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Commonwealth of Kentucky Department of Highways A STUDY OF THE USE OF A LOCAL FLY ASH IN CONCRETE MIXES by Frank D. Whitney Research Engineer Highway Materials Research Laboratory Lexington, Kentucky April, 1958

A Study of the Use of a Local Fly Ash in Concrete Mixes

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Page 1: A Study of the Use of a Local Fly Ash in Concrete Mixes

Commonwealth of Kentucky Department of Highways

A STUDY OF THE USE OF A LOCAL FLY ASH IN

CONCRETE MIXES

by

Frank D. Whitney Research Engineer

Highway Materials Research Laboratory Lexington, Kentucky

April, 1958

Page 2: A Study of the Use of a Local Fly Ash in Concrete Mixes

INTRODUCTION

The widesprea,d use of powdered coal in industrial furnaces has,

since its introduction in the 1930's, produced considerable increases

in efficiency for many industrial processes" In its wake, however, it

has brought its own unique problems, and chief among these has been

the problem of collecting and disposing of the residue which results from

the combustion of the powdered or ground coaL This residue, known

commonly as fly ash, is a nuisance if it is allowed to be dispersed into

the atmosphere; and if collected it presents a difficult disposal problem"

In present industrial practice it is almost always collected, either with

electrostatic precipitators or cyclone separators, and deposited in

ever~ growing disposal dumps" A recent estimate (20)* gives the im-

posing figure of six million tons as the annual Uo S" production of this

waste producL

Since the first appearances of large fly ash dumps, investigators

have searched for possible commercial uses of the material, some of-

which have proved successfuL However, these consume but a small

fraction of the fly ash produced ~ ~ and the rate of production is con-

tinually increasing"

The use of fly ash in concrete has probably been investigated

more widely than any other possibility, and sometimes with dramatic

success" Many proponents of its use claim a variety of desirable effects,

such .as greater mix workability, greater ultimate strengths and the

1ike, resulting from its presence in concrete :mixes" Such claims must

* NUmbers in parentheses refer to the list of references at the end of

this reporL

Page 3: A Study of the Use of a Local Fly Ash in Concrete Mixes

be viewed with some qualification, however, if for no other reason than.

the considerable variation, both chemical and physical, among fly ashes

from different sources. Nor is it yet thoroughly understood to what

extent the effects of a particular fly ash on a particular concrete are

due to the fine size of the particles and to what extent they are the con­

sequence of chemical reactions within the mix. In work carried on

concurrently with the present study, Hardymon (2Zl has pointed out

quite radical dHferences between the st!'engths of soil.Hme-fty ash

specimens made with fly ashes froxn two different sources, attributing

these differences primarily to variations in particle size.

All fly ashes, however, do have two potential advantages in

common: they are inexpensive -- often available merely for the cost

of haulin.g ~- and they are pozzolans, which means that, having negligible

cementitous properties themselves, they are capable of reacting with cal­

cium hydroxide, at normal temperatures and in the presence of water,

to form cementitous compounds. This pozzolanic nature immediately

suggests the possibility of providing not merely a cheap substitute for

more expensive concrete mix ingredients but a possible augrnentation of

the desirable properties of concrete as weU. Since calcium hydroxide

is formed in the normal hydration of cement, and since in itself it adds

nothing to the strength and water-tightness of the mix and is in fact often

leached out, the use of a material which can combine with this free lime

to form a cementitous product is obviously suggestive of worthwhile

possibilities,

It was with some of these possibilities in mind that the present

project was undertaken, Quantities of fly ash were obtained from the

Page 4: A Study of the Use of a Local Fly Ash in Concrete Mixes

Lpuisville Gas and Electric Company and used in various proportions to

prepare concrete and mortar specimens, with a,nd ,without air entrain-

ment, in two broad categories: specimens with portions of the cement

replaced, and specimen.s with portions of the sand replaced with fly ash,

Tests were made after 14, 28, 60 and 90 days, and it was found that, in

general, the use of this fly ash actually increased compressive and

flexural strengths over the limited range of time intervals and that it

did not show any greatly detrimental effect upon durability.

