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Title: A Durable, Superhydrophobic, Superoleophobic andCorrosion-Resistant Coating with Rose-Like ZnONanoflowers on a Bamboo Surface
Author: Chunde Jin Jingpeng Li Shenjie Han Jin WangQingfeng Sun
PII: S0169-4332(14)02056-XDOI: http://dx.doi.org/doi:10.1016/j.apsusc.2014.09.065Reference: APSUSC 28721
To appear in: APSUSC
Received date: 13-6-2014Revised date: 30-8-2014Accepted date: 11-9-2014
Please cite this article as: C. Jin, J. Li, S. Han, J. Wang, Q. Sun, A Durable,Superhydrophobic, Superoleophobic and Corrosion-Resistant Coating with Rose-Like ZnO Nanoflowers on a Bamboo Surface, Applied Surface Science (2014),http://dx.doi.org/10.1016/j.apsusc.2014.09.065
This is a PDF file of an unedited manuscript that has been accepted for publication.As a service to our customers we are providing this early version of the manuscript.The manuscript will undergo copyediting, typesetting, and review of the resulting proofbefore it is published in its final form. Please note that during the production processerrors may be discovered which could affect the content, and all legal disclaimers thatapply to the journal pertain.
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Research Highlights
► Large-scale rose-like ZnO nanoflowers were successfully planted on bamboo
surface.
► The modified bamboo showed durable, superamphiphobic and anticorrosive
properties.
► A facile method for making multifunctional cellulose-based materials was
provided.
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A Durable, Superhydrophobic, Superoleophobic and
Corrosion-Resistant Coating with Rose-Like ZnO Nanoflowers on a
Bamboo Surface
Chunde Jin, Jingpeng Li, Shenjie Han, Jin Wang, Qingfeng Sun*
Affiliation and address of all authors:
School of Engineering, Zhejiang Agricultural and Forestry University, Lin'an 311300,
P.R. China
*Corresponding author:
Qingfeng Sun
TEL: +86-571- 63732718, FAX: +86-571- 63732718
E-mail: [email protected]
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Abstract Bamboo remains a vital component of modern-day society; however, its use
is severely limited in certain applications because of its hydrophilic and oleophilic
properties. In this work, we present a method to render bamboo surfaces
superamphiphobic by combining control of ZnO nanostructures and fluoropolymer
deposition while maintaining their corrosion resistance. Large-scale rose-like ZnO
nanoflowers (RZN) were planted on the bamboo surface by a hydrothermal method.
After fluoroalkylsilane (FAS) film deposition to lower the surface energy, the
resulting surface showed superamphiphobicity toward water, oil, and even certain
corrosive liquids, including salt solutions and acidic and basic solutions at all pH
values. The as-prepared superamphiphobic bamboo surface was durable and
maintained its superhydrophobic property with water contact angles ˃ 150° when
stored under ambient condition for two months or immersed in a hydrochloric acid
solution of pH 1 and a sodium hydroxide solution of pH 14 for 3 h at 50 °C.
Keywords: superamphiphobic, superhydrophobic, bamboo surface, hydrothermal
method, ZnO
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1. Introduction
Surfaces with extreme wettability, such as superhydrophobicity and
superoleophobicity, have attracted significant attention because of their potential
applications in fundamental research and industrial purposes [1-5]. In nature, many
natural superhydrophobic species exist, such as lotus leaves [6], butterfly wings [7],
and water strider legs [8]. Superhydrophobic surfaces are usually fabricated by two
approaches: creating rough structures on intrinsically hydrophobic substrates, or
chemically modifying rough surfaces with low-surface-free-energy materials [9]. Two
distinct theoretical models of Wenzel [10] and Cassie-Baxter [11] have been
developed to explain the wetting of surfaces and to guide the development of
superhydrophobic techniques. It is well known that a superhydrophobic surface may
not be simultaneously superoleophobic. Superoleophobic surfaces may have much
wider potential applications than superhydrophobic surfaces in various fields,
including fluid transfer, antifouling materials, and microfluidic applications [12,13].
