A] AFTERCOOLED MODELS F] FILTERED MODELS CATERPILLAR … · 2017-09-21 · 1600r(haf) 02250209-254 r01 8 1.2 recommended spare parts key part no. qty description notes elements 1

The information in this manual is current as of its publication date, and applies to:

This manual only applies to remanufactured machines.

02250209-254 R01

From remanufacture date June 2013 through present

REMANUFACTURED PORTABLE AIR COMPRESSOR1600H[A][F] TIERS 1, 2 & 3

Failure to follow the instructions and procedures in this manual or,

misuse of this equipment will VOID its warranty!

WARRANTY NOTICE

PART NUMBER:

KEEP FORFUTURE REFERENCE

PARTS LIST MANUAL

©COPYRIGHT 2013 SULLAIR

[A] AFTERCOOLED MODELS[F] FILTERED MODELSCATERPILLAR TIER 3

The Sullair Certified Remanufacturing Program

Thank you for your choice to invest in a quality remanufactured Sullair portable air compressor. Sullair Certified

REMAN is a factory authorized remanufacturing program for Sullair 1600H AF portable air compressors, featuring genuine OEM parts, and product testing that meets the same high standards as new Sullair portable air compressors. Sullair Certified REMAN begins with a Sullair “used air compressor core” that is fully disassembled. Components are then inspected, cleaned, serviced or replaced. As the REMAN air compressor is assembled, all parts must meet the same specifications as new.

The Difference Between “Remanufactured” and “Rebuilt”

The Sullair REMAN Program is not a repair, refurbish, rebuild or overhaul program where parts and components

are changed only when broken or unusable and may not meet the OEM performance and quality standards. Sullair remanufactured parts must meet the same tolerances and specifications as brand new genuine Sullair

parts. A Sullair Certified REMAN compressor will perform like new, meeting the tough application demands you

expect from a reliable Sullair portable air compressor.

Your REMAN Compressor

Your fully remanufactured compressor has been disassembled down to its core components, which are completely cleaned by using the best alternative cleaning methods identified for each component. All items then

receive detailed inspections to establish the criteria for either the replenishment of existing parts or replacement

with new genuine Sullair parts. The remanufacturing assembly process brings the compressor back together to

original technical specifications. The entire remanufactured product is then tested and inspected on multiple points

to the precise technical specifications expected of a Sullair air compressor.

BOM Number*

02250209-888 Tier 1

02250209-890 Tier 1 w/cold wthr pkg

02250209-889 Tier 2

02250209-891 Tier 2 w/cold wthr pkg

02250207-760, 02250208-630, 02250210-025

Tier 3 SAE

02250208-809, 02250208-810, 02250210-026

Tier 3 SAE w/cold wthr pkg

How to identify your remanufactured machine:

Nameplate: See Figure 1-1 for the nameplate’s location on the compressor.

In order to properly maintain or service your remanufactured compressor, you will need to specify your particular model when contacting Sullair Service. For support services, you will need to supply two identifiers for your compressor - your Serial Number and the Bill of Materials (BOM).

This information can be found on the machine’s nameplate. The table below indicates which type of machine you have based on the BOM number identification.

PAGE SE DESCRIPTION

7

8

10

16

22

24

26

32

38

40

42

46

48

50

52

58

60

66

70

ER TANK - AFTERCOOLED - & 3

CHECK ORIFICE

L

RGE SYSTEM - AFTERCOOLED

ER TANK - AFTERCOOLED -

YSTEM WITH FUEL COOLER

ICAL PARTS - TIER 3

Y QUICK-DISCONNECT

ICAL & AIR PARTS ASSEMBLY -

MENT PANEL - TIER 2 & 3

OLLER - DUAL PRESSURE - & 3

LD - DUAL PRESSURE - & 3

OL LINES - TIER 2 & 3

ICAL PARTS - TIER 1

ICAL & AIR PARTS ASSEMBLY -

OLLER - DUAL PRESSURE -

LD - DUAL PRESSURE - TIER 1

OL LINES - TIER 1

ICAL PARTS - TIER 2

Y - AFTERCOOLED

TABLE OF CONTENTS

CTION DESCRIPTION PAGE SECTION

1.1 PROCEDURE FOR ORDERING PARTS

1.2 RECOMMENDED SPARE PARTS

1.3 FRAME ASSEMBLY WITH ELECTRIC BRAKES

1.4 ENGINE & COMPRESSOR - TIER 3

1.5 INLET VALVE

1.6 INLET VALVE SUBASSEMBLY

1.7 ENGINE AND COMPRESSOR - TIER 1

1.8 ENGINE AND COMPRESSOR - TIER 2

1.9 AIR INLET - TIER 3

1.10 SA - TRANSDUCER MOUNTING PLATE - TIER 2 & 3

1.11 AIR INLET - TIER 1 & 2

1.12 SA - TRANSDUCER MOUNTING PLATE - TIER 1

1.13 EXHAUST SYSTEM AFTERCOOLED & FILTERED - TIER 3

1.14 EXHAUST SYSTEM AFTERCOOLED & FILTERED - TIER 1 & 2

1.15 COOLING SYSTEM AFTERCOOLED - TIER 2 & 3

1.16 LOUVERS

1.17 COOLING SYSTEM AFTERCOOLED - TIER 1

1.18 DISCHARGE SYSTEM - AFTERCOOLED - TIER 2 & 3

1.19 WATER TRAP - AFTERCOOLED FILTERED

76 1.20 RECEIVTIER 2

80 1.21 FILTER

82 1.22 OIL FIL

84 1.23 DISCHA- TIER 1

88 1.24 RECEIVTIER 1

92 1.25 FUEL S

98 1.26 ELECTR

104 1.27 BATTER

106 1.28 ELECTRTIER 3

110 1.29 INSTRU

112 1.30 CONTRTIER 2

116 1.31 MANIFOTIER 2

120 1.32 CONTR

126 1.33 ELECTR

132 1.34 ELECTRTIER 1

136 1.35 CONTRTIER 1

138 1.36 MANIFO

142 1.37 CONTR

146 1.38 ELECTR

152 1.39 CANOP

PAGE DESCRIPTION

160

166

CK HEATER - TIER 3

CK HEATER - TIER 1 & 2

TABLE OF CONTENTS (Continued)SECTION DESCRIPTION PAGE SECTION

1.40 ACOUSTICAL PANELS - AFTERCOOLED

1.41 DECAL LOCATIONS, DTQ

172 1.42 BLO

174 1.43 BLO

7

Parts List

1.1 P

Parts shoRepresentparts cannaddress, p

When ordecan be obNumber PNumber Lo

The genuicompressomay lead conditions

Plate/ Serial Number Location

1600R(HAF) 02250209-254 R00

ROCEDURE FOR ORDERING PARTS

uld be ordered from the nearest Sullair Representative or the ative from whom the compressor was purchased. If for any reason ot be obtained in this manner, contact the factory directly at the hone numbers or fax numbers below.

ring parts always indicate the Serial Number of the compressor. This tained from the Bill of Lading for the compressor or from the Serial late located on the compressor. See Figure 1-1: Serial Plate/Serial cation.

ne Sullair service parts listed meet or exceed the demands of this r. Use of replacement parts other than those approved by Sullair to hazardous conditions over which Sullair has no control. Such

include, but are not limited to, bodily injury and compressor failure.

