Appleton™ Baymaster™ LED High Bay LuminairesTechnology and Application Guide.

A Compact, Revolutionary Quick Mount System For Faster, Easier Installations

1

Tough Environments Demand Uniform Light Distribution in an Easy-To-Install, Energy Efficient High Bay.

Harsh industrial and hazardous environments demand safety and reliability. Emerson understands this, and that is why we are constantly striving to improve your operational performance by protecting you, and your equipment, with the latest in today’s lighting technology. Our newest Baymaster™ LED High Bay Luminaires, answer the need for safety and reliability with unprecedented innovation and unique to industry design.

With its compact housing, quick-mount pendant system, and secondary optics; quick single person installations and superior light uniformity become a reality. Its 6 lumen output levels and two color options provide greater mounting height versatility and superior light quality. Demanding situations require high-performing lights, that’s why we created the Baymaster™ LED High Bay. Bringing lighting comfort, safety, and dependability to all of your high bay applications.

Baymaster™ LED High Bay Luminaires — where exceptional quality meets lasting comfort.

2

Quick Mount Pendant SystemUnique to the industry, this compact luminaire offers a quick-mount-pendant system which makes for faster and safer installations. Just pre-wire the mounting hood, line the arrows up, and lock into place— the need for a multi-person installation team disappears.

Secondary OpticsBaymaster™ stands out with secondary optics placed over the LED to help shape the light, allowing for a variety of applications. With the choice of aisle, narrow, medium, or wide beam spreads, optimal light distribution in challenging areas such as aisleways and walkways becomes possible.

Rugged and Durable Compact HousingMounting hoods and bodies are made from copperfree aluminum with a baked epoxy-clad finish, electrostatically applied for complete uniform protection. Superior thermal design that is shock and impact resistant translates to a longer luminaire life.

Large Lumen Output Range and Color Options With 6 lumen output ranges (9,500 to 38,000) to choose from, you’ll have flexibility for lots of different mounting heights and illumination levels. Two different color options (5000K cool white and 3000K warm white CCT) give you the choice for superior light quality.

Emerson’s outstanding quality and reliability, combined with Baymaster’s secondary optics and quick mount system, come together to create a luminaire that other high bays just can’t compete with. Choose from 6 lumen outputs, 2 color choices, and 4 light distribution patterns to ensure the diverse illumination needs of your high bay applications are met with high quality, uniform light and wider application versatility.

Where Exceptional Craftsmanship and Technological Innovation Come Together

Optional frosted glass for increased glare control.

Superior thermal heat sink design provides cool operation from –40 °C to +65 °C (–40 °F to +149 °F) – wide enough for any environment.

6KV standard surge protection – protects your investment and keeps you up and running.

Compact size and low weight for single person installation.

Replaceable cover and LED drivers extend luminaire life even beyond 84,000 hours.

Heavy gauge stainless steel wire guard provides extra protection.

IBLL(P) and BLL(P) 9,500 to 19,000 Lumens

IBHL(P) and BHL(P) 24,000 to 38,000 Lumens

3

Everything You Ever Want in a High Bay Luminaire

Quick Mount Pendant SystemWith its quick-mount-pendant system, installation and maintenance have never been easier. Simply pre-wire the mounting hood, line the arrows up, and lock the Baymaster™ into place.

Traditional Cable Mount Style As an alternative to our innovative quick mount, we offer an optional Y cable mounting kit. Simply attach 4 eyebolts and wire to the provided screw terminals in our field wiring compartment.

Emerson understands that installing high bays can be costly and hazardous. High ceilings, restricted access, and pre-existing conduit installations can drive labor costs to 30% or more of total lighting project costs. Regardless of the facility and mounting style preferences, the Appleton™ Baymaster™ enables faster and safer lighting installations with its low weight, unique design, and flexible mounting options.

Note: To specify quick mount, select IBLLP and IBHLP or BLLP and BHLP when ordering.

Note: To specify the cable style mounting, select IBLL and IBHL or BLL and BHL when ordering and order LEDC5 accessory mounting kit.

Two 3/4" NPT entries provided.

