Safety Controller Line when to use? 4 Flexibility Price Safety
System Complexity / Functionality Integrated Safety & Std.
Control Standard Logix Hardware Uses Studio 5000 Software SIL 3
/Cat 4 CIP Safety on DeviceNet Single Function Hard Wired Safety
Logic Modular I/0 Expansion Compact GuardLogix MSR100 Single Wire
Safety I/0 Expansion Configurable Logic Universal Inputs EtherNet
Module Status Comms to Logix GSR Relays GuardLogix CR30
Programmable via CCW SIL 3 /Cat 4 Scalable with GSR line
Slide 5
Integrated Safety Premier Integration When To Use Product
Positioning within the RA Portfolio 5 Safety scales and data flows
in all architectures Safety Complexity (# zones) 1 3 5 7 9 10+
Micro 800 L1 to L3 L4 to L7 Control Complexity 440C-CR30 with
440C-ENET CompactLogix ControlLogix GSR with GSR-ENET GuardLogix
Compact GuardLogix Connected Components 440C-CR30 AFC! Ethernet
2015 Ethernet 2015
Slide 6
RA Safety Relays MSR Minotaur Safety Relay MSR6 Rockwell
Automations first electromechanical safety relay series MSR100 2nd
generation of electromechanical relays MSR30 Rockwell Automations
first solid state safety relay family MSR200 modular safety relay
series MSR300 modular configurable relay series Next Gen
Guardmaster Safety Relay Compact family of Logic Configured
Compatible Relays (Fewer part numbers can replace a broader range
of legacy products) 1990s2002 2011 MSR6 MSR100MSR30MSR200MSR300
Guardmaster Safety Relays 200320052004
Slide 7
The Next Generation Consolidates functionality Supports broad
range of safety sensor types A single unit monitors two dual
channel safety devices Flexibility of a software configurable
safety relay Single rotary switch for logic & reset
configuration &/OR logic can be used for zoning & Logic Two
2-Ch. Inputs & & Logic and zoning Rotary Switch
Configuration Logical Functional Block Configurable devices = More
applications with fewer part numbers
Slide 8
SWS Next Generation Safety Relays Concept & Innovations
Single-Wire Safety Connection maintains PL e, SIL 3 (Single Chanel
Safety Input) TV approved concept of one-wire connection to expand
and cascade safety functions to SIL3 Simplifies wiring Increases
number of I/O on terminal Maintains PLe, SIL3 rating Dynamic signal
Universal Input automatic input type detection A single catalog
number to support all types of safety components e-stops switches
mats light curtains 6 part numbers will cover a majority of safety
applications with consistent wiring. Single Rotary Switch setting
of Logic Functions, Reset, Timing TV approved concept to eliminate
double switches. Unique validation method. Expedite configuration
Single device can address a broader range of reset modes, time
delays, etc. Dual Input = 2 safety inputs each two channels Twice
the functionality of a single input dual channel relay in a 22.5mm
housing. Reduced wiring for commissioning and multiple inputs can
have logic configured simply in a single relay. N/C type, 24VDC
OSSD type Scalable platform to address single- and multi-zone
applications for a variety of standard and special functional
requirements
Slide 9
Configuration Selectable functions 4 Logic conditions for
safety inputs and the Single Wire Safety input (L12) Reset modes
automatic/manual and manual monitored reset Timing configuration
(EMD) Time needs to be configured before operation. Easy to
configure: 1.Set Device to 0 2.Power Up device. Relay is now in
configuration mode 3.Turn rotary switch to desired logic &
reset value (see table). Power LED will glow green and Input 1 LED
will provide feedback of position. 4.Cycle power to lock in
configuration. 5.Relay maintains setting until configuration
process is repeated. Single input devices only need reset mode
configured Dual input devices configure logic between inputs and
reset mode. Time delay expansion modules configure output type and
time delay.
Slide 10
Next Generation Guardmaster Relay 6 SKUs DI/DIS Safety Relays
with 2 dual channel safety inputs Both Relay outputs (DI) or solid
state outputs (DIS) available SI/CI Safety Relays with 1 pair
safety inputs SI: Single Input (redundant) w/ 2 Relay outputs CI:
Single input (redundant) Compatible to legacy EM/EMD Expansion
Modules EM: Expansion Module w/ 4 Relay outputs instantaneous EMD:
Expansion Module w/ 4 Relay outputs Delayed Relay TypeUnit NamePart
# Dual Input Dual Ch. DIS ( D ual I nput S S out) 440R-D22S2 DI ( D
ual I nput) 440R-D22R2 Single Input Dual Ch. SI ( S ingle I nput)
440R-S12R2 CI ( C ompatible w/ MSR I nput) 440R-S13R2 Expansion
Module EM ( E xpansion M odule) 440R-EM4R2 EMD ( E xpansion M odule
D elay) 440R-EM4R2D
Slide 11
11 Flexibility 2-port embedded switch 2-port embedded switch
supports linear, star, and ring EtherNet/IP network topology:
Linear topologies save on the costs of cabling and a centralized
switch Ring topologies offer these benefits and high
availability
Slide 12
12 Ease of Use Premier Logix integration 1. Set Private IP
address with rotary switches (192.168.1.xxx) 3. Add Module Profile
in Studio 5000 Logix Designer software 4. Monitor with logically
named tags and structures! 2. Plug-in to EtherNet/IP Network
Configuration in one software package, Logix Designer!