.

Figure 1-1: Serial

SULLAIR3700 East Michigan Boulevard

Michigan City, Indiana, 46360 U.S.A.Telephone: 1-219-879-5451

8

NOTES

1.2 REC

KEY PART

1 0225005

2 0225005

3 250034-0

4 250031-8

5 250026-5

6 02250112

7 0225005

8 600893-0

9 0225016

10 0225016

11 0225016

12 0225016

13 0225016

14 0225014

15 0225014

16 250018-2

17 0225015

18 0225014

19 0225014

20 0225018

21 0225014

22 0225016

23 0225016

24 0225016

1600R(HAF) 02250209-254 R01

OMMENDED SPARE PARTS

NO. QTY DESCRIPTION

ELEMENTS

1-238 2 ELEMENT, PRIMARY FOR AIR FILTER NO.

1-239 2 ELEMENT, SECONDARY FOR AIR FILTER NO.

82 1 ELEMENT, REPLACEMENT FILTER FOR SEPARATOR TANK

50 2 ELEMENT, FLUID FILTER

KITS

61 1 KIT, THERMOSTAT REPLACEMENT

-531 1 KIT, INLET VALVE REPAIR KIT WITH SPRINGINGS

6-278 1 KIT, INLET VALVE REPAIR KIT WITHOUT SPRINGINGS

01 1 KIT, SHAFT SEAL REPAIR

6-771 1 MANIFOLD REBUILD KIT - DUAL PRESSURE

6-772 1 MANIFOLD REBUILD KIT - SINGLE PRESSURE

6-773 1 RECIRCULATION SOLENOID REPAIR KIT

6-774 1 RUN/START SOLENOID REPAIR KIT

6-777 1 HI/LO SOLENOID REPAIR KIT

1-305 1 MODULE, AIR FILTER MONITORING

3-881 1 MODULE, AIR FILTER MONITORING

62 1 KIT, MINIMUM PRESSURE CHECK VALVE REPAIR NO.

MISCELLANEOUS

9-102 1 SWITCH, REPLACEMENT HIGH TEMPERATURE SHUTDOWN 250 F

6-682 4 CONTROL RELAY

7-476 1 CONTROL BREAKER 50A

1-752 1 FRAME DRAIN HOLE PLUG

1-442 4 SENSOR, PRESSURE 225 PSIG 1-5V DC

1-276 3 SENSOR, AMBIENT TEMPERATURE

1-277 1 SENSOR, DISCHARGE TEMPERATURE

5-908 1 SENSOR, ENGINE COOLANT LEVEL

1.2 RECO

9

25 02250141

26 250030-75

27 250030-75

28 02250175

29 02250175

30 02250171

KEY PART N NOTES

MMENDED SPARE PARTS

1600R(HAF) 02250209-254 R01

-156 1 SENSOR, FUEL LEVEL

LUBRICATION

7 1 LUBRICANT, AWF FLUID

8 1 LUBRICANT, AWF FLUID

-907 1 ENGINE OIL FILTER

-908 1 FUEL FILTER (PRIMARY)

-376 1 FUEL FILTER (SECONDARY)

O. QTY DESCRIPTION

10

1.3 FRA

02250174-140 R09 S

1600R(HAF) 02250209-254 R01

ME ASSEMBLY WITH ELECTRIC BRAKES

1

1.3 FRAM

11

02250174-140 R09 S2

E ASSEMBLY WITH ELECTRIC BRAKES

1600R(HAF) 02250209-254 R01

1.3 FR

12

02250174-140 R

AME ASSEMBLY WITH ELECTRIC BRAKES

1600R(HAF) 02250209-254 R01

09 S3

1.3 FRAM

13

KEY PART N NOTES

1 02250044

2 02250044

3 02250044

4 02250054

5 02250058

6 02250058

7 02250095

8 02250095

9 02250120

10 02250152

11 02250164

12 02250167

13 02250168

14 02250169

15 02250173

16 02250173

17 02250173

18 02250173

19 02250181

20 02250186

21 02250189

22 02250189

23 02250201

24 40116

25 40117

26 41795

27 46260

28 46261


1600R(HAF) 02250209-254 R01

O. QTY DESCRIPTION

-168 4 SUPPORT, FRAME SKIRT FRT 900XH-1900

-169 2 SUPPORT, FRAME SKT REAR 900XH-1900

-991 1 BAIL,LFT900/350 H1300-1600

-443 3 AXLE, ELECTRIC BRAKE 77” TRCK X 62”S.C

-263 6 NUT, SHACKLE (DEXTER 6-7)

-267 6 BOLT, SHACKLE (DEXTER 7-17)

-866 2 CHAIN, ASSY 3/8 X 48” W/HOOK

-867 2 COUPLING LINK, SAFETY CHAIN

-356 2 CABLE, BRK 54” LG 600H-1900

-265 6 TIRE, WHEEL ASSY 16.00*6

-422 1 JACK, ASSY RECTR 750-1600

-767 10 CHAIN, TETHER FRAME DRAIN PLUG

-795 1 FRAME,900XH-1900C FULL CONT

-024 1 DRWBR,1300-1900 (B) T3

-460 1 PANEL, SKT SS FRT TRI 900XH-1900

-461 1 PANEL, SKT SS TRI R 900XH-1900

-462 1 PANEL, SKT CS TRI FRT 900XH-1900

-463 1 PANEL, SKT CS TRI R 900XH-1900

-753 10 PLUG, 2 X 1-3/16 SS/NITRILE

-711 4 EQUALIZER, RUNNING GEAR

-645 1 SWITCH, BREAKAWAY CABLE ACTUATED

-686 2 SUPPORT, BRACKET BATT BREAKAWAY

-360 1 COUPLING, CHAIN SAFETY

6 BOLT, KEEPER (DEXTER 07-007-00)

6 NUT, KEEPER (DEXTER 06-011-00)

1 LEVER, HANDBRAKE

5 PIN, YOKE

1 EQUALIZER, 5 X 1-1/2 X 1/4

1.3 FR

14

29 46262

30 46264

31 25000

32 25000

33 25002

34 25002

35 25002

36 40830

37 40830

38 82530

39 82550

40 82590

41 82910

42 82910

43 82911

44 82911

45 82911

46 82930

47 82970

48 82970

49 83420

50 83780

51 83781

52 83781

53 83820

54 83820

55 83821

56 83880

KEY PA NOTES

AME ASSEMBLY WITH ELECTRIC BRAKES

1600R(HAF) 02250209-254 R01

4 YOKE, 5/16-24 THRD

2 SPACER, LEVER ASSEMBLY

9-878 1 ANGLE, HANGER ASSY MOUNTING CS

9-879 1 ANGLE , HANGER ASSY MOUNTING SS

8-680 1 ROD, THIRD 5/16-24 X 6 1/2

8-681 2 SPACER, BREAK LEVER 250P

9-097 1 EYE, LUNETTE 3” X 60,000# RIGID

0-001 6 CLAMP, HOSE 9/16”ID

0-004 1 CLAMP, HOSE 7/8”I.D.