Screw terminal block provided in a gasketed, isolated wiring compartment.

Ring and pin enter terminal recess of connection block making electrical connection.

LEDC5 Y cable mounting kit.

4

Offering Unrivaled Application Versatility to Bring You Light Where You Need It Most

Overcome challenging areas such as aisleways and walkways with the choice of aisle, narrow, medium, or wide beam spreads.

IBLL / IBLLP and BLL / BLLP

Model Lumen Level HID Equivalent

IBLLL6 / BLLL69,500 Lumens 175-250 Watt

IBLLPL6 / BLLPL6

IBLLL7 / BLLL715,000 Lumens 250-400 Watt

IBLLPL7 / BLLPL7

IBLLL8 / BLLL819,500 Lumens 400-750 Watt

IBLLPL8 / BLLPL8

IBHL / IBHLP and BHL / BHLP

Model Lumen Level HID Equivalent

IBHLL1 / BHLL124,000 Lumens 1000 Watt

IBHLPL1 / BHLPL1

IBHLL2 / BHLL230,000 Lumens 1000-1500 Watt

IBHLPL2 / BHLPL2

IBHLL3 / BHLL338,000 Lumens 1500 Watt

IBHLPL3 / BHLPL3

Type V Medium(120° beam angle)

Type V Wide(140° beam angle)

The standard high bay distribution is available with frosted glass to minimize glare.

This Type V wide optic maximizes vertical illumination and light spread while minimizing glare.

Type I(Aisle)

Type V Narrow(80° beam angle)

This specially designed optic is available on IBLL and BLL models. The Type I aisle pattern maximizes side-to-side throw while reducing glare.

This specially designed optic is available on IBHL and BHL models, and provides a narrow beam angle, especially effective at high mounting heights.

Utilize the 6 lumen output ranges to conquer almost any mounting height or illumination requirement.

5

Reducing Power Consumption and Maintenance Costs, While Bringing You Superior Illumination

Choose a Longer Lasting, Better Quality LuminaireFor over 100 years, you have been able to depend on Emerson’s Appleton™ brand products for harsh industrial and hazardous locations. We understand that reliability is key to reducing expensive maintenance costs. Our intensive testing program addresses the entire luminaire, including corrosion resistance in harsh environments, vibration tolerance, noise and surge immunity, gasket endurance, thermal shock resistance, LED driver life, LED lumen depreciation and more.

A Top of Class High Bay LED LuminaireThe current options of traditional fluorescent, HIDs, and ineffective early generation LEDs are not cutting it any longer, you need a longer lasting, better quality luminaire.

• Baymaster™ LEDs have surpassed 14,000 hours of testing and can report a L70 of 84,000 hours. • Baymaster™ economic life, which encompasses the entire luminaire performance, can exceed 200,000 hours.

Ambient Temperature Luminaire Life (Hours) Number of Years at 24 Hours Usage

Number of Years at 12 Hours Usage

+25 °C (+77 °F) 200,000 23 46

+40 °C (+104 °F) 100,000 11 22

+55 °C (+131 °F) 90,000 10 20

+65 °C (+149 °F) 60,000 6 12

Dramatically Reduce Your Lighting CostsWhen retrofitting traditional HID high bays, you can quickly achieve break even on your investment. When comparing lighting systems, consider both the total system power consumption and the expected luminaire life, in order to evaluate energy and maintenance costs and savings.

5 Year Cumulative

Luminaire

Power Consumption (W)

Lumen Output (LM)

Luminaire Efficacy (LM/W)

Yearly Energy Costs

LED/Luminaire Life

Annual Maintenance Costs

Yearly Fixture Costs

Yearly LED Savings

Yearly Savings Percentage

Baymaster™ LED IBLLPL7CGMNBU 110 15,400 140 $96.36 100,000 hrs — $96.36

$337.23 78%

Baymaster™ 400W HPSGHB71PLMT 465 30,900 66 $407.34 24,000 hrs $26.25 $433.59

Energy Costs = Watts*24*365*/1000 (Kwh/yr) * $.10/KwhMaintenance Costs = (100,000/24,000*Lamp Cost + one ballast replacement)/ 10 years

6

High Quality Illumination

Application Simulation

Energy SavingsLED luminaires provide far greater lighting efficacy compared to traditional lighting sources, including fluorescent luminaires, the previous efficiency leader.