However, creating synthetic surfaces with superoleophobic properties has proven to
be much more difficult than creating superhydrophobic surfaces. This is because the
oil liquids possess much smaller surface tensions than that of water, and oil repellent
surfaces require surfaces with even lower surface energies [3,14,15]. To achieve such
a surface would require a coating material with a surface tension value of lower than 6
mN m-1, which is absent in reality (the –CF3 group has a theoretical surface energy of
6 mN m-1) [16]. The fabrication of superoleophobic surfaces can follow the same
design principle: both the surface structure and surface energy must be controlled [17].
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In past decades, modifications using inorganic materials, such as ZnO, SiO2, TiO2,
and CaCO3 have been employed to reach this goal [18-21]. Among them, ZnO has
established itself as one of the most important electronic and photonic materials
because of its wide direct bandgap (3.37 eV) and large exciton binding energy (60
meV). Its unique electronic, optical, dielectric, piezoelectric and pyroelectric
properties have led to extensive research on photovoltaic cells, ultraviolet lasers,
photoluminescence, EMI shielding, sensors, and capacitors [22-25]. ZnO has also
been considered one of the promising cold-cathode materials due to its negative
electron affinity, chemical stability, and small tip radius of curvature [26]. Thus, this
material is expected to make a hybrid field with nano-carbon; the attachment of ZnO
nanostructures onto nano-carbon can enhance the field electron emission properties
significantly [27]. Fluoropolymer/fluorocarbon materials have one of the lowest
available surface energies, which makes such coatings attractive for
superamphiphobic surfaces [28]. So far, numerous research papers referring to
superamphiphobic surfaces have appeared, but the superamphiphobic surfaces were
primarily fabricated on substrates such as copper, zinc, aluminum, steel, silicon wafer,
glass, carbon, cotton fabric and wood. Zhu et al. [12] developed a simple
solution-immersion technique for the fabrication of superamphiphobic surface on a
copper sheet. After fluorination, the surface became super-repellent toward water and
several organic liquids possessing much lower surface tension than water. Xu et al.
[29] fabricated a superamphiphobic Zn surface by galvanic replacement reactions.
The superamphiphobic Zn surface obtained has remarkable chemical stability even in
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corrosive solutions over a wide range of pH values. Liu et al. [30] prepared
superhydrophobic surfaces on zinc, silicon, and steel substrates by a simple
solution-immersion technique. Banerjee et al. [31] reported that a very thin layer of
carbon nanoflakes can drastically enhance the FE properties of the underlying SiNWs
as well as the hydrophobicity. Ganesh et al. [32] created a robust superamphiphobic
coating on glass substrates. Chattopadhyay et al. [33] successfully prepared
superhydrophobic amorphous carbon films with various nanostructured surfaces using
plasma-enhanced CVD (PECVD), indicating that the deposition pressure was one of
the most important and easily tuned parameters in controlling the growth morphology
of the carbon materials deposited using PECVD. Xiong et al. [34] used a diblock
copolymer consisting of a sol−gel-forming block and a fluorinated block to coat
cotton fabrics that were highly oil- and water-repellent. Hsieh et al. [35] fabricated
fluorine-containing silica films on wood substrates, which exhibit good repellency for
water and sunflower oil. Therefore, designing surfaces for the dewetting of liquids,
such as water, oil and even for some corrosive liquids, are of both academic and
practical interest. To the best of our knowledge, no reports about the production of
superamphiphobic surfaces on bamboo surfaces exist. A durable, superhydrophobic,
superoleophobic and corrosion-resistant coating with rose-like ZnO nanoflowers on
the bamboo surface was successfully fabricated in this work.
Here, we develop a simple new technique to design and fabricate a
superamphiphobic surface on a bamboo substrate by combining the control of the
ZnO nanostructures and fluoropolymer deposition, and we extend our earlier work. In
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the initial step, large-scale rose-like ZnO nanoflowers (RZN) were fabricated on the
bamboo surface by a hydrothermal method. In the second step, the surface was
fluorinated by self-assembling with fluoroalkylsilane (FAS) to obtain a
superamphiphobic surface. Compared with the traditional approaches, this method is
simple and the procedure is convenient to operate. Moreover, the resulting
superamphiphobic surface exhibited enhanced superamphiphobicity toward water, oil,
and even several corrosive liquids, including salt solutions and acidic and basic
solutions at all pH values. Furthermore, the stability and durability of the
superamphiphobic surface were also studied.
