𝜆)𝑑𝜆𝜆𝑔

    0 (1.10)

    The open-circuit voltage depends on the saturation current and

    short-circuit current density.

    𝑉𝑜𝑐 =𝑘𝑇

    𝑞𝑙𝑛 (

    𝐽𝑠𝑐

    𝐽0) (1.11)

    where k is Boltzmann’s constant, Jo saturation current density. The

    saturation current density depends on the recombination in the solar cell

    that cannot be avoided and is referred to as the fundamental recombination

    which is determined by the voltage factor, qVoc/Eg.

  • Chapter 1 Introduction

    9

    The maximum power generated by a solar cell is dependent on the fill

    factor, FF. In case of a solar cell that behaves as an ideal diode only direct

    recombination occurs and the maximum FF is a function of Voc.

    By combining the previous equation, the conversion efficiency can be

    written as

    η =∫ 𝜙(𝜆)

    ℎ𝑐

    𝜆𝑑𝜆

    𝜆𝑔0

    ∫ 𝜙(𝜆)ℎ𝑐

    𝜆𝑑𝜆

    ∞0

    𝐸𝑔 ∫ 𝜙(𝜆)𝑑𝜆𝜆𝑔

    0

    ∫ 𝜙(𝜆)ℎ𝑐

    𝜆𝑑𝜆

    𝜆𝑔0

    (1 − 𝑅∗)𝑄𝐸𝑜𝑝𝑄𝐸𝑒𝑙𝑞𝑉𝑜𝑐

    𝐸𝑔𝐹𝐹 (1.12)

    For simplicity, we assume that total reflectance is 0 %, quantum

    efficiency is 100 %, and FF is 1. In the case of tandem solar cell, current is

    limited by smaller value in each cell and voltage is sum of each cell because

    they are connected in series.

    Figure 1.5 shows the calculated efficiency of tandem solar cell. Assuming

    1.4 eV of BaSi2 with 0.8 eV of -FeSi2, efficiency over 40 % could be expected.

    Figure 1.6 shows I-V characteristics of BaSi2/-FeSi2 tandem solar cell. From

    this, the open circuit voltage could exceed 1.5 V with short circuit current of

    2.5 A/cm2. Therefore, tandem silicide solar cell could be expected as a new

    thin film solar cell.

    Figure 1.5 Conversion efficiency of tandem solar cell

    45%40%

    35%30%

    Top : 1.4eV

    Bottom : 0.8eV

    top cell bandgap (eV)

    bottom

    ce

    ll b

    an

    dg

    ap

    (eV

    )

    1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.00.5

    0.6

    0.7

    0.8

    0.9

    1.0

    1.1

    1.2

    1.3

    1.4

    1.5

    1.6

  • Chapter 1 Introduction

    10

    Figure 1.6 I-V Characterization of BaSi2/-FeSi2 tandem solar cell

    1.4 Issues in semiconductor silicides

    Thin film solar cells have been investigated for next generation energy

    discussed in previous section. Especially, semiconductor silicides such as

    BaSi2 and -FeSi2 are expected as material of tandem solar cell thanks to

    some advantages. However, there are some challenges in semiconductor

    silicides. One is high carrier density [1.5]. BaSi2 and -FeSi2 have large

    absorption coefficient of over 105 cm-1. Therefore, the requirement for silicide

    solar cell is that it should have depletion width of several hundred

    nanometers to absorb most of the light from sun. Figure 1.7 shows depletion

    layer width dependence of -FeSi2 on carrier density. This figure reveals that

    carrier densities of 1015 ~1016 cm-3 are required. Therefore, low carrier

    density of the film is required for thin film silicide solar cell.

    0 0.5 1.0 1.5 2.0-0.5-3.0

    -2.0

    -1.0

    0

    1.0

    2.0×102

    cu

    rre

    nt d

    en

    sity(

    A/m

    2)

    voltage (V)

    Voc

    Jsc

  • Chapter 1 Introduction

    11

    Figure 1.7 Target value of carrier density of -FeSi2 for sufficient absorption

    of the light from sun

    1.5 Reports on semiconductor silicides

    Lots of works have reports on silicide formations. Such as ion

    implantation of Fe into Si with annealing, reactive epitaxy method, MOCVD

    have been used to form -FeSi2 [1.6, 1.7, 1.8]. As for film quality, there are a

    lot of researches on carrier density of -FeSi2 formed by MBE. The carrier

    density of the formed films is reported to depend on Si and Fe composition

    ratio. In the case of Figure 1.8 (a), when the composition ratio is 1 to 2, the

    type of semiconductor becomes n-type and below 1.8, -FeSi2 are p-type

    semiconductor. On the other hand, in the case of Figure 1.8 (b), when the

    composition ratio is 1 to 2, the type becomes p-type. Therefore, composition

    control is the key to achieve -FeSi2 with low carrier density. However, the

    origin of carrier has not yet been clarified.

    1014 1015 1016 1017 1018 1019 10201

    10

    102

    103

    Carrier density (cm-3)

    De

    ple

    tio

    n -

    laye

    r w

    idth

    (n

    m)

    the area around hereCurrent statusTarget

  • Chapter 1 Introduction

    12

    Figure 1.8 Carrier density dependence of -FeSi2 on Si/Fe composition ratio

    (a) Ref.[1.9], (b) Ref.[1.10]

    K. Takakura et al.,

    Jpn. J. Appl. Phys ,

    Vol. 39, 790 (2000)

    1.85

    2.6

    (a)

    (b)

  • Chapter 1 Introduction

    13

    There have been limited reports on solar cells fabricated using -FeSi2.

    The highest efficiency reported is 3.7 % obtained on a crystalline n-type

    -FeSi2 film epitaxially grown on p-Si(111) (Figure 1.8) [1.11]. Minimizing

    the ~40 % visible light reflectance from -FeSi2 with antireflection coating

    may help to improve the efficiency up to ~6 % [1.12]. However, this value is

    still much lower than the theoretical value. As it was previously mentioned,

    it could be a possible cause that depletion layer isn’t sufficiently spread for

    absorption from sun.

    Figure 1.9 Schematic device structure of a thin-film n--FeSi2/p-Si

    heterojunction solar cell (a) and a typical I-V characteristic curve under

    sunlight of air mass 1.5, 100mW/cm2 illumination (b)

  • Chapter 1 Introduction

    14

    1.6 Purpose of this study

    As mentioned in previous section, semiconductor silicides have been

    attracted as new generation thin film photovoltaic materials. Based on the

    above introduction, the purpose of this study is to develop a process to realize

    fine control of Fe/Si composition ratio, to investigate the optimal Fe/Si

    composition for carrier density reduction and to clarify the origin of carriers.

    In this process, just Fe and Si layer are sputtered in situ, followed by proper

    annealing as shown in Figure 1.10. Moreover, light response of -FeSi2 films

    has been characterized by fabricating Schottky-type -FeSi2 soalr cell.

    Figure 1.10 Schematic illustration of multi-sputtering process. A set of Fe/Si,

    with arbitrary composition ratio, is cyclically stacked, followed by proper

    annealing to form -FeSi2

    FeSi

    ・・

    ・annealing FeSi2

    Si substrate Si substrate

    1 set

  • Chapter 1 Introduction

    15

    1.7 Outline of this thesis

    Figure 1.11 shows the contents of this thesis. This thesis is consisted of 6

    parts.

    In chapter 1, the introduction of this thesis is stated.

    In chapter 2, the fabrication process of devices and electrical

    characterization are explained.

    In chapter 3, -FeSi2 formed by our multi-stacked process is confirmed.

    It becomes obvious that -FeSi2 with bandgap of 0.8 eV is formed.

    In chapter 4, electrical characteristics of -FeSi2 are examined.

    Resistivity of -FeSi2 is dependent on composition ratio. Moreover, four kinds

    of activation energy for carriers can be extracted.

    In chapter 5, -FeSi2 Schottky solar cell was demonstrated. It is testified

    that -FeSi2 has ability of solar energy conversion.

    Finally, chapter 6 summarizes this study.