Maintenance SavingsBaymaster LED luminaires have a rated L70 of 84,000 hours and luminaire life can exceed 200,000 hours depending on ambient temperature.

SafetyLED luminaires provide instant-on and cold-start capabilities without end-of-life degradation or premature failures due to frequent cycling.

The Baymaster™ LED Type I (Aisle) optical pattern maximizes side-to-side throw while reducing glare. The Baymaster™ LED improves uniformity while delivering more light where it is needed across the beam pattern.

As shown in this DIALux lighting software simulation, twelve IBLLPL8, 19,500 Lumen Baymaster™ LED high bays, spaced 18 feet apart (3 luminaires per aisle) and at a mounting height of 25 feet, provide effective vertical illumination on the front of the shelf space while consuming 75 percent less power than their traditional HID counterparts.

Luminaire Part Number Luminaire Spacing Luminaire HeightAverage Illumination Target

Calculation Surface Dimensions

IBLLPL8CGANBU5 meters (18 feet) [3 luminaires per aisle]

8 meters (25 feet) 215 LUX (20 Foot-candle)

15 meters (48 feet) wide x 5.5 meters (18 feet) tall [measured on front edge of shelving]

5.5 m (18 ft)

15 m (48 ft)

15 17 17 19 17 19

23 27 29 29 28 23

1820

2222 21 18

15

1718

1817 15

13

14

1414

1413

12

13

1312

12

12

LuminairePower Consumption

Lumen Output

Luminaire Efficacy

NEMA Pattern

Average Illuminance (EAV)

Maximum Illuminance (EAV)

Minimum Illuminance (EAV)

Uniformity (EMAX/EMIN) Uniformity

ImprovementWattage ReductionFC LX FC LX FC LX FC LX

Baymaster™ LED IBLLPL8CGANBU 150 19,800 132 Type I

(Aisle) 20 215 31 334 12 129 0.6 6

63% 68%Baymaster™ HID GHB71LG7W BAYMASTER 250/400

465 31,000 67 Type V (Wide) 26 280 63 678 10 108 0.38 4

7

Baymaster™ LED Specifications

Baymaster LED Product Ordering Guide IBLL P L7 C G M N BU S

Series: Mounting: Lumen Level: Color Temp CCT: Diffusion: Light Pattern: Dimming: Voltage:IBLL - Industrial Baymaster LED Series

P - Quick Mount Pendant

L6 - 9K C - 5000K G - Clear Glass M - Medium N - None BU = 120V-277Vac 50/60 Hz, 170-300 Vdc

F - Fusing

L7 - 15K W - 3000K F - Frosted Glass

W - Wide S - 10 KV Surge ProtectionBLL - Hazardous

Baymaster LED Series

L8 - 19K A - Aisle

Blank - No Quick Mount

BH = 347-480Vac 50/60 Hz

Example: IBLLPL7CGMNBUS

NEC/CEC Certifications Ordinary Location (All Models)• Marine outside type (salt water) for USA Only• Wet locations• Type 3R, 4, 4X• IP66/67• cCSAus: 164460, Certificate Number: 70073608Hazardous Location (BLL and BHL Models)• Class I, Division 2, Groups A, B, C, D • Class I, Zone 2, Group IIC• Class II, Division 1 and 2, Group E, F, G• Class III• Zone 20 and 21, Group IIIC• Zone 22, Group IIIB

3000K CCT (Warm) is only available with Type V Wide or Aisle light patterns Frosted Glass is only available with Type V Medium light pattern Use of fuse voids Marine rating.

