A Minature, Low Dropout Battery Charger

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    A Minature, Low Dropout Battery Chargerfor Lithium-Ion Batteries Design Note 239James Herr

    09/00/239

    Figure 1. Single Cell 500mA Li-Ion Battery Charger

    INTRODUCTION

    Lithium-ion (Li-Ion) batteries are becoming the powersource of choice for todays small handheld electronicdevices due to their light weight and high energy density.However, there are a number of important issues associ-ated with the charging of these batteries. As an example,if they are overcharged, they can be potentially hazardousto the user.

    The LTC1731 is a constant-current/constant-voltage lin-ear charger controller for single cell lithium-ion batteries.Its output accuracy of1% (max) over the 40C to 85Crange prevents the possibility of overcharging. The outputfloat potential is internally set to either 4.1V or 4.2V,without the use of an expensive external 0.1% resistordivider. Furthermore, the charging current is user pro-grammable with 7% accuracy.

    At the beginning of the charging cycle, if the batteryvoltage is below 2.457V, the LTC1731 will precharge thebattery with only 10% of the full-scale current to avoidstressing the depleted battery. Once the battery voltagereaches 2.457V, normal charging can commence. Charg-ing is terminated by a user-programmed timer. After thistimer has completed its cycle, the charging can be re-started by removing and then reapplying the input voltagesource, or by shutting down the part momentarily. A built-in end-of-charge (C /10) comparator indicates that thecharging current has dropped to 10% of the full-scalecurrent. The output of this comparator can also be used to

    stop battery charging before the timer completes its cycle.The LTC1731 is available in the 8-pin MSOP and SOpackages.

    OPERATION AND CIRCUIT DESCRIPTION

    Figure 1 shows a detailed schematic of a 500mA singlecell Li-Ion battery charger using the LTC1731-4.2. Thecharge current is programmed by the combination of aprogram resistor (RPROG), from the PROG pin to ground,and a sense resistor (RSENSE), between the VCC and

    SENSE pins. RPROG sets a program current through aninternal, trimmed 800 resistor, setting up a voltage dropfrom VCC to the input of the current amplifier (CA). Thecurrent amplifier controls the gate of an externalP-channel MOSFET (Q1) to force an equal voltage drop

    across RSENSE, which in turn, sets the charge current.When the potential at the BAT pin approaches the presetfloat voltage, the voltage amplifier starts sinking current,which decreases the required voltage drop across RSENSE,thereby reducing the charge current.

    Charging begins when the potential at the VCC pin risesabove 4.1V. At the beginning of the charge cycle, if thebattery voltage is below 2.457V, the charger goes intotrickle charge mode. The trickle charge current is 10% ofthe full-scale current. If the battery voltage stays low forone quarter of the total programmed charge time, thecharge sequence is terminated.

    The charger goes into the fast charge, constant-currentmode after the voltage on the BAT pin rises above 2.457V.In constant-current mode, the charge current is set by thecombination of RSENSE and RPROG. When the battery ap-proaches the final float voltage, the voltage loop takescontrol and the charge current begins to decrease. Whenthe current drops to 10% of the full-scale charge current,

    , LTC and LT are registered trademarks of Linear Technology Corporation.

    VCC

    VIN5V TO 12V

    SENSE

    DRV

    1k RSENSE

    0.21%

    RPROG*19.6k1%

    Li-IONCELL

    LTC1731-4.2

    *SHUTDOWN INVOKED BY FLOATING THE PROG PIN

    BAT

    CHRG

    8

    7

    MBRM120T3

    10F

    DN239 F01

    1F

    IBAT = 500mA

    CTIMER0.1F

    Q1Si9430DY

    6

    1

    5

    4

    +

    2

    3TIMER

    PROG

    GND

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