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A CLUSTER OF COMPETENCIES

A CLUSTER OF COMPETENCIES · • Jigs and Fixtures • Robotics, automation and specialized equipment DESIGN & ... • Thin wall moulds • Die casting moulds – Zamak ... (1500

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Page 1: A CLUSTER OF COMPETENCIES · • Jigs and Fixtures • Robotics, automation and specialized equipment DESIGN & ... • Thin wall moulds • Die casting moulds – Zamak ... (1500

A CLUSTER OF COMPETENCIES

Page 2: A CLUSTER OF COMPETENCIES · • Jigs and Fixtures • Robotics, automation and specialized equipment DESIGN & ... • Thin wall moulds • Die casting moulds – Zamak ... (1500

All rights reserved. Transfer and copy solely with prior written consent of IBEROMOLDES SGPS, S.A.

Our Commitment

• Customer Focus

• Team Work

• Entrepreneurship and results oriented

• Personal development and improvement

• Continuous innovation and improvement

• Security and environment

• Integrity and transparency

Our sustainability practices

are grounded

in the seven values

that we promote

Page 3: A CLUSTER OF COMPETENCIES · • Jigs and Fixtures • Robotics, automation and specialized equipment DESIGN & ... • Thin wall moulds • Die casting moulds – Zamak ... (1500

All rights reserved. Transfer and copy solely with prior written consent of IBEROMOLDES SGPS, S.A.

IBER-OLEFF

Automotive Components

IBEROMOLDES – Organizational structure

ABRANTES

Medium/ Large size Moulds

IBER-OLEFF GmbH

Automotive Components

EDILÁSIO

Small/ Medium size Moulds

PORTUMOLDE

Mouldmaking

IBERONORMA

Mouldmaking/ Mold Bases / Machining

CIVILPLAS

Building Applications

AUTOMOTIVE

OTHERS

PRODUTS

ENGINEERING, PROTOTYPING & MOULDMAKING

SALES & PRODUCT

DEVELOPMENT

MOULDS

&

TOOLING

SERVICES

NP EN ISO 9001

ISO TS 16949

NP EN ISO 14001

NP 4457

SET

Sales & Engineering

IBEROMOLDES ACE

Professional Training

IBER-OLEFF BRAZIL

Automotive Components

Page 4: A CLUSTER OF COMPETENCIES · • Jigs and Fixtures • Robotics, automation and specialized equipment DESIGN & ... • Thin wall moulds • Die casting moulds – Zamak ... (1500

All rights reserved. Transfer and copy solely with prior written consent of IBEROMOLDES SGPS, S.A.

Page 5: A CLUSTER OF COMPETENCIES · • Jigs and Fixtures • Robotics, automation and specialized equipment DESIGN & ... • Thin wall moulds • Die casting moulds – Zamak ... (1500

All rights reserved. Transfer and copy solely with prior written consent of IBEROMOLDES SGPS, S.A.

IBEROMOLDES - Facts & Figures

People,

our differentiator factor!!

Fundation in 1975.

12 companies – 3 Countries

More than 1400 people (effective + temporary)

Annual Revenue about 108 M€

Exports over 90% - Germany, Brazil, Spain, Belgium, etc

Products and services since 1946 in 120 countries.

Products and services for World Leaders in Automotive and Consumer applications.

Strong investment in I+IDT.

0

200

400

600

800

1000

1200

1400

1600

1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017

Page 6: A CLUSTER OF COMPETENCIES · • Jigs and Fixtures • Robotics, automation and specialized equipment DESIGN & ... • Thin wall moulds • Die casting moulds – Zamak ... (1500

All rights reserved. Transfer and copy solely with prior written consent of IBEROMOLDES SGPS, S.A.

Worldwide

Creating innovative solutions for the

global market

Portugal

Brazil

Germany

Page 7: A CLUSTER OF COMPETENCIES · • Jigs and Fixtures • Robotics, automation and specialized equipment DESIGN & ... • Thin wall moulds • Die casting moulds – Zamak ... (1500

All rights reserved. Transfer and copy solely with prior written consent of IBEROMOLDES SGPS, S.A.