Baymaster™ LED IBLLL6 / BLLL6

IBLLPL6 / BLLPL6

IBLLL7 / BLLL7

IBLLPL7 / BLLPL7

IBLLL8 / BLLL8

IBLLPL8 / BLLPL8

Equivalent to HPS/PSMH 175-250 Watt 250-400 Watt 400-750 WattInput Power 70 Watt 110 Watt 150 Watt

Voltage RangeBU 120-277 Vac, 50/60 Hz, 170-300 VdcBH 347-480 Vac, 50/60 Hz

Luminous Flux (Efficacy) for 5000K Clear

Type I (Aisle) 9700 (139) 15200 (138) 19800 (132)Type V Medium (120° beam angle) 9800 (140) 15400 (140) 20100 (134)

Type V Wide (140° beam angle) 8700 (124) 13600 (124) 17700 (118)

Correlated Color Temperature (CCT) 3000K/5000K 3000K/5000K 3000K/5000KColor Rendering Index (CRI) 80/70 80/70 80/70

Ambient Temperature –40 °C (–40 °F) to +65 °C (+149 °F)

–40 °C (–40 °F) to +65 °C (+149 °F)

–40 °C (–40 °F) to +65 °C (+149 °F)

T Rating (NEC/CEC) Class I Division 2 T4 @ +65 °C (+149 °F) T3C @ +65 °C (+149 °F) T3A @ +65 °C (+149 °F)T Rating row for ATEX/IECEx Zone 2 T4 @ +65 °C (+149 °F) T3 @ +65 °C (+149 °F) T3 @ +65 °C (+149 °F)Luminaire Weight 9.8 kg (22 lb) 9.8 kg (22 lb) 9.8 kg (22 lb)

Standard MaterialsHousing: copperfree aluminumFinish: baked grey epoxy clad finishLens: thermal shock- and impact-resistant glass or optional frosted glass

Lifetime>100,000 hours @ +40 °C (+104 °F) ambient temperature>60,000 hours @ +65 °C (+149 °F) ambient temperature

Warranty 5 years standard; 10 years for models with secondary optic and extra surge protection All values typical +/-10%

328.7 mm

(12.94 in)

413.5 mm

(16.28 in)

156.5 mm

(6.16 in) SQUARE

Ø 96.0 mm (3.78 in)

ADAPTOR

63.0 mm

(2.48 in)

178.8 mm

(7.04 in)

130.0 (5.12)

135.9 (5.35)

IBLLP and BLLP

IBLL and BLL

• Simultaneous Exposure• cCSAus: 164460, Certificate Number: 70073613

8

ATEX/IECEx Certifications Hazardous Location (BLL and BHL Models)• Certification Type: Baymaster LED

— Gas: Zone 2 – Conforming to ATEX 2014/34/EU: II 3 G – Type of Protection: Ex ec IIC Gc – Temperature Class: T5 to T3

— Dust: Zone 22 – Conforming to ATEX 2014/34/EU: II 3 D – Type of Protection: Ex tc IIIC Dc – Surface Temperature: +85 °C to +100 °C (+185 °F to +212 °F)

• Ambient Temperature: -40 °C up to +65 °C (-40 °F up to +268 °F)

• ATEX Certificate: SIRA 17ATEX3241 (BLL Models)

Baymaster™ LED Specifications

Baymaster LED HL Product Ordering GuideIBHL P L2 C G M N BU S

Series: Mounting: Lumen Level: Color Temp CCT: Diffusion: Light Pattern: Dimming: Voltage:IBHL - Industrial Baymaster HL LED Series

P - Quick Mount Pendant

L1 - 24K C - 5000K G - Clear Glass M - Medium N - None BU = 120V-277 Vac 50/60 Hz, 170-300 Vdc

F - Fusing

L2 - 30K W - 3000K F - Frosted Glass

W - Wide S - 10 KV Surge ProtectionBHL -Hazardous

Baymaster HL LED Series

L3 - 38K N - NarrowBlank - No Quick Mount

BH = 347-480 Vac 50/60 Hz

Example: IBHLPL2CGMNBUS 3000K CCT (Warm) is only available with Type V Wide or Narrow light patterns Frosted Glass is only available with Type V Medium light pattern Use of fuse voids Marine rating.