Some question can be raised as to whether the gains in strength

were a consequence of the pozzolanic cementation or merely of the

me<l:hanical advantages of the presence of the extremely fine fly ash

spheres in the mix. Certainly further investigation is required for

ascertaining more about the exact nature of pozzolans themselves and

,more especially about their potential advantages in imparting such

qualities as greater strength and water-tightness to concrete,

Criteria for judging the value of pozloolans in concrete have

actually been fairly well established: these are reflected in some of

the current specifications, such as AS'l'MC 205 for Type ,IS cement*,

C 340 for Type 1P cement**, and C 350 for fly ash admixtures***·

none of which allows any reduction in st):'ength of mortar cubes when

compared to normal portland ce·memts. Thus, pozzolanic additives

and admixtures are expected to yield concretes having strength, dura~

bility and other properties equal to or more desireable than those

achieved from standard portland cement.

* Portland blast furnace slag cement ** Portland pozzolan cement *** Fly ash for use as a concrete admixture

Page 5: A Study of the Use of a Local Fly Ash in Concrete Mixes

MATERIALS

All fly ash for the investigation was obtained lrorn the West End

Power Plant of the Louisville Gas and Electric Company, and upon

arrival was tested for chemical and physical properties in accordance

with ASTM Designation C 350, The results of these tests are given

in Tables, 1 and 2, below, Photomicrographs, contrasting th!" fly ash

particles ,with particles of the cement used, are given in Figure 1.

TABLE 1: CHEMICAL PROPERTIES OF LOUISVILLE FLY ASH

ASTM Test Test Specification C 350 Result

Silicon dioxide (Si02 ), percent Min. 40.0 40.0

Magne siurn oxide (M gO), percent Max. 3.0 l.l

Sulfur trioxide ,(S03), percent Max~ 3.0 3.0

Moisture content, percent Max. 3.0 0.3

Loss on ignition, percent Max-~ 12.0 3.8

TABLE 2: PHYSICAL PROPERTIES OF LOUISVILLE FLY ASH

Test

Fineness by air permeability test, sq. ern. /grn.

ASTM Specification C 350

Min. 2800

Compressive strength ofmortar cubes

7 days, percentage of control

28 days, percentage of control

Soundness by autoclave apparatus, percent

Specific gravity

Normal consistency, percent

- 4 -

Min. 100

Min. 100

Max. 0. 50

Test Result

3700

121

137

0.01

2. 60

28.0

Page 6: A Study of the Use of a Local Fly Ash in Concrete Mixes

Fig. 1: Photomicrographs Illustrating the Spherical Nature of Fly Ash Particles (Above) in Contrast to t?-e Angular Cement Particles (Below).

Page 7: A Study of the Use of a Local Fly Ash in Concrete Mixes

- 5 -

A Type I cement obtained in bags from a local source was used

throughout, It was tested in accordance with standard ASTM procedures

and found to conform to ASTM Specifications for Type L Results of

these tests are given in Table 3 below"

TABLE 3: PHYSICAL PROPERTIES OF CEMENT USED

ASTM Test Test Specification Result

Air content, percent Max, 12 5. 1

Autoclave expansion, percent Max. 0. 50 0.04

Compressive strength of mortar, psi

7 day Min. 2100 3110

28 day Min. 3500 4765

60 day 5450

Tensile strength of mortar, psi

7 day Min. 275 310

28 day Min. 350 420

60 day 450

Normal consistency, percent 25.8

Time of set by Gilmore needles Initial set, min. Min. 60 125

Final set, hr. Max. 10 5.1

Fineness by air pertneability apparatus, Average, sq. cm./gm" Min. 2800 3420

The fine aggregate, an Ohio River Sand with a fineness modulus

ranging from 2. 40 to 2. 78, met all Kentucky Department o£ Highways

Standard .Specifications for Class I sand" The coarse aggregate, a

Page 8: A Study of the Use of a Local Fly Ash in Concrete Mixes

- 6 -

locally obtained crushed limestone, met the Kentucky' Department of

Highways Specification for No. 6 stone. Table 4 gives the results of

tests performed on the aggregate.

