A Project Report on Financial Appriasal in Diversification Project at the Ugar Sugar Works Limited Athani

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  • 7/31/2019 A Project Report on Financial Appriasal in Diversification Project at the Ugar Sugar Works Limited Athani

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    FINANCIAL APPRIASAL IN DIVERSIFICATION PROJECT AT THE UGARSUGAR WORKS LIMITED, UGAR [ATHANI]

    Table of Contents:Table of Contents:

    Particulars Topic

    Chapter I Executive Summary

    Chapter II Methodology

    Chapter III Introduction of Industries

    Chapter IV Company Profile

    Chapter V Introduction of the product Fragies

    Chapter VI Financial Appraisal

    Chapter VII Objectives

    Chapter

    VIII

    SWOT analysis

    Chapter IX Findings

    Chapter X Bibliography

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    FINANCIAL APPRIASAL IN DIVERSIFICATION PROJECT AT THE UGARSUGAR WORKS LIMITED, UGAR [ATHANI]

    I

    EXECUTIVEEXECUTIVE

    SUMMARYSUMMARY

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    FINANCIAL APPRIASAL IN DIVERSIFICATION PROJECT AT THE UGARSUGAR WORKS LIMITED, UGAR [ATHANI]

    EXECUTIVE SUMMARYEXECUTIVE SUMMARY

    Financial Appraisal of project is one of the most crucial aspect in the project

    finance and investment decisions. This analysis is made on an on going project. It is

    on the topic Financial Appraisal on Diversification scheme of Fragies. Fragies are

    sugar cubes in the form of ship.

    The analysis is based on the financial statement of the company. The main

    financial statement used is Estimated Profit and Loss A/ C.

    The financial appraisal of THE UGAR SUGAR WORKS Ltd., is analysed

    through 5 years projection/ estimation in respect of Cash flow, Profit and Loss A/C

    statement, Cost of project, Cost of Capital, Opportunity Cost, Net Present Value of

    project, pay back period and Internal rate of return, sources of finance.

    The following were the objectives of the study

    1. To know the cost of the Project.

    2. Time frame required to complete the Project.

    3. Financing Method.

    4. Cost of Finance.

    5. Human Resource Required.

    6. Commercial Business.

    a. Preparation of Profit and Loss Account.

    b. Preparation of Cash in Flow Statement.

    c. Calculation of Net Present Value.

    d. Payback Period.

    e. Internal Rate of Return.

    The methodology that was followed was through Primary and Secondary data

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    FINANCIAL APPRIASAL IN DIVERSIFICATION PROJECT AT THE UGARSUGAR WORKS LIMITED, UGAR [ATHANI]

    METHODOLOGMETHODOLOG

    YY

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    FINANCIAL APPRIASAL IN DIVERSIFICATION PROJECT AT THE UGARSUGAR WORKS LIMITED, UGAR [ATHANI]

    MethodologyMethodology

    The project titled Financial Appraisal of diversification scheme is the

    analysis of financial Appraisal of THE UGAR SUGAR WORKS Ltd., Ugar-Khurd.

    For this the reliance was on the primary data and secondary data. The

    primary data was collected through personal interview of the staff of Finance

    department, HR department, and Project manager. The secondary data was the

    estimated P&L A/C prepared by the company for the diversification project.

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    FINANCIAL APPRIASAL IN DIVERSIFICATION PROJECT AT THE UGARSUGAR WORKS LIMITED, UGAR [ATHANI]

    INTRODUCTIONINTRODUCTIONOF INDUSTRYOF INDUSTRY

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    FINANCIAL APPRIASAL IN DIVERSIFICATION PROJECT AT THE UGARSUGAR WORKS LIMITED, UGAR [ATHANI]

    Introduction of IndustryIntroduction of Industry

    India has been known as the original home of sugarcane and sugar. Indians

    knew the art of making sugar since the fourth century. However the advent of modern

    sugar industry in India dates back to mid 1930's when a few vacuum pan units were

    established in the sub-tropical belts of Uttar Pradesh and Bihar.

    Until the mid 50s, the sugar industry was almost wholly confined to the states of

    Uttar Pradesh and Bihar. After late fifties or early sixties the industry dispersed into

    Southern India, Western India and other parts of Northern India.

    India is the largest consumer and second largest producer of sugar in the world.

    The sufficient and well distributed monsoon rains, rapid population growth and

    substantial increases in sugar production capacity have combined to make India the

    largest consumer and second largest producer of sugar in the world.

    The Indian sugar industry has not only achieved the singular distinction of being

    one of the largest producer of white plantation crystal sugar in the world but has also

    turned out to be a massive enterprise of gigantic dimensions. With over 450 sugar

    factories located throughout the country, the sugar industry is amongst the largest agro

    processing industries, with an annual turnover of Rs150bn. It plays a major role in rural

    development and its importance for India stretches far beyond the role of a sweetener

    supplier.

    The sugar factories located in various parts of the country work as nuclei for

    development of rural areas by mobilizing rural resources and generating employment,

    transport and communication facilities. Over 45mn farmers, their dependants and a

    large mass of agricultural labor are involved in sugarcane cultivation, harvesting and

    ancillary activities constituting 7.5% of the rural population. The sugar industry

    employs over 0.5mn skilled and unskilled workmen, mostly from the rural areas.

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    FINANCIAL APPRIASAL IN DIVERSIFICATION PROJECT AT THE UGARSUGAR WORKS LIMITED, UGAR [ATHANI]

    Since the beginning of planning era, sugar industry operated under a policy of

    partial control in 1950-51 and 1951-52, followed by a continuous period of six years of

    decontrol between 1952-53 to 1957-58. This policy was followed under the pragmatic

    leadership of the then Minister of Food, Shri Rafi Ahmed Kidwai. However, with his

    departure, the perception of decontrol was lost.

    After alternating between control and decontrol, the government adopted the

    policy of partial decontrol in 1967-68 which has since been the mainstay of government

    policy except for two short periods of decontrol in the 1970's. Under this policy, the

    government procures 40% of production at controlled prices based on the Statutory

    Minimum Price for sugarcane, for supply through the Public Distribution System andthe balance 60% is allowed to be sold by the mills in free market subject to the monthly

    release mechanism. The details of past government policies for sugar industry are

    provided in annexure 1.

    The levy quota for sugar mills has been brought down from the peak levels of

    70% in 1968-69 to the present levels of 40% as a gradual process of deregulation of

    sugar industry.

    The number of operating sugar mills in the country has increased from 29 in

    sugar year (SY) 1930-31 to 412 by SY1996-97 (sugar year = October 1st to September

    30th). The addition in number of mills was at its peak during seventies when nearly 100

    mills were added between 1970 and 1980 to increase the number of operating units to

    300. The development of industry in the past is as given in table below.

    The average capacity of the sugar mills in the industry has considerably moved

    up from just 644 ton per day in SY1930-31 to 2656 ton per day. But still the growth in

    the Indian sugar industry was driven by horizontal growth (increase in number of units)

    compared to the vertical growth witnessed in other countries (increase in average

    capacity)

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    FINANCIAL APPRIASAL IN DIVERSIFICATION PROJECT AT THE UGARSUGAR WORKS LIMITED, UGAR [ATHANI]

    Sugar year (Oct-Sept) Number of operating

    sugar mills

    Average capacity ton crushed per day

    1930-31 29 644

    1940-41 148 750

    1950-51 139 882

    1960-61 174 1172

    1970-71 215 1394

    1980-81 315 1718

    1990-91 385 2088

    .

    India is the largest consumer (18mn tonnes) and the second largest producer of

    sugar after Brazil. The country produced 201 lakh tonnes (20.1mn tonnes), the highest

    ever, in 2002-03. But there was a drastic drop in production in the following two years

    with just 135.46 lakh tonnes in 2003-04 and 130 lakh tonnes in `04-05. For the current

    2005-06 season, the production is expected to be between 180-185 lakh tonnes. While

    the production in Maharashtra is expected to double from 22.3 lakh tonnes in 2004-05

    to 46 lakh tonnes in the coming season, Tamil Nadu, Gujarat, AndhraPradesh,

    Karnataka and Uttar Pradesh would also witness a significant rise in production.

    The sugar factories located in various parts of the country work as nuclei for the

    development of rural areas by mobilizing rural resources and generating employment,

    transport and communication facilities. Over 45 million farmers, their dependants and a

    large mass of agricultural labour are involved in sugarcane cultivation, harvesting and

    ancillary activities. The industry employs over 0.5mn skilled and unskilled workmen,

    mostly from the rural areas.