5-283 24 NUT, HEX F PLTD 5/16-18

8-262 4 NUT, HEX LOCKING 1/2-13

6-100 4 NUT, HEX METRIC M6 X 1.0

6-250 2 CAPSCREW, HEX GR5 3/8-16 X 2 1/2

8-325 4 CAPSCREW, HEX GR5 1/2-13 X 3 1/4

2-200 8 CAPSCREW, HEX GR5 3/4-10 X 2

2-250 4 CAPSCREW, HEX GR5 3/4-10 X 2 1/2

6-200 8 CAPSCREW, HEX GR5 1-8 X 2

6-025 4 SCREW, SOC ISO 4762 M6 X 25MM

4-100 6 SCREW, HEX SER WASHER 1/4-20 X 1

5-075 29 SCREW, HEX SER WASHER 5/16-18 X 3/4

4-050 1 SCREW, TC-HEX 1/4-20 X 1/2

8-125 24 WASHER, SPRING LOCK REG PLTD 1/2


6-250 8 WASHER, SPRING LOCK REG PLTD 1

4-071 4 WASHER, PL-B REG PLTD 1/4

8-112 30 WASHER, PL-B REG PLATED 1/2

2-112 8 WASHER, PL-B REG PLATED 3/4

6-160 4 WASHER, SPRINGING LOCK-METRIC PLATED M6

RT NO. QTY DESCRIPTION

1.3 FRAM

15

57 868205-19

58 871025-01

59 875605-07

60 875608-05

61 875608-15

62 875610-07

A1: TORQUE

A2: TORQUE

A3: INCLUDE

REFERENCE SU

KEY PART N NOTES


1600R(HAF) 02250209-254 R01

5 2 NUT, HX JAM RH PLATED 5/16-24

4 2 GROMMET, RUBBER 7/8X5/8X1/4

5 27 CAPSCREW, HEX GR5 5/16-18 X 3/4 ADH

0 4 CAPSCREW, HX GR5 1/2-13 X 1/2 ADH

0 22 CAPSCREW, HX GR5 1/2-13 X 1 1/2 PLT

5 16 CAPSCREW, HEX GR5 5/8-11 X 3/4 ADH

NOTES:

BOLTS TO 483FT/LBS.

BOLTS TO 201FT/LBS.

D WITH 02250189-645.

