A NEW, outstanding product to increase your sales!

A NEW, outstanding product to increase your sales!

A NEW, outstanding product to increase your sales!

WG-300 has been the benchmark in machining high-temp alloys and hard metals for a quarter century.

WG-600 improved productivity by bringing the benefits of a coated, whisker-reinforced ceramic to industry. More speed and better tool life.

WG-700 increased output even more by combining the advantages of an optimized new substrate with a nano-layered coating thus improving speed, tool life and feed rates.

Greenleaf has created a product that will help you dominate all aspects of the

high-temp alloy business.

GREENLEAF PROUDLY INTRODUCES

Our NEWEST Ceramic MATERIAL

SIALOX™SIALOX™

SIALOX™

Is Greenleaf’s

First Coated SiAlON Ceramic Material!

SIALOX™

Is Greenleaf’s

First Coated SiAlON Ceramic Material!

• They have high wear resistance, low thermal expansion and good oxidation resistance.

• SiAlONs are a specialist class of high temperature ceramic materials, with high strength.

WHAT IS A SiAlON?

• SiAlONs also exhibit excellent thermal shock resistance.

One of the most important attributes of Greenleaf’s new SiAlONS is

• Anywhere competitors SiAlONs are utilized

This is the ability to resist cracking under conditions of rapid and continuous thermal change.

THERMAL SHOCK BENEFITS

This makes SIALOXTM an ideal choice in:This makes SIALOXTM an ideal choice in:

EXCELLENT THERMAL SHOCK RESISTANCE:

• Interrupted Cuts

• Scale

• Milling

• WG-300 – can withstand interrupted cuts with thermal drop of up to 700C without a problem. Above this micro cracking can begin to occur leading to failure.

THERMAL SHOCK VS. WG

Thermal Shock Resistance Comparison:

• SIALOX™ – can withstand thermal drops of 1000C+ in cuts without degradation making it ideal for scale and low-speed milling.

• WG-300 – will continue to perform at elevated temperatures above 1400C with no degradation.

• SIALOX™ – at elevated temperatures above 1000C the material will begin to oxidize and breakdown leading to notch formation and failure.

SIALOX™ C.T.O.R VS. WG

Cutting Temperature Oxidation Resistance:

PROPERTIES COMPARISON

PROPERTY WG-300 SIALOX™

Thermal Shock GOOD EXCELLENT

Hardness EXCELLENT GOOD

Fracture Toughness EXCELLENT EXCELLENT

Strength EXCELLENT GOOD

Oxidation Resistance EXCELLENT GOOD

Corrosion Resistance EXCELLENT EXCELLENT

Thermal Resistance EXCELLENT GOOD

Properties of WG-300 and SIALOX™

SIALOX™ TEST REPORTS

Greenleaf Greenleaf Drive FIELD DEMONSTRATION Saegertown, PA 16433 REPORT

(814) 763-2915 Company: Greenleaf Rep: Raouf Masrouki

Address: Test Contact: TELE: Tele:

City: Quote Contact: TELE: Tele:

State, Zip:

Machine: Carnaghi Vertical lathe

Part Name: Case Low Pressure Turbine GEN-X

Operation:

Turning

Power: Dwg: Greenleaf Holder: Comp:

Sandvik CAPTO C6

RPM: Material: Waspaloy Insert: RPGN-4V RCGN-4V

Condition: good Hardness: 43 HRC Grade: RD5025 COATED

CC-6060 SIALON

Chucking: Condition: Premachined Edge: T1 T01020

Coolant: HP 250 Bars Type of Cut: Turning Other:

DEMONSTRATION OBJECTIVE: TO TEST THE PRFORMANCE OF THE NEW R&D SIALON VS THE 6060 FROM SANDVIK. THE COOLANT PRESSURE IS FIXED AT 70 BARS, WE TRIED 160 BARS IN THE TEST# 3 & 4 BUT IT DOESN’T HELP

Edge: RPM: DIA: mm

VC m/min

F mm/r LC mm DOC: mm

FEED mm/mi

Pass: Remarks/Changes:

T01020 CC6060

50 1293 200 0.5 80 1.0 25 1

T1 RD5025

42 1520 200 0.5 78 1.0 21 1 CHIPPING AT 5 MM FROM THE END. GOOD RESULT

T1 RD5025

51 1560 250 0.5 50 1.0 25.5 1 GOOD RESULT, EDGE SIMILAR TO 6060 BUT 25% SPEED INCREASE

T1 RD5025

50 1592 250 0.5 60 1.0 25 1 FACE CHIPPING, THE TARGET WAS 80 MM LENGTH, BUT WE STOPPED AT 60 MM. THE COOLANT CHANNEL IS NOT IN THE RIGHT DIRECTION COOLANT 160 BARS