  • Chapter 1 Introduction

    16

    Figure 1.11 Contents of this thesis

    Chapter 1

    Chapter 2

    -FeSi2 Formation Electrical characteristics of -FeSi2

    Demonstration of -FeSi2 Schottkysolar cell

    Conclusion

    Introduction

    Fabrication and characterization

    Chapter 3 Chapter 4

    Chapter 5

    Chapter 6

  • Chapter 1 Introduction

    17

    Reference

    [1.1] AIST, Research Center for Photovoltaic Technologies “Classification of

    solar cell”

    [1.2] IEA, “Energy Technology Perspective, Pathway to a Clean Energy System” (2012)

    [1.3] E. Arvizu, World Future Energy Summit, NREL (2013)

    [1.4] T. Suemasu, New Technology Presentation Meeting at University of

    Tsukuba (2012)

    [1.5] T. Suemasu, K. Takakura, C. Li, Y. Ozawa, Y. Kumagai, F. Hasegawa,

    “Epitaxial growth of semiconducting -FeSi2 and its application to

    ligh-emitting diodes”, Thin Solid Films, 461,209-218 (2004)

    [1.6] M. Sugiyama, Y. Maeda, “Microstructure characterization of ion-beam

    synthesized -FeSi2 phase by transmission electron microscopy”, Thin Solid

    Films, 381, 256 (2001)

    [1.7] T. Suemasu, T. Fujii, M. Tanaka, K. Takakura, Y. Iikura, F. Hasegawa,

    Jpn. J. Appl. Phys, 36, 3620 (1997)

    [1.8] M. Suzuno, K. Akutsu, H. Kawakami, K. Akiyama, T. Suemasu,

    “Metalorganic chemical vapor deposition of -FeSi2 on -FeSi2 seed crystals

    formed on Si substrates”, Thin Solid Fioms, 519, 24, 8473-8476 (2011)

    [1.9] K.Takakura, T. Suemasu, Y. Ikura, F. Hasegawa, “ Control of the

    Conduction Type of Nondoped High Mobility -FeSi2 Films Grown from Si/Fe

    Multilayers by Change of Si/Fe Ratios”, Jpn. J. Appl. Phys, 39, 787-791

    (2000)

    [1.10] N. Seki, K. Takakura, T. Suemasu, F. Hasegawa, “Conduction type and

    defect levels of -FeSi2 films grown by MBE with different Si/Fe ratios”,

    Materials Science in Semiconductor Processing, 6, 5-6, 307-309 (2003)

    [1.11] Z. Liu, S. Wang, N. Otogawa, Y. Suzuki, M. Osamura, Y. Fukuzawa, T.

    Ootsuka, Y. Nakayama, H. Tonoue, Y. Makita, “ A thin-film solar cell of

    high-quality -FeSi2/Si heterojunction prepared by sputtering”, Solar Energy

  • Chapter 1 Introduction

    18

    Materials&Solar Cells, 90, 276-282 (2006)

    [1.12] Y. Makita, T. Ootsuka, Y. Fukuzawa, N. Otogwa, H. Abe, L. Zhengxin,

    Y. Nakayama, “-FeSi2 as Kankyo (environmentally friendly) semiconductor

    for solar cells in the space application”, Proc. SPIE, 6197, 61970O (2006)

  • Chapter 2 Fabrication and characterization

    19

    Chapter 2

    Fabrication and characterization

    2.1 Fabrication procedure

    2.2 Experimental details

    2.3 Characterization Method

    2.4

    References

  • Chapter 2 Fabrication and characterization

    20

    2.1 Fabrication procedure

    Figure 2.1 shows fabrication procedure of the sample for -FeSi2

    Schottky solar cell. The sample was fabricated on n-type (100)-oriented Si

    substrate. The substrate impurity concentration is 3×1015 cm-3. To determine

    the diode area, 400-nm-thick thermal SiO2 was formed. It was patterned by

    photolithography and etched by buffered hydrofluoric acid (BHF). After SPM

    cleaning and HF treatment, thin thermal SiO2 (2~3 nm) was formed because

    of protection Si surface from resist and developers. Lift-off pattering and HF

    treatment due to removing SiO2 for protection formed by thermal oxidation

    were performed. FeSi2 was deposited by RF sputtering. After that, lift-off due

    to removing FeSi2 which exists at excess area was performed. Rapid thermal

    annealing (RTA) in F.G. (N2:97%, H2:3%) ambient was performed due to

    silicidation. Finally, an Al film was formed as a backside electrode by

    thermal evaporation. Finally,

    Figure 2.1 Fabrication procedure of -FeSi2/Si heterojunction solar cell

    p-Si(100) Sub (~1015 cm-3)

    SPM and HF cleaning

    Deposition by RF sputtering (silicide semiconductor)

    Lift-off

    Backside Al contact

    Silicidation by RTA in F.G.

    Diode patterning

    BHF etching of SiO2

    Thermal oxidation for isolation

  • Chapter 2 Fabrication and characterization

    21

    2.2 Experimental details

    2.2.1 SPM cleaning and HF treatment

    Various contaminations such as particles and organic substances are

    produced during semiconductor manufacturing process. They become a cause

    of false operation. Therefore, surface treatment and cleaning are important

    and unavoidable during device fabrication. SPM cleaning is one of the

    effective cleaning methods. Hydrogen peroxide solution (H2O2) and sulfuric

    acid (H2SO4) (H2O2 : H2SO4=1 : 4) are used as cleaning liquid. The substrates

    were dipped in this liquid which is kept at 150 oC for 5 minutes. Because of

    its oxidizability, particles and organic substance are oxidized and separated

    from the surface of Si substrate. Then, the samples were rinsed in DI water.

    After that, they were dipped in hydrofluoric acid (1% HF) for 1 min to remove

    native and oxidized SiO2 during SPM.

    2.2.2 RF magnetron sputtering

    -FeSi2 is deposited by radio frequency (RF) magnetron sputtering with

    Ar gas. An RF with 13.56 MHz is applied between substrate side and target

    side. Because of difference of mass, Ar ions and electrons are separated. A

    magnet is set underneath the target, so that the plasma damage is

    minimized. Electrons run through the circuit from substrate side to target

    side, because substrate side is subjected to be conductive and target side is

    subjected to be insulated. Then, target side is negatively biased and Ar ions

    hit the target.

  • Chapter 2 Fabrication and characterization

    22

    Figure 2.2 Schematic illustration of RF magnetron sputtering

    2.2.3 Photolithography and Metal etching

    The photolithography process during the device fabrication was utilized.

    First of all, a thin uniform positive photoresist layer of S1805 was coated on

    the samples by spin coating followed by baking at 115 oC for 5 minutes on a

    hot plate. Next, the samples were aligned and exposed through e-beam

    patterned hard-mask with high-intensity ultraviolet (UV) light at 405 nm

    wavelength. For positive resists, exposure to the UV light changes the

    chemical structure of the resist so that it becomes more soluble in the

    developer. Exposed samples were developed by the specified developer

    (NMD-3). The exposed resist is washed away by the developer solution,

    leaving windows of the bare underlying material. Therefore, contains an

    exact copy of the pattern which is to remain on the wafer. Post baking was

    done at 130 oC for 10 minutes.

    Ar+

    Substrate

    Plasma

    Target

    ~

    Permanent magnet

    e-Ar+

    e-

  • Chapter 2 Fabrication and characterization

    23

    2.2.4 Lift-off process

    Lift-off is the process which selectively removes deposited films.

    Following photolithography and deposition, resists and deposited films

    which exist on excess area are left by ultrasonic cleaning with acetone.

    2.2.5 Rapid thermal annealing (RTA)

    Rapid thermal annealing (RTA) is performed for silicidation. In this

    study, QHC-P610CP (ULVAC RIKO Co. Ltd) is used as RTA equipment. The

    annealing was performed by six infrared lamps surrounding the sample

    stage made of carbon coated SiC. The heating temperature was controlled by

    thermocouple feedback. Heating chamber is filled with F.G. to interfere with

    oxidation. In this study, the time of elevated temperature is 30 seconds and

    the time of annealing is 5 minutes.

    2.2.6 Vacuum evaporation for Al deposition

    Al for backside electrodes is deposited by vacuum evaporation in vacuum

    chamber at a base pressure up to 1.0×10-3 Pa. Al source is set on tungsten

    (W) boat and heated up to boiling point of Al by joule heating. However,

    melting point of W is higher than boiling point of Al, W boat doesn’t melt.

    Chamber pressure was kept under 4×10-3 Pa. Figure 2.3 shows illustration of

    Al deposition.

