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8/7/2019 A Sea in Flames by Carl Safina - Excerpt
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Preface
Know Before You Go
Crucial mistakes, disasrous consquncs, h wanss o powr,unprpardnss and ovrracion, h qui dignit o vryday h-
ros. T 2010 Gul o Mxico blowou brough mor han oil o h
surac.
Tis is no jus a rcord o a chnological vn. Is also a chron-
icl o a sason o anguish and panic, dep uncrainis, and hmoional opography o h blowou. I is h rcord o an vn un-
olding, a synhsis o prsonal xprinc, nws, rumors, and h rap-
idly shifing prspcivs abou how bad hings wrand how bad
hy wr no.
Tr ar roughly hre pars o his vn, and o his boo: wha
causd his paricular wll o blow ou; h varid chnological, bio-
logical, and moional rsponss during h monhs h oil was ow-ing; and a lil mor calmnss, clarit, and insigh afr h ow o oil
was soppd.
Iv chosn o convy my imprssions as hy occurrd ovr a sason
ha was inns, chaoic, and semingly inrminabl. In h urmoil,
i was asy o orm h wrong imprssions and ollow blind allys. And
I did.Ovr h monhs, inormaion and undrsanding improvd sig-
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x PREFACE
Tis boo is no a dniiv rais; is a porrai. T sory will
coninu unurling. Som aspcs, wll nvr ully undrsand.
In rying my bs o g i righ, I am sur ha narly all o wha
Iv wrin is rasonabl, mos o i is ru, and som o i is wrong. Is
no lss han ha, and no mor.
Is asy o criiciz popl in charg. Is much hardr o b h
prson in charg. I was angry a h Coas Guard or wes, unil I
bgan o raliz ha is abilit o rspond was largly dicad by h
laws ha connd i. I offi cials such as Admiral Tad Alln ranld
m a ims, i may say mor abou m han abou hm. Bu i r-
mains par o h porrai o his whol vn.
In ruh, such popl dsrv no jus our admiraion bu also a
lil slac. During h blowou, prcion wasn an availabl opion.
Iv lf my rs imprssions in plac o show how my prcpions
changd as my iniial ragand I l plnt o ragsubsidd. Ad-
miral Alln, as h mos visibl dral offi cial and h man in charg,
gs h brun o my xaspraion. Bu h nvr ully dsrvd i. I
could no hav don h job h did.Admiral Alln, Dr. Jan Lubchnco, and ohrs in our govrnmn
gav us hir vry bs undr monhs o inns prssur, havy r-
sponsibilit, and public scruiny. Ty wr doing a narly impossibl
job on bhal o us all. I didn always apprcia ha righ away, sp-
cially during my summr ravls hrough h Gul rgion, whn I was
ofn boh angry and gri-sricn. In ruh, hy dsrv our hans
and prais.Bu is no all abou hm. Is abou us. W all conribud o his
vn, and wr all rappd in h sam siuaion. W all us oo much
gasolin and oil, bcaus wv paind ourslvs ino a cornr whn
i coms o nrgy.
For clarit I hav lighly cland up or slighly condnsd som o h
vrbaim simony and quos. Vrbal xchangs during h hourslading up o and including h iniial disasr on h drilling rig driv
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PREFACE xi
ar subjc o h og o crisis, som simony conics; w may nvr
now how o rsolv hos conradicory rcollcions.
In h nd, his is a chronicl o a summr o painand hop. Hop
ha h ull ponial o his caasroph would no marializ, hop
ha h harm don would hal asr han ard, and hop ha vn
i w didn suffr h absolu wors, wd sill larn h big lsson
hr.
W may hav gon o ou o hre. Tas no good nough. B-
caus: hrll b a nx im.
Carl Sana
Sony Broo, Nw Yor
Novmbr 2010
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P A R T O N E
DISASER CH AIN
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BLOWOUT!
April 20, 2010. Tough a bi imprcis, h im, approximaly :50.., mars h nd o nowing much prcisly. A oaing machinry
sysm roughly h siz o a ort-sory hol has or monhs ben drill-
ing ino h saoor in h Gul o Mxico. Is craors hav namd
h dril ling rig h Depwar Horizon.
Oil gian BP has conracd h Depwar Horizons ownr,ransocan, and various companis and crws o drill dep ino h
saoor ort-odd mils souhas o h Louisiana coas. T arg
has also ben namd: hy call i h Macondo ormaion. T gambl
is on a volum o crud oil Blivd Proabl.
Giving h arg a nam hlps pull i ino our ralm o undr-
sanding. Bu by doing so w ris ailing o undrsand is naur. I
is a ho, highly prssurizd layr o prolum hydrocarbonsoil andmhanpn up and pacd away, undisurbd, insid h arh or
many millions o yars.
T worr crws hav sruc hir arg. Bu h Big Paybac
will cu boh ways. T arg is abou o sri bac.
A churning drill bi sn om a world o ligh and warmh and living
bings. Mor han hre mils undr h sa surac, mor han o
mils undr h saoor. Ernal darnss. Unimaginabl prssur.T drill bi has m a gas poc. Ta iny pinpric. Ta prssur.
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4 CAR L SAFINA
h wll. Rushing up h pip. Gas xpanding li crazy. Trough h
opn gas on h saoor. On mor mil o h sa surac.
T bings abov ar xprincing som diffi cult managing i. A
varit o popl ac a sris o varid dcisions. Ty don ma all
h righ ons.
Explosion.
Firball.
Dsroyd: Elvn mn. Crad: Nin widows. wnt-on ahr-
lss ids, including on wholl soon b born. Svnen injurd. On
hundrd and fen surviv wih pics o h puzzl lodgd in hir
hads. Only h rig rss in pac, on mil down. Only h bginning.