    After alternating between control and decontrol, the government adopted the

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    FINANCIAL APPRIASAL IN DIVERSIFICATION PROJECT AT THE UGARSUGAR WORKS LIMITED, UGAR [ATHANI]

    policy of partial decontrol in 1967-68 which has since been the mainstay of the

    government policy except for two short periods of decontrol in the 1970s. Under the

    present policy, the government reserves 10% of the production at controlled prices for

    supply through the Public Distribution System (PDS) and the balance 90% is allowed to

    be sold by the mills in the free market subject to the Monthly Release Mechanism. The

    levy quota for sugar mills has been brought down from the peak levels of 70% in 1968-

    69 to the present level of 10% through a gradual process of deregulation of the sugar

    industry. The Indian sugar industry has always been highly regulated by way of

    requirements of essence for setting up or the expanding of the sugar factory restrictions

    and control on the sale and dispatches of sugar, fixation of satisfactory minimum cane

    price payable, fixation of levy sugar price, restriction on import and export, restriction

    on stock holdings and so forth. With the government decision to liberalize the economy

    since 1991, some of the restrictions were removed

    The number of operating sugar mills in the country has increased from 29 in

    1930-31 to 453 in 2002-03. The average capacity of the sugar mills has considerably

    moved up from just 644 tonnes per day in 1930-31 to 3343 tonnes per day in 2002-03.

    The growth in the Indian sugar industry was driven by horizontal growth (increase in

    number of units) compared to vertical growth witnessed in other countriesIndian sugar industry can be broadly classified into two sub sectors, the

    organised sector, i.e, sugar factories, and the unorganised sector, i.e, manufacturers of

    traditional sweeteners like gur and khandsari. The latter is considered to be a rural

    industry and enjoys greater freedom than the sugar mills. The production of traditional

    sweeteners gur and khandsari is quite substantial. Gur is unrefined sugar and khandsari

    is non-centrifuged sugar. These are mostly used in villages and rural folk as sweeteners

    and also as important sources of nutrition. Though the trends indicate a progressiveshift from traditional sweeteners to white sugar over the years, they still account for

    about 37% of total sweetener consumption in India.

    Since the sugar industry in the country uses only sugarcane as an input, sugar

    companies have been established in large cane growing states like Uttar Pradesh,

    Maharashtra, Tamil Nadu, Karnataka, Punjab and Gujarat. Maharashtra leads in the

    number of sugar mills, which are mainly in the cooperative sector, and also in sugar

    production, followed by Uttar Pradesh. The farmers cooperatives own and operate the

    largest of the industry's total capacity. They are concentrated primarily in Maharashtra

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    FINANCIAL APPRIASAL IN DIVERSIFICATION PROJECT AT THE UGARSUGAR WORKS LIMITED, UGAR [ATHANI]

    and Eastern Uttar Pradesh. The largest number of sugar companies in the private sector

    is located in south India, in the states of Tamil Nadu, Karnataka and Andhra Pradesh.

    Uttar Pradesh has also some private mills which are operating in a very large scale. Out

    of the 453 sugar mills in the country, 269 are in the cooperative sector, 184 in the

    private sector and 67 in the public sector. Besides, 136 units in the private sector are in

    various stages of implementation. In India sugar production follows a 5-7 year cycle.

    Sugar production increases over a 3-4 year period, reaches a high, which in turn, results

    in lower sugar prices. As a result of lower sugar price, realizations of sugar mills, the

    sugarcane arrears increase. The increase in sugarcane arrears results in lower sugarcane

    production, resulting in lower production for the next 2-3 years. Because of lower sugar

    production, the prices shoot up resulting in increased area under sugarcane cultivation

    during the next season.

    Due to heavy domestic consumption (approximately 18mn tones), India is not in

    a position to export sugar in large quantities. This year the export could be around five

    lakh tonnes. The export would be primarily the obligation that the importers of raw

    sugar would have to fulfil. Moreover, the mills would find it more profitable to sell in

    the domestic market rather than export it. Currently, export price for white sugar is

    $340-350 a tonne f.o.b (Rs 15,375-15,825). In the domestic market, medium sugar isruling at Rs 18,740-19,270 a tonne, while small sugar is quoting at Rs18,110-18,410.

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    FINANCIAL APPRIASAL IN DIVERSIFICATION PROJECT AT THE UGARSUGAR WORKS LIMITED, UGAR [ATHANI]

    Chapter IV

    COMPANYPROFILE

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    FINANCIAL APPRIASAL IN DIVERSIFICATION PROJECT AT THE UGARSUGAR WORKS LIMITED, UGAR [ATHANI]

    CompanyCompany ProfileProfile

    History and Origin

    About sixty years ago Ugar Khurd was a small hamlet in the erstwhile

    princely state of Sangli. It was however blessed with two great advantages. On its

    south flowed the perennial river Krishna and on the north, was situated the railway

    station of Ugar Khurd on the meter gauge line between Miraj and Bangalore, now

    changed to broad gauge.

    Conditions were ideal for somebody to harness the two advantages and

    exploit the fertility of the loamy soil. An abortive attempt was made in late thirties to

    start a sugar industry. After that, the then ruler of Sangli invited the late

    Dr.S.R.Shirgaokar - who had previous experience of setting up a sugar factory at

    Kolhapur, to embark on the unexplored venture which he did with great dexterity

    and the slumbering village of Ugar Khurd was transformed into a humming

    industrial township in a few years. Today, Ugar is equivalent to a mini city with a

    decent sized population and having agriculture concentrated employment

    surrounding the sugar manufacturing focused township.

    Dr. S. R. Shirgaokar deputed his competent nephew Shri.V. S. Shirgaokar to

    purchase a sugar plant from Moholi Sugar Factory in Sitapur District in Bihar and

    install it at Ugar Khurd. The Ugar Sugar Works hence found a very competent

    navigator in one of its visionaries- Late Shri V.S.Shirgaokar. The 500 TCD plant

    was purchased, installed and the first crushing season was started on the 21st of

    April, 1942. The crushing capacity of the company underwent further expansion.

    (10,000TCD) Presently, the crushing capacity of the organization is 14,000 TCD.

    (Ugar, Unit-Tasgaon SSK, Unit-Phalatan)

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    FINANCIAL APPRIASAL IN DIVERSIFICATION PROJECT AT THE UGARSUGAR WORKS LIMITED, UGAR [ATHANI]

    Present Scenario of The Ugar Sugar Works Ltd:

    The present capacity of cane crushing is 10 thousand Metric tones per day. The

    work performed during the season period is in the three shifts. First Shift is from 4.00

    am to 12.00 pm, second shift from 12.00 pm to 8.00 pm and third shift from 8.00 pm to

    4.00 am. The crushing of sugar cane is carried out in two mills known as 33 X 66

    (small mill) and 42 X 84 (big mill). The cane carried through bullock carts is crushed

    in 33 X 66 and the cane carried through truck and tractors is crushed in 42 X 84. This

    order will change only if there is any problem to one of the mill.

    The sugar is packed in 50 kgs. and 100 kgs. Bags. This sugar bagging process is

    fully automatic.

    Board of Directors:

    1. Mr. Rajendra V. Shirgaokar

    2. Mr. Prafulla V. Shirgaokar

    3. Mr. Shishir S. Shirgaokar

    4. Mr. Baba N. Kalyani

    5. Mr. Bapugouda S. Patil

    6. Mr. Shrikrishna N. Inamdar

    7. Mr. V. Balsubramaniam

    8. Dr. Mallappa R. Desai

    9. Mr. Madhusudan B. Karmarkar

    10. Mr. Manohar G. Joshi

    11. Mr. Algonda B. Kage

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    FINANCIAL APPRIASAL IN DIVERSIFICATION PROJECT AT THE UGARSUGAR WORKS LIMITED, UGAR [ATHANI]

    12. Mr. Deepchand B. Shah

    Group of Companies:

    1. The Ugar Sugar Works

    2. SB Reshellers Pvt. Ltd.

    3. Shantaram Machineries Pvt. Ltd.

    4. Sadashiva Sugars Ltd.

    5. Tara Tiles Pvt. Ltd.

    6. The Pavilion Hotel

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    FINANCIAL APPRIASAL IN DIVERSIFICATION PROJECT AT THE UGARSUGAR WORKS LIMITED, UGAR [ATHANI]

    1. Finance Department

    Finance is the most important department in the organization. It plays very

    important role in the organization. Finance is the life blood of each and every

    business. Management of financing is planning and controlling of firms financial

    resource.

    The finance officer occupies a key position. He is one of the dynamic

    members of the top management key, and his role day by day is becoming more

    intensive and significant in solving the complex management problems.

    The Finance Department is subdivided into three departments as under.

    A. Accounts Department

    B. Cane Accounts Department

    C. Cost and Audit Department

    Accounts Department: Deals with day to day financial activities of

    maintaining accounts i.e. entry of day to day transactions, issue of cheque, preparing

    Trial Balance, Profit and Loss Account, Balance Sheet, maintaining Bank Accounts,

    Cash Management, Purchase and Sales Accounts. The books of account maintained

    by the company are:

    1) Sales records: Sales records are maintained

    for each of the sold sugars and other product.