  • Chapter 2 Fabrication and characterization

    24

    Figure 2.3 Schematic illustration of vacuum evaporation

    Figure 2.4 Schematic illustration of -FeSi2 Schottky solar cell fabrication

    process

    W boat

    sample

    Quartz thickness monitor

    Al source

    Large current

    Al

    Al

    Al

    Al

    ~ 10-3 Pa

    p+-Si(100)

    SiO2 SiO2 400 nm

    p+-Si(100)

    SiO2 SiO2SiO2

    p+-Si(100)

    SiO2 SiO2

    p+-Si(100)

    SiO2 SiO2

    p+-Si(100)

    SiO2 SiO2

    semiconductor silicide

    p+-Si(100)

    SiO2 SiO2

    p+-Si(100)

    SiO2 SiO2

    Al

    Resist

    SPM and HF cleaning

    Diode patterning

    BHF etching of SiO2

    Thermal oxidation to protect Si surface

    Lift-off patterning

    HF treatment

    Deposition by RF sputtering in Ar

    Lift-off by ultrasonic cleaning with acetone

    Backside Al contact by vacuum evaporation

  • Chapter 2 Fabrication and characterization

    25

    2.3 Characterization Method

    2.2.1 Fourier transform infrared spectroscopy (FT-IR)

    In general, Fourier transform infrared spectroscopy (FT-IR) is used to

    examine how molecules are formed by observing an infrared spectrum

    originated from molecular vibration. However, we use this method to extract

    the bandgap.

    We measure absorption characteristics by transmission method. Figure

    2.5 shows illustration of this method. Light is detected through air, sample

    and stage. We measured the background absorption to remove the excess

    absorption of air and stage before samples are measured.

    Figure 2.5 FT-IR transmission method

    The measured spectrum divided from background gives a transmittance.

    Absorption coefficient is defined as

    α = −1

    𝑑𝑙𝑛 (

    𝐼

    𝐼0) =

    1

    𝑑𝑙𝑛 (

    1

    𝑇) (2.1)

    where I0 and I are intensity of light before and after incidence on a sample, d

    is thickness of a sample, T is transmittance.

    Light source

    Detector

    stagesample

  • Chapter 2 Fabrication and characterization

    26

    For direct transition semiconductor, absorption coefficient is given by

    𝛼𝑑𝑖𝑟 =𝐴√ℏ𝜔−𝐸𝑔

    ℏ𝜔 (2.2)

    (𝛼𝑑𝑖𝑟ℏ𝜔)2 = 𝐴2(ℏ𝜔 − 𝐸𝑔) (2.3)

    where ℏis photon energy, and Eg is bandgap.

    Therefore, the bandgap is extracted by measuring absorption coefficient.

    2.2.2 Four-point probe method

    The most common method for measuring resistivity is the four-point

    probe method [2.1, 2.2]. A small contact current is passed through the outer

    two probes and the voltage is measured between the inner two probes. For a

    thin wafer with thickness W which is much less than either the length a or

    the width d (Figure 2.5), the sheet resistance Rsh is given by

    𝑅𝑠ℎ =𝑉

    𝐼𝐶𝐹 (2.4)

    in units of W/sq., where CF is the correction factor.

    The resistivity is then

    ρ = 𝑅𝑠ℎ𝑊 (2.5)

    In the limit of d ≫ S, where S is the probe spacing, the correction factor

    CF becomes /ln2 (=4.54).

  • Chapter 2 Fabrication and characterization

    27

    Figure 2.5 Current flow and voltage measurement of four-probe method

    2.2.3 Transmission Line Model (TLM)

    The transmission line model (TLM) is a well-known classical method for

    measuring the sheet and contact resistance [2.3, 2.4]. This method

    determines the specific contact resistivity which is not the resistance of the

    metal-semiconductor interface alone, but it is practical quantity describing

    the real contact.

    When current flows from the semiconductor to metal, it encounters the

    resistances c and Rsh in Figure 2.7, choosing the path of least resistance.

    The potential distribution under the contact is determined by both c and Rsh

    according to [2.5]

    V(x) =𝐼√𝑅𝑠ℎ𝜌𝑐

    𝑍

    cosh[(𝐿−𝑥)/𝐿𝑇]

    sinh(𝐿/𝐿𝑇) (2.6)

    where L is the contact length, Z the contact width, and I the current flowing

    into the contact.

    The “1/e” distance of the voltage curve is defined as the transfer length

    LT given by

    𝐿𝑇 = √𝜌𝑐/𝑅𝑠ℎ (2.7)

    a

    d

    W

    V

    S

  • Chapter 2 Fabrication and characterization

    28

    This length can be thought of as that distance over which most of the

    current transfers from semiconductor into the metal or from the metal into

    the semiconductor.

    Figure 2.7 Current transfer from semiconductor to metal represented by the

    arrows. The semiconductor/metal contact is represented by the c-Rsh

    equivalent circuit with the current choosing the path of least resistance.

    Figure 2.8 shows TLM test structure. When the voltage is measured in

    the ladder structure between contacts 1 and 4, for example, the current flow

    may be perturbed by contacts 2 and 3. The effect of contacts 2 and 3 depends

    on the transfer length LT and the contact length L. For L ≪ 𝐿𝑇, the current

    does not penetrate appreciably into the contact metal and contacts 2 and 3

    have no effect on the measurement. For L ≫ 𝐿𝑇, the current does flow into

    the metal and the contact can be thought of as two contacts, each of length LT,

    joined by a metallic conductor [2.6].

  • Chapter 2 Fabrication and characterization

    29

    Figure 2.8 Basic structure of TLM

    For contacts with L ≥ 1.5𝐿𝑇 and for a front contact resistance

    measurement of the structure in Figure 2.8, the total resistance RT between

    any two contacts is

    𝑅𝑇 =𝑅𝑠ℎ𝑑

    𝑍+ 2𝑅𝑐 (2.8)

    The total resistance is measured for various contact spacing and plotted

    versus d as illustrated in Figure2.9. Three parameters can be extracted from

    such a plot. The slope Δ𝑅𝑇/Δd = 𝑅𝑠ℎ/𝑍 leads to the sheet resistance Rsh with

    the contact width Z independently measured. The intercept at d=0 is RT=2Rc

    giving the contact resistance Rc.

    Figure 2.9 A plot of total resistance as a function of contact spacing

    1 2 3 4 5

    Z W

    L d1 d2 d3 d4

    0 d

    RT

    2Rc

    Slope = Rsh/Z

  • Chapter 2 Fabrication and characterization

    30

    2.2.4 Van der Pauw method

    Van der Pauw method is a useful method to measure the resistivity,

    carrier density, and mobility. Figure 2.10 shows general geometry for Van der

    Pauw method. Required condition for this method is that the contacts are at

    the circumference of the sample and are sufficiently small, the sample is

    uniformly thick, and does not contain isolated holes.

    Figure 2.10 Basic structure of Van der Pauw Hall sample

    The sample of Figure 2.10, the resistivity is given by [2.7]

    ρ =𝜋𝑡

    𝑙𝑛2

    𝑅12,34+𝑅23,41

    2𝐹 (2.9)

    where R12,34 = V34/I. The current I enters the sample through contact 1 and

    leaves through contact 2 and V34 = V3-V4 is the voltage between contacts 3

    and 4. R23,41 is similarly defined. Current enters the sample through two

    adjacent terminals and the voltage is measured across the other two

    adjacent terminals. F is a function of the ratio Rr = R12,34/R23,41 only,

    satisfying the relation

    𝑅𝑟−1

    𝑅𝑟+1=

    𝐹

    𝑙𝑛2𝑎𝑟𝑐𝑜𝑠ℎ (

    𝑒𝑥𝑝(ln 2/𝐹)

    2) (2.10)

    For symmetric samples (circles or squares), F=1.

    The hole and electron densities are given by

    1 2

    34

  • Chapter 2 Fabrication and characterization

    31

    p =1

    𝑞𝑅𝐻; 𝑛 = −

    1

    𝑞𝑅𝐻 (2.11)

    where RH is Hall coefficient and is defined as

    𝑅𝐻 =𝑑𝑉𝐻

    𝐵𝐼=

    𝑡Δ𝑅24,13

    𝐵 (2.12)

    Δ𝑅24,13 = |𝑉13−𝑉13

    0

    𝐼13| (2.13)

    where VH is hall voltage, t is sample thickness, B is magnetic field applied in

    a direction perpendicular to the sample. V13 and V013 are the voltage between

    contacts 1 and 4 with and without a magnetic field.

    The mobility m is defined as the product of the Hall coefficient and

    conductivity

    μ = |𝑅𝐻|𝜎 =|𝑅𝐻|

    𝜌 (2.14)

    where is conductivity, is resistivity.