Baymaster™ LED HL IBHLL1 / BHLL1

IBHLPL1 / BHLPL1

IBHLL2 / BHLL2

IBHLPL2 / BHLPL2

IBHLL3 / BHLL3

IBHLPL3 / BHLPL3

Equivalent to HPS/PSMH 1000 Watt 1000-1500 Watt 1500 WattInput Power 180 Watt 225 Watt 310 Watt

Voltage RangeBU 120-277 Vac, 50/60 Hz, 170-300 VdcBH 347-480 Vac, 50/60 Hz

Luminous Flux (Efficacy) for 5000K Clear

Type V Narrow (80° beam angle) 24500 (136) 30400 (135) 39000 (126)

Type V Medium (120° beam angle) 24400 (136) 30400 (135) 37600 (121)

Type V Wide (140° beam angle) 20700 (115) 25900 (115) 33400 (108)

Correlated Color Temperature (CCT) 3000K/5000K 3000K/5000K 3000K/5000KColor Rendering Index (CRI) 80/70 80/70 80/70

Ambient Temperature (NEC/CEC) –40 °C (–40 °F) to +65 °C (+149 °F)

–40 °C (–40 °F) to +65 °C (+149 °F)

–40 °C (–40 °F) to +55 °C (+149 °F)

T Rating (NEC/CEC) Class I Division 2 T4 @ +65 °C (+149 °F) T3C @ +65 °C (+149 °F) T3C @ +55 °C (+149 °F)T Rating row for ATEX/IECEx Zone 2 T4 @ +65 °C (+149 °F) T3 @ +65 °C (+149 °F) T3 @ +65 °C (+149 °F)

Luminaire Weight 16.1 kg (35.4 lb) 16.1 kg (35.4 lb) 16.1 kg (35.4 lb)

Standard MaterialsHousing: copperfree aluminumFinish: baked grey epoxy clad finishLens: thermal shock- and impact-resistant glass or optional frosted glass

Lifetime>100,000 hours @ +40 °C (+104 °F) ambient temperature>60,000 hours @ +65 °C (+149 °F) ambient temperature

Warranty 5 years standard; 10 years for models with secondary optic and extra surge protection

All values typical +/-10%

404.9 mm (15.94 in)

213.4 mm (8.40 in)

474.2 mm (18.67 in)

203.2 mm (8.00 in)

Ø 96.0 mm (3.78 in)

63.0 mm (2.48 in)ADAPTOR

184.2 mm (7.25 in)

IBHLP and BHLP

IBHL and BHL

133.6 (5.26)

139.4 (5.49)

• IECEx Certificate: IECEx SIR 17.0079 (BLL Models)• ATEX Certificate: SIRA 17ATEX3241 (BHL Models)• IECEx Certificate: IECEx SIR 17.0079 (BHL Models)• Index of Protection according EN/IEC 60529: IP66• Impact Resistance (shock): IK10• Photobiological Safety, IEC 62778 and IEC 62471: RG0

9

Accessories

DrainLuminaires experiencing water ingress, specifically pendant mount fixtures, is a frustrating problem faced by our customers. Conduit is the culprit in such instances and provides the perfect path for water to find its way into the wiring compartment or mounting hood. In response, Appleton™ provides an optional drain assembly for use with the quick mount pendant system. Simply remove the factory installed ½” NPT close up plug and install the drain assembly.

The drain assembly, catalog number LEDDR9, consists of one of each of the following:

• ½” trade size RMC iron conduit nipple, 9” long • Appleton™ Drain, catalog number ECD50B4X

— UL Listed and CSA Certified for Class I, Division 1 and 2, Groups B, C, D; Class II, Division 1 and 2, Groups E, F, G; Class III

— NEMA 4X• O-Z/Gedney Conduit Elbow, catalog number EL950:

— UL Listed and CSA Certified for Class I, Division 1 and 2, Groups A, B, C, D; Class II, Division 1 and 2, Groups E, F, G; Class III

Closed Loop Safety Cable • Designed with carabiner and threaded locknut on one

end and a closed loop on opposite end. • A 5:1 safety factor is achieved through cable rated to

250 lbs. safe working load. • Catalog number LEDSC

10

Accessories

Baymaster™ LED Offers Versatility in Accessories

Catalog Number Description

Accessories

LGGUARD Stainless Steel Wire Guard

LEDSC Stainless Steel Safety Cable

LEDDR9 Drain

LEDC5 1.5 M (5 ft.) cable mount - stainless steel. Includes two (5ft.) Y cables with spring clips and four eye bolts.