LLAIR FASTENER TORQUE SPEC PE008

O. QTY DESCRIPTION

16

1.4 ENG

02250209-478 R01 S

1600R(HAF) 02250209-254 R01

INE & COMPRESSOR - TIER 3

1

1.4 ENGI

17

02250209-478 R01 S2

NE & COMPRESSOR - TIER 3

1600R(HAF) 02250209-254 R01

1.4 EN

18

KEY PA NOTES

1 02250

2 02250

3 02250

4 02250

5 02250

6 02250

7 02250

8 02250

9 02250

10 02250

11 02250

12 02250

13 02250

14 02250

15 02250

16 02250

17 02250

18 02250

19 02250

20 02250

21 02250

22 02250

23 40343

24 40513

25 41079

26 43197

27 43258

28 47117

GINE & COMPRESSOR - TIER 3

1600R(HAF) 02250209-254 R01


043-375 1 SUPT, ENG/COMP 1300-1600Q

044-615 1 ADPT, COMPR INLET 8” INL VLV

045-626 1 SA, 8” INLET VALVE

048-926 1 HOSE, RAD LOWER CAT 3406

069-226 1 BUSHING, TAPER LOCK 4040 W/2.75 BORE

069-601 1 COUPLING, DRIVE ACT-6 1350/350

117-891 1 PANEL, HEAT SHIELD

128-894 1 TUBE,RAD UPR 900XH-1900

162-249 1 HOSE,RAD DRAIN-TEE FTG

164-142 1 FAN, 49.63 DIA 10 BLD CAT T3

168-614 1 HOSE, 3/4” ENG OIL DRAIN

171-072 1 SPCR,FAN .25” THK 1600C

178-231 1 HOSE, 37FL 3/4-16 X 25.00 LG

178-401 1 FTG,HOSE 90DEG BLKHD ELB 1/2

178-409 1 FTG,HOSE BLKHD TEE 1/2 37FL

178-429 1 PNL,ACST 2.50 UNDER ENG CS

178-430 1 PNL,ACST 2.50 UNDER ENG SS

180-501 1 HOSE,RUB 836-08 91.00 X .75 OD

180-502 1 HOSE,RUB 836-08 22.00 X .75 OD

192-898R 1 COMPR&PART,DXN255222D161E46LCB

207-754 1 ENG,CAT C15 540HP-T3 1600R

209-969 1 GSKT,8” AIR INLET VLV W/BOLT CIRCLE

6 CLAMP, HOSE 3”

1 CLAMP, HOSE 13/16” TO 1-1/2”

1 GASKET, .06 x 10.5ID x 13.25OD

2 CLAMP, HOSE 1/2”

2 CONNECTOR, HOSE 5/16”HOSE X 1/4”NPT

2 VALVE,BALL 1/2”NPT

1.4 ENGI

19

29 222607

30 250003-15

31 250010-33

32 250030-56

33 250031-04

34 250034-07

35 250040-09

36 250040-54

37 407749

38 811504-02

39 821110-30

40 825512-38

41 827908-30

42 829108-20

43 829110-17

44 829112-15

45 829112-25

46 829116-55

47 837808-12

48 837810-15

49 837812-18

50 838212-11

51 842315-03

52 860108-05

53 860112-05

54 860204-02

55 860508-05

56 867102-01

KEY PART N NOTES

NE & COMPRESSOR - TIER 3

1600R(HAF) 02250209-254 R01

6 WASHER, SNUBBING 1” BOLT

9 1 ADAPTER, E&C SAE1 TO 20S

0 6 ISOLATOR, VIBRATION 500 LB. CAPACITY

8 1 SUPT, FRT ENG MNT 3408 DITA

6 1 VALVE, DRAIN 1-1/8-12UNF

7 2 NUT, THIN HEX 3/4-10

9 6 WASHER, .500 HARDENED

1 1 ADPT,SAE “O” RING 1/2FNPT X 1-1/16 SAE

2 HOSE,RAD UPPER 2-1/2 X 6”

5 1 ADAPTER, FEMALE PIPE 1/2 X 1/4

0 1 KEY, SQ CL1 5/8” X 3

2 2 NUT, HEX LOCKING 3/4-10

0 32 CAPSCR, HEX GR8 1/2-13 X 3

0 6 CAPSCR, HEX GR5 1/2-13 X 2

5 6 CAPSCR, HEX GR5 5/8-11 X 1 3/4

0 2 CAPSCR, HEX GR5 3/4-10 X 1 1/2

0 6 CAPSCR, HEX GR5 3/4-10 X 2 1/2

0 6 CAPSCR, HEX GR5 1-8 X 5 1/2

5 36 WASHER, SPR LOCK REG PLTD 1/2



2 4 WASHER, PL-B REG PLTD 3/4

1 1 HOSE, FUEL LINE 5/16 (FT)

0 2 CONN, 37 FL/MPT PLTD 1/2 X 1/2


5 1 ELBOW, 37FL 90M 1/4 X 1/4

0 2 ELBOW, PIPE-90M 1/2 X 1/2

0 1 BUSHING, RED PLTD 1/2 X 1/4

O. QTY DESCRIPTION

1.4 EN

20

57 86730

58 86731

59 87010

60 87381

A1 ENGI

A2 TO R

A3 USE

A4 INSTA

INSTR

A5 MAKE

APPL

TO TH

A6 MAKE

APPL

TO TH

A7 TO FU

A8 OR A

FAN

02250164-142

KEY PA NOTES

GINE & COMPRESSOR - TIER 3

1600R(HAF) 02250209-254 R01

8-175 12 CAPSCR, FERRY HD PLTD 1/2-13 X 1 3/4

4-200 12 CAPSCR, FERRY HD PLTD 7/8-9 X 2

8-012 1 CONN, STR X JIC 1 1/16 X 3/4

2-030 2 STUD, THRD 3/4-10 X 3 PLT

EXPLODED VIEW NOTES:

NE OIL DRAIN-TO BALL VALVE AT FRAME.

ECEIVER TANK SCAVENGE LINE.

EXISTING BOLTS ON ENGINE TO MOUNT HEATSHIELD.

LL TAPER LOCK PER MANUFACTURER’S

UCTIONS PROVIDED WITH PART.

SURE THREADS ARE CLEAN AND FREE OF OIL

Y LOCTITE 242 SULLAIR P/N-005898-250.

READS OF BOLTS-TORQUE TO 77 FT-LBS.


Y LOCTITE 242 SULLAIR P/N-005898-250


EL TANK.

PPROVED ALTERNATIVE.

COMPRESSOR SIZE SPECIFIC PARTS

MACHINE SIZE ENGINE UNIT

1600H 02250207-754 02250192-898R SAE


Notes

21
1600R(HAF) 02250209-254 R01

22

1.5 INLE

02250045-625 R06

1600R(HAF) 02250209-254 R01

T VALVE

1.5 INLE

23

KEY PART N NOTES

1 250042-27

2 02250048

3 250042-29

4 250042-30

5 250042-29

6 250042-38

7 02250139

8 250042-38

9 250042-65

10 829104-07

11 837804-06

12 826502-42

13 826502-21

14 828406-17

15 866900-01

16 250014-06

1. SEAL WIT

2. TORQUE

BOLT SIZ

1/4 - 20

3/8 - 16

1/2 - 13

5/8 - 11

3/4 - 10

3. APPLY AN

4. LOCK WIT

T VALVE

1600R(HAF) 02250209-254 R01

O. QTY DESCRIPTION

6 1 HOUSING, BODY 8” INLET VALVE

-491 1 COVER, ASSEMBLY 8” INLET VALVE

7 1 PLATE, FLOW CONTROL 8” INLET VALVE

1 1 COVER, INTER 8” INLET VALVE

9 1 PISTON, 8” INLET VALVE

4 1 SPRINGING, COMP. 144 LBS INTER

-188 1 SHAFT, 8” INLET VALVE

3 1 SPRINGING, COMP. 109 LBS OUTER

6 1 SPRINGING, COMP. 2.61 LBS

5 1 CAPSCREW, HX GR5 1/4-20 X 3/4”

2 1 WASHER, SPRINGLOCK REG PLTD 1/4”

6 1 O-RING, VITON 4 5/8 x 1/4

4 1 O-RING, VITON 1 x 1/8

5 18 SCREW, FERRY HD, 3/8 - 16 x 1 3/4 LG

0 1 PLUG, PIPE 1/4” 3000# STL PLT

0 1 ORIFICE, .093 x .125M x .125F

NOTES:

H SULLAIR GASKET COMPOUND #5910 COLOR CODE: PURPLE.

GRADE 5 BOLTS PER SULLAIR SPEC. 005848 (A00-P-8) CONDITION B.

E TORQUE

7.0 FT-LBS.

27.0 FT-LBS.

65.0 FT-LBS.

130.0 FT-LBS.

230.0 FT LBS.

TI-SEIZE.

H SULLAIR ADHESIVE #5910, COLOR CODE: PURPLE.

24

1.6 INLE

02250169-842 R04

1600R(HAF) 02250209-254 R01

T VALVE SUBASSEMBLY

1.6 INLE

25

KEY PART N NOTES

1 02250045

2 02250118

3 02250118

4 02250120

5 02250162

6 02250179

7 02250179

8 45244

9 250025-29

10 250034-58

11 250040-09 -

12 829708-07

13 860005-02

14 860008-05

15 860104-02

16 860204-02

17 860208-05

18 861704-02

19 861804-02

20 866408-06

21 867030-02

22 868430-01

23 868504-02

24 868902-01

A1: BLOWDO

A2: CHECK V

Q1: SEE ASSY

T VALVE SUBASSEMBLY

1600R(HAF) 02250209-254 R01

O. QTY DESCRIPTION

-626 1 SA, 8” INLET VALVE

-275 1 HOSE, MP 5/16 X 12”LG 37 DEG ST

-585 1 ORF, .062 .25 FNPT X .25 MNPT

-888 1 VLV, BLWDN N.C. 8:1 RATIO

-246 2 HOSE, ASSY 7/16-20 X 15”LG

-441 1 CLP, HOSE 9/16” MED DUTY/GALV

-530 1 PLUG, OIL FILLER 8”VLV 5/16 37 FL

1 VALVE, INLINE CHECK(1/4”NPT)DC

4 1 ORIFICE, .187 .50M X .50M

7 1 NUT, CAP 37F X .25


5 1 SCREW, HEX SER WASHER 1/2-13 X 3/4

5 1 ELBOW, 37FL 45M 5/16 X 1/4

0 1 ELBOW, 37FL 45M 1/2 X 1/2


5 1 ELBOW, 37FL 90M 1/4 X 1/4

0 1 ELBOW, 37FL 90M 1/2 X 1/2

5 1 TEE, 37FL M BR 1/4 X 1/4

5 2 TEE, 37FL M RN 1/4 X 1/4

0 1 NIPPLE, PIPE-XS PLT 1/2 X 6

0 1 ELBOW, PIPE 90 DEG 300# PLT 1/2”