  • Chapter 2 Fabrication and characterization

    32

    Reference

    [2.1] W.E. Beadle, J.C. C. Tsai, R.D. Plummer, Eds., “Quick Reference

    Manual for Silicon Integrated Circuit Technology”, Wiley, New York (1985)

    [2.2] F.M. Smits, “Measurement of Sheet Resistivities with the Four-Point

    Probe”, Bell Syst. Tech. J., 37, 711 (1958)

    [2.3] H. Murrman, D. Widmann, “Current crowding on metal contacs to

    planar devices”, Electron Devices, IEEE Transactions on, 16, 12, 1022-1024

    (1969)

    [2.4] W. Shockley, “Research and investigation of inverse epitaxial uhf power

    transistors”, Technical Documentary Report AT TDR, 64-207, AF Avionics

    Laboratory, Research and Technology Division, Air Force Systems Command,

    Wright-Patterson AFB (1969)

    [2.5] H.H. Berger, “Models for contacts to planar devices”, Solid State

    Electronics, 15, 145-158 (1972)

    [2.6] L.K. Mak, C.M. Rogers, D.C. Northrop, “Specific Contact Resistance

    Measurement on Semiconductor”, J. Phys. E: Sci. Instr. 22, 317-321 (1989)

    [2.7] L.J. van der Pauw, “A Method of Measuring Specific Resistivity and

    Hall Effect of Discs of Arbitrary Shape”, Phill. Tech. Rep., 13, 1-9 (1958)

  • Chapter 3 Formation of -FeSi2

    33

    Chapter 3

    Formation of -FeSi2

    3.1 Introduction

    3.2 Infrared absorption characteristics of -FeSi2

    3.3 X-ray diffraction pattern of -FeSi2

    3.4 Conclusion

    References

  • Chapter 3 Formation of -FeSi2

    34

    3.1 Introduction

    As described in the chapter 1, semiconductor -FeSi2 has attracted much

    attention in recent years because of its prominent photovoltaic properties

    [3.1, 3.2, 3.3]. For -FeSi2 formation process, lots of works have reports. For

    example, MOCVD [3.4], EB (Electron Beam) vapor [3.5], ion implantation of

    Fe into Si with annealing [3.6], RDE (Reactive Deposition Epitaxy) [3.7], and

    sputtering by FeSi2 target [3.8] have been used to form -FeSi2. For film

    quality, there are a lot of reports about the samples formed by MBE

    (Molecular Beam Epitaxy) [3.9, 3.10]. They report that the carrier density of

    the formed films depends on Si and Fe composition ratio. Therefore, to

    realize fine control of Fe/Si composition ratio is the key for reducing carrier

    density. However, it is difficult to control Fe/Si composition ratio. Based on

    the above introduction, we propose a simple multi sputtering process to form

    -FeSi2 to realize fine control of Fe/Si composition ratio. The process is

    simple, just multi-stacking Fe and Si layer in situ sputtering with proper

    annealing. As the thickness of each film can be well controlled by sputtering

    time, the composition of -FeSi2 films can be easily controlled. The purpose of

    this chapter is to confirm formation of -FeSi2 by multi-stacking process.

    Figure 3.1 Schematic illustration of multi-stacking process

    FeSi

    ・・

    annealing FeSi2

    Si substrate Si substrate

    1 set

  • Chapter 3 Formation of -FeSi2

    35

    3.2 Infrared absorption characteristics of -FeSi2

    Figure 3.2 shows infrared absorption characteristics of -FeSi2. For the

    sample (a) which is reactively formed by 20 nm-thick Fe, conspicuous

    absorption cannot be observed. On the other hand, for the sample (b) with

    Fe/Si stacked sputtered process and sample (c) with FeSi2 target, increase in

    absorption edge around 6400 cm-1 in the spectrum can be observed while

    increasing the annealing temperature from 600 to 900 oC. For the samples

    (b) and (c) annealed at 1000 oC, absorption could not be confirmed. -FeSi2 is

    reported to transform phase (-FeSi2) which has metal nature at high

    annealing temperature [3.11]. Therefore, these samples annealed at 1000 oC

    could not be -FeSi2 but -FeSi2.

    We calculate difference absorption spectrum between the sample with 20

    nm- thick and with 10 nm-thick.

    𝐼20(𝑘) − 𝐼10(𝑘) = 𝐼𝐹𝑒𝑆𝑖2(k) (3.1)

    where I20(k) and I10(k) are the spectrum intensity of the sample with

    20-nm-thick and 10-nm-thick respectively.

    Figure 3.3 shows the subtracted absorption spectrum ((a) is Fe/Si

    stacked sample, (b) is FeSi2 target sample). Increase in the absorption edge

    around 6400 cm-1 in the spectrum can be more clearly observed.

  • Chapter 3 Formation of -FeSi2

    36

    Figure 3.2 Infrared absorption characteristics of -FeSi2

    (a) Fe mono layer (b) Fe/Si stacked (c) FeSi2 target

    Figure 3.3 Difference absorption spectrum as a difference between the

    sample with 20 nm- thick and with 10 nm-thick

    (a) Fe/Si stacked (b) FeSi2 target

    Wavenumber (cm-1)

    4000500060007000

    as depo

    400℃

    500℃

    600℃

    700℃

    800℃

    900℃

    1000℃

    Ab

    so

    rba

    nce

    (a

    .u)

    No

    absorption edge

    Wavenumber (cm-1)

    α-FeSi2

    4000500060007000

    as depo

    400℃

    500℃

    600℃

    700℃

    800℃

    900℃

    1000℃

    absorption edge

    as depo

    400℃

    500℃

    600℃

    700℃

    800℃

    900℃

    1000℃

    Wavenumber (cm-1)

    4000500060007000

    α-FeSi2

    absorption edge

    (a) (b) (c)

    500250045006500

    Wavenumber (cm-1)

    Ab

    so

    rba

    nce

    (a

    .u)

    Wavenumber (cm-1)

    as depo

    400℃

    500℃

    600℃

    700℃

    800℃

    900℃

    as depo

    400℃

    500℃

    600℃

    700℃

    800℃

    900℃

    500250045006500

    6400 cm-1

    6400 cm-1

    (a) (b)

    FeSi2 – 10 nm

    Si substrate

    FeSi2 – 20 nm

    Si substrate

    FeSi2 – 10 nm

  • Chapter 3 Formation of -FeSi2

    37

    -FeSi2 is reported to be direct transition semiconductor [3.12] and its

    absorption coefficient is given by

    𝛼𝑑𝑖𝑟 =𝐴√ℏ𝜔−𝐸𝑔

    ℏ𝜔 (3.2)

    (𝛼𝑑𝑖𝑟ℏ𝜔)2 = 𝐴2(ℏ𝜔 − 𝐸𝑔) (3.3)

    where ℏis photon energy, Eg is bandgap. Therefore, the bandgap is

    extracted by measuring absorption coefficient. Figure 3.4 shows magnified

    absorption edge of samples annealed at 600 oC, where band gap of 0.8 eV can

    be extracted.

    Figure 3.4 Bandgap calculation of -FeSi2 (a) Fe/Si stacked (b) FeSi2 target

    (600 oC, 5min

    annealing in N2)

    0

    1

    2

    3

    4

    5

    6

    7

    0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0

    Photon energy (eV)

    Eg=0.8eV

    ×

    0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0

    Photon energy (eV)

    0

    1

    2

    3

    4

    5

    6

    7

    (600 oC, 5min

    annealing in N2)

    Eg=0.8eV

    ×

    Fe/Si stacked FeSi2 target

    (a) (b)

  • Chapter 3 Formation of -FeSi2

    38

    3.3 X-ray diffraction pattern of -FeSi2

    Figure 3.5 shows θ-2θ x-ray diffraction (XRD) pattern of the sample

    annealed at 600 oC. Strong peaks related to -FeSi2 can be observed.

    Figure 3.5 X-ray diffraction pattern of -FeSi2

    3.4 Conclusion

    In order to achieve the fine control of Fe and Si composition ratio, we

    propose multi-sputtering process. The formation of -FeSi2 formed by our

    process was confirmed by FT-IR and XRD measurement. From FT-IR result

    of the films formed by Fe/Si stacking and FeSi2 target, absorption edge of 0.8

    eV was obtained. And also, from XRD, strong peaks related to -FeSi2 were

    observed. Therefore, we can conclude that -FeSi2 can be formed with our

    multi-sputtering process.