Air entrainment in all specimens so designated was obtained by

the addition of commercial NVX. This admixture meets ASTM Speci-

fications, Designation C 260.

TABLE 4: PHYSICAL PROPERTIES OF AGGREGATES

Test

Abrasion by the use of the Los Angeles .machine, percent of wear

Lightweight pieces in aggregate, percent

Soundness, percent

Specific gravity

Apparent

Bulk sat. surf. dry

Bulk oven dry

Absorption, percent

Unit weight, lb. /cu. ft.

Loose

Dry rodded

Fineness modulus

Fine Aggregate

0,1(1.0)

1.7(10.0)

2,70

2,66

2,64

0, 72

101. 1

107 •. 2

2.60

Coarse Aggregate

24.6(40.0)

9.7(15.0)

2.74

2.71

2.70

0.48

87.8

95.0

Note: The figures in parentheses are maximum values of Kentucky Depart­ment of Highways ,Standard Specifications.

Page 9: A Study of the Use of a Local Fly Ash in Concrete Mixes

TEST'ING PROCEDURES

Equipment

After mixing with the 2 cu.. ft. counter-current mixer shown in

Fig. 2, each batch was tested for air content with a pressure meter.

All specimens were cured in the laboratory constant humidity room at

100 percent relative humidity and 70 • :::_ 3 •F, and durability specimens

were submitted to freezing in air and thawing in water with equipment

designed in ac.cordance with ASTM Designation C 291-52T. The

dynamic modulus of elasticity of durability specimens was determined

by the use of a sonic apparatus similar to that described in ASTM

Designation C 215, using an audio frequency oscillator with a range

of 20 to 20,000 cps.

Preparation of Specimens

Concrete specimens were made in two parallel groups: one

air entrained, the other plain. Each category consisted of eight

- 7 -

Page 10: A Study of the Use of a Local Fly Ash in Concrete Mixes

- 8 -

different mixes: one control mix with no fly ash, three mixes in which

varying amounts of the cement-- 15, 25 and 35 percent by weight-­

were replaced with fly ash, and four mixes in which amounts of the

sand-- 10, 15, 20 and 25 percent by weight-- were replaced. Slump,

air content, actual and calculated unit

weight, fly ash-cement ratio, and wat-er

requirement were recorded for each

mix. Specimens were then cast in 3-

by 5- by 20-inch beam, and 6- by 12-

inch cylindrical molds and allowed to

cure for 7, 14, 28 and 60 days before

testing.

Mortar cubes and briquettes were Fig. 2: Counter-Current Concrete Mixer

made with the same percentages of cement and sand replacements as

the concrete specimens, except that a 30 percent cement. replacement

was used for the briquettes instead of the 35 percent figure used in the

other specimens. Curing periods were the same as for the concrete

specimens.

The basic mix used throughout, and from which the varying

percentages of sand and cement were "subtracted", was designed by the

b /b 0 method. The amount of sand in the total aggregate by absolute

volume for this basic mix ranged from 38.7 to 39.7 percent for air en­

trained concrete, and from 43. 7 to 44. 3 percent for plain concrete.

The amount of mixing water and the b/b0 were varied slightly in order

to stay within these ranges. A cement factor of 1. 50 before replacement

was used, slump was kept within 2 to 3 inches, and air entrainment,

when used, ranged from 3 to 6 percent.

Page 11: A Study of the Use of a Local Fly Ash in Concrete Mixes

RESULTS

The results of compressive and flilxural strength tests on all

concrete specimens are p1:'esented, together with mix design data, in

Table 5. Table 6 presents similar data for the mortar cube and bri­

quette specimens. Data from these tables were used to plot the general

relationships shown in the trend lines in Figures 3 through 12.