    2) Purchase Records: Purchase records are

    maintained for the purchase of various items.

    3) Expenses Records: The records are

    maintained for the purpose to make entry for various expenses incurred in a

    particular period of time.

    4) Stock Records: Stock records are

    maintained to know the levels of stock of various items for the particular

    period of time .These are both in terms of rupees and units.

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    FINANCIAL APPRIASAL IN DIVERSIFICATION PROJECT AT THE UGARSUGAR WORKS LIMITED, UGAR [ATHANI]

    5) Budgets: A budget provides an easy

    method of continuous monitoring of activities of the organization. A master

    budget, which takes into, accounts all activities of an organization.

    Following are the budgets prepared:

    i. Budget Profit and Loss A/C.

    ii. Budget Trading A/C.

    iii. Budget Fund Flow Statement.

    iv. Budget Balance Sheet.

    v. Sales Budget.

    vi. Cash Budget.

    vii. Expenses Budget.

    Cane Account Department: Deals with the farmers in purchasing cane and

    making time to time payment, advance payment, transporting, maintaining the detail

    information through Weigh Bridge Department about weight of the cane while it

    comes to the factory, maintaining daily report like Crushing Report, Sugar Bagging

    Report, Baggasse and other material like Trash, Ash, Sugar, Chemicals and other

    raw material in and out.

    Cost and Audit Department: The functions of Cost and Audit Department:

    1. The internal audition of various areas of each and every department

    including revenue and expenditure side.

    2. Cost Accounting work of U.S.W. Ltd. Products like sugar, rectified spirit,

    denatured spirit, power and Indian made liquor product.

    3. Periodical physical checking of following departments about their inventory

    books of accounts of the stores, time keeper office etc.

    4. Preparation of additional data feedback for management audit committee or

    any other department required.

    5. Special audit of various departments like Agriculture Department, Account

    Department, Time Keeper Office, R & D Department, Civil Construction Projects,

    Cane Purchase Department Etc.

    6. Checking of Closing Stock Statement.

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    FINANCIAL APPRIASAL IN DIVERSIFICATION PROJECT AT THE UGARSUGAR WORKS LIMITED, UGAR [ATHANI]

    7. Suggesting remedial actions in case of increased cost.

    The software package used in finance department is Tally and Own Created

    software by the IT Department.

    2. Personnel Department

    This department undertakes the activities like Recruitment, Selection,

    Labour Welfare Activities, Social Activities. Department holds a meeting once in a

    week with Top Management. The department has four different committees.

    1. Canteen Committee

    2. Work/ Grievance Cell Committee

    3. Safety Committee

    4. House Keeping Committee

    Labour Welfare Activities

    o Statutory Provisions:

    The Ugar Sugar Works provides the statutory provisions under the

    Factories Act 1948 like Safety, Health Awareness, Work Environment, Lighting,

    Ventilation, Drinking Water Provision, Spittoon, and Toilet. The Labour

    Welfare Officer deals personally with the employee problems may be related to

    workplace or personal life of the employee. He councils the employee or worker

    personally and try to settle the problem.

    Additional Facilities:

    Education:

    Ugar Sugar Works has contributed whole-heartedly in the field of education,towards the betterment of the residents of this region.

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    FINANCIAL APPRIASAL IN DIVERSIFICATION PROJECT AT THE UGARSUGAR WORKS LIMITED, UGAR [ATHANI]

    Bal Mandir:

    This is a playschool for the young children

    Shri Hari Vidyalaya:

    Shri Hari Vidyalaya is a school, which is home to over 3000 students. This

    school has a curriculum which covers the following mediums of instruction

    under the primary and secondary sections :

    English Medium

    Marathi Medium

    Kannada Medium

    Shri Hari Vidyalaya Pre-University & Degree College:

    This college is operating for a number of years

    at Ugar Khurd. It has Arts, Commerce and

    Science (first year) facultys for a Bachelors

    Degree. It houses over a 1000 students

    Shri Babukaka Shirgaokar Technical Educational Trusts:

    Industrial Training Institute (ITI):

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    FINANCIAL APPRIASAL IN DIVERSIFICATION PROJECT AT THE UGARSUGAR WORKS LIMITED, UGAR [ATHANI]

    The ITI was started in the year 1994 in

    honour of our then MD, Shri Babukaka

    Shirgaokar.:

    This institute provides technical training in the following disciplines

    i. Fitter

    ii. Electrician

    iii. Instrument Mechanic

    iv. Computer Technology Trade

    v. Cutting and Sewing

    Hospital:

    The Dr. Shirgaokar Hospital is very well

    equiped in the following areas:

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    FINANCIAL APPRIASAL IN DIVERSIFICATION PROJECT AT THE UGARSUGAR WORKS LIMITED, UGAR [ATHANI]

    State of the Art Laboratory

    X-Ray Units

    An Air-conditioned Operation Theatre

    Dental and Orthopedic Section

    Accommodation for 32 indoor patients (32 beds)

    Qualified staff of doctors and nurses to take care

    of the patients.

    Treatment at subsidized rates

    Eye camp every week

    Quarters Approximately 132 apartments and 400

    quarters provided on rent-free basis.

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    FINANCIAL APPRIASAL IN DIVERSIFICATION PROJECT AT THE UGARSUGAR WORKS LIMITED, UGAR [ATHANI]

    Biogas

    Biogas supplied to workers colony (for 85 quarters at concessional rate)

    Food Grains

    Food Grains are distributed to workers free of cost once in a year.

    Additionally Ugars sugar is provided to shareholders and cane growers at a

    well discounted rate.

    TV Cable Connection

    TV Cable connections are given at nominal charges.

    Medical Camp

    Organising various types of medical camps viz. Dental, Eye,

    Tubectomy, ENT, Diabetic Detection Camp, Blood donation, etc.

    Workers Day

    Celebrating workers day on 2nd October every year and felicitating the

    retired workers and high performers during the year.

    Training Programme

    Organizing Workers / Staff Training Programme.

    Ugar Wartha

    Circular of monthly Ugar Magazine.

    Alcoholics Anonymous Group Meeting

    Conducts the Alcoholics Anonymous meeting for the group of fellows,

    who desires to give away drinking through the inter group (self-supported) of

    General Service office of Alcoholics Anonymous (India). Meeting held twice in

    a week.

    Sakhar Shala Project

    The non formal school runs for the childrens of the Harvesting

    workers(Gabali) during crushing season to bridge the gap of academic year and

    to keep touch with education during stay at factory(work) site, with the help of

    social organizations like Lions Club & Mahila Mandal.

    Shri Vinayakrao Shirgaokar PratishhtannBabasabpatilfreepptmba.com Page 22

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    FINANCIAL APPRIASAL IN DIVERSIFICATION PROJECT AT THE UGARSUGAR WORKS LIMITED, UGAR [ATHANI]

    Awards:

    Shri S V Parthasarathy's Award for

    outstanding performance in sugar industry

    for the

    season 1984-85

    National Safety Award

    1984 for largest Accident

    free Period

    Social Activities

    Arranges Camps like Netra Shibir, Dental Camp, Arrangement of Place,

    Water and other necessary things at the time of Laxmi Yatra once in a year. Provides

    donations for other religious works, educational institutes, and sufferers of natural

    calamities.

    3. Information Technology (IT) Department:

    IT Department distinct The Ugar Sugar Works from other sugar factories. It

    has its own IT Department, which is very well developed. This department develops

    the software as per the requirements of the different departments. It efficiently

    solves any technical problem related to the computer hardware as well as software in

    the different department. Various qualified and efficient hardware and software

    engineers are there in this department.

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    4. Purchase Department:

    This department accepts the requisitions from the different departments, in

    which the material needed, quality and quantity is mentioned. They have the vendors

    list and they ask quotations from them. Finally after receiving the quotation they

    place the order to appropriate vendor. The purchase order has four copies. From that

    one has sent to Accounts Department, one to the Vendor, one to the department from

    which the requisition is received and last is retained with themselves for reference.

    This department work according to the Just In Time method. Means it does not

    blocks the funds of the company.

    Purchase Department does not place orders for capital goods. It deals with

    the materials, which are necessary to run day-to-day activities of production,

    stationary material etc.

    This department uses the software developed by their IT department from

    FoxPro for keeping records and placing orders. Also they use the other windows

    programs like Ms-Office (Ms-Word, Ms-Excel, Ms-PowerPoint) for documentation.

    5. Issue Department

    This department is also known as Stores Department. The material

    purchased from Purchase Office first comes to the stores department. Here the

    stores incharge records the transactions means takes the stock and files the

    documents received from the vendor and purchase office. Then this department

    supplies or issues the material to other departments according to their need or

    requisition.