Blowou. Gushr. Wild wll. Across h whol rgion, h naural
sysms shuddr. Monhs o conrol i. Yars o g ovr i. Human
livs changd by h hundrds o housands. Effcs ha rippl across
h counry, h hmisphr, h world. Imprc judgmn a sa and
in offi cs in Houson, prhaps orgivabl. Inadqua saguards, pr-
haps unorgivabl. No amoun o mony nough. Byond Payabl.
y
Deepwater exploration had alrady com o ag whn, in 200, BP
lasd h mil-dep Macondo prospc No. 252 or $34 million. By
1 only o dozn xploraory wlls had ben drilld in war depr
han 5,000 e in h Gul o Mxico. A dcad lar, ha numbr
was narly hre hundrd.Wih a plaorm biggr han a ooball ld, h Depwar Hori-
zon was insurd or ovr hal a billion dollars. T rig cos $350 million
and ros 37 e om boom o op. On h rig wr 126 worrs;
7 wr ransocan mployes, 6 wr BP mployes, and 41 wr
subconracors o rms li Halliburon and M-I Swaco. Non o h
Depwar Horizons crw had ben sriously injurd in svn yars.
Opraions bgan a Macondo 252 using ransocans drilling pla-
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A SEA IN FLAMES 5
souhas o h nars Louisiana shor and du souh o Mobil,
Alabama. As h lsse, BP did h majorit o h dsign wor or
h wll, bu uilizd conracors or h dril ling opraion. Rig ownr
ransocan was h lad drillr. Halliburonormrly hadd by
Dic Chny, bor h bcam vic prsidn o h Unid Sas
undr Gorg W. Bushwas hird or cmning srvics. Ohr con-
racors prormd ohr spcializd wor.
T iniial cos sima or h wll was approximaly $100 mil-
lion. T wor cos BP abou $1 million pr day.
Tyd drilld abou 4,000 e down whn, on Novmbr ,
200, Hurrican Ida damagd Marianas so svrly ha h rig had
o b owd o h shipyard. Drilling rsumd on Fbruary 6, 2010,
wih BP having swichd o ransocans Depwar Horizon rig.
By la April, h wll would b abou $5 million ovr budg.
Bing a depwar wll drillrwhas i li? o simpli, imagin
pushing a pncil ino h soil. Pull ou h pncil. Slid a drining
sraw ino ha hol o ep i opn. Now, a lil mor complx: yourpncil is ippd no wih a lad poin bu wih a drilling bi. You hav a
s o pncils, ach a lil narrowr han h las, ach a lil longr.
You hav a s o drining sraws, ach also narrowr. You us h
as pncil rs, ma h hol, pull i ou, hn us h nx a-
s. And so on. Tis is how you ma h hol depr. A h scal o
pncils-as-drills, your going down abou 10 e, and h wor is
soon ou o sigh. As you push and rmov h pncils, you slid onsraw hrough anohr, ino h depning hol. You hav a depning,
apring hol lind wih scions o drining sraw, wih lil spacs
ben h hol and ach sraw, and ben h scions o sraw.
You hav o sal all hos spacs, ma i, in ffc, on apring ub,
absoluly igh.
And hrs why: h las, narrows sraw pos hrough h lid
o a (vry big) pop bol wih los o soda conaining gas undr r-mndous prssur. As long as h lid says inac and igh, hrs
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6 CAR L SAFINA
drin o ha pop, as i hyr addicd o i, bcaus hir livs d-
pnd on i. Tyr in a bi o a hurry. Bu you hav o ry o ignor
hm whil your painsaingly woring hs pncils and sraws.
And youd br ep your ngr on h op o h sraw, or your
going o hav a big mss. And youd br sal hos spacs ben
scions o sraw as you go down, or your going o hav a big mss
whn you po hrough ha lid. And bor you a your ngr off
h op o h sraw, youd br b rady o conrol all ha zz and
drin all ha pop, bcaus is coming up ha sraw. And i, afr
poing a hol in his lid has ben sald or millions o yars, you
dcid you wan o sav h soda or lar, hn youd bryoud
brhav a way o soppr ha sraw bor you a your ngr
off. And youd br hav a way o bloc ha sraw i h soppr
sars laing and h whol hing sars o zz. I i sars o zz
unconrollably, and you can rgain conrol, you can g hur; popl
can di.
T ral dails bggar h imaginaion o whas humanly and
chnologically possibl. Rig oor o saoor a h wll si: 5,000e o war, a lil undr on mil. Saoor o h boom o h wll:
abou 13,360 eo and a hal mils o drilling ino h sabd
sdimns. A oal o 1,360 e om sa surac o wll boom, jus
undr hre and a hal mils.
Equally amazing as how dep, is how narrow. A h saooraop
a wll 2.5 mils longh op casing is only 36 inchs across. A hboom is jus 7 inchs. I you gur ha h avrag diamr o h
casing is abou 1 inchs, is li a pncil-widh hol 14 e dep.
Nin drill bis, ach progrssivly smallr, dig h wll. T wlls vr-
ical high gs lind wih prociv mal casings ha, collcivly,
lscop down is ull lngh. A inrvals, lscoping ub o cas-
ing gs slid ino h wll hol. T uppr casing inrval is abou 300
e long. Som o h lowr ons, lss han a oo across, ar 2,000e long. T upprmos nd o ach casing will hav a ar mouh,
8/7/2019 A Sea in Flames by Carl Safina - Excerpt
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A SEA IN FLAMES 7
ha conguraion prmann wih your cmning jobs. T casings
and drill pips ar sord on racs, awaiing us. Casings ar mad
in lnghs ranging om 25 o 45 e; h drill pip usually coms in
30-oo joins. Ty ar sacd in h pip racing sysm. You as-
smbl hre a a im and drop approximaly 0 e in, and hn
rpa. Whn you g rady o pu h casing in, you pull all h drill
pip ou. Rig worrs also rmov h drill pip om h hol vry
im h drill bi gs worn and neds changing or whn som acivit
rquirs an opn hol. Pulling h nir drill sring om h hol is
calld maing a rip. Maing a rip o 10,000 e may a as long
as n or lv hours. Whn you wan o sar drilling som mor, you
hav o rassmbl h drill pip and snd i down.
On drillrs minds a all ims is h ned o conrol h gas prs-
sur and prvn gas om laing up ben h ousid o h cas-
ings and h roc sids o h wll. A ach poin whr h casing
diamr changs, h wll drillrs mus push cmn ben h cas-
ings and h bdroc wall o h wll. Tis cmns h casings o h
wll wall. I conrols prssur and liminas spac.Drillrs coninually circula a varit o aricial high-dnsit liq-
uid displacmns or drilling uids, calld mud, ben h drill rig
and h wll. T circulaing uid is sn down h drill pip. I causs
h drill bi o roa, hn lavs h drill bi and coms up o h
surac, carrying h roc and sand ha h drill bi has ground loos.