2. Materials and Methods
2.1. Materials
All chemicals were supplied by Shanghai Boyle Chemical Company Limited and
used as received. Moso bamboo slices (L × T × R) of 40 mm × 20 mm ×3 mm were
ultrasonically rinsed in deionized water and then acetone for 30 min, and then they
were completely dried in the oven at 60 °C for 24 h.
2.2. Fabrication of rose-like ZnO nanoflowers on the bamboo surface
In a typical synthesis process, a zinc acetate dihydrate (Zn(CH3COO)2·2H2O, ZnAc)
solution in methanol (0.75 M) was added slowly to a solution of monoethanolamine
(NH2CH2CH2OH, MEA) with a volume ratio of 1:1 at room temperature. The
resulting mixture solutions were then stirred for 30 min at 60 °C using a magnetic
stirrer until a homogeneous and stable colloidal solution were formed. Bamboo slices
were coated by the ZnO colloid solution through a repeated dip-coating process. The
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bamboo slices obtained were immersed into the ZnO colloid solution for 5 min. Next,
the bamboo slices were dried at 80 °C for 5 hours using a drying oven. The
procedures from dip-coating to drying were repeated five times to obtain multilayer
films. Then, the reaction solution was prepared by the following procedure: equimolar
aqueous solutions (0.05 M) of zinc nitrate hexahydrate (Zn(NO3)2·6H2O) and
hexamethylenetetramine (C6H12N4, HMTA) were prepared in a vessel under constant
stirring, and then, 0.04 M sodium dodecyl sulfonate (NaC12H25SO3, SDS) was added.
The mixed solution was vigorously stirred for 30 min until it became clear and then
was transferred into a Teflon-lined autoclave. The hydrothermal treatments were
performed at 95 °C for 1 h. Then, the samples were collected and rinsed with distilled
water several times. Finally, the samples were dried at 60 °C for 48 h.
2.3. FAS modification
To reduce the surface energy on the bamboo substrate, the surface of the
as-prepared samples were chemically modified with fluoroalkylsilane (FAS). The
samples were immersed in a 1.0 wt % ethanol solution of FAS, which had been
hydrolyzed by the addition of a fivefold molar excess of water. After strong stirring
for 24 h at room temperature, the samples were dried in air and heated at 80 °C for 5 h
in an oven.
The experimental procedure for the preparation of the superamphiphobic bamboo
surface was displayed in Fig. 1. The process for FAS treatment was as follows. First,
it was a necessary that all of the Si-OCH3 groups underwent hydrolysis, causing the
elimination of CH3OH and the formation of Si-OH groups, as shown in process (a).
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Then, the Si-OH groups were attached onto the RZN via the hydrogen bonds through
the self-assembly process (b).
2.4. Characterization
The morphology of the samples was observed by scanning electron microscopy
(SEM, FEI, Quanta 200). The chemical compositions of the untreated and treated
wood were measured by energy dispersive spectroscopy (EDS, attached to the SEM).
The crystalline structures were identified by X-ray diffraction (XRD, Rigaku, D/MAX
2200) operating with Cu K radiation ( = 1.5418 Å) at a scan rate (2 ) of
4°/min with an accelerating voltage of 40 kV and an applied current of 30 mA ranging
from 5° to 80°. FTIR spectra for the wood samples were recorded using FTIR
(Magna-IR 560, Nicolet). The contact angle (CA) was measured on an OCA40
contact angle system (Dataphysics, Germany) at r.t. with a droplet volume of 5 μL. An
average of five measurements taken at different positions on each sample was applied
to calculate the final CA.
3. Results and Discussion
Fig. 2 showed the XRD patterns of the samples obtained. In Fig. 2a, the
characteristic peaks at 16° and 22° were assigned to represent the crystalline region of
the cellulose of the pristine bamboo [36, 37], but no obvious characteristic peaks
existed for ZnO. After the hydrothermal process, all of the diffraction peaks except for
the characteristic peaks of the pristine bamboo could be indexed to wurtzite-type ZnO
(JCPDS card No. 36-1451). No characteristic peaks from other phases of ZnO were
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found (Fig. 2b), suggesting that the RZN had a high phase purity and was completely
composed of wurtzite crystals.