    2θ (deg)

    10 20 30 40 50 60 70 80 90 100

    (600℃ 5min

    annealing in N2)

    Inte

    nsity (

    a.u

    ) FeS

    i 2(2

    02)/

    (220)

    FeS

    i 2 (4

    22)

    FeS

    i 2 (004)/

    (040)

    FeS

    i 2 (133)

    orthorhombus

  • Chapter 3 Formation of -FeSi2

    39

    References

    [3.1] Z. X. Liu, M. Watanabe, M. Hanabusa, “Electrical and photovoltaic

    properties of iron-silicide/silicon heterostructure formed by pulsed laser

    deposition”, Thin Solid Films, 381, 262, (2001)

    [3.2] Y. Fukuzawa, T. Ootsuka, N. Otogawa, H, Abe, Y. Nakayama, Y. Makita,

    Proc. SPIE, 6197, 61970N (2006)

    [3.3] M. Shaban, K. Nomoto, S. Izumi, T. Yoshitake, IEEE Electron Device

    Lett, 31, 1428 (2010)

    [3.4] M. Suzuno, K. Akutsu, H. Kawakami, K. Akiyama, T. Suemasu,

    “Metalorganic chemical vapor deposition of -FeSi2 on -FeSi2 seed crystals

    formed on Si substrates”, Thin Solid Fioms, 519, 24, 8473-8476 (2011)

    [3.5] D.H. Tassis, C.L. Mitsas, T.T. Zorba, M. Angelekeris, C.A. Dimitriadis,

    O. Valassiades, Di.I. Siapkas, G. Kiriakidis, Semicond. “Optical and

    electrical characterization of high quality -FeSi2 thin films grown by solid

    phase epitaxy”, Applied Surface Science, 102, 178-183 (1996)

    [3.6] M. Sugiyama, Y. Maeda, “Microstructure characterization of ion-beam

    synthesized -FeSi2 phase by transmission electron microscopy”, Thin Solid

    Films, 381, 256 (2001)

    [3.7] M. Tanaka, Y. Kumagaya, T. Suemasu, F. Hasegawa, “Formation of

    -FeSi2 Layers on Si(001) Substrates”, Jpn. J. Appl. Phys, 36, 3620-3624

    (1997)

    [3.8] D. Tan, C.T. Chua, G.K. Dalapati, D.Chi, “Effect of Al incorporation on

    the crystallization kinetics of amorphous FeSi2 into poly -FeSi film on

  • Chapter 3 Formation of -FeSi2

    40

    SiO2/Si(100) substrate”, Thin Solid Films, 98, 013507 (2011)

    [3.9] T. Suemasu, K. Takakura, C. Li, Y. Ozawa, Y. Kumagai, F. Hasegawa,

    “Epitaxial growth of semiconducting -FeSi2 and its application to

    light-emitting diodes”, Thin Solid Films, 461, 209-218 (2004)

    [3.10] N. Seki, K. Takakura, T. Suemasu, F. Hasegawa, “Conduction type and

    defect levels of -FeSi2 films grown by MBE with different Si/Fe ratios”,

    Materials Science in Semiconductor Processing, 6, 5-6, 307-309 (2003)

    [3.11] F.X. Zhang, S. Saxena, “Phase stability and thermal expansion

    property of FeSi2”, Scripta Materialia, 54, 1375-1377 (2006)

    [3.12] L. Wang, C. Lin, X. Chen, S. Zou, L. Qin, H. Shi, W.Z, Shen, M. Osling,

    “A clarification of optical transition of -FeSi2 film”, Solid State

    Communications, 97, 5, 385-388 (1996)

  • Chapter 4 Electrical characteristics of -FeSi2

    41

    Chapter 4

    Electrical characteristics of -FeSi2

    4.1 Introduction

    4.2 Resistivity measurement by four-point method

    4.3 Resistivity measurement by TLM

    4.4 Carrier density measurement by van der Pauw

    4.5 Conclusion

    References

  • Chapter 4 Electrical characteristics of -FeSi2

    42

    4.1 Introduction

    One of the issues of -FeSi2 is that sufficient depletion width cannot be

    formed because carrier density of -FeSi2 is too high [4.1]. Moreover, the

    origin of carriers has not yet been clarified. In this chapter, we discuss the

    origin of carriers.

    The energy level of the carriers and its concentration can be extracted by

    measuring the temperature dependent resistivity. The resistivity and

    carrier density n are given by

    ρ =1

    𝑞𝑛𝜇 (4.1)

    n = √𝑁𝑐𝑁𝑑𝑒−

    𝐸𝑐−𝐸𝑑2𝑘𝑇 = √𝑁𝑐𝑁𝑑𝑒

    −𝐸𝑎

    2𝑘𝑇 (4.2)

    where q is electronic charge, m mobility, Nc effective density of state of

    conduction band, Nd donor impurity density, k Boltzmann’s constant, T

    absolute temperature, and Ea activation energy.

    Therefore, ln is expressed by

    𝑙𝑛𝜌 =𝑞𝐸𝑎

    2𝑘

    1

    𝑇− (𝑙𝑛𝑞 +

    1

    2𝑙𝑛𝑁𝑐𝑁𝑑 + 𝑙𝑛𝜇) (4.3)

    Figure 4.1 shows an example of resistivity on inverse absolute

    temperature (Arrhenius’ plot). The slope of the resistivity corresponds to the

    activation energy and the intercept to y-axis is the relative concentration of

    the level. Therefore, we can speculate the origin of defect and its

    concentration by changing the composition or annealing condition.

  • Chapter 4 Electrical characteristics of -FeSi2

    43

    Figure 4.1 Extraction of defect level position and concentration

    4.2 Resistivity measurement by four-point method

    4.2.1 Resistivity control by Si/Fe composition ratio

    Table 4.1 shows prepared samples whose thickness of Si layer was

    changed from Fe-rich condition to Si-rich to confirm compositional control of

    -FeSi2. The film resistivity was measured by four point probe method.

    10-1

    1

    10R

    esis

    tivity (

    ・cm

    )

    1000/T (K-1)102 4 6 8 12 14 16 18 20 22

    1

    2

    Arrhenius’ plot

    slope : activation energy

    intercept : relative defect concentration (under constant m)

  • Chapter 4 Electrical characteristics of -FeSi2

    44

    Table 4.1 Compositional control of -FeSi2

    Figure 4.2 shows resistivity control of the films after annealing at 800 oC.

    By changing the composition ratio, it was confirmed that the resistivity is

    dependent on composition ratio. When Fe and Si ratio is 1 to 2.25, a largest

    resistivity of -FeSi2 has been obtained.

    Figure 4.2 Resistivity dependence of -FeSi2 on Si/Fe composition ratio

    sampleFe thickness

    (nm)

    Si thickness

    (nm)

    sets

    (number of)

    Si/Fe

    composition

    A 2.0 5.1 10 1.50

    B 2.0 6.8 10 2.00

    C 2.0 7.6 10 2.25

    D 2.0 8.5 10 2.50

    Assumed Si/Fe atomic ratio1.0 1.5 2.0 2.5 3.0

    Re

    sis

    tivity(・cm

    )

    10-1

    1

    1:1.50

    1:2.00

    1:2.25

    1:2.50

    A

    B

    C

    D

    (800℃ 5min

    annealing in F.G.)

  • Chapter 4 Electrical characteristics of -FeSi2

    45

    4.2.2 Extraction of defect level position

    The energy level of the carriers and its concentration can be extracted by

    measuring the temperature dependent resistivity. Figure 4.3 shows

    resistivity change of -FeSi2 film with composition ratio of 2.25, annealed at

    800 oC. By fitting resistivity change on temperature, we can extract 4 levels;

    shallow level of 13 and 51 meV and 0.11 and 0.2 eV.

    Figure 4.3 Resistivity dependence of -FeSi2 on temperature

    Theoretical calculation has revealed that the lowest position of the

    defective levels of Si vacancy exist ~ 0.2 eV higher from the top of the valence

    band, while the highest position of the defective levels of Fe vacancy exist ~

    0.3 eV lower from the bottom of the conduction band [4.2]. On the other hand,

    the formation energy is given by [4.3, 4.4]

    Δ𝐸𝑓𝑜𝑟𝑚𝑎𝑡𝑖𝑜𝑛 = [𝐸𝑇(𝑑𝑒𝑓𝑒𝑐𝑡𝑖𝑣𝑒) + 𝜇𝑥] − 𝐸𝑇(𝑝𝑒𝑟𝑓𝑒𝑐𝑡) (4.4)

    where ET (defective) is total energy of the defective unit cell with a vacancy of

    Si or Fe, mx (x=Si, Fe) is the chemical potential of Si or Fe, ET (perfect) is the

    total energy of the perfect crystal. The chemical potentials can be varied

    within a range limited by the three constraints:

    1000/T (K-1)102 4 6 8 12 14 16 18 20 22

    10-1

    1

    10

    Resis

    tivity (

    ・cm

    )

    Ea2 = 110 meV

    Ea3 = 51 meV

    Ea4 = 13 meV

    Ea1 = 200 meV

    Fe : Si = 1 : 2.25

    800 oC, 5min annealing in F.G.