Bcaus h wll is mils dep, h uid cras a mils-high column o
havy liquid. (T drilling uid is havir han war. Imagin lling abuc wih war and lifing i; hn imagin ha h buc is hre
mils all. Is havy.) Ta pus normous downward prssur on h
nir wll bor. As h drill digs depr, h drilling mud ormula-
ion is mad havir o nuraliz h highr prssurs in h depn-
ing dphs. Bu ha havir uid can xr so much prssur on h
shallowr rachs o h wll (whr h ambin prssur is lss) ha
i can acur h roc, damag h wll, sep away, and b los inoh roc and sand. Sel casings can proc war scions o roc
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8 CAR L SAFINA
Bcaus hings ail and accidns happn, a 50-oo-high sac o
valvs sis on op o h wll on h saoor. Calld a blowou pr-
vnr, i is hr o sop h unconrolld rlas o oil and gas whn
hings go wrong in a wll. I somhing gos sriously wrong blow, h
valvs pinch closd, conaining h prssur. T blowou prvnr is
rlid on as h nal ail-sa.
Dsigns vary. Tis rig had a 300-on blowou prvnr manu-
acurd by Camron Inrnaional. A blowou prvnrs svral
shuoff sysms may includ annulars, rubbr aprurs ha can
clos around any pip or on hmslvs; variabl bor rams, which
can sal rubbr-ippd sel blocs around a drill pip i gas or oil
is coming up ousid i; casing shar rams or supr shar rams,
dsignd o cu hrough casing or ohr quipmn; and blind shar
rams, dsignd o cu hrough a drill pip and sal h wll. Blind
shar rams ar h wll-conrol mchanism o las rsor. Tough
ofn dsignd wih rdundan quipmn and conrols, blowou pr-
vnrs can ail. On occasion, hy hav. Nihr casing shar rams
nor blind shar rams ar dsignd o cu hrough hic-walld joinconncions ben scions o drill pip. Such joins may a up
as much as 10 prcn o a pips lngh. So having rdundan shar
rams nsurs ha hr is always on shar ram ha is no alignd
wih a ool join.
T drilling uid is h primary soppr or h whol wll. I your
going o rmov ha soppr, youd br hav somhing ls o hold
h prssur. Usually, ha somhing ls is svral hundrd e o c-mn. On h nigh o h xplosion, as rig worrs wr prparing o
sal h wll or lar us, drillrs wr old o rmov h drilling uid
and rplac i wih plain sawarin ssnc, o pull ou h soppr.
T cmn did no hold. And in h criical momn, h blowou pr-
vnr aild. T consqun gas blas was h blowou.
Tas wha wn wrong. Bu so many hings had gon wrong b-
or h blowou ha assisan wll drillr Sv Curis had nicnamdi h wll om hll. Curis, hirt-nin, a marrid ahr o o
8/7/2019 A Sea in Flames by Carl Safina - Excerpt
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A SEA IN FLAMES 9
y
Right from h sarbginning wih Hurrican Ida orcing h
Marianas rig off h wll locaionvarious hings didn proced as
plannd, or sruc popl as risk.
T Depwar Horizon, buil a a cos o $350 million, was nw
in Fbruary 2001. In Spmbr 200, i had drilld h deps oil
wll in hisoryovr 35,000 e depin h Gul o Mxicos ibr
Fild.
I was a world-class rig, bu i was almos n yars old. T won-
drul high-ch gadgs ha wr sa o h ar in 2001 did no al-
ways uncion as wll in 2010. Equipmn was ging dad. Old pars
didn always wor wih nw innovaions. Manuacurrs changd
produc lins. Somims hy had o nd a diffrn company o ma
a par om scrach.
T world has changd a lo sinc h rig was buil. So has sof-
war. Mor 3-D, a lo mor graphics. Drillrs si in a small room andus compur screns o wach y indicaors. Dph o h bi, prs-
sur on h pip, ows in, ows ou. Bu on his job, h sofwar r-
padly hi glichs. Compurs oz. Daa didn upda. Somims
worrs go wha hy calld h blu scren o dah. In March and
April 2010, audis by mariim ris managrs Lloyds Rgisr Group
idnid mor han o dozn componns and sysms on h rig in
bad or poor condiion, and ound som worrs dismayd abousat pracics and aring rprisals i hy rpord misas.
Ris is par o li. And is par o drilling. Y drilling culur has
changd, wih much grar mphasis on sat han in h pas. Many
popl sill woring, howvr, cam up h rans in a ris-pron,
cowboy oil pach culur. A ind o min who word h Gul o
Mxico oil ld in h 170s says, I was clar o m ha I was wayundrqualid or wha I was doing. Sat didn g you promod.
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10 CARL SAFINA
lons o disl ul in nt-v minus, hyd rahr you disconnc
in a big hurry and spill fy gallons across h dc han a an xra
hre minus o do i sa and clan. Id acually g ylld a or suff
li ha. Anohr hing ha was clar: i you could simply rad or
wri, you could pr much run h show. Ty acually gav oral
xams o worrs who couldn rad. I was sill a id, bu pr soon
I was pu in charg o a supply boa bcaus I could rad and wri.
Ta was h culur hn. Anohr ind, now a ug capain, says,
Nvr in h our yars I word h rig did I har anyon say, Ls
wai or br sa condiions. W wr always draggd ino siuaions
w didn wan o b in, doing hings I didn hin wr sa. Now is
a lo br. I usd o b h Wild Ws ou hr.
Whn you pump drilling uid down h wll, i coms ou h boom
o h drill pip and circulas up ben h drill pip and h wall
o h wll, and coms bac o you. For vry barrl o drilling uid
you push down, youd br g a barrl bac. I you g morhas
rally bad, bcaus gas and oil ar coming up in your uid. I you glsshas rally bad, oo. Drillrs call i los rurns. I mans h
rurning uid has los som o is volum bcaus uid is laing ino
h roc and sand o h wlls walls, somims badly. Somims
hr ar acurs in h roc and h uids going hr. Whn is
laing li ha, you can mainain h righ prssur in h wll o
amp down h prssur o oil and gas ha wans o com up om
blow.In a March 2010 incidn, h rig los all o is drilling uid, ovr
3,000 barrls, hrough las ino h surrounding roc and sand or-
maion ino which hy wr drilling.