0 1 TEE, PIPE PLTD 1/4

5 2 NIPPLE, PIPE-HX PLTD 1/4 X 1/4

0 1 BUSHING, RED HEX PLTD 1/2 X 1/4

EXPLODED VIEW NOTES

WN VALVE FLOW DIRECTION

ALVE FLOW DIRECTION

DRAWING 02250045-625

26

1.7 ENG

02250209-315 R01S1

1600R(HAF) 02250209-254 R01

INE AND COMPRESSOR - TIER 1

1.7 ENGI

27

02250209-315 R01S2

NE AND COMPRESSOR - TIER 1

1600R(HAF) 02250209-254 R01

1.7 EN

28

KEY PA NOTES

1 02250

2 02250

3 02250

4 02250

5 02250

6 02250

7 02250

8 02250

9 02250

10 02250

11 02250

12 02250

13 02250

14 02250

15 02250

16 02250

17 02250

18 02250

19 02250

20 02250

21 02250

22 02250

23 40343

24 40513

25 41063

26 41079

27 43197

28 43258

GINE AND COMPRESSOR - TIER 1

1600R(HAF) 02250209-254 R01


043-375 1 SUPT, ENG/COMP 1300-1600Q







128-894 1 TUBE,RAD UPR 900XH-1900


164-142 1 FAN, 49.63 DIA 10 BLD CAT T3


171-072 1 SPCR,FAN .25” THK 1600C

178-231 1 HOSE, 37FL 3/4-16 X 25.00 LG





180-501 1 HOSE,RUB 836-08 91.00 X .75 OD

180-502 1 HOSE,RUB 836-08 22.00 X .75 OD


207-907 1 ENG,CAT T1 REMANUFACTURED


6 CLAMP, HOSE 3”

1 CLAMP, HOSE 13/16” TO 1-1/2”

1 DRAINCOCK, 1/2”

1 GASKET, .06 x 10.5ID x 13.25OD



1.7 ENGI

29

29 47117

30 222607

31 250003-15

32 250010-33

33 250030-56

34 250031-04

35 250034-07

36 250040-09

37 250040-54

38 407749

39 821110-30

40 825512-38

41 827908-30

42 829108-20

43 829110-17

44 829112-15

45 829112-25

46 829116-55

47 837808-12

48 837810-15

49 837812-18

50 838212-11

51 842315-03

52 860108-05

53 860112-05

54 860204-02

55 860508-05

56 867102-01

KEY PART N NOTES


1600R(HAF) 02250209-254 R01











0 1 KEY, SQ CL1 5/8” X 3


0 32 CAPSCR, HEX GR8 1/2-13 X 3


5 6 CAPSCR, HEX GR5 5/8-11 X 1 3/4

0 2 CAPSCR, HEX GR5 3/4-10 X 1 1/2

0 6 CAPSCR, HEX GR5 3/4-10 X 2 1/2

0 6 CAPSCR, HEX GR5 1-8 X 5 1/2








5 1 ELBOW, 37FL 90M 1/4 X 1/4

0 2 ELBOW, PIPE-90M 1/2 X 1/2


O. QTY DESCRIPTION

1.7 EN

30

57 86730

58 86731

59 86890

60 87381

A1 ENGI

A2 TO R

A3 USE

A4 INSTA

INSTR

A5 MAKE

APPL

TO TH

A6 MAKE

APPL

TO TH

A7 TO FU

A8 OR A

KEY PA NOTES


1600R(HAF) 02250209-254 R01



2-010 1 BUSHING, RED HEX PLTD 1/2 X 1/4

2-030 2 STUD, THRD 3/4-10 X 3 PLT




EXISTING BOLTS ON ENGINE TO MOUNT HEAT SHIELD.









EL TANK.