Customers and Partners

Page 8: A CLUSTER OF COMPETENCIES · • Jigs and Fixtures • Robotics, automation and specialized equipment DESIGN & ... • Thin wall moulds • Die casting moulds – Zamak ... (1500

All rights reserved. Transfer and copy solely with prior written consent of IBEROMOLDES SGPS, S.A.

MARKETS

Automotive

Medical Device

Consumer Applications

Aerospace

Motorbike

Electric

Electronic

Packaging

Houseware

Page 9: A CLUSTER OF COMPETENCIES · • Jigs and Fixtures • Robotics, automation and specialized equipment DESIGN & ... • Thin wall moulds • Die casting moulds – Zamak ... (1500

All rights reserved. Transfer and copy solely with prior written consent of IBEROMOLDES SGPS, S.A.

1. Customer Service Center

SET sees customers as partners to

ensure on ideal value creation chain.

2. Conception & Design

SETsa accompanies you from the

idea to the implementation of your

product.

3. Development & Engineering

Convert ideas into products.

4. Tooling & Industrialization

Technical solutions able to meet the

customers´ needs.

5. Manufacturing

Manufacture and supply of pilot or

small batch series of the plastic or

metallic components, regardless its

complexity and functionality.

6. Logistics & After Sales Support

We deliver quality Worldwide.

Services

Costumer focus

approach

Manufacturing

Tooling &

Industrialization

Development &

Engineering

Conception &

Design

Customer

Logistics &

After Sales Support

Page 10: A CLUSTER OF COMPETENCIES · • Jigs and Fixtures • Robotics, automation and specialized equipment DESIGN & ... • Thin wall moulds • Die casting moulds – Zamak ... (1500

All rights reserved. Transfer and copy solely with prior written consent of IBEROMOLDES SGPS, S.A.

Innovation • Innovation Management

• Market, Product and Process analysis

• Software and Hardware presentations

• Participation in Exhibitions

PROJECT

MANAGEMENT

Project Management

Key Account • Customer Relationship management

• Acquisition

• Calculation

• Customer service

• Transfer of projects

Quality Management • Group System Responsibility

• ISO 9001 Quality Management

• Audit Management

Page 11: A CLUSTER OF COMPETENCIES · • Jigs and Fixtures • Robotics, automation and specialized equipment DESIGN & ... • Thin wall moulds • Die casting moulds – Zamak ... (1500

All rights reserved. Transfer and copy solely with prior written consent of IBEROMOLDES SGPS, S.A.

PRODUCTS • Thermoplastic components,

modules and systems

• Metallic components

• Composite components

• Prototypes

TOOLING • Rapid tooling – Silicon and

Aluminum

• Moulds for thermoplastic injection

• Moulds for light alloys die-casting

• Moulds for composite materials

EQUIPMENT

• Jigs and Fixtures

• Robotics, automation and specialized

equipment

DESIGN &

DEVELOPMENT

Page 12: A CLUSTER OF COMPETENCIES · • Jigs and Fixtures • Robotics, automation and specialized equipment DESIGN & ... • Thin wall moulds • Die casting moulds – Zamak ... (1500

All rights reserved. Transfer and copy solely with prior written consent of IBEROMOLDES SGPS, S.A.

CAD

• UNIGRAPHICS

• CATIA

• CREO

CAM

• MASTERCAM

• WORK NC

CAE

• MOLDFLOW

• FINITE ELEMENT

ANALYSIS

ENGINEERING

Page 13: A CLUSTER OF COMPETENCIES · • Jigs and Fixtures • Robotics, automation and specialized equipment DESIGN & ... • Thin wall moulds • Die casting moulds – Zamak ... (1500

All rights reserved. Transfer and copy solely with prior written consent of IBEROMOLDES SGPS, S.A.

