34
0 Optional Equipment Bundles Wear parts November 2015 A KEMPER . . . in any case! Maschinenfabrik KEMPER GmbH & Co. KG Box 1352 · D-48694 Stadtlohn, Germany Tel + 49 2563 88 0 · Fax + 49 2563 88 3199 E-mail: [email protected] Internet: www.kemper-stadtlohn.de

a Kemper . . . In Any Case! - Kemper-stadtlohn.de · 0 Optional Equipment Bundles Wear parts November 2015 A KEMPER . . . in any case! Maschinenfabrik KEMPER GmbH & Co. KG Box 1352

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Page 1: a Kemper . . . In Any Case! - Kemper-stadtlohn.de · 0 Optional Equipment Bundles Wear parts November 2015 A KEMPER . . . in any case! Maschinenfabrik KEMPER GmbH & Co. KG Box 1352

0

Optional Equipment Bundles Wear parts

November 2015

A KEMPER . . . in any case!

Maschinenfabrik KEMPER GmbH & Co. KG Box 1352 · D-48694 Stadtlohn, Germany Tel + 49 2563 88 0 · Fax + 49 2563 88 3199 E-mail: [email protected] Internet: www.kemper-stadtlohn.de

Page 2: a Kemper . . . In Any Case! - Kemper-stadtlohn.de · 0 Optional Equipment Bundles Wear parts November 2015 A KEMPER . . . in any case! Maschinenfabrik KEMPER GmbH & Co. KG Box 1352

1

Technical Data The construction and function of our products are depending on further development.

Therefore, the technical descriptions are not always valid.

KEMPER – Telefon –

Sales Tel. +49 2563 88 3000 Fax 88 3199 Sales Tel. +49 2563 88 3203 Fax 88 3199 Sales Admin Tel. +49 2563 88 3204 Fax 88 3199 Parts Tel. +49 2563 88 3333 Fax 88 3299 Email

: parts@Kemper- Stadtlohn.d

e Service Tel. +49 2563 88 9999 Fax 88 7099 Email

: service@Kemper-

Stadtlohn.de

Productinformation Tel. +49 2563 88 3101 Fax 88 3199

Maschinenfabrik KEMPER GmbH & Co. KG

Postfach 1352 – D-48694 Stadtlohn

Tel. +49 2563 88 0

E-mail: [email protected]

web: www. Kemper-Stadtlohn.de

This product is accompanied by a declaration of EU conformity issued by Kemper. Moreover, Kemper hereby declares that the product conforms to EU regulations. The manufacturer and customer hereby undertake to ensure appropriate use of

the product. Appropriate use includes full compliance with operating and maintenance instructions and the exclusive use of genuine Kemper replacement parts.

Page 3: a Kemper . . . In Any Case! - Kemper-stadtlohn.de · 0 Optional Equipment Bundles Wear parts November 2015 A KEMPER . . . in any case! Maschinenfabrik KEMPER GmbH & Co. KG Box 1352

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Table of contents

Bundles rotary crop headers CHAMPION

Saw-edged blade service set (coated) page 03 Saw-edged blade service set (uncoated) page 04 Liquid cooled friction clutch page 05 Torque testing device page 06 Mechanical floating device page 07 Draft springs for tilt frame page 08 Header Height Control page 09 Quality of cut page 10 Additional plates crop dividers page 10 Bolt-on wear plates page 11 Bolt-on scrapers page 12 Rigid stem lifters page 13 Height-adjustable stem lifters page 13 Whole crop silage equipment page 14 Drum covers left + right page 16 Intake with spiral auger page 17 External scraper bar page 18 Rotating scrapers page 19 Flat-surface skids page 20 Better crop transportation 300 Serie page 20 Centre table extension kit Serie 2015 2-speed gearbox page 21 PTO shaft W2500 JD page 22 PTO shaft W2500 Claas page 23 Gearbox holder Claas page 24 Conversion to Claas 493/494 page 25 Conversion of Claas 493/494 to 496 page 27 Points to weld on page 31 2010 Upgrade Kit (460 series) page 32

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Coated blades

Benefits No loss of sharpness with continued

duration of use

Clutches and transmissions subjected to lower loads

Considerably longer service life

Fewer blade replacements necessary

Manufactured with quality certificate

Exclusive to Kemper

Availability Standard M4500 (=445), 330, 345, 360, 375, 460, 475 Wear part sets contain all the necessary blades, scrapers and bolts.