31

Notes

1600R(HAF) 02250209-254 R01

32

1.8 ENG

02250209-430 R00 S

1600R(HAF) 02250209-254 R01

INE AND COMPRESSOR - TIER 2

1

1.8 ENGI

33

02250209-430 R00 S2


1600R(HAF) 02250209-254 R01

1.8 EN

34

KEY PA NOTES

1 02250

2 02250

3 02250

4 02250

5 02250

6 02250

7 02250

8 02250

9 02250

10 02250

11 02250

12 02250

13 02250

14 02250

15 02250

16 02250

17 02250

18 02250

19 02250

20 02250

21 02250

22 02250

23 02250

24 40343

25 40513

26 41063

27 41079

28 43197


1600R(HAF) 02250209-254 R01


043-375 1 SUPT, ENG/COMP 1300-1600Q







128-894 1 TUBE,RAD UPR 900XH-1900


164-142 1 FAN, 49.63 DIA 10 BLD CAT T3


171-072 1 SPCR,FAN .25” THK 1600C

178-231 1 HOSE, 37FL 3/4-16 X 25.00 LG





180-501 1 HOSE,RUB 836-08 91.00 X .75 OD

180-502 1 HOSE,RUB 836-08 22.00 X .75 OD


201-245 1 HOSE,RUB 836-08 40.00 X .75 OD

208-811 1 ENG,CAT T2 REMANUFACTURED 1600R


6 CLAMP, HOSE 3”

1 CLAMP, HOSE 13/16” TO 1-1/2”

1 DRAINCOCK, 1/2”

1 GASKET, .06 x 10.5ID x 13.25OD


1.8 ENGI

35

29 43258

30 47117

31 222607

32 250003-15

33 250010-33

34 250030-56

35 250031-04

36 250034-07

37 250040-09

38 250040-54

39 407749

40 821110-30

41 825512-38

42 827908-30

43 829108-20

44 829110-17

45 829112-15

46 829112-25

47 829116-55

48 837808-12

49 837810-15

50 837812-18

51 838212-11

52 842315-03

53 860108-05

54 860112-05

55 860204-02

56 860508-05

KEY PART N NOTES


1600R(HAF) 02250209-254 R01












0 1 KEY, SQ CL1 5/8” X 3


0 32 CAPSCR, HEX GR8 1/2-13 X 3


5 6 CAPSCR, HEX GR5 5/8-11 X 1 3/4

0 2 CAPSCR, HEX GR5 3/4-10 X 1 1/2

0 6 CAPSCR, HEX GR5 3/4-10 X 2 1/2

0 6 CAPSCR, HEX GR5 1-8 X 5 1/2








5 1 ELBOW, 37FL 90M 1/4 X 1/4

0 2 ELBOW, PIPE-90M 1/2 X 1/2

O. QTY DESCRIPTION

1.8 EN

36

57 86710

58 86730

59 86731

60 86890

61 87381

A1 ENGI

A2 TO R

A3 USE

A4 INSTA

INSTR

A5 MAKE

APPL

TO TH

A6 MAKE

APPL

TO TH

A7 TO FU

A8 OR A

KEY PA NOTES


1600R(HAF) 02250209-254 R01

2-010 1 BUSHING, RED PLTD 1/2 X 1/4




2-030 2 STUD, THRD 3/4-10 X 3 PLT




EXISTING BOLTS ON ENGINE TO MOUNT HEATSHIELD.









EL TANK.



37

Notes

1600R(HAF) 02250209-254 R01

38

1.9 AIR

02250174-830 R02

1600R(HAF) 02250209-254 R01

INLET - TIER 3

1.9 AIR I

39

KEY PART N NOTES

1 013978

2 02250049

3 02250049

4 02250053

5 02250054

6 02250084

7 02250085

8 02250085

9 02250109

10 02250125

11 02250141

12 02250143

13 02250166

14 02250200

15 028111

16 040303

17 040304

18 040305

19 043406

20 043598

21 250005-77

22 250006-65

23 250020-15

24 250022-43

25 250041-28

26 409118

27 829705-07

28 860905-09

A1: TO CHAR

A2: FROM CH

NLET - TIER 3

1600R(HAF) 02250209-254 R01

O. QTY DESCRIPTION

7 SEAL, DOOR EXTRUDED SPONGE (FT)

-036 1 FILTER, AIR 18” DIA 1600 CFM

-590 1 BAFFLE, AIR INLET 18” FILTER 1600

-402 1 FILTER, AIR 18” DIA 6” OUTLET 1600 CFM

-861 10 TUBE, NYLON .25”OD X .04W BLACK (FT)

-842 8 CLAMP, T-BOLT SS BAND 4.50”ID

-092 1 ELBOW, CHRG AIR CLR 4” ID X 45 DEG

-094 3 HOSE, HUMP CHRG AIR 4” ID X 6” LG

-601 7 WEATHERSTRIP, GASKET TRIM-LOC (FT)

-212 1 TUBE, ALUM STL 4” OD 90 BEADED

-305 1 IND, SWITCH FLR ELEM CMACS RIGHT

-881 1 IND, SWITCH FLR ELEM CMACS LEFT

-149 1 TUBE, ALUM STL 4” BEADED SS II

-734 1 SA, XDCR MOUNT PLATE 1600C LP

1 TUBE, ALUM AIR INLET 6”OD X 5”LG

2 ELBOW, RUBBER 6” ID X 45 DEG

1 ELBOW, RUBBER 6” ID X 90 DEG

2 CLAMP, T-BOLT SS BAND 6.50”ID

1 ELBOW, AIR INLET 90 RUBBER

4 CLAMP, HOSE 8”

6 1 ELBOW, RUBBER 8” X 45 DEGREES

1 1 DUCT, AIR INLET 8 X 12”

9 4 CLAMP, HOSE 6-9/16” TO 6-1/4”

6 14 WEATHERSTRIP, 3/16 X 3/8 FT

6 2 ELBOW, 90D 1/4” TUBE X 1/8”FNPT

1 TUBE, ALUM AIR INLET 6”OD X 11 1/2”LG


8 16 NUT, RETAINER J 5/16-18 .098

NOTES:

GE AIR COOLER.

ARGE AIR COOLER.

40

1.10 SA -

02250200-735 R01

1600R(HAF) 02250209-254 R01

TRANSDUCER MOUNTING PLATE - TIER 2 & 3

1.10 SA

41

KEY PAR NOTES

1 022501

2 022502

3 022502

4 022502

5 250022

6 824200

7 829704

8 837500

9 838200

10 841500

11 890400

A1 P1 (DRY

A2 P2 (CO

A3 P3 (WE

-Assembly 1600C LP

50201-337

- TRANSDUCER MOUNTING PLATE - TIER 2 & 3

1600R(HAF) 02250209-254 R01

T NO. QTY DESCRIPTION

41-442 3 SENSOR, PRESS 225PSIG 1-5VDC

00-408 1 BAFFLE, AIR INLET 18” FILTER 160

00-415 1 PLT, TRANSDUCER MT 18” FILTER 160

00-627 1 HARN, WIRING XDRC 1600C

-436 1.7 WEATHERSTRIP, RIBBED 3/16” X 3/8” (FT)

-114 4 NUT, HEX UNFIN #6-32

-050 4 SCREW, HEX SER WASHER 1/4-20 X 1/2

-031 4 WASHER, SPRING LOCK #6

-045 4 WASHER, PL-B REG PLTD #6

-002 3 BULKHEAD, PIPE 1/8” NPT

-075 4 SCREW,PAN PHIL #6-32 X 3/4

NOTES:

SIDE PRESSURE)

NTROL)

T SIDE PRESSURE)

Module Description SA, REC 1600C SA, H20 LP Sub

02250169-295 M, Disch 1600C LP AF 02250169-356 022

42

1.11 AIR

02250209-380 R00 S

1600R(HAF) 02250209-254 R01

INLET - TIER 1 & 2

1

1.11 AIR I

43

02250209-380 R00 S

NLET - TIER 1 & 2

1600R(HAF) 02250209-254 R01

2

1.11 A

44

KEY NOTES

1 13

2 02

3 02

4 02

5 02

6 02

7 02

8 02

9 02

10 02

11 02

12 02

13 02

14 02

15 40

16 40

17 40

18 43

19 43

20 23

21 23

22 25

23 25

24 25

25 25

26 25

27 40

28 82

29 86

A1: TO

A2: FR

IR INLET - TIER 1 & 2

1600R(HAF) 02250209-254 R01

PART NO. QTY DESCRIPTION

978 7 SEAL, DOOR EXTRUDED SPONGE (FT)

250049-036 1 FILTER, AIR 18” DIA 1600 CFM

250049-590 1 BAF, AIR INLET 18” FILTER 1600

250053-402 1 FILTER, AIR 18” DIA 6” OUTLET 1600 CFM

250054-861 10 TUBE, NYLON .25”OD X .04W BLACK (FT)