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    6. Production Department

    The Ugar Sugar Works Ltd, production department comprises the Factory

    Manager with his team of Engineers and Operators. He reports to the chief i.e.

    works manager. Here the main production is sugar. For producing the sugar there is

    a very vast process. Engineers and operators do this process. Here one more small

    but very important process joins to the process of producing sugar i.e. chemical

    mixing into the cane juice. For this there is a small department called chemical

    department. Then after this all process the final product i.e. Sugar produces. Within

    all this some by products are also obtained like baggase, molasses, steam etc. Theproduction department does all above-mentioned process. Sugar bagging i.e.

    production of sugar for the last season i.e. 2005-06 is

    7. Cane Purchase Office Department

    This department deals in purchasing cane from farmers for sugar production.

    It maintains all the details of the farmer and the cane also. In these details they

    mention the type of sugar cane, area, farmer name, transporter name, no. of

    kilometers the place or farm is from factory etc. Then they make a bond with the

    farmer for giving the cane to the factory and lastly issue the Cane Purchase Order to

    the farmer.

    8. Research and Development Department (R&D)

    This is one of the most important department in the Ugar Sugar Works Ltd.The company carries the research and development in Sugar cane, process

    modification for sugar production, quality liquor and Ethanol production,

    Improvement in Technology, Co-Generation and bio-methanation from press mud

    and zero effluent discharge system. This results in Product improvement, cost

    reduction, product development, import substitution etc.

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    Sugar Cane: The main objective of the Research and Development team is to make

    continuous effort to find out dual purpose sugarcane varieties with high sucrose,

    high yielding potential and reasonably high fibre content. There are 40 odd new

    sugarcane varieties under trial in this department.

    Short Duration Crops: The work with wheat, soybean and sunflower is reasonably

    successful as rotation of crops and useful indications are likely to be obtained.

    Future Plans of Action:

    a) To popularize the technique of using Wormi-

    compost and Boiler ash.

    b) Replacement of Muriate of Potash by organic Bio-

    k, a product of SSP Plant of concentration. Evaporation and drying system for

    zero pollution.

    c) To locate soybean varieties resistant to rust.

    d) To find out effective biological measures, which

    would cause no ecological problems and shift from the paradigm of pesticidal

    control to biological control so as to successfully combat white Woolly Aphid

    trouble (Ceratovacuna lanigera Zehnt) with conobartha aphidivora (Dipha),

    Micromus Sp.(Brown lace wing) and syrphidfly.

    e) To identify multipurpose cane varieties, which

    can give good yields, good recoveries, high fibre and resistant to insect pests.

    f) To utilize Moist Hot Air Treatment Plant

    (MHAT) to prolong the life of productive good cane varieties.

    g) To establish Leaf Sheath Moisture, Soil and Plant

    Tissue Culture Laboratory.

    h) Replacing 50% chemical fertilizers with suitable

    combination of organic and bio-fertilizers to get the best cane both from the

    point of quality and quantity.

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    FINANCIAL APPRIASAL IN DIVERSIFICATION PROJECT AT THE UGARSUGAR WORKS LIMITED, UGAR [ATHANI]

    Different Product Manufactured

    The Ugar Sugar Works Limited is the flagship company of the Shirgaokar

    Group of Companies. This organization is located in a township by the name-

    Ugar Khurd, Karnataka, close to the border of Karnataka & Maharashtra. Ugar Khurd

    is nicely located on the banks of the river Krishna.

    The main businesses of parent company are manufacturing of:

    1. Sugar

    2. Power

    3. Indian Made Liquor

    4. Industrial Alcohol

    5. Ethanol

    1) Sugar:

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    FINANCIAL APPRIASAL IN DIVERSIFICATION PROJECT AT THE UGARSUGAR WORKS LIMITED, UGAR [ATHANI]

    The Ugar Sugar Works Limited is the largest single location manufacturer

    of sugar in Southern India with a licensed capacity of 10,000 TCD. Ugar

    manufactures more than 1.5 million bags of sugar annually. The main product of

    the sugar manufacturing process is White Crystal Sugar.

    This white crystal sugar is manufactured in the following grades :

    i. M-30

    ii. S-30

    iii. SS-30

    Byproducts:

    Bagasse:

    Bagasse is a residual material left after the extraction of juice from sugar

    cane. In Ugar Sugar, it is captively used as a fuel by which the industry is self

    sufficient for its fuel requirement. The excess is saved to the tune of 5% of

    weight of the cane crushed. The saved bagasse can be selectively used as fuel in

    the lean period / off-season or sold to the interested parties.

    Filter cake:

    Filter Cake commonly known as Press mud is the suspended impurities

    separated during the process of cane juice clarification by the sulphitation

    process. The material is used as manure and the factory manages to sell the filter

    cake to the cane growers at concessional rates & achieves recycling of the matter

    back to fields.

    Final Molasses:

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    It is a highly viscous left-over material containing sugar / reducing sugar and

    organic/inorganic impurities. It is a raw material for distilleries of our

    organization.

    2) Power :

    Cogeneration is a process, which simultaneously produces two or moreforms of useful energy such as electrical power and steam, electric power and

    shaft (mechanical) power etc.

    Ugar has been a pioneer of cogeneration in the sugar industry in India, Over

    the years, The Ugar Sugar Works has reached (in 2-3 phases) a capacity of 44

    MW of power, of which 15 MW is used for captive consumption and the balance

    28 MW is fed to the grid (KPTCL).

    Power shortage has made the sugar industry realize that by using high

    pressure Boilers and Turbines from the same amount of input fuel, (i.e. Bagasse)

    they can generate up to 2 to 3 times more power and after meeting the captive

    requirements, the surplus power can be exported to the grid.

    A sugar factory requires both electrical power & process steam for its

    operation. With the Indian Government announcing various fiscal incentives for the

    use of non-conventional renewable energy for cogeneration in sugar factories, it has

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    FINANCIAL APPRIASAL IN DIVERSIFICATION PROJECT AT THE UGARSUGAR WORKS LIMITED, UGAR [ATHANI]

    become a viable proposition to adopt high pressure & efficient boilers using bagasse

    to generate steam & power economically to make available surplus power for export

    to the grid.

    This is the single largest cogeneration plant in all of India using non-

    conventional energy sources i.e. bagasse and trash. Our group has now startedconsulting to sugar industries in India as well as in overseas through our group

    company - Ugar Power Generation Consultants Pvt. Ltd (UPGCL). The focus of this

    new outfit revolves around consulting on new co-generation projects, equipment

    procurement, erection & implementation right up to final commissioning in the

    cogeneration sector.

    Lots of steps have also been taken by the organization to ensure maximum

    conservation of energy.

    3) Indian made Liquor:

    Ugar currently has two distilleries in premises at Ugar Khurd. The first one

    is an old distillery of capacity 30,000 LPD, while the second one is a newly

    constructed distillery from Praj Industries, Pune having a capacity of 45,000 LPD.

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    The Praj Distillery runs on the continuous fermentation technology. The whole unit

    of distillation process is having material of construction in copper, which gives a

    very good quality of spirit. This plant is having a high level of computerization and

    automation.

    Two distilleries with a total capacity of 75,000 bulk liters per day.

    The primary products coming out of the distilleries are:

    i. Rectified Spirit

    ii. Indian Made Liquors

    iii. Absolute Alcohol (Ethanol)

    iv. Arrack

    v. Industrial Alcohol

    Some of the well-known brands in the marketplace are Old Castle Premium

    Whisky, Old Castle Rum, US Rum, US Whisky, Vatted Malt Whisky, Sandpiper

    Whisky, Gentlemans Whisky, Ugar Doctors Brandy, Gagarin Vodka and US Gin.

    New Projects & Growth

    Sugar Ship EOU

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    FINANCIAL APPRIASAL IN DIVERSIFICATION PROJECT AT THE UGARSUGAR WORKS LIMITED, UGAR [ATHANI]

    EOU for the Manufacture of Sugar Cubes in the form of Ships. The Ugar

    Sugar Works Ltd. Has received approval for setting up a 100% Export Oriented Unit

    for the manufacture of sugar cubes in the form of ships at Ugar Khurd.

    The Building work is in progress and the machinery will be imported from

    M/s. Klockner Haensel Processing GMBH Germany (JV Partner) who will be

    providing the necessary technology. The machinery is expected to be installed

    between March 2006 & July 2006 and commercial production will begin from

    August 2006.

    The entire production of sugar ships will be exported to Fragies Verwaltung

    GMBH, Germany, who have agreed to purchase the entire production of 45,00,000

    boxes p.a. for a period of 5 years

    Greenfield Project - Sadashiva Sugars Ltd.

    LocationNainegali Village, Taluka & District: Bagalkot,State: Karnataka.It is about 0.5 km from the

    NH 13

    Land Area The land measuring about 162000 sq. mts shall be

    required for the entire factory and administrative

    setup.