T1 RD5025

59 1620 300 0.5 15 1.0 29.5 1 THE LENGTH PASS WAS 80 MM, WE REACH ONLY 15, IMPORTANT WEAR. COOLANT 160 BARS

T1 RD5025

53 1620 270 0.4 80 1.0 21.2 1 GOOD RESULT, EDGE SIMILAR TO 6060 BUT 270 m/min SPEED vs 200

Date: 3/15/ 2012 Test #:

Greenleaf Greenleaf Drive FIELD DEMONSTRATION Saegertown, PA 16433 REPORT

(814) 763-2915 Company: Greenleaf Rep: Raouf Masrouki

Address: Test Contact: TELE: Tele:

City: Quote Contact: TELE: Tele:

State, Zip:

Machine: Carnaghi Vertical lathe

Part Name: Case Low Pressure Turbine GEN-X

Operation:

Turning


Sandvik CAPTO C6

RPM: Material: Waspaloy Insert: RPGN-4V RCGN-4V

Condition: good Hardness: 43 HRC Grade: RD5025 COATED

CC-6060 SIALON

Chucking: Condition: Premachined Edge: T1 T01020

Coolant: HP 250 Bars Type of Cut: Turning Other:

DEMONSTRATION OBJECTIVE: TO TEST THE PRFORMANCE OF THE NEW R&D SIALON VS THE 6060 FROM SANDVIK. THE COOLANT PRESSURE IS FIXED AT 70 BARS, WE TRIED 160 BARS IN THE TEST# 3 & 4 BUT IT DOESN’T HELP

Edge: RPM: DIA: mm

VC m/min

F mm/r LC mm DOC: mm

FEED mm/mi

Pass: Remarks/Changes:

T01020 CC6060

50 1293 200 0.5 80 1.0 25 1

T1 RD5025

42 1520 200 0.5 78 1.0 21 1 CHIPPING AT 5 MM FROM THE END. GOOD RESULT

T1 RD5025

51 1560 250 0.5 50 1.0 25.5 1 GOOD RESULT, EDGE SIMILAR TO 6060 BUT 25% SPEED INCREASE

T1 RD5025

50 1592 250 0.5 60 1.0 25 1 FACE CHIPPING, THE TARGET WAS 80 MM LENGTH, BUT WE STOPPED AT 60 MM. THE COOLANT CHANNEL IS NOT IN THE RIGHT DIRECTION COOLANT 160 BARS

T1 RD5025

59 1620 300 0.5 15 1.0 29.5 1 THE LENGTH PASS WAS 80 MM, WE REACH ONLY 15, IMPORTANT WEAR. COOLANT 160 BARS

T1 RD5025

53 1620 270 0.4 80 1.0 21.2 1 GOOD RESULT, EDGE SIMILAR TO 6060 BUT 270 m/min SPEED vs 200

Date: 3/15/ 2012 Test #:

Field testing conducted by Greenleaf Sales & Service Engineers

Part Material: Waspaloy, 43 R/CInsert: RPGN-4V, T1

Current parameters using Sandvik CC6060: 655 SFM (200 m/min)019 in/rev (0.5 mm/rev).039 (1.0 mm) Depth of Cut

Parameters using Greenleaf SIALOX (RD5025): 885 SFM (270 m/min).016 in/rev (0.4 mm/rev).039 (1.0 mm) Depth of Cut

Greenleaf 18695 Greenleaf Drive FIELD DEMONSTRATION Saegertown, PA 16433 REPORT

(814) 763-2915 Company: Greenleaf Rep: Salazar

Address: Test Contact: TELE:

Tele:

City: Quote Contact: TELE:

Tele:

State, Zip:

Machine: Okuma Howa Part Name: 180124-1 Operation: Face Turning


Present Holder:

Sanvik C5

RPM: 800 maximum Material: Waspaloy Insert: RCGN 4V

Condition: good Hardness: 32-44 RC Grade: RD5032 KY1540

Chucking: Pie jaws Condition: Forged Edge: T1

Coolant: flood Type of Cut: Roughing Other:

DEMONSTRATION OBJECTIVE: 1. Evaluate in Waspaloy 2. Evaluate performance against Kennametal

1540. 3. Evaluate by increasing speed and feed by 20%

Edge: RPM: DIA.: SFM: IPT: LOC/ TIME:

DOC: WOC: parts: Remarks/Changes:

Present: 6-1/4”-4”

800 .004 plunge,

.007 turn

.075-.100 3X, 3 indexes (1-1/2 inserts) – Plunge wall to face, turn towards C/L to within .100 of wall at 4”, retract and plunge down wall to face, machine mismatch