    Ea4

    Ec

    EvEa1 Ea2 Ea3

    defect activation energy

    Ea1 200 meV

    Ea2 110 meV

    Ea3 51 meV

    Ea4 13 meV

  • Chapter 4 Electrical characteristics of -FeSi2

    46

    𝜇𝑆𝑖 ≤ 𝜇𝑆𝑖(𝑏𝑢𝑙𝑘) (4.5)

    𝜇𝐹𝑒 ≤ 𝜇𝐹𝑒(𝑏𝑢𝑙𝑘) (4.6)

    2𝜇𝑆𝑖 + 𝜇𝐹𝑒 = 𝜇𝐹𝑒𝑆𝑖2(𝑏𝑢𝑙𝑘) (4.7)

    where 𝜇𝐹𝑒𝑆𝑖2(bulk), the chemical potential of the bulk FeSi2, is a constant

    value calculated as the total energy per FeSi2 unit formula.

    The formation energies were calculated under the two extreme

    conditions, the Si-rich limit [𝜇𝐹𝑒 = 𝜇𝐹𝑒𝑆𝑖2(𝑏𝑢𝑙𝑘) − 2𝜇𝑆𝑖(𝑏𝑢𝑙𝑘) 𝑎𝑛𝑑 𝜇𝑆𝑖 = 𝜇𝑆𝑖(𝑏𝑢𝑙𝑘)]

    and Fe-rich limit [𝜇𝑆𝑖 = 1/2(𝜇𝐹𝑒𝑆𝑖2(𝑏𝑢𝑙𝑘) − 𝜇𝐹𝑒(𝑏𝑢𝑙𝑘) 𝑎𝑛𝑑 𝜇𝐹𝑒 = 𝜇𝐹𝑒(𝑏𝑢𝑙𝑘))] . The

    formation energies of the native point defects depend largely on the atomic

    chemical potentials of Fe and Si. The silicon vacancy exhibits the lowest

    formation energy at the Fe-rich limit and the iron vacancy exhibits the

    lowest formation energy at the Si-rich limit. At the Si-rich limit, the

    calculated Δ𝐸𝑓𝑜𝑟𝑚𝑎𝑡𝑖𝑜𝑛 values are 2.258, 2.249, 3.133 and 2.180 eV for

    removing SiⅠ, SiⅡ, FeⅠ, and FeⅡ from the perfect crystal, respectively. At the

    Fe-rich limit, the calculated Δ𝐸𝑓𝑜𝑟𝑚𝑎𝑡𝑖𝑜𝑛 values are 1.172, 1.163, 5.306 and

    4.353 eV for removing SiⅠ, SiⅡ, FeⅠand FeⅡ from the perfect crystal,

    respectively. The formation energies of Si vacancy in -FeSi2 are smaller

    than those of Fe vacancy except near the region of the Si-rich limit, which

    implies the formation of Si vacancy in -FeSi2 can be more favorable than the

    formation of Fe vacancy. Therefore, the observed defect level of 0.2 eV can be

    thought to be originated from Si vacancy.

    4.2.3 Extraction of defect concentration

    Figure 4.4 shows Arrhenius’s plot dependency of -FeSi2 on annealing

    temperature. As the annealing temperature increases, the intercept of

    Arrhenius’s plot increases keeping its slope constant. This indicates that the

    concentration of each defect reduces by annealing process. However, the

    increased amounts of intercept vary by each level.

  • Chapter 4 Electrical characteristics of -FeSi2

    47

    Figure 4.4 Change of Arrhenius’s plot by annealing

    Indeed, Figure 4.5 shows changes of each defect concentration. The

    defect level of 0.2 eV and 0.11 eV showed slight reduction by 23 % with

    higher annealing temperature, while shallow level showed large reduction

    by 63 and 96 % for 51 and 13 meV, respectively. As all the films have the

    same composition ratio, the first two levels are estimated to be related to

    composition of -FeSi2. On the other hand, the shallow levels can be thought

    to be related to crystalline defects, which can be recovered by higher

    temperature annealing.

    2 4 6 8 10 12 14 16 18 20 22

    1000/T (K-1)

    10-1

    1

    10

    102

    103

    Re

    sis

    tivity (

    ・cm

    )

    Ea2 = 110 meV

    Ea3 = 51 meV

    Ea4 = 13 meV

    Ea1 = 200 meV

    High

    Low

    annealing

    temp

    Fe : Si = 1 : 2.25

  • Chapter 4 Electrical characteristics of -FeSi2

    48

    Figure 4.5 Reduction of defect concentration by annealing

    4.2.4 Effects of sputtering atmosphere

    To extract the effect of sputtering atmosphere, we deposit -FeSi2 films

    in various atmosphere; (i) Ar (40 sccm), (ii) Ar (40sccm) + O2 (0.17 sccm), (iii)

    Ar + N2 (0.15 sccm), (iv) Kr (7 sccm). Figure 4.6 shows oxygen, nitrogen and

    krypton effects on resistivity of -FeSi2. To introduce either oxygen or

    nitrogen causes the resistivity of -FeSi2 to be decreased by two orders of

    magnitude. These results suggest that residual oxygen or nitrogen species

    are one possible cause of high carrier density of -FeSi2. On the other hand,

    the resistivity of -FeSi2 showed two orders of magnitude higher values by

    changing sputtering gas from Ar to Kr. As for Si, it is reported that

    sputtering rate of Kr is lower than Ar [4.5]. Moreover, recoil particle is

    provided and dense film is formed by Kr sputtering [4.6]. It could be one of

    the key to reduce residual gas in the film for low carrier density of -FeSi2.

    750 800 825 8500

    0.2

    0.4

    0.6

    0.8

    1

    Re

    lative

    de

    fect co

    nce

    ntr

    atio

    n

    Annealing temperature (oC)

    a1a2a3a4

    -23%

    -63%

    -96%

  • Chapter 4 Electrical characteristics of -FeSi2

    49

    Figure 4.6 Sputtering gas effects on resistivity of -FeSi2

    4.3 Resistivity measurement by TLM

    In this section, the resistivity of -FeSi2 films was measured by TLM

    method. Figure 4.7 shows the total resistance RT at 2 V as a function of

    contact spacing d. A linear approximation of the measured resistance (black

    line) is then extrapolated. From the slope and intercepts to y-axis of this

    line, sheet resistance Rsh (≈ 3.7×105 /sq.) and contact resistivity c (≈ 63.5

    ・cm) were extracted. This result of sheet resistance matches that measured

    by previous four-point method. Therefore, contact resistivity can be ignored

    in the result measured by four-point method.

    Ar only Ar + O2 Ar + N2 Kr

    1

    10-1

    10-2

    10-3

    10-4

    10

    102

    Re

    sis

    tivity (

    ・cm

    )

    Sputtering atmosphere

    800 oC, 5min

    annealing in F.G.

  • Chapter 4 Electrical characteristics of -FeSi2

    50

    Figure 4.7 Total resistance as function of contact spacing

    4.4 Carrier density measurement by van der Pauw

    In this section, the carrier density and resistivity of the -FeSi2 films were

    evaluated by Hall measurement using the van der Paw method. The applied

    magnetic field was 0.3 T. Figure 4.8 shows typical hall voltage. The hall

    coefficient RH is defined as [4.7]

    𝑅𝐻 =𝑑𝑉𝐻

    𝐵𝐼 (4.8)

    We measured hall voltage by changing the direction of the magnetic field

    and calculated hall coefficient. From hall coefficient, it is confirmed that the

    formed -FeSi2 is n-type and the carrier density of -FeSi2 is 7.66×1018 cm-2.

    -FeSi2

    d

    20 40 60 80 10000

    2

    4

    6

    10

    12

    14

    16To

    tal r

    esis

    tan

    ce @

    2V

    (

    )

    Contact spacing (mm)

    800 oC, 5min annealing in F.G.

    Thickness : 80 nm

  • Chapter 4 Electrical characteristics of -FeSi2

    51

    Figure 4.8 Typical I-V characteristics for carrier density measurement using

    van der Pauw

    By using same patterned sample, we can measure resistivity too. Figure

    4.9 shows typical I-V characteristics for resistivity measurement. Current

    enters the sample through two adjacent terminals and the voltage is

    measured across the other two adjacent terminals. Resistivity of 3.45 ・cm

    was extracted by measuring I-V characteristics for four times as it was

    mentioned in chapter 2.