The results of durability tests on concrete bea.ms are given in

Figures 13 and 14, where the reduction in dynamic modulus of elasti­

city as determined with the sonic apparatus is plotted against the

number of freeze-thaw cycles. All specimens were cured for 14 days

prior to testing.

Table 6 and Figures 15 and 16 present the results of compres­

sive strength tests on the mortar cubes and tensile strength tests on

the briquettes, after various curing periods.

Compressive Strength - Cone rete

As can be seen in Figures 3 through 6, the tendency is for the

addition of fly ash to produce slight gains in compressive strength,

except for the rather "extreme" 35 percent cement replacement. Yet

even the largest additions of fly ash used did not effect any consider­

able loss in strength once the concrete had attained an age of 28 days;

and the early strength losses in these specimens are merely indica­

tive of the generally known slowness of the pozzolanic reactions.

It is also evident that the specimens with sand replacement made

a better showing than those with the cement replaced. This is, of

course, largely the result of the higher cement factor in the sand

Page 12: A Study of the Use of a Local Fly Ash in Concrete Mixes

., <>.

.E

J: 1-(,!)

z Ll.J 0:: 1-Ul

LoJ > (f) Ul UJ a:: II. ::!: 0 (.)

6500 AIR ENTRAINED

NON-AIR ENTRAINED

6000 ~

.._ ~ 60 day

~ ~ ---- -&-.----

28 day ~~ 5000

~

4000 --6-

" --o----- 1 day "" --0- 15% Replacement ~

:;ooo 6-25% Replacement

a- 35% Rep lacem1111t

2500 0 .10 .20 .30 .40 .50

FLY ASH- CEMENT RATIO

Fig. 3: Trend Lines Showing the Relationship of Compressive Strength of Con­crete to the Percentage of Cement Replaced with Fly Ash,

.60

Page 13: A Study of the Use of a Local Fly Ash in Concrete Mixes

6000 NON-AIR ENTRAINMENT

5000

4000

"' 3000 ... c:

::t: 1-(.!)

z LIJ 2000 0:: 1-Ill

LIJ 6000 > AIR ENTRAINMENT Ill Ill LIJ a: ll.. :IE 0 (.)

5000

4000

3000 7 28 60

AGE, in days

Fig. 4: Results of Compressive Strength Tests of Concrete with Various Per­centages of Cement Replaced with Fly Ash.

Page 14: A Study of the Use of a Local Fly Ash in Concrete Mixes

8000

7000

., ... 6000

"' :I: 1-<!> z ~5000 1-Ul

w > ~4000 1.1.1 lr Cl. ~ 0 <.)

3000

----NON-AIR ENTRAINED

----AIR ENTRAINED

~ 60 day

28 day ----x-

7 day - ---1(-

--o.--~-X-10% Replacement

o- 15% Replacement

0- 20% Replacement

lt.- 25% Replacement

2000~--------------------------------------------~ 0 .10 .20 .30 .40 .50 .60

FLY ASH- CEMENT RAT! 0

Fig. 5: Trend Lines Showing the Relat-ionship of Compressive Strength of Concrete

to the Percentage of Sand Replaced with Fly Ash.

Page 15: A Study of the Use of a Local Fly Ash in Concrete Mixes

.. <>.

"' :X: .... t!> z ..... 0:: 1-f1)

w > f1) (/) w a:: a.. :::!: 0 (.)

7500

NON-AIR ENTRAINED 7000

6000

5000

4000

7000

AIR ENTRAINED

6000

5000

4000

3oooL---~7~----------2-a--------------------so

AGE, in dayl5

Fig. 6: Results of Compressive Strength Tests of Concrete with Various Per­centages of the Sand Replaced with Fly Ash.

Page 16: A Study of the Use of a Local Fly Ash in Concrete Mixes

- 10 -

replacement specimens. A 35 percent cement replacement of a 6-bag

mix reduces it to a 3. 9-bag mix, while a sand replacement has the

effect of a slightly increased cement factor.