INFO Package Number of packages

M3000/C3000 3475 LCA83046 1

M4500 (=445) 3340 LCA109994 + LCA109995

1 + 1

330

3337 LCA79040

2

345 3

360(plus) /M6008 4

375 (plus) 5

460 (plus) LCA89940 2

475 (plus) LCA89940 LCA98800

2 1

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Uncoated blades

Benefits Attractive Price

Kemper Quality

Availability M4500 (=445), 330, 345, 360, 375, 460, 475 Wear part sets contain all the necessary blades, scrapers and bolts.

Package Number of packages

M3000/C3000 LCA78864 1

M4500 (=445) LCA110017 + LCA110018

1 + 1

330

LCA78553

2

345 3

360 (plus) /M6008 4

375 (plus) 5

460 (plus) LCA89941 2

475 (plus) LCA89941 LCA98799

2 1

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Liquid-cooled friction clutch

Benefits

Prevents overheating of the friction clutch

Longer service lifeExclusive to Kemper

Availability Standard 375, 460 Optional M4500 (=445), 345, 360 and 375 Retrofit package As well as clutches, a package contains a new intermediate

shaft and all necessary parts.

INFO Package Torque Harvester

M4500 (=445)

3432 LCA79243 680 Nm JD6, 7500-7500,

CL6 – CL8, FX

330 Not available

345/360 M6008

3600 LCA93831 900 Nm JD6,7200-7800, CL 820 - 900,

FX 30 - 60

LCA93830 650 Nm FX 28 - 58

375 Standard 900 Nm

460 Standard 900 Nm

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Torque testing device Application

The two friction clutches in the main drive unit of the M4500 (=445), M6008/Series300 and 460 harvesting implement protect the entire machine. Correct maintenance of the friction clutches and continuous monitoring of functionality are essential. Testing the required torque values is easier with testing device No. LCA78440.

Availability

Purchase order no. LCA78440 INFO 3545

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Floating suspension Benefits

Excellent ground surface adjustment, especially with short stubble

The solution for even stubble lengths when working on slopes

Regardless of harvester and implement used No power transfer through uneven ground

Sophisticated kinematics system means crop flow is not affected

Availability

Standard 375, 460 Optional 345 and 360

Retrofit package Retrofit packages contain all the elements necessary for attaching the implement. Continued use can be made of the drive currently in place.

INFO Package

Attachment type

M4500 (=445) Not available

330 Not available

345/360 M6008

(LCA) 80105 (up to MY 2005) (LCA) 91643 (from MY 2006)

JD6/JD7

80106 (up to MY 2005) 91646 (from MY 2006)

(plus PTO shaft according to forage harvester model)

CL8

80107 (up to MY 2005) 91649 (from MY 2006)

FX/CX

375 Standard

460 Standard

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Draft springs for tilt frame

Benefits The mechanical suspension can be replaced by a draft spring. The new draft springs can be tightening easier with the bolts.

Availability Retrofit package 345, 360 and 375

Retrofit package contain all the elements necessary for attaching the implement. It includes also technical information.

INFO Package Attachment type

300 er Serie 3547 LCA90600 JD/CNH/Claas

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Header Height Control

Benefits Active floating steered by length adjustable sensors

Electric impulses of the sensors are converted into oil quantity by the electronics of the forage harvester Header is always adjusted parallel to the ground

Perfect ground contact even in difficult conditions

Optional 360, 375, 460, 475 and 300plus Retrofit package One package contains all necessary elements. An installation instruction

is also included. Note On 460 headers up to Mach.-Nr. 111602: please order and install bracket

94787 separately.