    Main Product White crystal Sugar

    By Products a) Cogeneration

    b) Power

    c) Press-mud

    Licenced Capacity Sugar 2500 TCD (expandable to 5000 TCD)

    Cogeneration Power Plant 15MW

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    FINANCIAL APPRIASAL IN DIVERSIFICATION PROJECT AT THE UGARSUGAR WORKS LIMITED, UGAR [ATHANI]

    The land acquisition and machinery procurement work is in progress. The

    installation of machinery will be completed by the end of 2006 and 2006-07 will be

    a trial crushing season for Sadashiva Sugars.

    Greenfield Project-Jewargi

    Location Malli Village, Taluka: Jewargi, Dist: Gulbarga, State:

    Karnataka. It is about 15 kms from Sindagi on the

    State Highway No.12

    Land Area The land measuring about 162000 sq. mtrs shall be

    required for the entire factory and administrative

    setup

    Main Product White crystal Sugar

    By Products a) Cogeneration

    b) b) power

    c) press-mud

    Licenced

    Capacity

    Sugar 2500 TCD (expandable to 5000 TCD)

    Cogeneration Power Plant 15MW

    The land acquisition and machinery procurement work is in progress. The

    installation of machinery will be completed by the end of 2006 and the 2006-07

    crushing season will be a trial season for this new project.

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    FINANCIAL APPRIASAL IN DIVERSIFICATION PROJECT AT THE UGARSUGAR WORKS LIMITED, UGAR [ATHANI]

    Ugar Sugar-Unit Tasgaon SSK

    The Ugar Sugar Works-Unit Tasgaon SSK (Leased Plant)

    The Company has taken on lease, Tasgaon Taluka Sahakari Sakhar

    Karkhana Ltd., Turchi, (Tasgaon). This plant is having a capacity of 2750 TCD per

    day. The lease agreement with Tasgaon SSK has been signed for a period of 6 years.

    Commercial pro Ugar Sugar-Unit Tasgaon SSK has crushed a total of 2.22

    lac MT for the season 2005-06. The total bagging for this season amounts to 2.50 lac

    quintals.duction has commenced.

    Ugar Sugar-Unit New Phaltan Sugar

    The Ugar Sugar Works-Unit New Phaltan Sugar W The Company has taken

    on lease New Phaltan Sugar Works Ltd., situated at Sakharwad Taluka Phaltan

    Dist.Satara. This plant is approximately 100 kms from Pune.orks (Leased Plant).

    This plant has a capacity of 1250 TCD. The lease agreement with New Phaltan

    Sugar has been signed for a period of seven years. Commercial production hascommenced. Ugar Sugar-Unit New Phaltan Sugar has crushed a total of 1 lac MT

    for the season 2005-06.

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    FINANCIAL APPRIASAL IN DIVERSIFICATION PROJECT AT THE UGARSUGAR WORKS LIMITED, UGAR [ATHANI]

    INTRODUCTIONINTRODUCTION

    ABOUT THEABOUT THE

    DIVERSIFICATIODIVERSIFICATIO

    NN

    FRAGIESFRAGIES

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    Introduction about the Diversification ProjectIntroduction about the Diversification Project

    FRAGIES

    The production of new product called fragies is a sugar cube in the form of

    ship. This unique project is undertaken in the village Ugar-khurd, Dist:-Belgaum ,

    State:- Karnataka.

    The company has entered into a buy-back agreement with the Fragies

    Vorwaltung GMBH Germany. The project is unique in itself. It is first time in the

    world such a project is undertaken, because the sugar cubes will be introduced in the

    form of ship.

    What are fragies:- Fragies are a floating and exciting alternative to the rather

    dull sugar cubes. To allow easy dosing through their weight is exactly alike, 3grams.

    Fragies are produced of three sugar components of different states of

    aggregation. The sophisticated combination makes floatable fudges out of which the

    boats are formed.

    Fragies make the ideal media for any catering, customer client, the

    showbiz or the convience sector. It has a appealing look.

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    The fragies will be introduced in four varieties.

    1.Fragies Coffee

    2.Fragies Cappuccino

    3.Fragies Tea

    4.Fragies Taste

    The color make the difference so that fragies taste comes with an additional

    flavour. As an extra effect all four varieties of fragies exhibit a different dissolving

    speed. The longer they float the more fun in cup of drinking.

    By Product

    Fragies will not have any by product.

    Availability of raw materials, water, power.

    1) Raw material:

    The plant is located close to the existing sugar factory. The raw material for

    fragies is sugar, which is easily and readily available. The raw material i.e. sugar

    required is 10% of the production i.e. Rs226.80 lacs.

    2) Water:

    Ugar Khurd is blessed on its south flowed the perennial river Krishna. The

    existing infrastructure at Ugar which caters for the main sugar plant is also available

    for this plant.

    3) Power:

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    Power will be drawn from the co-generation plant of the main product.

    Market for finished product:

    The company has entered into buy-back arrangement with the fragies

    Verwaltung GMBH, Germany. The Germany Company has agreed to buy 22.5

    Million boxes (i.e. approximately 56.25 lakh Kgs.) within period of five years or up

    to achievement of net profit of 3.5 Million euros by the manufacturer whichever is

    earlier. The customer will establish the letters of credit for the purchase of the

    product.

    Technology and Know-how:

    The Germany Company has agreed to provide the necessary technology and

    Know-how. Kloeckner Hacnsel Processing GMBH, Germany, will supply the entire

    machinery. The product will be manufactured as per the specification provided by

    the Germany Company.

    Packaging of the Product:

    Proper packing of fragies is very important. As each fragies consists of just 3

    gms. It is very delicate. Importance of this product lies in its shape, design. So care

    should be taken that the product is handled carefully. So packaging is of utmost

    important. The product will be accepted only up to maximum 2% of defects.

    Packaging will be given on contract basis. One of the company from

    Ratnagiri will supply the packaging material.

    Rationale of EOU Plant:

    1. As it is located very close to the existing sugar plant at Ugar Khurd, the

    raw material and power availability is in abundance.

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    FINANCIAL APPRIASAL IN DIVERSIFICATION PROJECT AT THE UGARSUGAR WORKS LIMITED, UGAR [ATHANI]

    Financial Appraisal

    Capital Investment includes all the expenditures which are expected to produce

    benefits to the firm over a long period of time, encompasses both tangible and

    intangible assets. Some companies classify capital expenditure in a manner, which

    provides useful information for decision-making.

    Which project to be selected is one of the critical decision-making process. It

    depends on certain criteria. Identifying financial appraisal of project is one of the

    critically important and complex stage. The shareholder wealth maximization goal

    states that the management should endeavor to maximize the net present value of the

    expected future cash flows to the shareholder of the firm. NPV refers to the discounted

    sum of the expected net cash flows.

    The shareholder wealth maximization goal reflects the magnitude, timing and

    risk associated with the cash flows expected to be received in the future by

    shareholders. The NPV is discounted at the rate of cost of capital.

    Cost of capital is the minimum expected rate of return. The company must earn, the

    minimum return so as to satisfy the shareholders.

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    FINANCIAL APPRIASAL IN DIVERSIFICATION PROJECT AT THE UGARSUGAR WORKS LIMITED, UGAR [ATHANI]

    ObjectivesObjectives

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    Objectives of the Project

    7. To know the cost of the Project.

    8. Time frame required to complete the Project.

    9. Financing Method.

    10. Cost of Finance.

    11. Human Resource Required.

    12. Commercial Business.

    a. Preparation of Profit and Loss Account.

    b. Preparation of Cash In Flow Statement.

    c. Calculation of Net Present Value.

    d. Payback Period.

    e. Internal Rate of Return.

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    FINANCIAL APPRIASAL IN DIVERSIFICATION PROJECT AT THE UGARSUGAR WORKS LIMITED, UGAR [ATHANI]

    Introduction

    Finance is regarded as the life blood of the business enterprise. This is because

    in the modern money oriented economy finance is one of the basic foundations of all

    kinds of economic activities.

    Decisions with regard to the investment in the current assets and fixed assets are

    significant as they determine the size of the firm, financial requirement, extent of

    business risks etc.

    Investment decision pertains to long term investment is crucial. It is absolutely

    necessary that the firm should carefully plan its investment program so that it may getthe finances at the right time and they are put to most profitable use. An opportune

    investment decision can give spectacular results. On the other hand an ill advised and

    incorrect decision can jeopardize the survival of biggest firm.

    1. To Know the Cost of Project:

    Cost of the project means the capital expenditure. It includes investment in

    fixed assets. The overall cost of this new project is estimated to be Rs.22, 70,00,000 i.e.384745.76 Euro (1 Euro = Rs.59). The main machinery costs Rs.17, 70,00,000, which

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    also includes erection cost. The machinery is tailor made. This machinery is

    exclusively used for the production of fragies. The machine cannot be alternatively

    used for production of any other products. The Germany Company has agreed to

    provide the necessary technology and Know-how. Kloeckner Hacnsel Processing

    GMBH, Germany, will supply the entire machinery. The cost of ancillary machinery is

    Rs.2, 00,00,000. The building cost Rs.3, 00,00,000. The project building is erected in

    the premises of present sugar factory. So there is no any addition investment in the

    purchase of land. Here we can say that land is efficiently utilized by the organization.