It would seem that the most significant conclusion that can be

drawn from these trend lines is that a "moderate" replacement of 25

percent of either the sand or cement in these mixes produced no detri-

mental effects on the 28- and 60-day compressive strengths.

Flexural Strength - Concrete

Immediately obvious from the trend lines in Figure 7 is the

considerable drop in 7-day flexural strength for the air entrained

specimens with cement replacement. This is again explained by the

slowness of pozzolans; and the explanation is borne out by the general

flatness of the 28- and 60-day curves, The same overall situation

prevails in the sand replacement specimens, as can be seen in Fig. 9;

but here the initial 7-day drop is far less dramatic, apparently because

of the cement factor differentiaL

In general it must be noted that here, as with the compressive

strength results, although there are some variations among the 28-day

values and the 60-day values, these are relatively minor and generally

fall within the error limits of the experimental methods followed. The

7-day strengths in some cases tell a quite different story.

Water Requirement - Concrete

As can be seen in Figure 11, the substitution of fly ash for .;;·:

cement had little effect on the water requirement of the plain and a

moderate effect on the air entrained mixes. In the sand replacement

Page 17: A Study of the Use of a Local Fly Ash in Concrete Mixes

"' ... c:: ·-:1: 1-(!) z 1.&.1 a:: 1-(I)

...!

"" a:: :::1 X IJJ ..J 1&.

1100

1000 60 day

oo-----6

900 28 day ---t:.---800

700 .............. 7 day

---NON-AIR ENTRAINED "'

600 --AIR ENTRAINED

o - 15% Replacement

500 A- 25 'fo Replacement

11- :35% Replacement

400 oL-------.10-------.~20-------.3-0-------.-4-0------.5~0~----.~60

FLYASH • CEMENT RATIO

Fig. 7: Trend Lines Showing the Relationship of Flexural Strength of Concrete to

the Percentage of Cement Replaced with Fly Ash.

Page 18: A Study of the Use of a Local Fly Ash in Concrete Mixes

., ... c::

:I: 1-C> z w 0:: 1-!f)

..J <t 11:: :::> X w ..J II.

1200 NON -AIR ENTRAINED

1000

800

600

1000 AIR ENTRAINED

15%

800

600

400 1 28 60

AGE, in days

Fig, 8: Results of Flexural Strength Teets of Concrete with Various Percentages of the Cement Replaced with Fly Ash.

Page 19: A Study of the Use of a Local Fly Ash in Concrete Mixes

1200

1100

.. ... 1000

J: 1-(!)

~ 900 a:: 1-(fl

700

---AIR ENTRAINED

----NON-AIR ENTRAINED

/ ~

--

~~

28 day

'II- 10% Replacement

o- 15 % Replacement

&:1- 20% Replacement

6.-25% Replacement

GOOL--------------------------------------------0 .10 .20 .30

FLY ASH- CEMENT

.40

RATIO

.50

Fig. 9: Trend Lines Showing Relationship of Flexural Strength of Cone;: rete to the Percentage of Sand Replaced with Fly Ash.

.60

Page 20: A Study of the Use of a Local Fly Ash in Concrete Mixes

1200 NON-AIR ENTRAINMENT

1000

800 ., Q.

"' :X: 1- 600 C)

z 11.1 0:: 1-(f)

AIR ENTRAINED

..J <(

1200 0:: ::> X 11.1 ..J u.

1000

800

600 L----7-------------28 __________________ ,6~0

AGE, in days

Fig. 10: Results of Flexural Strength Tests of Concrete with Various Percentages of the Sand Replaced with Fly Ash.

Page 21: A Study of the Use of a Local Fly Ash in Concrete Mixes

1-z uJ

37

34

::!: 33 uJ a:: :::> 3 32 a:: ll<: w 31 1-<t 3:

30

29

-

0

NON- AIR ENTRAINED

-- --AIR ENTRAINED

Fig. 11: Relationship of Water Requirement to Cement Replacement Expressed as Fly Ash-Cement Ratio.