EFHM-75 Safety support hooks

BLLCLEAR Clear replacement cover for IBLL / IBLLP and BLL / BLLP models

BLLFROST Frosted replacement cover for IBLL / IBLLP and BLL / BLLP models

BHLCLEAR Clear replacement cover for IBHL / IBHLP and BHL / BHLP models

BHLFROST Frosted replacement cover for IBHL / IBHLP and BHL / BHLP models

Explosionproof Flexible Fixture Hangers

BKX Rigid Fixture Hangers

CPU and EFHU Fixture Hangers

Flexible Fixture Hangers, EXJF Couplings, ESD and ESS Swivels

EFHC and EFHCA Fixture Hangers and Accessories

GRF Conduit Outlet Boxes, Fixture Hanger Covers and Canopies

Ordinary Location Flexible Fixture Hangers

AHG and UNJ Flexible Fixture Hangers

AL Ball and Cushion Flexible Fixture Hangers

JB and GS Flexible Fixture Hangers

SSH Flexible Fixture Hangers

SHC Flexible Fixture Hangers

EF and FHS Series Flexible Hangers

FH and FHSN Series Flexible Fixture Hangers

GHBPH Power Hook for Industrial High Bay Luminaires with Cord Set and Matching Loop

Power Hook for Industrial High Bay Luminaires

DEMAND PERFORMANCE, EXPECT QUALITY. To achieve success, your company must consistently function at a high level; unexpected luminaire outages, poorly lit

working areas, and dangerous maintenance practices can delay even the highest performing teams. Baymaster™ LED High Bay luminaires combines innovation, reliability, and versatility to bring you the best-in-class high bay illumination.

Contact your local Appleton™ representative or visit www.masteringled.com to learn more today.

Wire Guard Safety Cable Drain Y Mounting CableReplacement

CoversCord Set

with Loop

Maximize usable light enabling you to comfortably and safely work in harsh or hazardous environments.

Appleton™ is the cornerstone brands of Emerson's Electrical Apparatus and Lighting business; trusted worldwide to make electrical installations safer, more productive and more reliable.

The Emerson logo is a trademark and service mark of Emerson Electric Co. Appleton™ is a registered trademark of Appleton Grp LLC. All other marks are the property of their respective owners. © 2018 Emerson Electric Co. All rights reserved.

Emerson.com

LinkedIn.com/company/emerson

United States (Headquarters) Appleton™ Grp LLC9377 W. Higgins RoadRosemont, IL 60018United StatesT +1 800 621 1506

Australia Sales OfficeBayswater, Victoria T +61 3 9721 0348

Europe ATX SASEspace Industriel Nord35, rue André Durouchez, CS 9801780084 Amiens Cedex 2, FranceT +33 3 2254 1390

China Sales OfficeShanghai T +86 21 3338 7000

CanadaEGS Electrical Group Canada Ltd.99 Union StreetElmira ON, N3B 3L7CanadaT +1 888 765 2226

Middle East Sales OfficeDammam, Saudi ArabiaT +966 13 510 3702

Chile Sales OfficeLas CondesT +56 2928 4819

India Sales OfficeChennaiT +91 44 3919 7300

Korea Sales OfficeSeoulT +82 2 3483 1555

Asia Pacific EGS Private Ltd.Block 4008, Ang Mo Kio Ave 10, #04-16 TechPlace 1, Singapore 569625 T +65 6556 1100

Latin America EGS Comercializadora Mexico S de RL de CVCalle 10 N°145 Piso 3Col. San Pedro de los PinosDel. Álvaro ObregonCiudad de México. 01180T +52 55 5809 5049