INFO Bündel Anbautyp

360, 375 3605 95874 Claas 492/493

360, 375 3667 104151 Claas 494/496/497

460 3606 94222 Claas 492/493

460 3666 104153 Claas 494/496/497

300plus 3658 104081 Claas 492/493

300plus, 475, 475plus

3659/3664 104082 Claas 494/496/497

300plus, 475, 475plus with

support wheel 109001 Claas 494/496/497

475, 475plus 3663 104081 Claas 492/493

360, 375 3633 98827 Krone

360plus, 375plus 3708 107018 Krone

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Quality of cut

Application To prevent plugging [A] in the feeding channel especially if chopping one row of corn from one side of the header, an optimal adjustment of the feeding channel is recommended [B].

[A] [B]

Avaliability Retrofit package 300er Serie JD

INFO Package Attachment type

300 series 2x 92117 CL, NH

345/360plus 113677 Claas only

375/390plus 113668 Claas only

Additonal plates

Additional weld on plates to reduce distance in dividers in front of intake drums

INFO Bündel Anbautyp

460 3687 LCA98320 alle

475 3688 LCA103008 alle

LCA93214 (JD) 2x 92117 (CL, NH)

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Additional scrapers To avoid plugging in extrem conditions on cross feed drums .

INFO Bündel Anbautyp

300plus Serie LCA113702 LCA113701 alle

Crossfeed drums To align height for cross feed drums when upgrade kit 2014 installed

INFO Bündel Anbautyp

300plus Serie LCA113702 LCA113115 alle

Claas guide plates Only with upgradekit cross feed drums) 2014.

INFO Bündel Anbautyp

345plus, 360plus LCA113225 LCA113677 Claas

375plus, 390plus LCA113225 LCA113678 Claas

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Bolt-on wear plates

Application To protect the main frame from wear - Especially when working with extremely short cutting heights - it is now possible to protect the frame effectively by means of a replaceable protective plate.

Availability

Optional 345, 360, 375, 345plus and 360 plus Retrofit package A package contains all the elements necessary, depending on

the implement in use.

Package

345 LCA86817

360/M6008 LCA86818

375 LCA86819

345 plus LCA104565

360 plus LCA104566

375 plus Serie (LCA104567)

390 plus Serie (LCA104568)

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Bolt-on scraper sets

Application Check all scrapers on the drums periodically. Worse crop flow and increased power consumption might be the result of worn or blunt scrapers.

Especially the scrapers on the gathering drums are of prime importance. Proceed as follows: The scrapers have to be in good condition and sharp edges in moving direction! Replace worn or blunt scrapers immediately!

Adjust the scrapers as close as possible to the external scraper bar.

Availability:

Standard: 330, 345, 360, 375 Retrofit package: One set contains all necessary parts for four gathering

drums.

Package

330 / 345 / 360 / 375 LCA87284

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Rigid stem lifters Application

Lodged maize

Lodged corn (whole crop silage)

Assembly Easy assembly (1 bolt 10)

Identical for all implements

Availability/Retrofit package

Info Package No. of

packages No. of stem

lifters

M3000

3401

LCA79050 1 4

M4500 (=445)

LCA69196 1 6

330

LCA79050

2 8

345 3 12

360 4 16

375 5 20

Height-adjustable stem lifters

Application

Lodged maize

Availability

Optional all heads Small drum as well

Retrofit package 67244 (contains 2 points including fastening)

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Whole crop silage equipment

Application

When harvesting whole crop silage, certain adjustments allow the implement to be optimised. The special parts available help improve crop flow between the outer drums and give a better cut.

Availability

Optional M4500 (=445), 330, 345, 360 and 375 Retrofit package A package contains all the elements necessary, depending on

the implement in use. Bündel M4500 (=445), 460, 475, 460plus

Implement Package

M4500 (=445) LCA72750

460,475,460plus LCA94925

Package for the 300 series

Until end 2003 2004 onwards

Implement INFO Package no. INFO Package no.