Page 22: A Study of the Use of a Local Fly Ash in Concrete Mixes

39

38

37

NON-AIR ENTRAINED

-----AIR ENTRAINED I I

'35 ... "' ... c:

34

1<- 10% Replacement

o- 15% Replacement

11- 20% Replacement

4- 25% Replacement

29 L---------------------------------------~ 0 .10 .20 .30 .40 .50 .60 FLYASH- CEMENT RATIO

Fig. 12: Relationship of Wate-r Requirement to Sand Replacement Expressed as Fly Ash-Cement Ratio,

Page 23: A Study of the Use of a Local Fly Ash in Concrete Mixes

- 11 -

mixes (Fig. 12) the curve shows an early drop followed by a sharp rise.

In all cases the reduction in required water is probably due to the

lubricating effect of the fly ash spheres; they can be assumed to act

in the mix very much like minute ball bearings. This action is less

marked in the cement replacement --perhaps merely because fly ash

is physically more like cement than sand -- and reaches an early point

of diminishing returns in the sand replacement, This point is probably

reached when the ball bearing action has attained its maximum effec­

tiveness throughout the mix and the high specific surface of the fly ash

begins to require more water than the sand would have required, in

order to coat the individual particles,

What these trend lines imply, essentially, is that water require­

ment will not vary appreciably for any replacement of cement with

fly ash, but that for sand replacement in the range of ab:mt 20 to 30

percent -- which seems from the data thus far developed to be the most

practicable range -- the required water will be appreciably increased

if a harsh mix is to be avoided,

Durability - Concrete Beams

The most striking feature of Figures 13 and 14 is their im­

plicit argument for the advantages of air entrainment. Other than

that, they illustrate what has been well know.n from previous investiga­

tions: the addition of fly ash has a mildly depreciative effect on

freeze-thaw durability but-- at least in air entrained mixes -- this

is ordinarily negligible. The most significant effect here seems to

be that shown in the lower portion of Figure 13, where the 25 percent

sand replacement specimens failed with somewhat alarming speed.

In contrast, there is only very slight variation among the corresponding

specimens of cement replacement in Figure 14.

Page 24: A Study of the Use of a Local Fly Ash in Concrete Mixes

-20 c:: ., 0 ~ ., 0.

c:

30 .; 1-C)

1-

~40 ....! IJJ

ll.. 0 0 If) :::> ....! ::J 0 0 ::;: 10

(.)

.:;; <[ z >-0 20 z

z 0

1-C) 30 :::l 0 IJJ 0::

40

X

\

AIR ENTRAINED

•- Control ><- I 0% Replacement

0- 15 %Replacement

n- 20% Replacement

6- 25% Replacement

NON-AIR ENTRAINED

0 60 120 ISO 240 300

CYCLES OF FREEZING AND THAWING

Fig. 13: Reduction in Dynamic Modulus of Elasticity of Concrete Having Various Percentages of the Sand Replaced with Fly Ash.

Page 25: A Study of the Use of a Local Fly Ash in Concrete Mixes

0

40~~~--~------~~----~~----~~----~~ 0 60 120 180 240 300

CYCLES OF FREEZING AND THAWING

Fig. 14: Reduction in Dynamic Modulus of Elasticity of Concrete Having Various Percentages of the Cement Replaced with Fly Ash.

Page 26: A Study of the Use of a Local Fly Ash in Concrete Mixes

In general it can be concluded that air entrainment seems al~

most mandatory for mixes with any appreciable portion of sand replaced

with fly ash-- at least when freeze-thaw durability is necessary,

Mortar Cubes and Briquettes

Sand replacement here makes a better showing than cement

replacement, for undoubtedly the same reason as in the concrete speci­

mens: in sand replacement the actual cement factor remains unaltered;

in cement replacement it is lowered. Here, as might be expected,

these effects are more readily apparent than in concrete and they

demonstrate rather convincingly one of the major premises of the

over-all study: that fly ash will react with lime to form cementitous

compounds and that the bonds thus formed, although weaker than those

of portland cement, can add to the ultimate strength of the concrete,

At least this seems to be the only satisfactory explanation of the ten­

dency shown to some degree in all the strength tests and to a rather

pronounced degree in the tests on mortar cubes and briquettes, as

indicated by the curi\le s in Figures 15 and 16, There seems to be no

question about the fact that these curves indicate that fly ash can pro­

duce cementation where sand can not (Figure 16), although its merits

as a cement replacement are not quite as convincing.