• High speed milling prototyping

• RIM – Reaction Injection

Moulding *

• 3D Printing *

• Metal and plastic Selective

Laser Sintering (SLS) - 340 mm x 330

mm x 350 mm (Sinterstation 2500) *

• Direct Metal Laser Sintering

(DMLS) prototyping - 1,045 mm

x 850 mm x 1,620 mm (EOSINT P

800) *

* Outsourcing

PROTOTYPING

Page 14: A CLUSTER OF COMPETENCIES · • Jigs and Fixtures • Robotics, automation and specialized equipment DESIGN & ... • Thin wall moulds • Die casting moulds – Zamak ... (1500

All rights reserved. Transfer and copy solely with prior written consent of IBEROMOLDES SGPS, S.A.

• Hybrid moulds

• Aluminum moulds

• Vacuum casting - 500 mm x 300

mm x 400 mm

• Steel moulds

RAPID

TOOLING

• Thermoforming tools

Page 15: A CLUSTER OF COMPETENCIES · • Jigs and Fixtures • Robotics, automation and specialized equipment DESIGN & ... • Thin wall moulds • Die casting moulds – Zamak ... (1500

All rights reserved. Transfer and copy solely with prior written consent of IBEROMOLDES SGPS, S.A.

• Traditional injection

• 2-3K multi-component injection

(TANDEM @ ROTARY @ INDEX

PLATE)

• Gas assisted injection

• In mould decoration/labeling – IMD/IML

• Over moulding

• Low pressure injection

• Stack mould

• Multi cavities in single-face

• Thin wall moulds

• Die casting moulds – Zamak

& Aluminum

TOOLING

Page 16: A CLUSTER OF COMPETENCIES · • Jigs and Fixtures • Robotics, automation and specialized equipment DESIGN & ... • Thin wall moulds • Die casting moulds – Zamak ... (1500

All rights reserved. Transfer and copy solely with prior written consent of IBEROMOLDES SGPS, S.A.

CNC Machines

52 (3000 mm x 1700 mm x 800 mm)

EDM – Erosion Machines

23 (1500 mm x 750 mm x 650 mm)

Convencional Milling machines

6 (3100 mm x 1000 mm x 960 mm)

Boring & Drilling Machines

7 (Ø 3735 mm x Ø 3735 mm x Ø 1250 mm)

Turning Machines

4 (Ø 410 mm x Ø 410 mm x Ø 1000 mm)

Grinding Machines

25 (2000 mm x 1000 mm x 730 mm)

Spotting Presses

7 (3000 mm x 2170 mm x 2200 mm)

Measuring Machines

13 (2000 mm x 1300 mm x 1000 mm)

TECHNOLOGIES

Page 17: A CLUSTER OF COMPETENCIES · • Jigs and Fixtures • Robotics, automation and specialized equipment DESIGN & ... • Thin wall moulds • Die casting moulds – Zamak ... (1500

All rights reserved. Transfer and copy solely with prior written consent of IBEROMOLDES SGPS, S.A.

Injection machines

10

Clamping force up to 2300 tons

Gas Pressure Controller

1

350 bar

TRIALS

Page 18: A CLUSTER OF COMPETENCIES · • Jigs and Fixtures • Robotics, automation and specialized equipment DESIGN & ... • Thin wall moulds • Die casting moulds – Zamak ... (1500

All rights reserved. Transfer and copy solely with prior written consent of IBEROMOLDES SGPS, S.A.

• Precision control gauge

equipment

• Robotic gripper for handling die

casting moulds

• Testing bench equipment

• Grippers belonging to a robotized

system

• Equipments and general

machines

INDUSTRIAL

EQUIPMENT

Page 19: A CLUSTER OF COMPETENCIES · • Jigs and Fixtures • Robotics, automation and specialized equipment DESIGN & ... • Thin wall moulds • Die casting moulds – Zamak ... (1500

All rights reserved. Transfer and copy solely with prior written consent of IBEROMOLDES SGPS, S.A.