330

3398

(LCA) 86912

3525

LCA86918

345 (LCA) 86913 LCA86918

360/M6008 (LCA) 86914 LCA86919

375/M7510 (LCA) 86915 LCA86920

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Notes on 300 series whole crop silage equipment

until 2003 Following positive experiences especially under difficult conditions, whole crop silage equipment for machinery manufactured until the end of 2003 contains complete modification of the outer scrapers (see 13). The new universally applicable scraper means there is no longer any need to carry out a refit for maize harvest. The implement also features the latest developments. Therefore, please check if the outer scrapers have already been modified; if so, the implement already matches 2004 model specifications, and whole crop silage equipment '2004 onwards' is sufficient.

2004 onwards

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Modifications: the 2004 standard

Models built from 2004 onwards contain the improvements listed below. These enhancements can also be retrofitted to earlier machinery.

New drum covers Improved crop flow

New outer scrapers Minimised blockages

New rotating scraper Enlarged cross-intake channel

Flat-surface skids Minimised cut height

New drum covers

Application All intake drum covers have been renewed in order to optimise cross-intake and crop feed to the harvester.

New drum covers The new drum covers enable a larger surface of the rotating cross-section of the intake drums to be exposed. Together with the new bolted-on intake bars, this results in greatly improved cross-intake of even lodged crop towards the centre. The removable angle bar retains ears that have fallen away, feeding them through the drum to the main crop flow. The new covers for the outer drums increase in height to the outside, thus creating a 'stacked slope' effect, enabling stray ears to be fed back to the main crop flow.

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Additional spiral augers

An aggressive spiral auger is bolted on to the two central intake drums, together with two additional rotating intake turrets. A channel is thus created between the slanting intake drums and widened intake drums. This channel safely feeds the harvester with the entire crop from the extremities, even when there is a weak flow of harvested material. Higher slanting intake drums enable the transport of longer stemmed plants. The new intake elements also support repeat crop take-up, should it be necessary to work in reverse.

Availability

Standard 345, 360 and 375 (2004 onwards) Retrofit package A package contains modification instructions appropriate to the

implement, the necessary individual parts, and ancillary elements.

Implement INFO Package no.

345 3513 (LCA) 84037

360/M6008 3514 (LCA) 84038

375 3515 (LCA) 84039

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New external scraper bar

Application Under extreme harvesting conditions, in particular where particularly tough leaves or weeds are concerned, bunches of crop fibre that become wound around the outer scraper frame can cause blockage of the outer pair of drums. This space where possible clogging can occur is reduced by means of a cone at the foot of the new scraper. In addition, the new bolt-on scraper bars can be set extremely close to this cone, thus obviating the need to fit these packages. This new, longer contour means the crop is fed more evenly to the next intake drum. These scrapers are also envisaged for whole crop harvesting and require no further replacement.

Availability

Standard 330, 345, 360 and 375 (2004 onwards) Retrofit package A package contains modification instructions appropriate to the

implement, the necessary individual parts, and ancillary elements.

INFO Package no.

330 / 360 / M6008 3511 (LCA) 84348

345 / 375 3512 (LCA) 84349

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New rotating scrapers

The cross-intake channel has been adapted for the new more powerful forage harvesters by means of a modified rotating scraper. Reducing the size of the scraper increases the size of the channel cross-section for greater crop flow. A guide located on the flat surface also ensures the crop is held securely in the intake drums.

Availability

Standard 330, 345, 360 and 375 (2004 onwards) Retrofit package A package contains one right and one left scraper.

Implement Package no. No. of packages

345

LCA87283

1

360/M6008 2

375/M7510 3

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Centre table extension kit Serie 2015

Amount

Centre table extension bundle for all series: 345plusto 390plus reference

1 Claas 345plus

, 360plus

LCA111053

1 Claas 375 plus

, 390plus

LCA111054

1 John Deere 345plus

, 360plus

LCA111051

1 John Deere 375plus

, 390plus

LCA111052

1 Krone 345plus

, 360plus

LCA111055

1 Krone 375plus

, 390plus

LCA111056

The feeding drums in the 345plus and 360plus headers are higher to ensure larger conveying performance and better pre-compression when using forage harvesters that usually have smaller feeding housings. The feeding drums in the 375plus and 390plus headers are lower to enlarge the feeding frame and thus further increase the feeding performance of higher performance class forage harvesters (mostly with larger feeding housings).