Conclusions

There seems to be slight doubt that this partiqular fly ash -­

and it should be repeated here that fly ashes differ -~ could in many

ways offer an effective and inexpensive substitute for at least some of

the sand in air entrained concrete, If its use does not require high

transportation costs, it could well produce an improved concrete at

a lower total expense,

Page 27: A Study of the Use of a Local Fly Ash in Concrete Mixes

- 13 -

Furthermore, as a replacement for up to 25 percent of the

cement in air entrained concrete it could provide a material which, if

given curing periods of 2 8 days or longer, would be perfectly accept­

able for many uses, and considerably less expensive than standard

concrete.

Finally, although the study was not undertaken to gauge the

relative effects of the pozzolanic reaction ·and of the change in mec­

hanical properties brought about by the use .of the fly ash, the results

present convincing evidence that the pozzolanic reaction was, at least

in large part, responsible for increase$ in strength when sand was

replace~!. It would be hard to explain otherwise the tests on mortar

cubes and briquettes,where a 20 percent repl;J.cement of sand produced

after sixty days of curing a compressive strength value almost double

that of the control specimens,

Page 28: A Study of the Use of a Local Fly Ash in Concrete Mixes

.. a. ;;;;sooo I-C)

z I.LI oc

CUBES

!J.------Cl 60 day

1-

m ~---------o----------~----------w4ooo 0 > m

28 day m I.LI oc D..

r-----------0------------~J.--~ ':!!: 82oooL-----------------------------------------~L-----

~ ., 600 a.

::1: 1- 500 C)

z Ll.l 1!:

400 1-m

I.LI ..J 300 IJ)

z I.LI 1- 200

100

BRIQUETTES

•- Control

0- 15% Replacement

D.- 25% Replacement

D- 35% Replacement

~--------0--------~--------n L--------0--------

t:,.~ r----o ---0 .10 .20 .30 .40 .50

FLYASH-GEMENT RATIO

Fig. 15: Relationship of Compressive Strength of Mortar Cubes and Tensile Strength of Briquettes to the Percentage of Cement Replaced with Fly Ash.

.60

Page 29: A Study of the Use of a Local Fly Ash in Concrete Mixes

10000

8000

i= 6000 (!)

z laJ 0: .... Ill

~4000 iii Ill laJ 0: Q;.

::!: 0 (.) 2000

700

600 .. ... 500

:r: .... (!)

:z: 400 laJ 0: .... (/)

300 laJ ..J C/) 200 :z: laJ ....

100

CUBES A

~0 GO day

/0

* 1:::. 0

----0 28 day

* 0

~0 7 day

* •- Control

X- 5 "lo Replacement 0-IO% Replacement IJ-15% Replacement A-20% Replacement

BRIQUETTES 0 _ 60 day

___-o::::::=====D 2 8 d a y

~0 * --------o-------­~----o 7 day

0 .10 .20 .30 .40 .50 .60 FLY ASH- CEMENT RATIO

Fig. 16· Relationship of Compressive Strength of Mortar Cubes and Tensile Strength of Briquettes to the Percentage of Sand Replaced with Fly Ash,

Page 30: A Study of the Use of a Local Fly Ash in Concrete Mixes

REFERENCES

1. Blanks, R. F,, ''Fly Ash as a Pozzolan, " ACI Proo::eedings, VoL 46, 1950,

2, Blanks, R. F,, "The Use of Portland~Pozzolan Cement by the Bureau of Reclamation," ACE Proceedings, VoL 46, 1950,