    Cost of Project:

    Particulars Amount

    Main Machinery - 17,70,00,000

    Ancillary Machinery - 2,00,00,000Building - 3,00,00,000Total Cost of Project - 22,70,00,000

    2. Time frame required to complete the Project:

    This project has not still started with the production. The erection of the

    building and installation of the machinery will be completed by November 2006.

    The company has entered into buy-back arrangement with the fragies Verwaltung

    GMBH, Germany. The Germany Company has agreed to buy 22.5 Million boxes

    (i.e. approximately 56.25 lakh Kgs.) within period of five years or up to achievement

    of net profit of 3.5 Million euros by the manufacturer whichever is earlier.

    After five years either the contract may be renewed or the known how will

    be registered by the name of Ugar Sugar Works.

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    3. Financing Method:

    One of the important function of finance manager is to assemble required

    amount of funds from different sources. Problem of finance is not much felt by the sole

    trading organization, partnership firms etc. because they are run on small scale. But the

    real financial problem is faced by corporate enterprises, which are operated on a very

    large scale. It is necessary to be familiar with different sources of funds for meeting

    various financial requirements of an organization. The method of collecting funds is

    linked up with the period and the purpose for which funds are required. It is also

    necessary to consider the cost of capital before taking any decision relating to the

    selection of sources funds supply.

    The Ugar Sugar Works Ltd. Is a Public Ltd. Company under private sector.

    Public company is a company where the shareholders are more than fifty. Ugar Sugar

    Works has 18000 shareholders with share capital of Rs.9 Cr. These shares are listed in

    Bombay stock exchange with the face value of Rs.1 each.

    As per the Companies Act of 1956 the company is allowed to issue only equity

    share. The company cannot issue debentures and preference shares. The additional

    fund requirement is fulfilled by borrowings i.e. long-term loans.

    A firms capital generally consists of own fund and borrowed funds that

    represent combine investment in a business. The optimum capital structure is one that

    maintains the ideal ratio between different types of securities issued by the company.

    For this new project i.e. the production of fragies the company has not issued

    any equity shares. It has raised funds through internal/retained earnings i.e. promoters

    contribution and borrowings. This unit is 100% export oriented.

    Promoters contribution: Promoters contribution is nothing but the retained earnings.The entire amount of profit is not distributed by the way of dividend to the

    shareholders. It is also referred to as self- financing or internal financing or re-

    investment. It is nothing but the re-investment of on savings accumulated over the years

    by transferring certain portion of the net profit to the reserves of a company.

    When the company uses the fund of one unit to the unit, it is known as Intra

    Fund Transferring. It is a most economical method of financing. It is an ideal source of

    financing for expansion, modernization and diversification. It is neither expensive nor

    subject to any legal complications.

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    Borrowings / Loans: Generally loans are meant to serve the long term financial

    purposes of a business concern. Loans represent and advance granted on a separate

    account called loan account. Interest is charged on the whole amount sanctioned to the

    customers.

    The loan is borrowed from Robo Financial Institution, Singapore Branch at rate

    of 4.5%. The company will get the loan in the form of Euros, which will be then

    converted, into Indian currency. The company has to pay back the loan again in the

    form of Euro. As the devaluation of currency is subject to fluctuation the company, uses

    forward cover/hedging to avoid risk. After every 6 months this forward cover/hedging

    is renewed.

    Capital Structure:

    Particulars Amount

    Borrowing / Loan from Robo International - 14,16,00,000Promoters Contribution / Internal Fund - 8,54,00,000

    22,70,00,000

    4. Cost of Financing / Capital:

    Cost in simple terms means sacrificing something such as time, money,

    material, man hours for the production of goods any other factor, it too has cost.

    The projects cost of capital is the minimum required rate of return on funds

    committed to the project, which depends on the riskiness of its cash flows. The

    investment project undertaken by a firm may differ in risk, each one of them will have

    its own unique cost of capital. Cost of capital determines the suitability of investment

    proposals. When a company has before it, two different investment proposal, in order

    to select best investment proposal, which will give more return, the calculation of cost

    of capital is essential.

    Thus the cost of capital is The Rate that must be paid to obtain funds for

    business activities. It is the minimum rate of return a company earns on its investment

    in order to give expected income to the equity shareholders.

    Significance of Cost of Capital:

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    a. Investment Evaluation:

    The primary purpose of measuring the cost of capital is its use as a financial

    standard for evaluating the investment project. In the NPV method, an investment

    project is accepted if it has a positive NPV. The projects NPV is calculated by

    discounting its cash flow by the cost of capital. In the sense, the cost of capital is the

    discount rate used for evaluating the desirability of an investment project. In the IRR

    method, the investment project is accepted if it has an internal rate of return greater than

    the cost of capital.

    b. Designing Debt Policy:

    The debt policy of a firm is significantly influenced by the cost consideration.

    The interest tax shield reduces the overall cost of capital, though it also increases the

    financial risk of the firm. In designing the financial policy, that is, the proportion of

    debt and equity in the capital structure, the firm aims at maximizing the firm value by

    minimizing the overall cost of capital. The cost of capital can also be useful in deciding

    about the methods of financing at a point of time.

    c. Performance Appraisal:

    The cost of capital framework can be used to evaluate the financial performance

    of the top management. Such an evaluation will involve a comparison of actual

    profitability of the investment projects undertaken by the firm with the projected overall

    cost of capital, and the appraisal of the actual cost incurred by the management inraising the required fund.

    Component of Cost of Capital:

    The cost of capital consists of different sources of capital.

    i. Cost of Equity

    ii. Cost of Preference Shares

    iii. Cost of Retained Earning

    iv. Cost of Debt

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    FINANCIAL APPRIASAL IN DIVERSIFICATION PROJECT AT THE UGARSUGAR WORKS LIMITED, UGAR [ATHANI]

    i. Cost of Retained Earning:

    Undistributed and accumulated profit represents Retained Earning. Retained

    Earning is also a source of funds that can be used by a company conveniently without

    having to pay any dividend on these funds. Therefore, it is assumed that the source of

    finance is cost free. In fact, retained earnings have opportunity cost. The opportunity

    cost of retained earning is dividend sacrificed by the shareholders. Had this dividend

    been paid to the shareholders, they would have invested on some other company shares

    and earned at least a minimum rate of return which is calculated in a similar manner as

    the cost of equity capital, without giving effect to income tax and brokerage cost

    consideration.

    Computation of cost of Retained Earnings:

    Kr = Ke ( 1 t ) ( 1 b )

    Here:

    Kr = Cost of Retained EarningKe = Cost of EquityT = Tax Rate

    B = Brokerage RateKe = 8%T = NilThe project is 100% export oriented so the tax is exempted.B = Nil

    Kr = Ke ( 1 t ) ( 1 b )

    Kr = 8%

    ii. Cost Debt Capital:

    Cost of debt capital is the rate of return expected by the lenders. It is the rate of

    interest and debt advance. Therefore cost of debt is equal to the rate of interest payable

    on debt (before tax). Interest payable by the company is subject to tax deduction.

    Hence, cost of debt before tax should be adjusted for tax effect.

    Computation of cost of Debt after tax:

    Kda = kd ( 1 t )

    Here:

    Kd = Cost of Debt before TaxKda = Cost of Debt after Tax

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    FINANCIAL APPRIASAL IN DIVERSIFICATION PROJECT AT THE UGARSUGAR WORKS LIMITED, UGAR [ATHANI]

    T = Tax Rate

    Kd = 4.5% i.e. the interest rateT = NilThe project is 100% export oriented so the tax is exempted.

    Kda = kd ( 1 t )

    Kda = 4.5% ( 1 t )

    Kda = 4.5%

    Weighted Average Cost of Capital (WACC):

    In financial decision making, overall cost of capital known as composite cost of

    capital is more useful than specific cost of capital. Overall cost of capital is an average

    of the cost of each source of funds employed by the company. Weighted average

    method is one of the methods of calculating the overall cost of capital.

    WACC is the weighted average of the cost of different sources of finance,

    weights being attached on the basis of proportion which each source of finance bears to

    the total fund. According to ICMA (London) Weighted Average Cost of Capital is the

    average cost of companys finance weighted according to the proportion each elementbears to the total pool of capital, weighing is usually based on market valuation current

    yields and cost after tax.

    Weighted Average Cost of Capital plays an important role in determining the

    capital structure, because the optimum capital structure lies at that point where WACC

    is minimum. In the evaluation of investment project, WACC is considered to be the

    minimum rate of return required from a project so as to enable the firm to pay an

    expected rate of return to the investors.