Flat-surface skids

To protect better the aluminium gear cases of the 375 head.

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Implement INFO Package No. No. of packages

375 LCA98348 10

330, 345, 360 375

Better crop transportation

More aggressive deckplates help to conveye better down rops on the old 300 serie. Each kit contains parts for two rows. You can modify only the outer drums.

head INFO kit-Nbr. Number of kits

345

3741 LCA109357

1

360 2

375 3

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2-speed gearbox

Application

The cutting length can be better adapted with a 2-speed gearbox. The drum rotation and the feeding speed to the SPFH are easier to adapt. The first gear has a transmission of 1:1, the second gear transmission is +17,5%

Availability

Only for John Deere headers

Retrofit package

In addition to the gearbox, the package contains a shorter tube. The transportation width moves up to 3,30m.

Implement Package no.

300 Serie LCA 83550

M4500 (=445) LCA 83550

Attention! The PTO shaft of the gearbox has a different profile.

PTO-shaft W2500 – additionally needed parts for 2-shift gearbox

Package no. INFO parts Implement

LCA84086

3539 (3491)

PTO shaft 1,526” 23 1 ¾”-20 JD 6000-JD 7500

LCA89181 PTO shaft 1⅜” – 21 1 ¾”-20 JDXX10 vor 1996

LCA84085 PTO shaft 1,526” 23 1

¾”-20 JD 7700- JD 7800

LCA83834 Protector, rigid frame Serie 300

LCA83835 protection rigid frame M4500 (=445)

LCA84103 Protector, tilt frame

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PTO-shaft W2500 JD

Availability

Only for John Deere Serie since machine year 2005

Application The John Deere headers can be equipped with a PTO W2500. This new drive shaft requires also to exchange the tube to the main drive gearbox to rotate it 4,5° backwards. By this exchange inadmissible angles of the drive shaft are avoided. Retrofit package in addition to the drive shaft new protectors and a new tube

have to be ordered. PTO-shaft W2500 – additionally needed parts for simple gearbox

Package no. INFO parts Implement

LCA86279

3539 (3491)

PTO shaft 1,526” 23 JD6000- JD7500

LCA89180 PTO shaft 1⅜” - 21 JDXX10 older 1996

LCA83834 Protector, rigid frame M4500 (=445) , 300er

Serie

LCA84103 Protector, tilt frame 300er Serie

LCA86040 Tube, up to machine year end 2003 300er Serie

Protector, rigid frame protector, tilt frame

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PTO shaft W2500 Claas Avaliability: For 300 series with lateral tilt frame Only in combination with 2-speed gearbox 84513 Gearbox 84513

Needed parts: Retrofit package Claas 492 (300 series)

Package No. INFO Parts 84513

3564

Gearbox

86280 PTO shaft

LCA99004 PTO shaft from sn 111802

LCA103979 PTO shaft for 300 plus

96498 Sheet bundle

88585 Protection guard

Retrofit package Claas 493/494 (300 series)

Avaliability: For 400 Series

PTO shaft Claas 493/494 (445 series)

PTO shaft Claas 493/494 (460 series)

Package No. INFO Parts 84513

3564

Gearbox

LCA96504 PTO shaft

96498 Sheet bundle

98718 Protection guard

Package No. INFO Parts LCA96086

3614 PTO shaft bundle

90676 Flange

Package No. INFO Parts LCA96502 3616 PTO shaft bundle

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Gearbox holder Claas

Avaliability: For 300 Serie

Gearbox 84513 Claas 491/492

For 300 plus

Gearbox 84513 Claas 493/494

For 300 plus

Getriebehalterung JD

Verfügbarkeit: Für 375 Getriebe

part INFO description LCA102879

3668 holder

part INFO description 104274

3668 holder

part INFO describtion LCA102880 3668 holder

part INFO description 104263

3668 holder

Ersatzteil INFO Benennung LCA103002 3669 Verstärkung

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Conversion to Claas 493/494/496/497

For 300 series with oscillating frame

Note: Only in combination with 2-speed gearbox 84513. *for Serie 496 cut cardan on both ends 12mm Note: On headers from Serial Number 111802 there is no conversion required. Required parts for conversion from 492 to 493/494 (up to Serial Number 111801):

Key Part No. Part name Qty.