BPs onshor suprvisor or his projc, John Guid, lar sid,
W go o a dph o 1,260 e, and all o a suddn w jus los
compl rurns.BPs snior dsign nginer, Mar Ha, was qusiond on his
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A SEA IN FLAMES 11
Q: Now, los rurns, wha dos ha man in plain vryday
English?
Ha: Whil dril ling ha hol scion w los ovr 3,000 barrls
o mud.
Tre housand barrls is a lo o barrls. A ovr $250 pr barrl
or synhic oil-basd mud, has $750,000.
A high-ris prgnancy is on running a highr han normal ris or
complicaions. A woman wih a high-ris prgnancy neds closr
monioring, mor visis wih hr primary halh-car providr, and
mor carul ss o monior h siuaion. I BP can b calld h
birh parn, his wll was a high-ris prgnancy.
Svral ims, h wll slappd bac wih hazardous gas blchs
calld ics, anohr indicaion ha h dep pool o hydrocarbons
did no apprcia bing rousd om is long slep.
A around 12,000 e, h drill bi go suc in roc. T crw
was orcd o cu h pip, abandon h high-ch bi, and prorm a
im-consuming and cosly sidrac procdur around i o coninuwih h wll. T dlays cos a we and ld o a budg add-on o $27
million.
T wor had alln ort-hre days bhind schdul, a roughly
$1 million a day in coss. A a sat meing, h crw was inormd
ha hyd los abou $25 million in hardwar and drilling uid. No
rally sat inormaion. Mor prssur o hurry.
High-ris prgnancy, addd complicaions. On April , 2010, BP had
nishd drilling h las scion o h wll. T nal scion o h
wll bor xndd o a dph o 1,360 e blow sa lvl, which
was 1,12 e blow h casing ha had prviously ben insrd ino
h wll.
A his poin, BP had o implmn an imporan wll-dsign d-
cision: how o scur h nal 1,200 or so e and, or vnual x-racion o h prolum, wha ind o producion casing worrs
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12 CARL SAFINA
involvd hanging a sel ub calld a linr om h boom o h
prvious casing alrady in h wll. T ohr opion involvd running
on long sring o sel casing om h saoor all h way down o h
boom o h wll. T singl long sring dsign would sav boh im
(abou hre days) and mony.
BP chos h long sring. A BP documn calld h long sring h
bs conomic cas. And hough offi cials insis ha mony was no
a acor in hir dcisions, doing i diffrnly would hav cos $7 o
$10 million mor.
BPs David Sims lar sid, Cos is a acor in a lo o dcisions
bu i is nvr pu bor sat. Is no a dciding acor.
Sims was John Guids suprvisor. Guid dscribd h long sring
dsign as a win-win siuaion, adding ha i happnd o b a good
conomic dcision as wll.
Guid insisd ha non o hs dcisions wr don or mony.
Q: Wih vry dcision, didn BP rduc h cos o h projc?
Guid: All h dcisions wr basd on long-rm wll-bor
ingrit.Q: I asd you abou h cos o h projc. Didn ach o hs
dcisions rduc h cos, o BP, o his projc?
Guid: Cos was no a acor.
Q: I didn as i i was a acor. I asd i i rducd h cos. Is
a ac qusion, sir. Did i no rduc h cos, in ach cas?
Guid: All I was concrnd abou was long-rm wll-bor
ingrit.Q: I jus wan o now i doing all hs dcisions savd his com-
pany mony.
Guid: No, i did no.
Q: All righ; wha didn sav you mony?
Silnc.
Q: Which o hs dcisions ha you mad drov up h cos o
h projc, as opposd o saving BP mony? Can you hin o any?Guid: Iv alrady answrd h qusion.
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A SEA IN FLAMES 13
Guid: Ts dcisions wr no basd on saving BP mony. Ty
wr basd on long-rm wll-bor ingrit.
Som popl calld h long sring dsign h risir o o op-
ions. Grg McCormac, dircor o h Univrsit o xas a Aus-
ins Prolum Exnsion Srvic, calls i wihou a doub a risir
way o go.
Bu ohrs disagre. Each o h o possibl wll casing dsigns
rprsnd crain ris rad-offs. On calld or cmn around
casing scions a various wll dphs, providing barrirs o any oil
owing up in h spac ben h roc and casing. T ohr calld
or casing scions samlssly conncd om op o boom wih no
ousid barrirs xcp h considrabl boom cmn. Invsigaors
would lar ocus lasrs on his aspc o h wll dsign or wes
afr h wll blw. T cos savings ld many o bliv ha his was
a cu cornr ha rsuld in h blowou. Monhs lar, howvr, i
bcam clar ha his dcision was no a dirc caus o h disasr.
Final hours. In h rnal darnss o h dep sa, h wll is dug,nishd. All has nedd: jus sal h wll and disconnc. T plan
was or a diffrn rig o com a som lar da and pump h oil
or sal.
A BPs onshor Houson offi c, John Guid is BPs ovrall projc
managr or his wll. H has ben wih BP or n yars, has ovrsen
mor han o dozn wlls. Mar Ha is BPs snior dsign nginer.
Wih nt-hre yars a BP, Ha crad much o h dsign orhis wll. Brian Morl, a BP dsign nginer involvd in many o h
y meings and procdurs in h nal days, splis his im ben
Houson and h rig. Ou on h drilling rig isl, BPs suprvisors,
ild wll si ladrs, ar ofn calld h company mn. Ty
ovrse h conracors. Bcaus a drilling rig opras nt-our
hours a day, BP has o wll si ladrs aboard, woring lv-hour
shifs: Don Vidrin and Bob Kaluza. Vidrin is in his sixis. Kaluzain his fis. Vidrin has ben wih h rig or a whil. Kaluza is nw.
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14 CARL SAFINA
sl, rig ownr ransocan has o spara ladrship rols. Whn
moving, h rig is undr h auhorit o h capain; whn saionary
a h wll si, an offshor insallaion managr, or OIM, is in charg.
Jimmy Harrll, OIM, managd h drilling. Hd ben wih rans-
ocan sinc 17 and on h Depwar Horizon sinc 2003. Cur
Kucha was h Depwar Horizons capain.