1.01 6-1/4”-4”

960 .0048 plunge, .0084 turn

.075-.100 1X - INS1, edge01& 2, one side, insert finished cut without failure – change to new insert

2.02 6-1/4”-4”

960 .0048 plunge, .0084 turn

.075-.100 1X – INS2, edge01 & 02, one side, insert finished cut without failure – change to new insert

SUMMARY:

RD5032 inserted to evaluate with 20% increased speed and feed against KY1540 since RNGN 45 T1 RD5031 had been evaluated against KY1540 with present speed and feeds. I wanted to see as well as show the programmer a performance difference with RD5032 over RD5031. *Kennametal has been encouraging customer to run KY1540 as fast as 1500 SFM

`

Date: 6/19/12 Test #: RD5032_INS#1&2

Greenleaf 18695 Greenleaf Drive FIELD DEMONSTRATION Saegertown, PA 16433 REPORT

(814) 763-2915 Company: Greenleaf Rep: Salazar


Tele:


Tele:

State, Zip:

Machine: Okuma Howa Part Name: 180124-1 Operation: Face Turning


Present Holder:

Sanvik C5

RPM: 800 maximum Material: Waspaloy Insert: RCGN 4V

Condition: good Hardness: 32-44 RC Grade: RD5032 KY1540

Chucking: Pie jaws Condition: Forged Edge: T1

Coolant: flood Type of Cut: Roughing Other:

DEMONSTRATION OBJECTIVE: 1. Evaluate in Waspaloy 2. Evaluate performance against Kennametal

1540. 3. Evaluate by increasing speed and feed by 20%



Present: 6-1/4”-4”

800 .004 plunge,

.007 turn

.075-.100 3X, 3 indexes (1-1/2 inserts) – Plunge wall to face, turn towards C/L to within .100 of wall at 4”, retract and plunge down wall to face, machine mismatch

1.01 6-1/4”-4”

960 .0048 plunge, .0084 turn

.075-.100 1X - INS1, edge01& 2, one side, insert finished cut without failure – change to new insert

2.02 6-1/4”-4”

960 .0048 plunge, .0084 turn

.075-.100 1X – INS2, edge01 & 02, one side, insert finished cut without failure – change to new insert

SUMMARY:

RD5032 inserted to evaluate with 20% increased speed and feed against KY1540 since RNGN 45 T1 RD5031 had been evaluated against KY1540 with present speed and feeds. I wanted to see as well as show the programmer a performance difference with RD5032 over RD5031. *Kennametal has been encouraging customer to run KY1540 as fast as 1500 SFM

`

Date: 6/19/12 Test #: RD5032_INS#1&2

Part Material: Waspaloy, 43 R/CInsert: RCGN-4V, T1

Current parameters using Kennametal KY1540: 800 SFM (244 m/min)007 in/rev (0.18 mm/rev) - turn.075-.10 (1.9-2.5 mm) Depth of Cut

Parameters using Greenleaf SIALOX (RD5032): 960 SFM (293 m/min).0084 in/rev (0.21 mm/rev) – turn.075-.10 (1.9-2.5 mm) Depth of Cut


Greenleaf FIELD TEST REPORT

Company: Greenleaf Rep: SALAZAR


Tele:


Tele:

State, Zip:

Machine: TOSHIBA Part Name: TEC Operation: ROUGH TURN 2ND SIDE INNER FLANGE FACE


Present Holder:

RPM: Material: INCONEL 718 Insert: RCGN3V RCGX35

Condition: GOOD Hardness: 32-38 RC Grade: RD5032 SX9

Chucking: JAWS Condition: forged Edge: T1 0320

Coolant: FLOOD Type of Cut: ROUGH Other:

DEMONSTRATION OBJECTIVE: EVALUATE AGAINST NTK SX9



Present: 64 40.5-42.5”

700 .012” 1” .035” SX9 / SLOW SPEED / CHIP RAIN / HEAVY BURR / INCREASED HAND FILING

1. 77 40.5-42.5

840 .012” 1” .035” INSERT 7A

2. 77 40.5-42.5

840 .012” 1” .035” INSERT 7B

3. 77 40.5-42.5

840 – 700

.012” 1” .035” INSERT 8A – REDUCE TO 100% OR 700 SFM

4. 77 40.5-42.5

840- 700

.012” 1” .035” INSERT 8B – NET CUT / ROUGH NOTCH / REDUCED TO 100% OR 700 SFM

SUMMARY:

LEAD MACHINIST – INSERT LOOKED BETTER THAN SX9. BURR FROM RD5032 LESS THAN SX9 – LESS WORK TO FILE BURR.WILL DISCUSS WITH MANAGER OK TO REPLACE SX9 WITH RD5032