EDS spectra of the pristine bamboo, the ZnO-coated bamboo, and the ZnO-coated
bamboo surface modified by FAS were presented in Fig. 3. As shown in Fig. 3a, the
elements carbon, oxygen, and gold could be detected from spectra of the pristine
bamboo. Gold originated from the coating layer used during the SEM observation,
whereas carbon and oxygen were from the bamboo substrate. In addition to the signal
from the elements carbon and oxygen, a signal from zinc was present in the spectrum
of the ZnO-coated bamboo (Fig. 3b), and no other elements were detected, implying
that the nanostructures were primarily ZnO. After modification with FAS, the
elements fluorine and silicon could also be probed in the EDS spectrum (Fig. 3c), and
no other elements were detected, which confirmed that the superamphiphobic surface
had been successfully prepared on the bamboo surface.
Fig. 4 showed the FTIR spectrum of (a) the original bamboo and (b) the bamboo
modified by FAS. In Fig. 4b, peaks are shown in the broad adsorption band at
3380-3440 cm-1, which were attributed to the O-H stretching vibration of
hydrogen-bonded hydroxyl groups or absorbed water [38, 39]. In the high-frequency
region, two strong absorption peaks existed at 2919 and 2852 cm-1, which stem from
the -CH3 and -CH2 symmetrical stretching vibrations and asymmetrical stretching
vibrations, respectively [40], indicating the existence of a long-chain alkyl group on
the bamboo surface. An absorption band also existed at 1195 cm-1, the intensity of
which was confirmed by a strong F-C band [41], which was FAS incorporated into
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the ZnO surface. Another small peak appearing at approximately 818 cm-1 was
associated with the bending mode of Si-O. In addition, there was a strong adsorption
peak at approximately 500 cm-1 in Fig. 4b, which was the characteristic adsorption
peak of ZnO [40, 42].
Fig. 5 showed the surface morphology of the pristine bamboo and the rose-like
ZnO nanoflowers on the bamboo surface at low and high magnification, respectively.
As shown in Fig. 5a, the microstructures of the pristine bamboo could be clearly
observed, which created a rough surface. The bamboo fibers with diameters of
approximately 5~20 µm could be measured from the SEM image. It was observed
that the surface is densely covered with ZnO nanostructures after the hydrothermal
process (Fig. 5b). Amazingly, the SEM images showed rose-like ZnO nanostructures,
similar to that observed in the inset (Fig. 5c). SEM imaging at higher magnification
revealed that the diameter of the rose-like ZnO nanoflowers was 2-5 μm, which
formed nanoscale roughness on the bamboo surface. Although the roughness of the
surface was improving, the surface retained its superhydrophilic property. Wu et al.
[43] and Ding et al. [44] obtained a superhydrophilic ZnO surface with a contact
angle or approximately zero. The roughness of the surface played a role in fabricating
a superhydrophobic surface [45, 46]. Therefore, the rose-like ZnO nanoflowers
provided the necessary texture to enable the formation of a superhydrophobic surface.
There was no observable change in the surface structure for the as-prepared
samples after fluorination using FAS. However, the wettability of the bamboo surface
changed from superhydrophilic to superamphiphobic. FAS modification endowed the
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surface with excellent super-repellency toward water, oil, and even several corrosive
liquids, including salt solutions and acidic and basic solutions at all pH values. This is
because the high surface concentration of –CF2 and –CF3 groups provided the low
surface energy to achieve superamphiphobicity [47]. Fig. 6 displayed contact angle
profiles of several typical liquids, and Table 1 listed the CA and SA values. The
bamboo substrate exhibited superamphiphobicity. As shown in Fig. 6 and Table 1,
water, salt, alkali, acid, and lubrication oil droplets exhibited spherical shapes on the
bamboo surface and easily roll off at sliding angles lower than 15. The surface was
also strongly repellent to hexadecane, the CA of which was approximately 150. It
should be noted that this fabrication method makes it possible to fabricate a
superoleophobic surface on a bamboo substrate.