Managrs play an imporan par in h dcision procss, bu h
drilling am xcus h plan. A h op o h drilling prsonnl
char ar h ool pushr, who ovrses all pars o h drilling pro-
css, and h drillr, who sis in a high-ch, glass-panld conrol
room calld h drillrs shac and lads h acual wor. Many po-
pl wor undr h dircion o h ool pushr and drillr.
On dut on h vning o April 20 wr ransocans ool pushr
Jason Andrson and drillr Dwy Rv. Tirt-v yars old, Jason
had word on h Horizon sinc i launchd, in 2001, and was highly
rspcd by his crwmas. A hom bor h xplosion, Jason had
ben concrnd abou puing his affairs in ordr. H wro a will and
gav his wi, Shlly, insrucions abou hings o do i anyhing wro happn o him. Jason old his ahr ha BP was pushing h rig
opraors o sped up h drilling. In lphon calls om h rig b-
or h xplosion, Jason old Shlly h could no al abou his con-
crns bcaus h walls wr oo hin, bu ha h would ll hr
abou hm lar, whn h go hom. Jason had jus ben promod o
snior ool pushr. H had ben du o lav or his nw pos aboard
h Discovrr Spiri on April 14, bu was prsuadd o say aboardh Depwar Horizon or on mor we. H was schduld o b
hlicoprd o his nw job a 7:00 .. on April 21. By hn, h had
did in h xplosions and h rig was an inrno.
A h closing o a wll, i migh sem youd wan h am mmbrs
mos amiliar wih h wll and on anohr o b prsn. Bu ap-
proaching h criical juncur o closing up h wll hyd ben drill-ing or monhs, on o BPs company mn, wih hirt-hre yars o
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A SEA IN FLAMES 15
daory biannual wll-conrol cricaion class. Jus our days bor
h xplosion, his rplacmn, Bob Kaluza, appard on h rig. A
Wll Sre Journl aricl said o Kaluza, His xprinc was largly
in land drilling, and h old invsigaors h was on h rig o larn
abou dep war, according o Coas Guard nos o an inrviw
wih him. W don hav a br el or Kaluza bcaus h has xr-
cisd his Fifh Amndmn righ no o provid simony ha could
incrimina himsl.
ransocans onshor managr rsponsibl or h Horizon, Paul
Johnson, sid ha h was roubld by h iming in BPs swich o
wll si ladrs. I raisd my concrns, h nod. I challngd BP on
h dcision. W didn now who his gnlman was. I wasn ma-
ing any assumpions on him, I jusI hard h com om a plaorm,
so I was curious abou his depwar xprinc in a criical phas o
h wll. Ty inormd m ha Mr. Kaluza was a vry xprincd,
vry compn wll si ladr, and i wouldn b a concrn.
Kaluza showd a ndncy oward appropria cauion, bu h simplac ha h was nw semd o g in h way. A a criical juncur,
Kaluza was uncrain nough abou a crucial procdur calld a ng-
aiv prssur s ha h sough ou Lo Lindnr, a drilling uid
spcialis wih h company M-I Swaco. Lindnr, whod word on
h rig or ovr our yars, was in charg o h diffrn tps o uids
usd during h ngaiv s, an imporan rol.
Mr. Bob Kaluza calld m o his offi c, Lindnr sid. Hwand o go ovr h mhod. I briy xplaind o him how h rig
had ben conducing hir ngaiv ss and h jus wand. Lind-
nr inrrupd himsl o no, Bob wasn h rgular company man
on h Horizon.
So, compnc asid, hr wr woring dynamics, am coh-
sion. I was a im or amiliar acs and an almos lirally wll-oild
am. Bu i l li BP was aing ou is quarrbac during hourh quarr o a playoff gam.
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16 CAR L SAFINA
nginer Brian Morl dpard h rig, craing spac or visiing com-
pany VIPs. Wro on indusry analys lar, Ls ac i; h iming
o ha VIP visi was rribl. I could no hav ben a a wors im.
A diffi cul prgnancy, nw docors, alrd procdurs: BP dcidd o
urn his xploraory wll ino a producion wll. Usually, h purpos
o an xploraory wll is o larn abou h gological ormaion and
wha h oil and gasbaring producion zon conains. Tn h wll
is closd ou. Enginers us h inormaion o dcid whr o drill a
producion wll, prhaps in a narby spo. I you dcid o urn an x-
ploraory wll ino a producion wll, you obviously sav a air amoun
o drilling xpns. Bu is an xploraion crw going o b amiliar
wih producion chnology? BPs drilling and complion opraions
managr David Sims sid ha h dcision was no a major ch-
nical issu. Y vran wll si ladr Ronni Spulvado whod ben
on h rig or igh and a hal yars had a diffrn a: Wr in h
xploraion group, so w hardly vr s producion srings. W did
mayb a handul o wlls ha was p or producion.
Addd complicaions. T oil and gasin h pay zon, or produc-
ion zonlay ben 1,051 and 1,223 e. T wll was drilld
o blow h zon, o 1,360 e blow h sa surac, which allowd
cmn o b placd undr h oil and gas rsrvoir as wll as around i.
Bcaus his was an xploraory wll, h ida was o nd h oil,
hn sal h wll shu so a diffrn rig could lar ap i or commr-cial producion. Cmn is h main barrir or prvning h prs-
surizd oil and gas om nring h wll. So i was crucial ha h
cmn job a h boom o h wll absoluly sal off h oil and gas
rsrvoir om h wll casing. A bad cmn job could l oil and gas
ino h wll.
T nvironmn a ha dph mans cmning is no a mar o
ging a w bags o concr om h hardwar sor. mpraursand prssurs a h boom o a wll li hisis hor han boil-
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A SEA IN FLAMES 17
rquiring calculaions and ss o slc svral chmical mixurs,
which will b usd in layrs.
Earlir havy losss o drilling uid old chnicians ha hy could
b ino vry loos roc and sand. I you ar nrvous abou a sof zon,
you also worry ha whn you insr cmn o sal h wll boom,
your cmn may ooz ino h loos suff. Tis complicad h c-
mning dlibraions. John Guid: T biggs ris associad wih
his cmn job was losing circulaion. Ta was h numbr on ris.
I your worrid ha h wll walls may b so porous ha hyll
suc in cmn pumpd undr prssur, you migh add som nirogn
gas o h cmn mixur, o g i o orm oamy bubbls; his would
prvn h cmn om laing ino h loos spos.