Slide 13
13 Ease of Use Detailed Tag Names from Logix Designer Add-on
Profile Add-on profile offers meaningfully named tags for all GSR
safety relays in the system: Terminal Level Status Operation States
Fault codes for major/minor faults
Guardmaster 440C-CR30 Software Configurable Safety Relay CR30
Software Configurable Safety for machine safety applications PLe
and SIL 3 22 Safety I/O 12 Inputs 4 Outputs 6 multi-purpose (input,
output, or pulse test) Supports expanded standard I/O via plug-in
16 additional standard I/O Configured using free Connected
Components Workbench software Intuitive software simplifies
configuration
Slide 16
Guardmaster 440C-CR30 Anatomy Block-style Safety Relay 22
points Configurable LED Indicators RS232 Serial Port (non-isolated)
USB Programming Port Verification ID Display Switch Two Plug-in
Slots DIN Rail or Panel Mount 2 Single-Wire Safety or Safety N.C.
Inputs 2 Single-Wire Safety or Safety Outputs 10 Dedicated N.C.
Safety Inputs 6 Configurable Safety Terminals (N.C. Inputs, N.O.
Inputs, Test Sources, or Outputs) 2 Safety Outputs
Slide 17
Guardmaster 440C-CR30 Safety Relay Key Features Easy to Use:
Innovative rapid configuration editor 2080 Plug-in support:
Expansion of standard I/O Serial Port for Diagnostics PanelView
Component or Micro800 Single Wire Safety support: A single wire to
expand safety I/O Reset Muting Sensors Feedback Monitoring Keeps
safety simple, separate and flexible
Slide 18
Guardmaster 440C-CR30 Safety Relay Easy to Use 18 Assigned
safety function via Drag n Drop Ease of configuration No previous
programming skills required DONE! Configure Safety Function
Validate and Verify Configure Device Logic configured with Simple
Drag and Drop Function Block Editor Checklist to walk through
validation and verification process Configured in CCW
Slide 19
Guardmaster 440C-CR30 Safety Relay Key Features Easy to Use:
Rapid configuration with pre-configured function blocks Auto
Configuration of I/O based on Function block assignment 1. 2.
Slide 20
Guardmaster 440C-CR30 Safety Relay Easy to Use Online
Monitoring Color-coded online monitoring helps troubleshoot code
Diagnostic tooltips provide natural language fault descriptions
Diagnostic tooltips for application troubleshooting
Slide 21
Guardmaster 440C-CR30 Safety Relay Single Wire Safety Support
Supports Single Wire Safety for easy integration of GSR relays: Add
Safety Relay Outputs Add multiple dry contact outputs by using GSR
EM (Expansion module) while only consuming a single safety output
configured for Single Wire Safety Connect Upstream GSR Relays
Expand inputs and functionality using GSR relays by connection
through Single Wire Safety
Slide 22
Guardmaster 440C-CR30 Safety Relay Single Wire Safety Support
22 SWS Zone 1... Up to 10 off a single SWS Output Supports Single
Wire Safety for easy interlocking of CR30s: Global E-Stop with
Cascaded SWS Cascade a Single Wire Safety signal to up to ten CR30s
to create a global E-Stop without the need of a complicated safety
network 30m max
Slide 23
Guardmaster 440C-CR30 Safety Relay 2080 Plug in Support
2080-IQ4OB4 plug-in for expansion I/O Standard Input Expansion: Use
standard inputs for standard signals such as circuit resets,
feedback monitoring or muting sensors Standard Diagnostics: Land
auxiliary contacts of series wired safety devices and share with
PanelView Component terminals Use standard outputs to drive
indicator LEDs or send gate unlock commands Expansion I/O with no
impact to panel footprint Reset Muting Sensors Feedback Monitoring
Safety Status Individual Door Status
Slide 24
Whats New in Release 7 24 Four additional 2080 Digital plug-
ins supported: Additional 2080 Digital Plug-ins Supported Catalog
#DescriptionList Price in USD 2080-IQ4OB48-pt Combo, 4-pt Digital
Input, 12/24VDC, Sink/Source, IEC3, and 4-pt Digital Output,
12/24VDC, Source $79 2080-IQ44-pt Digital Input, 12/24VDC,
Sink/Source, IEC3 $49 2080-OB44-pt Digital Output, 12/24VDC,
Source, $ 49 2080-OW4I4-pt Relay Output, Individually Isolated, 2A
$ 69 NEW !
Slide 25
Guardmaster 440C-CR30 Safety Relay Direct Serial Connection to
PanelView Component or Micro800 Share diagnostics with HMI or
controller: Direct PanelView Component Connectivity Embedded Serial
Port on CR30 can be directly connected to a PanelView Component
terminal Direct Micro800 Controller Connectivity Embedded Serial
Port on CR30 can be directly connected to a Micro800 controller
CR30
Slide 26
Whats New in Release 7 26 Assign unique and meaningful names to
function blocks. Names stored in safety relay on Download and
recovered on Upload Double-click or right-click function block name
to edit name Rename Function Blocks
Slide 27
Whats New in Release 7 27 Generate complete, printable report
Exports to Microsoft Word or WordPad. Includes all configured
parameters and pictures of application logic. Generate Report
button included on toolbar in the Safety Editor. Generate Printable
Report
Slide 28
Whats New in Release 7 28 Setting a password restricts software
connections to the safety relay: Operations Upload, Download and
Connect are restricted without password Provides two primary
values: Prevent unwanted change to safety relay configuration.
Protects Intellectual Property - the unique configuration in the
safety relay Password Protect Safety Relay
Slide 29
Whats New in Release 7 29 Support for 2080-MEMBAK-RTC module:
Store application on memory module for easy recovery Also supports
backing up application AND firmware Backup and Restore applications
without Software: Press Backup button on Memory module to backup
application. Press Backup button on Memory module and MEM/ID button
on CR30 to Restore an application Application Backup and Restore
with Memory Module