To provide a more visible demonstration of the superamphiphobicity, the
as-prepared samples were displayed in Fig. 7. It is well known that pristine bamboo is
hydrophilic. Although the pristine bamboo possesses a low density and light weight, it
can sink below the water interface because of its hydrophilicity and absorption ability
toward water. In our case, shown in Fig. 7c, the obtained bamboo (the right side of the
figure) could stand easily on the surface of the water, which could be attributed to its
superhydrophobicity. The left side of Fig. 7c showed the pristine bamboo, which was
obvious hydrophilic. When the superhydrophobic bamboo was immersed into water
by an external force, the bamboo surfaces were surrounded by air bubbles, exhibiting
a silver mirror-like surface (Fig. 7a). After releasing the external force, the
superhydrophobic bamboo would float immediately on the water without absorbing
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any water and finally would stand on the surface of the water (Fig. 7b). This implied
that the superhydrophobic surface could be used to protect the bamboo against the
water in the outdoors. In addition to the water repellency, the resultant bamboo also
exhibited stable repellency toward oil and corrosive liquids, such as engine oil and
acidic, salt, and alkali solutions. Fig. 7d provided an optical image of several typical
liquids on the pristine bamboo, from left to right: engine oil, hydrochloric acid
solution (pH = 1), NaCl solution (pH = 7), NaOH solution (pH = 14), and water
droplets. The probing liquids could be easily absorbed by the pristine bamboo; the
CAs of the probing liquids were approximately zero. After chemical modification
with FAS, the contact angles of the probing liquids were changed from nearly zero
(Fig. 7d) to approximately 153° (Fig. 7e). The probing liquids displayed perfectly
spherical shapes on the bamboo surface and could easily roll off the surface. To our
surprise, the static contact angles were almost unchanged over a wide range of pH
values from 1 to 14. Fig. 4f showed the representative digital image of acidic (left, pH
= 1), salt (middle, pH = 7), and basic (right, pH = 14) droplets on the bamboo surface.
All of the solution droplets with perfect spherical shapes were standing uniformly on
the bamboo surface, exhibiting stable wettability even toward many corrosive
solutions.
To evaluate the stability and durability of the superhydrophobic bamboo surface,
the as-prepared superhydrophobic bamboo was maintained under ambient conditions
for two months. The water contact angles of the superhydrophobic surface showed no
obvious change, retaining their remarkable spherical shape (Fig. 8a). In addition, after
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being placed into a NaOH solution of pH 14 (Fig. 8b) and a hydrochloric acid solution
of pH 1 (Fig. 8c) for 3 h at 50 °C, the surface still retained its superhydrophobicity,
and the water contact angles were larger than 150°. The results revealed that the
resultant bamboo showed obviously remarkable stability and perfect durability for
mild acid and strong base and further exhibited stable repellency toward corrosive
liquids, such as mild acidic, salt, and alkali solutions. Therefore, this work may open
up a new field of application of bamboo resources, and the multifunctional
superhydrophobic surface can protect the bamboo against acid rain in the outdoors.
4. Conclusions
In this study, we developed a novel method to fabricate a durable,
superhydrophobic, superoleophobic and corrosion-resistant coating with rose-like
ZnO nanoflowers on the bamboo surface. The large-scale rose-like ZnO nanoflowers
were first planted on the bamboo surface by a hydrothermal method to increase the
surface roughness, and then the surface was subsequently treated with a low
surface-energy material of FAS. After modification with FAS, the superhydrophobic
bamboo surface obtained not only had excellent durability toward water but also
displayed super-repellency toward oil and corrosive solutions. In addition, the
as-prepared superamphiphobic bamboo surface was durable and retained its
superhydrophobic with water contact angles ˃ 150° when stored under ambient
conditions for two months or immersed in a hydrochloric acid solution of pH 1 and a
sodium hydroxide solutions of pH 14 for 3 h at 50 °C. With a multifunctional
superamphiphobic surface on bamboo substrates, bamboo resources could potentially
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be used in a wider range of applications. We also expect that this method could be
widely used for other cellulose-based materials with multifunction integration.
Acknowledgement
The work was financially supported by the Pre-research Project of Research Center
of Biomass Resource Utilization, Zhejiang A & F University (2013SWZ01-03).
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Figure Captions
Fig. 1. Schematic diagrams of the procedure for the preparation of the
superamphiphobic bamboo surface.
Fig. 2. XRD patterns of (a) the pristine-surface bamboo specimens and (b) the
bamboo specimens after the hydrothermal process.