#F2421B August 29, 2011 {F2421B.doc/I:\FORMS}

Date: 7-7-2012 Test #: 1C

Greenleaf FIELD TEST REPORT

Company: Greenleaf Rep: SALAZAR


Tele:


Tele:

State, Zip:

Machine: TOSHIBA Part Name: TEC Operation: ROUGH TURN 2ND SIDE INNER FLANGE FACE


Present Holder:

RPM: Material: INCONEL 718 Insert: RCGN3V RCGX35

Condition: GOOD Hardness: 32-38 RC Grade: RD5032 SX9

Chucking: JAWS Condition: forged Edge: T1 0320

Coolant: FLOOD Type of Cut: ROUGH Other:

DEMONSTRATION OBJECTIVE: EVALUATE AGAINST NTK SX9



Present: 64 40.5-42.5”

700 .012” 1” .035” SX9 / SLOW SPEED / CHIP RAIN / HEAVY BURR / INCREASED HAND FILING

1. 77 40.5-42.5

840 .012” 1” .035” INSERT 7A

2. 77 40.5-42.5

840 .012” 1” .035” INSERT 7B

3. 77 40.5-42.5

840 – 700

.012” 1” .035” INSERT 8A – REDUCE TO 100% OR 700 SFM

4. 77 40.5-42.5

840- 700

.012” 1” .035” INSERT 8B – NET CUT / ROUGH NOTCH / REDUCED TO 100% OR 700 SFM

SUMMARY:

LEAD MACHINIST – INSERT LOOKED BETTER THAN SX9. BURR FROM RD5032 LESS THAN SX9 – LESS WORK TO FILE BURR.WILL DISCUSS WITH MANAGER OK TO REPLACE SX9 WITH RD5032

#F2421B August 29, 2011 {F2421B.doc/I:\FORMS}

Date: 7-7-2012 Test #: 1C

Part Material: Inconel 718 32-38 R/CRCGN-3V, T1, SIALOX (RD5032)

700-840 SFM (213-256 m/min).012 in/rev (0.30 mm/rev).035 (0.9 mm) Depth of Cut

Customer uses WG-600 on most applications but needed to run slower due to part configuration and machine. Current grade for this part is SX9

LEAD MACHINIST said; “INSERT LOOKED BETTER THAN SX9. BURR FROM RD5032 LESS THAN SX9 – LESS WORK TO FILE BURR.WILL DISCUSS WITH MANAGER OK TO REPLACE SX9 WITH RD5032”


Part Material: Udimet 720, 40 R/CRNGN-45, A, (RD5031-uncoated)

450 SFM ( 123 m/min).0045-.005 in/rev ( 0.11-0.13 mm/rev).075-.09 (1.9-2.5 mm) Depth of Cut

Customer currently uses NS447, and we were able to achieve similar results with RD5031 running at current parameters.

A T1 edge prep tested earlier did not perform as well.

The new SIALOX™ which will be coated will perform even better but was not available for this test.


“Mark the operator said our grade seemed to perform better than SX5.”

“Both RD5031 and RD5032 performed well enough for the owner to ask for a quote.”

“Operator on the initial cuts remarked the insert seemed to cut better. Owner asked for Greenleaf to quote – approximate annual usage 5000+”

“Per operator and plant Mgr.Insert perforated well enough to warrant farther testing when it becomes a Greenleaf grade.”

“RD5032 performance on this forging performed as well as KY1540.”

Field tests indicate there are many opportunities for increased sales!

PRICING AND STOCKING

Greenleaf will initially be stocking the following geometries:

RNGN 45 ARNGN 45 T1RCGN 3V ARCGN 3V T1RCGN 4V ARCGN 4V T1

Phase 2 Stocking Program to be determined with your input.

IICOMPETITIVE GRADES

n searching for applications for this newest grade from Greenleaf remember to…

n searching for applications for this newest grade from Greenleaf remember to…

…Focus on these

competitors popular grades:

NTK SX5

NTK SX9

Kennametal KY1540

KYS30/KYS25

Sandvik CC6060

SELLING VALUE: ALWAYS

“Price is what you pay. Value is what you get.”- Warren Buffet

Value = Customer Productivity!Value = Customer Productivity!

Greenleaf’s SIALOX™ and WG grades give your customers the ultimate “one-two punch” in productivity!

CERAMIC GRADES RANGE

We now have a ceramic grade for just about every circumstance:

from

GEM-7

to

SIALOX™

to

GSN100

to

The Whisker Grades

Documents

A NEW, outstanding product to increase your sales!