    0 1 2 3-1-2-3Current (mA)

    0

    2

    4

    6

    8

    -2

    -4

    -6

    -8

    Hal

    l vo

    ltag

    e (m

    V)

    800 oC, 5minannealing in F.G.

    Magnetic field : 0.3T

  • Chapter 4 Electrical characteristics of -FeSi2

    52

    Figure 4.9 Typical I-V characteristics for resistivity measurement using van

    der paw

    The mobility m is defined by

    μ =|𝑅𝐻|

    𝜌 (4.9)

    From above results, electron mobility of -FeSi2 is 23.6 cm2/Vs.

    Figure 4.10 shows resistivity of -FeSi2 dependency on film thickness.

    Resistivity ranges from 3.45 to 16.8 ・cm in all samples. Figure 4.11 shows

    carrier density and mobility of -FeSi2 dependency on film thickness. Carrier

    density is reduced with thicker film thickness, while mobility is increased.

    0 1 2 3 4 5-1-2-3-4-5-6

    -4

    -2

    0

    2

    4

    6

    Current (mA)

    Volta

    ge (

    V)

    800 oC, 5minannealing in F.G.

    ×10-1

  • Chapter 4 Electrical characteristics of -FeSi2

    53

    Figure 4.10 Resistivity of -FeSi2 dependence on film thickness

    Figure 4.11 Carrier density and mobility of -FeSi2 dependence on film

    thickness

    0 100 200 300 400 500 600

    Film thickness (nm)

    0

    4

    8

    12

    16

    Res

    isti

    vity

    (

    ・cm

    )

    80 nm

    300 nm

    500 nm

    0 100 200 300 400 500 600

    Film thickness (nm)

    1017

    1018

    1019

    Car

    rier

    den

    sity

    (cm

    -2)

    20

    25

    30

    35

    40

    Mo

    bili

    ty (

    cm2/V

    s)

    80 nm

    300 nm

    500 nm

    mobility

    carrier density

  • Chapter 4 Electrical characteristics of -FeSi2

    54

    4.5 Conclusion

    In order to confirm compositional control of -FeSi2, we changed the

    thickness of Si and Fe layer and measured the film resistivity by four point

    probe method. It is revealed that the resistivity is dependent on composition

    ratio. With Si and Fe ratio of 2.25, a largest resistivity of -FeSi2 has been

    obtained. From temperature dependency, four kinds of defect levels have

    been extracted. Moreover, it is detected that they can be categorized into two

    types; one related to composition of -FeSi2 and the other related to

    crystalline defects. For sputtering atmosphere, oxygen and nitrogen caused

    decrease of resistivity of -FeSi2. Therefore, to control the composition ratio

    and reduce residual gases in the film are the key to achieve low carrier

    density of -FeSi2.

    The resistivity of -FeSi2 was measured by not only four-point method

    but also TLM method. The results measured by four-point method and TLM

    match. Therefore, it is no problem to discuss resistivity of films measured by

    four-point method.

    Carrier density and mobility were evaluated by Hall measurement using

    the van der Paw method. Carrier density and mobility of -FeSi2 with 80 nm

    thickness were 7.66× 1018 cm-2 and 23.6 cm2/Vs respectively. For film

    thickness dependency, carrier density is decreased and mobility is increased

    with thicker thickness.

  • Chapter 4 Electrical characteristics of -FeSi2

    55

    Reference

    [4.1] K. Takakura, T. Suemasu, Y. Ikura, F. Hasegawa, “Control of the

    control type of nondoped high mobility b-FeSi2 films grown from Si/Fe

    multilayers by change of Si/Fe ratios, Jpn J. Appl. Phys, 309, 233-236 (2000)

    [4.2] J. Tani, H. Kido, “First-principle study of native point defects in

    -FeSi2”, Journal of Alloys and Compounds, 352 153-157 (2003)

    [4.3] S.B. Zhang, J.E. Northrup, “Chemical potential dependence of defect

    formation energies in GaAs: Application to Ga self-diffusion, Phys. Rev. Lett,

    67, 2339 (1991)

    [4.4] D.B. Laks, V. Meregalli, “Theory of FeSi2 direct gap semiconductor on

    Si(100)”, Phys. Rev. B, 45,10965 (1992)

    [4.5] R. Ohki, Y. Hoshi, “Properties of ITO thin films sputter-deposited by

    using various kinds of rare gases”, Technical report of IEICE, CPM 99-91

    (1999)

    [4.6] J.A. Thornton, D. W. Hoffman, “ Internal stresses in amorophous silicon

    films deposited by cylindrical magnetron sputtering using Ne, Ar, Kr, Xe, and

    Ar+H2”, J. Vac. Sci. Technol., 18, 203 (1981)

    [4.7] D.K. Schroder, “SEMICONDUCTOR MATERIAL AND DEVICE

    CHARACTERIZATION Third Edition”, 466-471 (2006)

  • Chapter 5 Demonstration of -FeSi2 Schottky solar cell

    56

    Chapter 5

    Demonstration of -FeSi2

    Schottky solar cell

    5.1 Introduction

    5.2 I-V characteristics of -FeSi2/p+-Si Schottky solar cell

    5.3 Equivalent circuit

    5.4 Conclusion

    Reference

  • Chapter 5 Demonstration of -FeSi2 Schottky solar cell

    57

    5.1 Introduction

    As described in chapter 1, -FeSi2 has been attracted as solar cell

    material. The highest efficiency of -FeSi2 is 3.7 % under AM 1.5, 100

    mW/cm2 illumination so far [5.1]. The open circuit voltage was 0.45 V, short

    circuit current density is 14.8 mA/cm2, and fill factor is 0.55. However, it is

    -FeSi2/Si heterojunction solar cell; fabricated on p-type silicon substrate. An

    expanse of depletion layer of -FeSi2 is much smaller than that of Si because

    the carrier density of Si and -FeSi2 are ~1015 cm-3 and ~1018 cm-3

    respectively. In other words, light response of this sample could be caused by

    Si rather than -FeSi2.

    We fabricated Schottky solar cell to confirm light response of -FeSi2

    itself. In this study, we used p+-Si whose impurity concentration is ~1018 cm-3

    instead of metal. An activation energy of Si is ~20 meV. On the other, an

    activation energy of -FeSi2 is ~ 200 meV. Therefore, if -FeSi2/p+-Si Schottky

    solar cell sample is cooled, the carrier density of -FeSi2 decreases and that

    of Si is not changed.

    Figure 5.1 Schematic device structure of -FeSi2/p+-Si schottky solar cell

    p+-Si

    SiO2 SiO2

    Al

    -FeSi2

    Schottky

  • Chapter 5 Demonstration of -FeSi2 Schottky solar cell

    58

    5.2 J-V characteristics of -FeSi2/Si Schottky solar cell

    For 200×200 mm2 without any surface protection or anti-reflection

    coating, Figure 5.2 compares the J-V characteristics of -FeSi2/p+-Si Schottky

    solar cell under dark and light conditions at 90 K. Not only the forward

    current but also reverse current were increased by light illumination. This

    could be because band-to-band tunneling probability of carriers was

    increased by light excitation. The open-circuit voltage Voc and short-circuit

    current density Jsc were not verified. Therefore, we cannot confirm power

    generation of -FeSi2/p+-Si solar cell.

    Figure 5.2 J-V characteristics of -FeSi2/p+-Si Schottky solar cell

    0 0.2-0.2-0.4-0.6-0.8-1.0

    Voltage (V)

    0

    -40

    -30

    -20

    -10

    Cu

    rrent density (

    mA

    /cm

    2)

    light

    dark

    800 oC, 5min

    annealing in F.G.

    90 K

  • Chapter 5 Demonstration of -FeSi2 Schottky solar cell

    59

    5.3 Equivalent circuit of solar cell

    The J-V characteristic of an illustrated solar cell that behaves as the

    ideal diode is described by [5.2]

    J = 𝐽0 [𝑒𝑥𝑝 (𝑞𝑉

    𝑘𝑇) − 1] − 𝐽𝑝ℎ (5.1)

    This behavior can be described by a simple equivalent circuit, in which a

    diode and a current source are connected in parallel. The firs term in Eq.