    Computation of Overall Cost of Capital

    Name Capital Proportion Cost of

    Capital After

    Tax

    WACC

    Retained Earnings / Promoters

    Contribution

    8,54,00,000 37.62% 8% = 0.08 3.00%

    Borrowings/Debt 14,16,00,000 62.37% 4.5% = 0.045 2.80%

    22,70,00,000 100% 5.80%

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    FINANCIAL APPRIASAL IN DIVERSIFICATION PROJECT AT THE UGARSUGAR WORKS LIMITED, UGAR [ATHANI]

    WACC = 5.80%

    Computation of Cost of Debt after Tax.

    Kda = kd ( 1 t )

    Kda = 4.5% ( 1 t )

    Kda = 4.5%

    Computation of Cost of Retained Earnings.

    Kr = Ke ( 1 t ) ( 1 b )

    Kr = 8%

    Working Note:

    1. Calculation of proportion of different sources of capital.

    8,54,00,000a. Proportion of Retained Earnings =

    22,70,00,000

    = 37.62%

    14,16,00,000

    b. Proportion of Debt =22,70,00,000

    = 62.37%

    Option II:

    The company if totally depends on equity the cost of capital is 8%. Which is

    more than WACC.

    If the company totally depends upon borrowing the cost of capital is between

    8% to 9%, which is again more than the WACC.

    Therefore the optimal capital structure is one which has comprises Debt and

    Equity. As per the workout the cost of capital is less when the capital structure consists

    of different sources, which can be concluded from the above computations.

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    FINANCIAL APPRIASAL IN DIVERSIFICATION PROJECT AT THE UGARSUGAR WORKS LIMITED, UGAR [ATHANI]

    5. Human Resource Required:

    The machinery used for the production of fragies is fully automatic. It requires

    maximum 10 skilled employees to control the machinery. It is estimated that other 35

    workers will be needed for packaging and loading of finished product. Therefore the

    total workers required are estimated to be 45.

    The 10 skilled employees are given special training to handle the machinery.

    The expenses incurred for training is 7.5 lakhs. Every year the unit has to incur the

    expense of Rs.1.5 lakhs for food hygiene.

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    FINANCIAL APPRIASAL IN DIVERSIFICATION PROJECT AT THE UGARSUGAR WORKS LIMITED, UGAR [ATHANI]

    6. Commercial Business:

    a. Preparation of Projected Profit and Loss Account

    Particulars 30/09/06 30/09/07 30/09/08 30/09/09 30/09/10 30/09/11

    IncomeGross Sales - 2369.21 2493.90 2493.90 2493.90 2618.60

    Less: Excise Duty - - - - - -

    Net Sales - 2369.21 2493.90 2493.90 2493.90 2618.60Expenditures

    Raw Materials Consumed - 226.80 226.80 226.80 226.80 226.80

    Purchase of traded items - - - - - -

    Store spares etc. consumed - - - - - -

    Subtotal(A) - 226.80 226.80 226.80 226.80 226.80

    Power, Fuel and Water - 184.05 184.05 184.05 184.05 184.05

    Repairs and Maintenance - 32.85 32.85 32.85 32.85 32.85

    Staff Cost - 37.13 40.84 42.88 42.88 42.88Depreciation and Amortisation - 292.14 248.08 210.73 179.08 152.25

    Subtotal(B) - 546.16 505.81 470.51 438.86 412.03

    A + B - 772.96 732.61 697.31 665.66 638.83

    Opening WIP - - - - - -

    Closing WIP - - - - - -

    Cost of Goods Produced - 772.96 732.61 697.31 665.66 638.83

    Opening Stock of Finished

    Goods

    - - 38.65 36.63 34.87 33.28

    Closing Stock of Finished

    Goods

    - 38.65 36.63 34.87 33.28 -

    Cost of Production - 734.31 731.63 699.08 667.24 672.11

    Gross Profit - 1634.89 1759.27 1794.82 1826.66 1946.49

    Admin & Selling Exp - 532.00 540.10 540.10 540.10 548.21Interest Cost 28.28 50.90 39.59 28.28 16.97 5.66

    Operating Profit (28.28) 1052.00 1179.58 1226.44 1269.59 1392.62

    Other Incomes - - - - - -

    Profit before Tax (28.28) 1052.00 1179.58 1226.44 1269.59 1392.62

    b. Preparation of Cash In Flow Statement.

    An analysis of cash flows is useful for short run planning. A firm needs

    sufficient cash to pay debt maturing in the near future, to pay interest and other

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    FINANCIAL APPRIASAL IN DIVERSIFICATION PROJECT AT THE UGARSUGAR WORKS LIMITED, UGAR [ATHANI]

    expenses and to pay dividend to shareholders. The firm can make projections of cash

    inflows and outflows for the near future to determine the availability of cash.

    Cash inflow statement for the year 2007

    Particulars AmountSales Revenue - 23,69,21,000Less: Operating ExpensesRaw Materials - 2,26,80,000

    Power, Fuel and Water - 1,84,05,000Repairs and Maintenance - 32,85,000Staff Cost - 37,13,000Administration - 5,32,00,000Interest Cost - 50,90,000Depreciation - 2,92,14,000PBT - 10,13,34,000

    Add: Depreciation - 2,92,14,000Cash In Flow - 13,05,48,000

    Cash inflow statement for the year 2008

    Particulars AmountSales Revenue - 24,93,90,000Less: Operating ExpensesRaw Materials - 2,26,80,000Power, Fuel and Water - 1,84,05,000Repairs and Maintenance - 32,85,000Staff Cost - 40,84,000Administration - 5,40,10,000

    Interest Cost - 39,59,000Depreciation - 2,48,08,000

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    FINANCIAL APPRIASAL IN DIVERSIFICATION PROJECT AT THE UGARSUGAR WORKS LIMITED, UGAR [ATHANI]

    PBT - 11,81,59,000

    Add: Depreciation - 2,48,08,000Cash In Flow - 14,29,67,000

    Cash inflow statement for the year 2009

    Particulars AmountSales Revenue - 24,93,90,000Less: Operating ExpensesRaw Materials - 2,26,80,000Power, Fuel and Water - 1,84,05,000Repairs and Maintenance - 32,85,000Staff Cost - 42,88,000Administration - 5,40,10,000

    Interest Cost - 28,28,000Depreciation - 2,10,73,000PBT - 12,28,21,000

    Add: Depreciation - 2,10,73,000Cash In Flow - 14,38,94,000

    Cash Inflow Statement for the Year 2010

    Particulars AmountSales Revenue - 24,93,90,000Less: Operating ExpensesRaw Materials - 2,26,80,000Power, Fuel and Water - 1,84,05,000Repairs and Maintenance - 32,85,000Staff Cost - 42,88,000Administration - 5,40,10,000Interest Cost - 16,97,000Depreciation - 1,79,08,000

    PBT - 12,71,17,000Add: Depreciation - 1,79,08,000Cash In Flow - 14,50,25,000

    Cash Inflow Statement for the Year 2011

    Particulars AmountSales Revenue - 26,18,60,000Less: Operating ExpensesRaw Materials - 2,26,80,000

    Power, Fuel and Water - 1,84,05,000Repairs and Maintenance - 32,85,000

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    FINANCIAL APPRIASAL IN DIVERSIFICATION PROJECT AT THE UGARSUGAR WORKS LIMITED, UGAR [ATHANI]

    Staff Cost - 42,88,000Administration - 5,48,21,000Interest Cost - 5,66,000Depreciation - 1,52,25,000

    PBT - 14,25,90,000Add: Depreciation - 1,52,25,000Cash In Flow - 15,78,15,000

    C H A R T S H O W IN G E S T IM A T E D A N N U

    0

    2 0 0 0 0 0 0 0

    4 0 0 0 0 0 0 0

    6 0 0 0 0 0 0 0

    8 0 0 0 0 0 0 0

    1 0 0 0 0 0 0 0 0

    1 2 0 0 0 0 0 0 0

    1 4 0 0 0 0 0 0 0

    1 6 0 0 0 0 0 0 0

    1 8 0 0 0 0 0 0 0

    2 0 0 7 2 0 0 8 2 0 0 9 2 0 1 0 2 0 1 1

    Y E A

    CASHFLOWSINRS

    YE AR

    C A S H IN F L

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    FINANCIAL APPRIASAL IN DIVERSIFICATION PROJECT AT THE UGARSUGAR WORKS LIMITED, UGAR [ATHANI]

    c. Calculation of Net Present Value.

    The reorganization of the time value of money and risk is extremely vital in

    financial decision-making. If the timing and risk of cash flows is not considered the

    firm may make decisions that may allow it to miss its objectives of maximizing the

    owners welfare. The welfare of owners would be maximize when wealth or NPV is

    created from making financial decisions.

    Time Preference for money:Time Preference for money is an individuals preference for possession of a

    given amount of money now, rather than the same amount at some future time. Most

    individuals value the opportunity to receive money now higher than waiting for one or

    more periods to receive the same amount.