From h wlls raining rsourcs documn: Foamd cmn is
mor xpnsiv han rgular cmn and i wors br han rgular
cmn in som applicaions. On o h advanags is ha h bubbls
siffn h w cmn so ha i is lss pron o bing los ino a zon or
bing invadd by uids in a zon. A rmo analogy is ha whn a sin
is draind afr washing dishs, h war ows ou h drain whilh soap bubbls rmain in h sin. Bu, h documn nos, whil
oamd cmn is good a saling off shallow aras, us o nirogn
oam is lss common or dep high-mpraur, high-prssur zons.
Halliburon cmn spcialis Jss Gagliano rs proposd in-
cluding nirid cmn. Afr som bac-and-orh, BP agred. Bu
bcaus nirid cmn is usually usd or shallowr jobs, h dph
crad concrn on h rig.ransocan offshor insallaion managr Jimmy Harrll: Ta
nirogn, i could b a bad hing. I i gs in h risr, i will unload h
risr on you. . . . Anyhing can go wrong.
Tr wr hre pars o h cmn and hre ormulaions. Cap
cmn oppd h cmn in h spac ben h casing and h
oil-baring roc and sand ormaion o h wlls sids. Blow ha,h nirid oamd cmn lld h rs o h narrow spac ou-
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18 CARL SAFINA
rac a h boom and was usd insid h lowr par o h casing
isl.
So in various ways his was going o b a diffi cul cmn job. As
la as h afrnoon o April 14, BP was sill rconsidring h chosn
long sring casing dsign, wih is havir rlianc on h ingrit o
h cmn dep a h wll boom. And h porous surrounding roc
was on vryons mind. Cmn has o b pumpd in undr som
dgre o xcss prssur in ordr o ully ll h gap and g a good
bond o h roc and sand on on sid and o h ousid o h produc-
ion casing on h ohr. You ned nough prssur boh o ep h
hydrocarbons conaind and o orc h cmn agains h sids, bu
oo much prssur will injc h cmn ino h sand, and youll los
i. T am spn days drmining how o approach h cmn job.
BP nginer Mar Ha sid o his: W wr concrnd ha
h por prssur and ac gradin was going o b a narrow window
o xcu ha cmn job. Tas why w spn v days. BPs Brian
Morl apologizd o a collagu or asing y anohr qusion abou
h dsign in an April 14 -mail ha h ndd wih his rsonan com-mn: Tis has ben a nighmar wll. Ha addd, Tis has ben
a crazy wll or sur.
Whn BP won h las o his pic o sabd, i hld an in-hous
cons o nam i. T winnr, Macondo, cam om h myhi-
cal own hwn om a paradis o dampnss and silnc in Gabril
Garca Mrquzs novl On Hundrd Yrs of Solud. In h novl,Macondo is an accursd plac, a maphor or h a awaiing hos
oo arrogan o hed is warning signs. Wha had semd a nic lir-
ary allusion now carris ominous porn.
Mor complicaions. Par o Jss Gaglianos as was o modl
h cmns lily prormanc in his wll and dsign a procdur
ha would g h cmn o h propr locaions. On April 15, h dis-
covrd som problms. Tis spac ben h casing and h wall ohis wll was vry narrow. And h prvious xprinc wih los drill-
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A SEA IN FLAMES 19
Ts condiions conribud o a modl prdicing ha i h casing
movd oo clos o on sid o h wll-bor wall, drilling uid could
g lf bhind, craing pocs or channls whr h cmn would
no disribu uniormly. Ta is, i wouldn ll in all o h spac i
nedd o ll.
o prvn a casing om ging oo clos o on sid o a wll bor,
drillrs slip xibl mal spring dvics calld cnralizrs ovr h
casing so ha i will say cnrd in h wll bor. By eping h cas-
ing cnrd, cnralizrs hlp achiv good, vn, horough cmn-
ing ben h casing and h wlls gological wall. In his cas, BP
had six cnralizrs. Ta numbr concrnd Gagliano. On April 15
Gagliano -maild BP saying hd run diffrn scnarios o se i
adding mor cnralizrs will hlp us.
BPs Brian Morl rplid, W hav 6 cnralizrs. . . . Is oo la
o g any mor o h rig. Our only opion is o rarrang placmn
o hs cnralizrs. . . . Hopully h pip says cnralizd du o
gravit.
Bu Jss Gagliano coninud his calculaions. H drmind hant-on cnralizrs should cra an accpably sa cmn ow.
And i wasn rally oo la. On April 16, BP nginering am
ladr Grgg Walz -maild BP projc managr John Guid, saying
ha hd locad fen mor cnralizrs ha could b own o h
rig in h morning wih no incrmnal cos or ransporing hm.
Tr ar diffring opinions on h modl accuracy, h wro o
Guid, bu w ned o honor h modling. H addd, I apologiz iI hav ovrsppd my bounds.
T cnralizrs mad h hlicopr rip o h rig.
Bu Guid xprssd dismay a hs paricular cnralizrs d-
sign, h addiion o nw pics as a las minu dcision, and h
ac ha i would a n hours o insall hm. H wro, I do no
li his, adding ha h was vry concrnd abou using hm.
Walz bacd off.Lar ha afrnoon BPs Brian Morl wro o his collagu Br
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20 CARL SAFINA
Cocals rplid, Evn i h hol is prcly sraigh, a sraigh
pic o pip in nsion will no se h prc cnr o h hol un-
lss i has somhing o cnraliz i. And hn h addd his: Bu
who cars, is don, nd o sory, will probably b n and wll g a
good cmn job.
Ta was on April 16. I sems o suggs a crain willingnss o
add ris.
Tas no how BPs managrs saw i. Guid lar sid: I was
a biggr ris o run h wrong cnralizrs han i was o bliv in h
modl.
Bu monhs lar in Spmbr, BPs own inrnal invsigaion
concludd, T BP Macondo am rronously blivd ha hy had
rcivd h wrong cnralizrs.
In la July 2010, xaminrs om BP conracors Anadaro, rans-
ocan, and Halliburon qusiond Guid on his dcisions.
Q: Ta lf you svral days o g whavr cnralizrs you l
migh b nedd.