    (5.1) describes the dark diode current density and the second term describes

    the photo-generated current density. In practice, the FF is influenced by the

    shunt resistance, Rp, of a solar cell. The leakage current which is

    characterized by the shunt resistance causes the voltage drop. The influence

    of this parameter on the J-V characteristic of the solar cell can be studied

    using the equivalent circuit presented in Figure 5.3. The J-V characteristic of

    the one-diode equivalent circuit with the shunt resistance is described by

    J = 𝐽0 [𝑒𝑥𝑝 (𝑞𝑉

    𝑘𝑇− 1)] +

    𝑉

    𝑅𝑝− 𝐽𝑝ℎ (5.2)

    Figure 5.3 The equivalent circuit of a solar cell with shunt resistance Rp

    V

    +

    -A

    Iph Rp

  • Chapter 5 Demonstration of -FeSi2 Schottky solar cell

    60

    In order to testify the light response of -FeSi2 thin film, we subtracted

    the value of shunt resistance Rp from the measured current. That is

    𝐽𝑖𝑑𝑒𝑎𝑙 = 𝐽𝑡𝑜𝑎𝑙 −𝑉

    𝑅𝑝 (5.3)

    where Jtotal is measured current.

    Figure 5.4 shows subtracted current density characteristic. This result

    revealed that -FeSi2 film has the ability of solar energy conversion. The

    leakage current which passes the shunt resistance is caused by the current

    through local defects in junction. Figure 5.5 shows shunt resistance

    dependency on measurement temperature. The shunt resistance showed

    reduction with lower measurement temperature. This indicates that it has

    semiconductor nature. However, conversion efficiency is much smaller than

    theoretical efficiency. In a practical solar cell, the series resistance Rs is

    included in addition to shunt resistance. Figure 5.6 shows the equivalent

    circuit including the series resistance. The series resistance is introduced by

    the resistance of the main current path through which the photo-generated

    carriers arrive to the external circuit. The contribution to the series

    resistance comes from the bulk resistance of the junction, the contact

    resistance between the junction and electrodes, the resistance of the

    electrodes. The four defect levels extracted in chapter 4 could work as

    efficient trap centers for photo-generation carriers [5.3, 5.4]. This results in

    high series resistance and large leakage current. Therefore, it could be the

    key to reduce the defect concentration for high conversion efficiency.

  • Chapter 5 Demonstration of -FeSi2 Schottky solar cell

    61

    Figure 5.4 J-V characteristic of -FeSi2/p+-Si Schottky solar cell. In this

    result, we subtracted the current which passes the shunt resistance.

    Figure 5.5 Shunt resistance dependence on temperature

    0-10-20-30-40-50

    Voltage (mV)-60 10

    0

    2

    4

    6

    8

    -2

    -4

    -6

    -8

    -10

    Cu

    rre

    nt d

    en

    sity (m

    A/c

    m2)

    light

    Voc Jsc

    V

    +

    -A

    IphRp

    ideal solar cell

    0 100 200 300

    40K

    90K

    300K

    104

    105

    106

    107

    Temperature (K)

    Shu

    nt

    resi

    stan

    ce (

    )

  • Chapter 5 Demonstration of -FeSi2 Schottky solar cell

    62

    Figure 5.6 The equivalent circuit of a solar cell with shunt resistance Rp and

    series resistance Rs

    5.4 Conclusion

    We measured J-V characteristic of -FeSi2/p+-Si Schottky solar cell at 90

    K to confirm light response of -FeSi2 film. However, the open-circuit voltage

    and the short-circuit current can be rarely obtained. In order to testify the

    solar energy conversion ability of -FeSi2 thin film, we consider the J-V

    characteristic of ideal solar cell. The open-circuit voltage and the

    short-circuit current is slightly obtained. Therefore, it is revealed that

    -FeSi2 has solar energy conversion ability. However, the value is much

    smaller than theoretical value. It is essential to increase the shunt and to

    reduce the series resistance for higher performance of -FeSi2.

    V

    +

    -A

    Iph Rp

    Rs

  • Chapter 5 Demonstration of -FeSi2 Schottky solar cell

    63

    Reference

    [5.1] Z. Liu, S. Wang, N. Otogawa, Y. Suzuki, M. Osamura, Y. Fukuzawa, T.

    Ootsuka, Y. Nakayama, H. Tanoue, Y. Makita, “A thin-film solar cell of

    high-quality -FeSi2/Si heterojunction prepared by sputtering”, Solar Energy

    Materials & Solar Cells, 90, 276-282 (2006)

    [5.2] S.M. Sze, Kwok K. Ng, “Physics of Semiconductor Devices Third

    Edition”, 719-736, (2007)

    [5.3] K. Wunstel, P. Wagner, “IRON-RELATED DEEP LEVELS IN

    SILICON”, Solid State Communications, 40, 797-799 (1981)

    [5.4] T. Suemasu, T. Fujii, K. Takakura, F. Hasegawa, “Dependence of

    photoluminescence from -FeSi2 and induced deep levels in Si on the size of

    -FeSi2 balls embedded in Si crystals”, Thin Solid Films, 381, 209-213 (2001)

  • Chapter 6 Conclusion

    64

    Chapter 6

    Conclusion

  • Chapter 6 Conclusion

    65

    In this thesis, we studied semiconductor silicides for high efficiency thin

    film photovoltaic devices. In this chapter, the studies are summarized below.

    In chapter 1, maximum conversion efficiency of BaSi2/-FeSi2 tandem

    silicide solar cell is calculated. It ideally achieves 40 %. However, carrier

    density of semiconductor silicides is too high to be used for photovoltaic

    devices.

    In chapter 3, multi-sputtering process to form -FeSi2 is investigated in

    order to control composition ratio. Absorption edge of 0.8 is obtained in the

    film formed by our Fe/Si stacked process same as one formed by FeSi2 target

    sputtering. And -FeSi2 crystalline phase can be detected. Therefore, -FeSi2

    with bandgap of 0.8 eV can be formed by our multi-sputtering process.

    In chapter 4, electrical characteristics of -FeSi2 are investigated. It is

    confirmed that resistivity of -FeSi2 depends on Fe/Si composition ratio. In

    our case, Si-rich condition with Si /Fe ratio of 2.25 has shown the largest

    resistivity of ~0.6 cm. From temperature dependency, two types of defect

    levels, one related to composition of -FeSi2 and the other related to

    crystalline defects have been detected. Carrier density and mobility of

    -FeSi2 are 7.66×1018 cm-2 and 23.6 cm2/Vs respectively.

    In chapter 5, light response of -FeSi2 has been characterized by

    fabricating Schottky-type -FeSi2 solar cell. However, the open-circuit

    voltage and short-circuit current cannot be obtained. And so, we subtract the

    value of shunt resistance from the measured current. In the result, the

    open-circuit voltage and the short-circuit current is slightly obtained.

    Equivalent circuit modeling has revealed the presence of shunt resistance

    which suggests semiconductor nature within the film. In the future, more

    fine composition ratio control, improvement of crystalline quality and

    increase of shunt resistance is required for -FeSi2 thin film photovoltaic

    device.

  • Acknowledgements

    66

    Acknowledgements

    First of all, I would like to express my gratitude to my supervisor Prof.

    Hiroshi Iwai for his continuous encouragement and advices for my study. He

    also gave me many chances to attend conferences. The experiences are

    precious for my present and future life.

    I also thank Prof. Yoshinori Kataoka and Associate Prof. Kuniyuki

    Kakushima for many kindness supports.

    I deeply thank Prof. Takeo Hattori, Prof. Kenji Natori, Prof. Kazuo

    Tsusui, Prof. Prof. Hitoshi Wakabayashi, Prof. Nobuyuki Sugii, Prof. Akira

    Nishiyama, and Associate Prof. Parhat Ahmet for useful advice and great

    help whenever I met difficult problem.

    I would like to thank Mr. Katsuaki Aoki and Mr. Akito Sasaki at Toshiba

    Materials Co., LTD. for giving me chance of cooperative research.

    Also, I thank research colleagues of Iwai Lab for their friendship, active

    discussions and many of encouraging words. Especially, I have good

    friendships with Hiroshi Oomine, Takuya Seki, Atsushi Takemasa, Shuhei

    Hosoda, Ryo Yoshihara and Song Jinhan.

    I would like to appreciate the support of secretaries, Ms. Nishizawa and

    Ms. Matsumoto.

    Finally, I appreciate to my parents Tetsuji and Yoshimi, my brother Yuji

    and my sister Shiori. I can keep researching thanks to my family

    cooperation.

    Taichi Inamura

    February, 2014