Spectrum photometer for

measuring color

1

Measuring Machines

13

2000 mm x 1300 mm x 1000 mm

Image control systems

QUALITY

Page 20: A CLUSTER OF COMPETENCIES · • Jigs and Fixtures • Robotics, automation and specialized equipment DESIGN & ... • Thin wall moulds • Die casting moulds – Zamak ... (1500

All rights reserved. Transfer and copy solely with prior written consent of IBEROMOLDES SGPS, S.A.

Logistics

Supply chains

Europe

Asia

North and South America

Africa

IT Support

ERP system

Page 21: A CLUSTER OF COMPETENCIES · • Jigs and Fixtures • Robotics, automation and specialized equipment DESIGN & ... • Thin wall moulds • Die casting moulds – Zamak ... (1500

All rights reserved. Transfer and copy solely with prior written consent of IBEROMOLDES SGPS, S.A.

R&DT + Innovation

Dedicated research and

development for our customers

1997 RNPR Portuguese Network of Rapid Prototyping

1998 ROUND THE CLOCK (EUREKA)

1998 CARE

1998 COMPLEX (EUREKA)

1999 ACTUAL (EUREKA)

2000 STEP (EUREKA)

2002 FRF Rapid Tooling

2002 SUN CO

2002 OPTIMOULD

2002 IMATECH

2002 DIG-3D

2006 INATEC (EUREKA)

2007 MIT Portugal

2008 SAFETY LUGGAGE (EUREKA)

2009 LIFE | IBUS | IMPERIO

2010 TOOLING EDGE

2011 ECO-TOOLING | InTrain

2012 newFACE

2013 MicroHANDLING | INCA

2016 FLEXCraf | ModSEAT

Page 22: A CLUSTER OF COMPETENCIES · • Jigs and Fixtures • Robotics, automation and specialized equipment DESIGN & ... • Thin wall moulds • Die casting moulds – Zamak ... (1500

All rights reserved. Transfer and copy solely with prior written consent of IBEROMOLDES SGPS, S.A.

• Quick Fixing System Patent, PT Patent, nº 106061 – Pending

• Identification and tracking System for luggage and travel bags Patent, nº 105483 – Pending

• A formwork for construction European Patent, EP1.426.526 – 2006

• Plastic housing for total involvement alveolar waffle slab Patent, PT 102.875 – 2001

• Cabin for vehicles Community design, nº 001794439-0001 – 2010

• Seat for vehicles Community design, nº 001794447-0001 – 2010

• Transformable Box and construction matrix National Utility Model, nº 10378 - 2009

• Grade National Utility Model, nº 727 - 2007

Patents & Utility Models

Page 23: A CLUSTER OF COMPETENCIES · • Jigs and Fixtures • Robotics, automation and specialized equipment DESIGN & ... • Thin wall moulds • Die casting moulds – Zamak ... (1500

All rights reserved. Transfer and copy solely with prior written consent of IBEROMOLDES SGPS, S.A.

A CLUSTER OF COMPETENCIES

IBEROMOLDES

Rua Augusto Costa – Picassinos

2430-463 Marinha Grande

Phone : (+351) 244 573 180

E-mail : [email protected]

www.iberomoldes.pt

Page 24: A CLUSTER OF COMPETENCIES · • Jigs and Fixtures • Robotics, automation and specialized equipment DESIGN & ... • Thin wall moulds • Die casting moulds – Zamak ... (1500

All rights reserved. Transfer and copy solely with prior written consent of IBEROMOLDES SGPS, S.A.

A CLUSTER OF COMPETENCIES

• This document is proprietary and

confidential. All the information herein

enclosed has to be treated as such.

• No part, nor any original information

contained here, may be disclosed to any

third party, copied, reproduced or stored on

any type of media or otherwise used in any

way without the express prior written consent

of the IBEROMOLDES SGPS, S.A..

• Performances or other indicators contained

in this presentation can be subject to

adjustments once final program data will be

confirmed.

DISCLAIMER