Fig. 3. EDS spectra of (a) the pristine bamboo, (b) the ZnO-coated bamboo, and (c)
the bamboo with the surface modified by FAS.
Fig. 4. FTIR spectra of (a) the original bamboo and (b) the FAS/ZnO-treated bamboo.
Fig. 5. SEM images of (a) the pristine bamboo and the RZN on the bamboo surface at
(b) low magnification and (c) high magnification. The inset is an image of a real rose.
Fig. 6. Contact angle profiles of water, salt, alkali, acid, lubrication oil, and
hexadecane droplets on the superamphiphobic surface.
Fig. 7. (a) Optical image of the superhydrophobic bamboo immersed in water by an
external force, exhibiting a silver mirror-like surface due to the surrounding air
bubbles. (b) Optical image of the superhydrophobic bamboo floating on water after
releasing the external force. (c) Digital image of the pristine bamboo (left) floating
below the water interface and the superhydrophobic bamboo (right) standing on the
water. The pictures of engine oil, hydrochloric acid solution (pH = 1), NaCl solution
(pH = 7), NaOH solution (pH = 14), and water droplets with spherical shapes on the
pristine bamboo (d) and superhydrophobic bamboo surface (e). (f) Optical image of
the front view of the hydrochloric acid solution (pH = 1), NaCl solution (pH = 7), and
NaOH solution (pH = 14) droplets on the superhydrophobic surface.
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Fig. 8. Images of samples with (a) a storage time under ambient condition for two
months and an immersion time in solutions of pH 14 (b) and pH 1 (c) at 50 °C for 3 h.
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Fig. 1. Schematic diagrams of the procedure for the preparation of the
superamphiphobic bamboo surface.
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10 20 30 40 50 60 70 80
2 Theta (deg.)10
0 002
101
102
110
103
112
a: The pristine bamboo
a
b
b: The ZnO-coated bamboo
Rel
ativ
e In
tens
ity
(a.u
.)
Fig. 2. XRD patterns of (a) the pristine-surface bamboo specimens and (b) the
bamboo specimens after the hydrothermal process.
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Fig. 3. EDS spectra of (a) the pristine bamboo, (b) the ZnO-coated bamboo, and (c)
the bamboo with the surface modified by FAS.
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4000 3500 3000 2500 2000 1500 1000 500
Wavenumbers (cm-1)
2919
2852
1195 81
8
Tra
nsim
itta
nce
(%)
a
b
Fig. 4. FTIR spectra of (a) the original bamboo and (b) the FAS/ZnO-treated bamboo.
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Fig. 5. SEM images of (a) the pristine bamboo and the RZN on the bamboo surface at
(b) low magnification and (c) high magnification. The inset is an image of a real rose.
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Fig. 6. Contact angle profiles of water, salt, alkali, acid, lubrication oil, and
hexadecane droplets on the superamphiphobic surface.
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Fig. 7. (a) Optical image of the superhydrophobic bamboo immersed in water by an
external force, exhibiting a silver mirror-like surface due to the surrounding air
bubbles. (b) Optical image of the superhydrophobic bamboo floating on water after
releasing the external force. (c) Digital image of the pristine bamboo (left) floating
below the water interface and the superhydrophobic bamboo (right) standing on the
water. The pictures of engine oil, hydrochloric acid solution (pH = 1), NaCl solution
(pH = 7), NaOH solution (pH = 14), and water droplets with spherical shapes on the
pristine bamboo (d) and superhydrophobic bamboo surface (e). (f) Optical image of
the front view of the hydrochloric acid solution (pH = 1), NaCl solution (pH = 7), and
NaOH solution (pH = 14) droplets on the superhydrophobic surface.
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Fig. 8. Images of samples with (a) a storage time under ambient condition for two
months and an immersion time in solutions of pH 14 (b) and pH 1 (c) at 50 °C for 3 h.
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Table 1. CA and SA values of the various probing liquids on the obtained surface.
Liquida Static CA () SA ()Water 156 1 5Salt 155 2 5
Alkali 153 1 5Acid 152 1 5
Lubrication oil 151 1 15 2Hexadecane 150 1 18 1
a The value of surface tension for lubrication oil in the manuscript is 31 mN m-1 [48].