3. Blanks, R. F,, and Kennedy, H. L., The Technology of Cement and Concrete, New York: John Wiley and Sons, Inc,, Vol. l, 1955,

4, Bogue, R. H., The Chemistry of Portland. Cement, New York: Reinhold Publishing Corporation, 1955,

5, Bollen, R. E,, and Sutton, C, A., "Pozzolans inSand-Gravel Aggregate Concrete, 11 HRB Proceedings, Vol. 32, 1953,

6, .Davis, R. E,, Carlson, R. W., Kelly, J. W., andDavis, H. E., "Properties of Cements and Concretes Containing Fly Ash, 11 ACI Proceedings, VoL 33, 1937,

7. Davis, R. E,, Davis, H. E, , and Kelly, J. W,, "Weathering ~e-sistance of Concretes Containing Fly~Ash Cements, 11 ACI Proceedings, VoL 37, 1941.

8, Davis, R. E,, A Review of Pozzolanic Materials and Their Use in Concretes, ASTM Special Technical Publication No, 99,. 1 ffi,

9. Davis, R. D., "Use of Pozzolan in Concrete, 11 ACI Proceedings, VoL 46, 1950,

10, Goldbeck, A. T., and Gray, J, E,, A Method of Proportioning Concrete for Strength, Workability, and· Durability, Bulletin No, 11, Nahonal Crushed.Stone Association, 1953,

11, Hardyman, James F,, :'\;Study of Lime and Fly Ash with Regard to Soil Stabilization, Highway Research Laboratory, Kentucky

. Department of Htghways, Lexington, March, 1958.

12. Larson, G. H., "Effect of Substitutions of Fly Ash for Portions of the Cement in Air~Entrained Concrete," HRB Proceedings, Vol, 29, 1949.

13, Larson, G. H., "Effect of Substitutions of Flyash for Portions of Cement in Air~Entrained Concrete, 11 HRB Proceedings, Vol. 32, 1953,

14, Larson, G. H., "Field Substitution of Flyash for a Portion of Cement in Air-Entrained Concrete, 11 HRB Proceedings, Vol. 33, 1954.

Page 31: A Study of the Use of a Local Fly Ash in Concrete Mixes

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REFERENCES (CONTINUED)

Littlejohn, C. E. , A Literature Review of the Utilization of Fly Ash,. Engineering Experiment Station Bulletin No. 6, Clemson A. & M. College, 1954. .

Menni<:k, L. J., Investi~ations Relating to the Use of Fly Ash as a )?ozzolanic Material an as an Admi:Xti:ii'e in Portland Cement Concrete, ASTM Preprint 86, I 'l54,

Mi~lenz, R. C., Green, K. T., Benton; E. J., Geier, F. H., "Chemical Test for Alkali Reactivity of Pozzolans, "ASTM P.tbce<i!dings, V'?L 5Z, I9'5Z, · ---

Morgan, R. E,, Utilization of Fly Ash, Bureau of Mines Infor­mation Circular 7635, U.S. Dept. of Interior, June, 1952.

Peyton, R. L., Stingley, W. M., Meyer, R. C., "Effect of Pozzolans Added to Sand-Gravel Concrete Pavement, HRB Pro­~eedings, Vol. 34, 1955.

Washa, G .. W., Withey, N. H., "Strength and Durability of Concrete Containing Chicago Fly Ash, " ACI Proceedings, Vol. 49, 1953.

Weinheimer, G. M., "Fly Ash Disposal," Electric Light and Power, April, 1954.

Whitney, Frank D., A Laboratory Investigation of Local Fly Ash in,Goncrete Mixes. Unpublished Masters Thesis, University of Kentucky, July, 1957, {The present report is a revision and ab­ridgement of this thesis.)

23. Woodford, T. V. D., Fly Ash in Concrete, Engineering Experi­ment Station Bulletin, Vol. 9, No. 4, University of Kentucky, 1955.