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A Global Program for Collaborative Research, Development, and Innovation
Introduction to IMS International Steve Ray
Established MANUFACTURING R&D network …running for 20 years
Experienced in formation of collaborative R&D … between institutions, companies, projects
Established global platform support services … coaching, workshops, forums
Industry-led R&D program …for advanced manufacturing technologies and innovation
U.S. DEPARTMENT OF COMMERCE
(NIST)
EUROPEAN COMMISSION (DIRECTORATE GENERAL RESEARCH,
DIRECTORATE GENERAL COMMUNICATION NETWORKS, CONTENT AND TECHNOLOGY)
NATIONAL COUNCIL FOR SCIENCE & TECHNOLOGY
(CONACYT)
Research and Innovation
5
Notable Partners
• Air Products & Chemicals, Inc • Alcatel Microelectronics • Allied Signal • BHP Billiton • Black & Decker • Boeing Company • Bombardier Transport • Bosch • BASF • BP Amoco • Carl Zeiss, Germany • Carnegie Mellon University • Caterpillar • CCSO (Centre CIM de Suisse Occidentale), • CSIRO • Daimler Chrysler AG, • DeBeers Industrial Diamond Division • Dongguk University • Dow Chemicals • Electrolux Zanussi spa
• Ford • Fraunhofer Institut • Fuji Xerox Co. Ltd. • Fujitsu Corporation • General Motors • GM Daewoo • Hitachi Zosen Information Systems • Honeywell Hi-Spec Solutions • Honeywell International • Hyundai Motor Company (HMC) • IBM Japan Ltd • Japan Advanced Inst. Of Science & Tech. • Kawasaki Heavy Industries Ltd • Korea Institute of Industrial Technology) • LG Electronics • Massachusetts Institute of Technology (MIT) • Mazda Motor Corporation • Microsoft Corporation
6
Notable Partners
• Mitsubishi Electric Corporation • National Institute of Standards &
Technology (NIST) • NEC Corporation • NISSAN • Northrup Grumman • NSF Centre for Intelligent Maintenance
Systems • Oak Ridge National Laboratory • Oracle Corporation • Philips Centre for Industrial Technology • Pratt & Whitney Canada • Renault • Robert Bosch GmbH • Rockwell Automation AG • Rockwell Collins
• Samsung Electronics • Samsung General Chemicals Co., Ltd. • Sanyo Electric Co. Ltd. • SCANIA • SHARP Corporation • Shimizu Corporation • Siemens AG • SINTEF • Sony Corporation • Stanford University • SUN Microsystems Inc. • Swiss Federal Institute of Technology • Toshiba Corporation • Toyota Motors • Volvo Car Corporation • Volkswagen
Notable Partners
Over 1200 researchers to date…
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• Why Collaborate? – Much required research is non-
competitive and cross-platform, so it is easily shared
– Shared resources provide cost-effective solutions
– Global collaborations promote global solutions
– New networks expand knowledge and supply chains
The Rationale
GOVERNMENT PROGRAMS TOWARD SUSTAINABLE MANUFACTURING FOR PUBLIC GOOD
INDUSTRY COMPETITION
The Rationale
It makes good business sense to share IP and business knowledge…
– In most companies, about 20% of a company’s IP is the “golden nugget”, therefore 80% could be shared
– More research can be done without increasing budget, more research budget is available for the “golden nuggets” of a business
Text
• Streamlined requirements: – Budget of about $1M US or more – Two-year project or longer – Active project plan and execution
• 2 page submission to IMS • Simple MOA signed
• Project must be significant manufacturing research
MTP Project Application
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• Sustainable Manufacturing and Safety • Energy Efficiency • Key Technologies • Standards and Interoperability • Education • Additive Manufacturing • Nanotechnology
Manufacturing Technology Platforms
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Mexico International Coach David Romero, Ph.D. Mexico National Coach Luis Barragán
IMS Services – MTP Project Facilitators
European Union Mauro Caocci, Ph.D.
United States Steven R. Ray, Ph.D.
•MTP Project Coaching – Project formation
– Consortium building
– Project brokerage
– Network access to 30+ countries
• Involved in Product Development and Advanced Technology
• Looked for tools and processes to enhance the ability to meet customer requirements
• Found collaboration was a model that worked to reduce development costs
• Involved in a number of US collaboration projects • Joined an IMS project in 1998 – Japan/EU/USA • Focused on manufacturing modeling and
simulation for electronics • Resulted in a third party commercialization of
the tool and that is being used today BOTTOMLINE: Developed the prototype
solution in ½ the time at ¼ the cost of an internal development
Rockwell Collins Case Study SFM – Scalable Flexible Manufacturing
Applied to: • Ceramics • Glass • Cement
Strategic Overview
PARTICIPANTS IMS ACTIVITIES
Education
DFKI – EU Fraunhofer – EU FCC – EU UNott – EU SGI – EU VOLVO – EU OPEL – EU
SmartFactory KL – EU ITESM – MEX METALSA - MEX General Motors
Company – USA EPFL-IIG – Switzerland
The VISTRA-IMS initiative arises from the EU-FP7 project VISTRA as part of the Intelligent Manufacturing Systems (IMS) program in the area of Innovation, Competence Development and Education. Whereas VISTRA-FP7 mainly focuses on the technological development of an advanced VR training setup for the automotive industry, VISTRA-IMS extends the scope of VISTRA-FP7 by new application areas, by more generic training, learning and assistance concepts and by international dissemination and exploitation activities. Leaders: Dominic Gorecky (DFKI, Germany) and David Romero (ITESM, Mexico) Topic: to develop innovative strategies and systems for learning, training, and assistance of complex, manual processes. Timeline: Oct 2012 – Aug 2014
Development, Integration & Exploitation of Innovative Strategies
and Systems for Learning, Training and Assistance in Manufacturing
Research Roadmap • Future Strategies for Computer-based Training, E-Learning and
Ubiquitous Assistance in Manufacturing • Identification of Technological and Organizational Challenges • Preparation of Future Research Activities
Dissemination & Collaboration
• Experts Exchanges • Collaboration Events • Publications
VISTRA-MTP
Strategic Overview
PARTICIPANTS IMS ACTIVITIES Contribute to CSGPN knowledge development .
Scientific joint collaborative dissemination activities
Industrial joint collaborative exploitation activities
Contribution to Standardisation
Key Technologies
Loughborough Univ. – EU Coventry Univ. – EU Instituto Tecnologico de Informatica – EU TXT e-Solutions s.p.a. - EU Asociacion De Investigacion De La Industria Agroalimentaria – EU Control 2K Ltd – EU
KSB AG – EU CustomDrinks - EU HIGHFLEET inc- USA Universidad Nacional
Autonoma de Mexico – MEX
To understand how best to configure and re-configure a global production network, in the context of ever changing product-service requirements.
To provide services that support the design and provision of flexible interoperable networks of production systems that can rapidly and accurately be re-configured
Configuration Services for Global Production Networks (CSGPN)
Over our 20 years of industry-led projects we have learned what’s important:
• Future business innovation will be complex in character and (organizational) network–based
• R&D is only part of the innovation picture
• Collaboration is essential but not easy
• The IMS international platform works
Conclusion