Guid: I didn el hy wr nedd.Q: So wha your lling m is ha hr was jus no discussion
among you ben you and Mr. Walz abou jus waiing or h righ
cnralizrs? Non, zip, zro, ru?
Guid: Ta subjc nvr cam up.
Q: You sill had im ben h 16h and h 20h
Guid: Wll, w didn now i w could nd hm. Ta subjc
nvr cam up.Q. Sir, can you ll us h numbr o ims, ha you hav prsonal
nowldg o, ha BP did no ollow h rcommndaions o Hal-
liburon in conncion wih h cmning o any o is jobs, i any?
Guid: I don now o any.
Wll, prhaps w now o on. Halliburons Gagliano accpd BPs
dcision and, on April 17 and 1, dvlopd h spcic procdur orpumping h cmn. Gagliano crad and sn on nal cmning
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A SEA IN FLAMES 21
no on a BP sems o hav lood a. Ta pag said ha using only
six cnralizrs would lily caus channling; i also nod: Basd on
analysis o h abov oulind wll condiions, his wll is considrd o
hav a SEVERE gas ow problm. Bu wih nt-on cnralizrs,
i addd, his wll is considrd o hav a MINOR gas ow problm.
Tis rpor was aachd o an -mail sn o Guid on April 1,
bu i wn unopnd bcaus h casing wih jus h six cnraliz-
rs was alrady down h hol. Alhough BP had had days o g h
cnralizrs, i was now oo la o rad h -mail prdicing svr
gas-ow problms. Guid lar sid: I nvr nw i was par o
h rpor.
T cmn job will ail. Bu a w monhs lar, in Spmbr
2010, BPs own invsigaion will conclud, Alhough h dcision
no o us nt-on cnralizrs incrasd h possibilit o chan-
nling abov h main hydrocarbon zons, h dcision lily did no
conribu o h cmns ailur.
Tas BPs xcuivs xonraing hmslvs, so sason i wih
a grain o sal. Bu numrous indusry analyss hin cnralizrs arno h smoing gun. Wll g bac o ha qusion lar, bu or now,
is imporan o undrsand h disancs involvd. T rcommndd
nt-on cnralizrs wr man o ep h boom 00 e o
casing vnly cnrd in h wll. I h worrs had had all nt-
on, hy would hav pu fen abov h span conaining h oil and
gas, our in h zon ha hld h oil and gas, and o blow ha zon.
BP placd h six cnralizrs so as o sraddl and bisc h 175vrical e o oil and gasbaring sands dep in h wll, a dphs o
around 1,000 e. Ty placd o cnralizrs abov h oil and gas
zon, o in h zon, and o blow i.
Bu vn i cnralizrs won b h smoing gun, h -mail x-
changs ovr h cnralizrs convy h sns ha h BP am isn
raing his ndavor wih h umos car. Whn rd ags go up,
BPs dcision mars sem rushd, rahr han horough.BP -mails suggs ha is prsonnl blivd ha any problm
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22 CARL SAFINA
rason why hy ail is sldom prcisly ascraind. Usually h ail-
ur is no caasrophic and h x is o pump mor cmn in, hn
s i again. For his rason, h indusry has dvlopd svral ways
o sing h soundnss o cmning jobs.
Bu dcing problms assums, o cours, ha h cmning job
will b proprly sd.
T crw did hir cmning ovr a v-hour priod, saring a
7:30 .. on April 1. Whn hy nishd, a around 12:30 .., h
calndar had urnd ovr o April 20.
sing. Mor complicaions: whn wlls los drilling uidas his
on did wes arliron possibl soluion is o snd down a spcial
mixur o uids o bloc h problm zons in h wll bor. Tin
o h suff mad o spray ino a a ir o sal i nough o g you
hom. A bach o his mixur is calld a ill pill. I is a hic, havy
compound (16 pounds pr gallon, compard o 14.5 or drilling uid
and .6 or sawar).
wo wes bor h accidn, whn h rig had is srious3,000-barrl loss o drilling uid, h uid spcialiss mad up a ill
pill and pumpd i down o h problm zon. I didn sem o wor,
so hy mixd up anohr bach: 424 barrls o a combinaion o o
marials. Bu jus as hy wr prparing o snd his scond ill pill
down h hol, h losss soppd.
Ty now had a hic, unusd 424-barrl ill pill siing in an xra
an, aing up spac on h rig. o dispos o i hy had o op-ions: a i ono shor and ra i as hazardous was or us i in
h drilling procss. T scond choic would allow hm o sir h
land-basd disposal procss and dump h compound dircly ino h
ocan.
T drilling uid spcialiss go h brigh ida o using h unusd
ill-pill marial in a spacr. A spacr is a disinc uid placd in
ben o ohr uids. Whn your pushing diffrn uids down awll, youll ofn dcid o us a spacr ben h diffrn uids
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A SEA IN FLAMES 23
hy won mix and so you can ep rac o whr hings ar. A spacr
also cras a marr in h drilling ow, which allows h rig am o
wach h uid rurns, o nsur ha ow in quals ow ou.
Bcaus BP didn wan o hav o dispos o h hic ill-pill ma-
rial, hy mixd i wih som ohr uid o cra a spacr. BPs vic
prsidn or sat and opraions, Mar Bly, lar said ha using such
a mixur was no an uncommon hing o do. T rigs drilling uid
spcialis, Lo Lindnr, pu i diffrnly, saying, Is no somhing
ha wv vr don bor. A a govrnmn haring in Augus, BP
managr David Sims was asd i h had vr usd a similar mixur
as a spacr. No, I hav no, Sims said.
Down h hach i gos. Jus li ha.
Q: Wha i you hadn usd i ha way, wha would h rig hav
had o do; hazardous was disposal, righ?
Lindnr: Ys.
Q: Whn hs pills ar mixd, hav you vr hard anybody
characriz i as looing li sno?
Lindnr: I wasn qui sno .Q: Bu i was clos?
Lindnr: I was hic. I was hic, bu i was sill uid.
Q: So i was vry viscous?
Lindnr: Ys.
Q: And rally h only rason or puing hos o pills down
hr was jus o g rid o hm; is ha your undrsanding?
Lindnr: o my nowldgwll, i lld a uncion ha wnedd a spacr.