    Three reasons to the individuals time preference for money

    I. Risk As an individual it is not certain about future cash receipts he/she

    prefers receiving cash now.II. Preference for Consumption Preference for consumption over future

    consumption of goods and services either because of urgency of their present

    wants or because of the risk of not been in a position to enjoy future

    consumption.

    III. Investment Opportunities Most individuals prefer present cash to future cash

    because of available investment opportunities to which they can put present

    cash to earn additional cash.

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    FINANCIAL APPRIASAL IN DIVERSIFICATION PROJECT AT THE UGARSUGAR WORKS LIMITED, UGAR [ATHANI]

    Required Rate of Return :

    The time preference for money is generally expressed by an interest rate. This

    rate will be positive in the absence of any risk. It may be therefore called the risk free

    rate. The required rate of return may also be called the opportunity cost of capital of

    comparable risk.

    Present Value:

    Present Value of a future cash flow (inflow or outflow) is the amount of current

    cash that is of equivalent value to the decision maker. Discounting is the process of

    determining present value of a series of future cash flows.

    Net Present Value:

    Net present value of a financial decision is the difference between the present

    value of cash inflows and present value of cash outflows. In the NPV method, aninvestment project is accepted if it has a positive NPV. The project NPV is calculated

    by discounting its cash flow by the cost of capital.

    Computation of Net Present Value:

    Year Cash Inflow Discount Rate @

    6%

    Present Value of

    Cash FlowI. 13,05,48,000 0.943 12,31,06,000

    II. 14,29,67,000 0.890 12,72,40,000

    III. 14,38,94,000 0.840 12,08,70,000

    IV. 14,50,25,000 0.792 11,48,59,000

    V. 15,78,15,000 0.747 11,78,87,000

    60,39,62,000

    Present Value of Cash Flow = 60,39,62,000

    Less: Investment = 22,70,00,000

    Net Present Value 37,69,62,000

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    FINANCIAL APPRIASAL IN DIVERSIFICATION PROJECT AT THE UGARSUGAR WORKS LIMITED, UGAR [ATHANI]

    d. Payback Period

    This is traditional method of evaluating the investment project. It is also known

    as Pay Off method of Capital Budgeting. Under this method, time required to recover

    the original cost of investment through the income, it generates is found out to measure

    the suitability of project. In other words, pay back period implies, the number of years

    required for capital expenditure to pay for itself. An investment project the cost of

    which can be recovered within a shortest period of time can be adjudged to be an ideal

    investment project. In order to determine the pay back period, the net income generated

    by investment project without depreciation is considered. Net income after chargingtax but before depreciation is determined in order to know the actual cash generated by

    a project. Pay back period represents length of time required to recover the original

    cost of investment through the cash flows generated by it.

    If the cash flow is constant for all the years the pay back period can be

    ascertained with the help of following formula.

    Cost of InvestmentPay Back Period =

    Net Cash Benefits after Tax

    The cash inflow of this project is uneven. So the pay back period is calculated

    in the following manner.

    Computation of Pay Back Period

    Cash Inflow Cash Outflow /

    Investment

    13,05,48,000 22,70,00,000

    14,29,67,000 9,64,52,000

    14,38,94,000

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    14,50,25,000

    15,78,15,000

    Pay Back Period = 1 Year 8 Month

    For Rs. 14,29,67,000 = 12 MonthsFor Rs. 9,64,52,000 = ?

    = 9,64,52,000* 12 Months

    14,29,67,000= 8 Months

    e.Internal Rate of Return:

    This is one of the discounted cash flow methods of evaluating investment

    projects. It is also known as yield method, marginal efficiency of capital method, time

    adjusted rate of return method etc. This method gives time value to money by applying

    appropriate discount rate to the future cash flows. Internal rate of return method

    attempts to find out present value of streams of net cash inflows resulting from an

    investment project to equate with the present value of cash outflows.

    An appropriate discount rate cannot be found out at stretch. Internal rate of

    return is nothing but the rate of earning of an investment project. It is the discounting

    rate which equates present value of total net cash inflows resulting from an investment

    proposal with the present value of total cash outflows. If the internal rate of return is

    higher than the cut off rate the investment project may be accepted, otherwise rejected.

    In case of single investment project, if the internal rate of return is greater than the cut

    off rate, the project will be accepted and if it is less than the cut off rate is rejected.

    Excess NPV Over Cost Difference Between

    IRR = Lower Rate + of Investment * Lower Rate and

    Difference Between NPV

    Calculate at Higher Rate &

    Lower Rate

    Higher Rate

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    FINANCIAL APPRIASAL IN DIVERSIFICATION PROJECT AT THE UGARSUGAR WORKS LIMITED, UGAR [ATHANI]

    Computation of IRR

    Computation of IRR Discount Rate @ 6%

    Year Cash Inflow Discount Rate @

    6%

    Present Value of

    Cash Flow

    I. 13,05,48,000 0.943 12,31,06,000

    II. 14,29,67,000 0.890 12,72,40,000

    III. 14,38,94,000 0.840 12,08,70,000

    IV. 14,50,25,000 0.792 11,48,59,000V. 15,78,15,000 0.747 11,78,87,000

    60,39,62,000

    Computation of IRR Discount Rate @ 40%

    Year Cash Inflow Discount Rate @

    40%

    Present Value of

    Cash Flow

    I. 13,05,48,000 0.714 9,32,11,000

    II. 14,29,67,000 1.224 17,49,91,000

    III. 14,38,94,000 1.589 22,86,47,000IV. 14,50,25,000 1.849 26,81,51,000

    V. 15,78,15,000 2.035 32,11,53,000

    1,08,61,53,000

    Computation Of IRR Discount Rate @ 50%

    Year Cash Inflow Discount Rate @

    50%

    Present Value of

    Cash Flow

    I. 13,05,48,000 0.667 8,70,75,516

    II. 14,29,67,000 0.444 6,34,77,348III. 14,38,94,000 0.296 4,25,92,624

    IV. 14,50,25,000 0.198 2,87,14,950

    V. 15,78,15,000 0.133 2,08,31,580

    24,26,92,018

    Computation of IRR Discount Rate @ 60%

    Year Cash Inflow Discount Rate @

    60%

    Present Value of

    Cash FlowI. 13,05,48,000 0.625 8,15,92,500

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    FINANCIAL APPRIASAL IN DIVERSIFICATION PROJECT AT THE UGARSUGAR WORKS LIMITED, UGAR [ATHANI]

    II. 14,29,67,000 0.391 5,59,00,097

    III. 14,38,94,000 0.244 3,51,10,136

    IV. 14,50,25,000 0.153 2,21,88,825

    V. 15,78,15,000 0.095 1,49,92,425

    20,97,83,983

    Investment = 22,70,00,000

    Higher NPV Over Investment = 24,26,92,018

    Lower NPV Over Investment = 20,97,83,983

    Excess NPV Over Cost Difference Between

    IRR = Lower Rate + of Investment * Lower Rate and

    Difference Between NPV

    Calculate at Higher Rate &

    Lower Rate

    Higher Rate

    IRR = 50% + 1,56,92,018 * ( 60 50 )

    3,29,08,035

    = 50 + 4.76

    = 54.76 %

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    FINANCIAL APPRIASAL IN DIVERSIFICATION PROJECT AT THE UGARSUGAR WORKS LIMITED, UGAR [ATHANI]

    SWOTSWOT

    ANALYSISANALYSIS

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    FINANCIAL APPRIASAL IN DIVERSIFICATION PROJECT AT THE UGARSUGAR WORKS LIMITED, UGAR [ATHANI]

    SWOT Analysis

    Strength:

    1. Assured Market: The Market is assured for final Product. Verwaltung GMBH,

    Germany will take the final product.

    2. Unique Project: The production of sugar cubes in the shape of ship will be

    introduced first time in the market.

    3. Availability of Raw Material: Sugar is the raw material for the production of

    fragies, which is easily available from the existing sugar factory. The plant will

    even not face the shortage of power and water, as it is available from theexisting main plant.

    Weakness:

    1. Employee Requirement: The employees required should be highly skilled

    and trained.

    2. Maintenance & Repair: For the maintenance and repair of the machinery

    the company has to depend on the contracted company.

    Threats:

    1. Fluctuation: Fluctuation in the foreign currency is the only threat.

    Opportunity:

    1. International Market: It is the good opportunity to enter in the International

    Market.

    2. To Nation: It helps nation to earn foreign currency.

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    FINANCIAL APPRIASAL IN DIVERSIFICATION PROJECT AT THE UGARSUGAR WORKS LIMITED, UGAR [ATHANI]

    FINDINGSFINDINGS

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    FINANCIAL APPRIASAL IN DIVERSIFICATION PROJECT AT THE UGARSUGAR WORKS LIMITED, UGAR [ATHANI]

    Findings

    Profit & Loss Account:

    From the estimated profit and loss account it is estimated that the cost of

    production will gradually go on decreasing. The production is a