1 96510 Bracket 1

2 96509 Locking device 1

3 99159 Spacer 2

4 03M7468 Screw (M16X60 DIN 603) 2

5 96099 Feed plate 1

6 96098 Feed plate 1

7 96101 Angle plate 1

see page 23 LCA96504* PTO shaft 1

see page 23 96648 Protection guard 1

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For 300 series with rigid frame Note: Only in combination with 2-speed gearbox 84513. *for Serie 496 cut cardan on both ends 12mm Note: On headers from Serial Number 111802 there is no conversion required. Required parts for conversion from 492 to 493/494 (up to Serial Number 111801):

Key Part No. Part Name Qty.

1 96094 Bracket 2

2 96091 Locking device 1

3 96099 Feed plate 1

4 96098 Feed plate 1

5 96101 Angle plate 1

6 93745 Frame (Only for headers up to MY 2006)

1

7 87185 Lever (Only for headers up to MY 2006)

1

see page 23 LCA96504* PTO shaft 1

see page 23 96648 Protection guard 1

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Claas conversion of 492 to 496

Claas conversion of 494 to 496

Claas conversion of 494 to 497

Type kit Info

445 111597 3762

300 plus 111593 3758

400 plus 111595 3760

Type kit Info

445 111598 3763

300 plus 111594 3759

400 plus 111596 3761

Type kit Info

445, 300 plus, 400 plus

111643 3766

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Steering assistance

Application KEMPER offers a steering assistance for the driver. A retrofit package contains the necessary components.

M4500 (=445)

Analog

Typ kit No. Info

Claas, NH, Case, Mengele

81499 2608

Digital

Typ kit No. Info

Claas 830/850/870/890/900 950-980

79069 2608

460er Serie

Typ kit No. Info

Claas 98925

3636

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kit 445 460, 300 serie 460plus, 475 and 300plus

Type kit No. Info

JD SPFH from Mj

2009 (SN 509964) with DTAC 91712

LCA105080 3679

JD SPFH till Mj

2008 (SN 509963) LCA105081 3679

Claas 494 105082 3680

Claas 492/493 105083 3680

Typ kit No. Info

JD SPFH from Mj

2009 (SN 509964) with DTAC 91712

LCA103610 3654

JD SPFH till Mj

2008 (SN 509963) LCA104604 3672

Claas 492/493 104605 3673

Claas 494 104606 3674

Typ Bündel Nr. Info

Claas 492/493 103602 3650

Claas 494,496,497

103603 3651

Claas 494,496,497 mit Fahrwerk

109002

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Points to weld on

The transportation and cleaning capacity of the points is less effective, if points are worn out. KEMPER offers a solution to gain a good function of the points. Clean old points, place new point and weld it on at top and bottom of the part. Do not weld on the side in turning direction as the edge should stay sharp. The edge has the function of a scraper.

Count the number of points you need of each turning direction and order:

Implement INFO Package no.

300 serie

90654 point right turning sense 90655 point left turning sense LCA 90654 point right turning sense LCA 90655 point left turning sense

300 plus serie

M6008

M7510

M4500,445, 460, 460plus, 475

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Modifications: the 2010 standard

For 460 series

Due to the continuing product development Kemper has created a service kit to adapt the existing 460 to the model year 2010.

Benefits: More throughputs even in difficult conditions

Less use of star ratchets

Better intake and transport of short maize towards feed rolls

Better multifunctional use of header also in thin stem crops

Availability:

Optional 460 Note: One package contains all necessary elements. An installation

instruction is also included.

Package No.: 94110

replaced parts