Chi nginer Sv Bron lar rcalld ha afr h xplo-
sion, I lood down a h dc bcaus i was vry slic and I saw a
subsanc ha had a consisncy o sno. I can rmmbr hining o
mysl, Why is all his sno on h dc?
Bac on h rig, ransocan insallaion managr Jimmy Harrll ou-lins h wll-closing procdur. BPs company man (lar simony
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24 CAR L SAFINA
prs up. Inrrups. Says, Wll, my procss is diffrn. And I hin
wr gonna do i his way. Chi mchanic Douglas Brown will lar
si ha BPs company man said, Tis is how is going o b,
lading o a vrbal sirmish wih ransocans Jimmy Harrll, who
lf h meing grumbling, I guss has wha w hav hos pincrs
or (rrring o h blowou prvnr). Harrll will lar si ha
h was alluding o his concrns abou riss inhrn in h cmn-
ing procdur, bu would say, I didn hav no doubs abou i. Hll
claim h had no argumn bu ha hrs a big diffrnc ben
an argumn and a disagremn. Chi lcronics chnician Mi
Williams, sad bsid BPs company man, will lar rcall, So hr
was sor o a chs-bumping ind o dal. T communicaion semd
o bra down as o who was ulimaly in charg.
Tis is crainly no h im or chs bumping or blurrd auhor-
it. I your gonna rlas h paring bra, youd br agre on
whos gonna b in h drivrs sa. And whovr grabs h whel b-
r now how o driv.
High-ris prgnancy nrs labor. o drmin i h cmn job has
word and h wll is sald, rig opraors can choos om svral
ss. On h Depwar Horizon h nginers dcid o do o inds
o prssur ss. In a posiiv prssur s, hy inroduc prssur
in h wll; i i holds, i mans nohings laing ouom h wll ino
h roc. Ty do his s on h morning o April 20, ben abou
11:00 a.m. and noon, roughly lvn hours afr h cmn job nds.I gos wll; i sems nohings laing ou.
Bu h rason nohings laing ou may b ha hrs prssur
om oil and gas pushing o g in. So h nginers prpar o do a
ngaiv prssur s. A ngaiv s is a way o seing i prssur
is building in h wll, indicaing ha gas and oil ar laing in. Ta
could man h cmn has aild.
o do a ngaiv s, hy clos h wllhad, hn rduc hdownward prssur on h wll by rplacing som havy drilling uid
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A SEA IN FLAMES 25
incrass, hydrocarbons ar nring, xring upward prssur om
blow. Wha hy wan o se is zro prssur.
Unil h ngaiv prssur s is prormd succssully, h rig
crw won rmov h balanc o h havy dril ling mud ha sopprs
h wll; has hir oo on h bra.
Ben 3:00 .. and 5:00 .., abou fen hours afr h c-
mn job was nishd, hy sar rducing h prssur by insring
sawar ino h mils-long circulaing-uid lins. o ma sur h
drilling uid and h sawar don mix, hy prcd h sawar
wih a spacr. T spacr hy us conains ha xra ill-pill ma-
rial, h sno. And hough a tpical amoun o spacr is undr 200
barrls, his im is ovr 400 barrls bcaus, rmmbr, hyr ry-
ing o g rid o ha lfovr suff.
Tr ar various placs all his uid is ging o, bcaus hr
ar various lins and pips going ino and ou o h blowou prvnr.
On such lin is calld h ill lin. Anohr is h drill pip.
A lil bor 5:00 .., hy wor or a whil o rliv any rsid-
ual prssur and ar looing or h uid o sabiliz a zro prssur,indicad by a rading o zro pounds pr squar inch, or psi. Tyv
go h prssur down o 645 psi in h ill lin, bu is a 1,350 psi in
h drill pip. So hy ry bleding h sysm down, vning off som
o ha prssur. Ty achiv zro in h ill lin. T drill pip rains
273 psi. Ty ned zro.
Ovr six minus righ around 5:00 .., h drill pip prssur
incrass om 273 psi o 1,250.T nginers ighn h blowou prvnrs rubbr gas and
add 50 barrls o havir-han-war uid.
So h lins ar lld wih a varit o diffrn uids snaing
hrough in sgmns: hrs a srch o drilling uid, or mud, a
srch o h unusual spacr marial, ollowd by plain sawar.
A his poin in h circulaion o h various uids, h spacrh
snoshould b abov h blowou prvnr. Bu som o i hasound is way ino h blowou prvnr and has nrd on o h
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26 CARL SAFINA
T nginers se prssur building in h drill pip, zro prssur
in h ill lin. Tyr unsur wha o ma o ha, so hy rpa
h s procdur svral ims. From shorly afr 5:00 o almos
5:30, hy g h prssur in h drill pip down a lil, om 1,250 o
almos 1,200.
T Depwar Join Invsigaion panl asd Dr. John R. Smih,
whos PhD is in prolum nginering, o dscrib a ngaiv s:
I is a succssul s, hrs no mor uid coming bac. Youv
go a closd conainr. Trs no hol in h boa. Trs no uid
laing in hrough h wall o h conainr or h casing. I jus sis
hr. I you hav an unsuccssul s, xrnal prssur is laing
hrough h wall o h sysm somwhr. Trough h wall o h
casing, pas h casing hangr sals, up hrough h oa quipmn
in h casing. Somwhr hrs a la om xrnal prssur
ino h sysm. Youd xpc o coninu o se som uid coming
bac.
o rach or an analogy: i you did a ngaiv s in a swimmingpool, youd mpt h pool. I h pool sayd dry, youd hav a succss-
ul s. I you had a problm, h pool would sar lling isl hrough
las in is walls. A wll 1,360 e dep is a bi ricir o s han
a swimming pool. Evn hough your rducing h prssur, you sill
hav o ep nough downward prssur on h wll o conrol any oil
and gas ha migh sar nring. And you mus chc spcic pips
or indicaions o prssur.Wlls com in many diffrn sizs and shaps and pip sups. So,
somwha surprisingly, hr isn a sandard ngaiv s.
Q: Do you now i hrs any sandard ngaiv s procdur
ha h indusry ollows?
Dr. John Smih: I was unabl o nd a sandard.
T Minrals Managmn Srvics prmi spcid ha his
ngaiv s b conducd by monioring h ill lin abov h blow-ou prvnr. John Guid: And ha was rally h only discussion,
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