250084-842 8 CLAMP, T-BOLT SS BAND 4.50”ID

250085-092 1 ELBOW, CHRG AIR CLR 4” ID X 45 DEG

250085-094 3 HOSE, HUMP CHRG AIR 4” ID X 6” LG

250109-601 7 WEATHERSTRIP, GASKET TRIM-LOC (FT)

250125-212 1 TUBE, ALUM STL 4” OD 90 BEADED

250141-305 1 IND,SWT FLR ELEM CMACS RIGHT

250143-881 1 IND,SWT FLR ELEM CMACS LEFT

250202-588 1 SA,XDCR ANLG CTRL 1600C

250208-374 1 TUBE,AL INLET 4” OD 90 BEAD

303 1 ELBOW, RUBBER 6” ID X 45 DEG

304 3 ELBOW, RUBBER 6” ID X 90 DEG

305 2 CLAMP, T-BOLT SS BAND 6.50”ID

406 1 ELBOW, AIR INLET 90 RUBBER

598 4 CLAMP, HOSE 8”

2590 1 TUBE,ALUM AIR INLET 6”OD X 13”

3973 1 TUBE, ALUM AIR INLET 6”OD X 8”LG

0005-776 1 ELBOW, RUBBER 8” X 45 DEGREES

0006-651 1 DUCT, AIR INLET 8 X 12”

0020-159 6 CLAMP, HOSE 6-9/16” TO 6-1/4”

0022-436 14 WEATHERSTRIP, 3/16 X 3/8 FT

0041-286 2 ELBOW, 90D 1/4” TUBE X 1/8”FNPT

6581 1 TUBE, ALUM AIR INLET 6”OD X 22”LG


0905-098 16 NUT, RETAINER J 5/16-18 .098

NOTES:

CHARGE AIR COOLER

OM CHARGE AIR COOLER

45

Notes

1600R(HAF) 02250209-254 R01

46

1.12 SA -

02250202-589 R00

1600R(HAF) 02250209-254 R01

TRANSDUCER MOUNTING PLATE - TIER 1

1.12 SA -

47

KEY PART N NOTES

1 02250180

2 02250200

3 02250200

4 02250200

5 02250202

6 250022-43

7 824200-11

8 829704-05

9 837500-03

10 838200-04

11 841500-00

12 890400-07

A1 = P2 (CONT

TRANSDUCER MOUNTING PLATE - TIER 1

1600R(HAF) 02250209-254 R01

O. QTY DESCRIPTION

-211 2 PLUG,HOLE 5/8” BLACK NYLON

-408 1 BAF, AIR INLET 18” FILTER 160

-415 1 PLT, TRANSDUCER MT 18” FILTER 160

-627 1 HARN,WIRING XDRC 1600C

-583 1 XDCR,PRES 250 PSIG 1-5VDC NX4

6 1.7 WEATHERSTRIP, RIBBED 3/16” X 3/8” (FT)

4 4 NUT, HEX UNFIN #6-32


1 4 WASHER, SPR LOCK #6

5 4 WASHER, PL-B REG PLTD #6

2 1 BULKHEAD, PIPE 1/8” NPT

5 4 SCREW,PAN PHIL #6-32 X 3/4

NOTES:

ROL)

48

1.13 EXH

02250174-860 R03

1600R(HAF) 02250209-254 R01

AUST SYSTEM AFTERCOOLED & FILTERED - TIER 3

1.13 EXHA

49

KEY PART N NOTES

1 02250048

2 02250051

3 02250133

4 02250133

5 02250166

6 02250194

7 241260

8 825205-27

9 825208-44

10 827905-07

11 829108-12

12 878605-06

13 878608-10

A1: CLAMP P

A2: REFEREN

SUPPORT

SULLAIR

DWG, ASS

UST SYSTEM AFTERCOOLED & FILTERED - TIER 3

1600R(HAF) 02250209-254 R01

O. QTY DESCRIPTION

-788 1 BAFFLE, MUFFLER MOUNTING 1600

-589 1 RAIN-CAP, EXHAUST 5.75” TO 6.35” DIA PIPE

-468 1 SIL, EXHAUST 22” 5” IN 6” OUT

-616 1 MOUNT, MUFFLER 1200H AC

-148 1 TUBE, EXHAUST W/FLARE & SSTL FLEX 1600 INTERIM

-833 1 SUPPORT, MUFFLER 1600C AF

1 CLAMP, SEAL 5”

3 11 NUT, HEX PLTD 5/16-18

8 6 NUT, HEX PLTD 1/2-13

5 11 CAPSCREW, HEX GR8 5/16-18 X 3/4

5 8 CAPSCREW, HEX GR5 1/2-13 X 1 1/4

5 22 WASHER, NORD-LOCK PL 5/16” SP


EXPLODED NOTES

ROVIDED WITH ENGINE REFERENCE SULLAIR P/N 02250161-511

CE SULLAIR P/N 02250170-696,

,FILTER/WATER TRAP 1600C FROM

P/N 02250171-048,

Y FILTER/WATER TRAP 1600C

50

1.14 EXH

02250209-306 R00

1600R(HAF) 02250209-254 R01

AUST SYSTEM AFTERCOOLED & FILTERED - TIER 1 & 2

1.14 EXHA

51

KEY PART N NOTES

1 02250048

2 02250051

3 02250087

4 02250133

5 02250133

6 02250161

7 02250194

8 241260

9 825205-27

10 825208-44

11 827905-07

12 829108-12

13 878605-06

14 878608-10

A1: TO ENGIN

A2: REFEREN

02250170

UST SYSTEM AFTERCOOLED & FILTERED - TIER 1 & 2

1600R(HAF) 02250209-254 R01

O. QTY DESCRIPTION

-788 1 BAFFLE, MUFFLER MOUNTING 1600

-589 1 RAIN-CAP, EXHAUST 5.75” TO 6.35” DIA PIPE

-626 1 TUBE, EXH W/HALF MARMAN CAT 3406E

-468 1 SIL, EXHAUST 22” 5” IN 6” OUT

-616 1 MOUNT,MUFFLER 1200H-1600H TIER II

-511 1 CLAMP, EXHAUST CAT C15 T3

-833 1 SUPT,MUFFLER 1600C AF

1 CLAMP, SEAL 5”

3 11 NUT, HEX PLTD 5/16-18


5 11 CAPSCR, HEX GR8 5/16-18 X 3/4

5 8 CAPSCR, HEX GR5 1/2-13 X 1 1/4



EXPLODED NOTES

E EXHAUST PORT:

CE SULLAIR P/N:

-696, SUPT,FILTER/WATER TRAP 1600C

52

1.15 COO

02250172-451 R07 S

1600R(HAF) 02250209-254 R01

LING SYSTEM AFTERCOOLED - TIER 2 & 3

1

1.15 COO

53

02250172-451 R07 S


1600R(HAF) 02250209-254 R01

2

1.15 CO

54

KEY PA NOTES

1 02250

2 02250

3 02250

4 02250

5 02250

6 02250

7 02250

8 02250

9 02250

10 02250

11 02250

12 02250

13 02250

14 02250

15 02250

16 02250

17 02250

18 02250

19 02250

20 02250

21 02250

22 02250

23 02250

24 02250

25 02250

26 02250

27 02250

28 02250

29 02250

30 02250

31 02250

OLING SYSTEM AFTERCOOLED - TIER 2 & 3

1600R(HAF) 02250209-254 R01


055-810 1 HOSE, MED PRESS 2” X 136” 90 X 90

055-812 1 HOSE, MED PRESS 2” X 166” 90 X 90

055-815 1 HOSE, MED PRESS 2” X 53” 45 X 90

055-816 1 HOSE, MED PRESS 2” X 42” 90 X 90

060-422 1 BAFFLE, CANOPY SS 1200 ACF

060-423 1 BAFFLE, CANOPY CS 1200 ACF

060-424 4 PLT, HOSE BAFFLE HALF 2-1/2”

069-622 1 HOSE, MP 2.50 X 129” LG

078-197 7 CHANNEL, EXT RUB “U” 3/32 (FT)

092-488 1 VENTURI, 50.50” SPECIAL

099-415 10 FLG, KIT SAE SPLT 2” - VITON

108-230 1 CNTNR, RAD FLUID RECOVERY 5QT

111-591 1 SUPPORT, BRACKET OIL FILTER 1600

111-592 1 FILTER, OIL ASSY PARKER

123-111 2 SUPPORT, CLR OIL/AIR 1600H-1900

124-822 1 COOLER, AIR CAT 3406E TIER II

124-824 1 COOLER, OIL CA 3406 TIER II 1600H

125-008 1 SUPPORT, HOSE AFTCLR 1200-1500

131-778 1 BAFFLE, RADIATOR CS 900XH AC

131-779 1 BAFFLE, RADIATOR SS 900XH AC

154-659 3 TRIM, CLIP-ON GRIP 185-260DUQ

161-276 1 SENSOR, TEMP RTD 3/4 O-RING

169-267 2 INSUL,O-CELL FOAM 2.00 THICK

169-276 1 RAD, W/FRT DRN 900XH-1900

171-956 1 PIPE,2-1/2”SCH80 CLR SYS 1600C

173-991 2 PLT, CVR STANDARD AIR 1600C

179-966 1 GD, FAN 1600C CS

179-967 1 GD, FAN 1600C SS

179-968 1 GD, BELT/ALTERNATOR, 1600C CS

179-969 1 GD, BELT 1600C SS

189-563 2 ACOUSTIC PANEL, O-CELL FOAM 2.00 TNI

1.15 COO

55

32 02250198

33 47235

34 249604-01

35 250020-35

36 250038-27

37 250041-06

38 250041-17

39 825208-44

40 825305-28

41 825505-16

42 825506-19

43 829105-10

44 829106-10

45 829106-12

46 829108-12

47 829112-15

48 829705-07

49 829706-10

50 834504-07

51 834505-10

52 837805-07

53 837808-12

54 838204-07

55 838205-07

56 838206-07

57 838212-11

58 842315-03

59 848915-40

60 860104-02

61 860140-25

62 860204-02

KEY PART N NOTES


1600R(HAF) 02250209-254 R01

-681 1 HOSE, MP 200PSI 2”X38” 0X90DEG


9 1 HOSE, MED PRESS .25 X 30” LG

8 1 GROMMET, RUBBER 1-3/4” HOLE

9 1 ELBOW, 90DEG 2” SPLIT FLANGE

9 1 VALVE, OIL STOP 2” SAE CODE 61

4 14 WEATHERSTRIP, 1”THICK X 1”WIDE (FT)


3 35 NUT, HEX F PLTD 5/16-18



0 10 CAPSCREW, HEX GR5 5/16-18 X 1


5 6 CAPSCREW, HEX GR5 3/8-16 X 1 1/4

5 4 CAPSCREW, HEX GR5 1/2-13 X 1 1/4

0 4 CAPSCREW, HEX GR5 3/4-10 X 1 1/2


0 4 SCREW, HEX SER WASHER 3/8-16 X 1

5 8 SCREW, SELF-DRILL 1/4 X 3/4

0 4 SCREW, SELF-DRILL 5/16 X 1

8 4 WASHER, SPRING LOCK REG PLTD 5/16







0 1 CLAMP, CONDUIT 2-1/2”


0 2 CONN, 37 FL/MPT PLTD 2 1/2 X 2 1/2

5 1 ELBOW, 37FL 90M 1/4 X 1/4

O. QTY DESCRIPTION

1.15 CO

56

63 86644

64 86644

65 86644

66 86690

67 86703

68 86710

69 86711

70 86730

71 86843

72 88290

73 TABL

A1: P/N: 0

A2: P/N’S

A3: P/N: 0

A4: SEE S

A5: DETA

A6: ONE

A7: MOU

A8: SECT

A9: DIRE

A10: AFTE

A11: TO P

A12: ENGI

A13: SUB-

A14: P/N 0

KEY PA NOTES

OLING SYSTEM AFTERCOOLED - TIER 2 & 3

1600R(HAF) 02250209-254 R01

0-040 1 NIPPLE, PIPE-XS PLT 2 1/2 X 4



0-010 1 PLUG, PIPE 1/4” 3000# STL PLT

0-100 3 ELBOW, PIPE 90 DEG 300# PLT 2 1/2”


0-020 1 BUSHING, RED PLTD 2 1/2 X 1/2

5-100 4 CAPSCREW, FERRY HD PLTD 5/16-18 X 1

0-100 1 TEE, PIPE PLTD 2 1/2

4-075 1 ADAPTOR, MALE PIPE 1/2 X 3/4-16

E 1 CLR,AIR AC 1200CFM 150PSIG

EXPLODED VIEW NOTES

2250198-681 USED ON 1300H ONLY.

: 02250111-591 & 02250125-008 MOUNTED TO LIFTING BAIL.

2250169-276 MOUNTED TO FRAME.

HEET 2 FOR PLACEMENT OF P/N: 02250108-230.

IL OF VENTURI MOUNTING.

OF TWO 1” DOWELS WELDED TO FRAME.

NTING PLATE WELDED TO BOTTOM OF COOLER 02250124-824.

ION VIEW SHOWING LOCATION OF COOLER & FRAME MOUNT.

CT THIS END OF HOSE INTO CONTAINMENT FRAME.

R-COOLED DISCHARGE

RESSURE PICK UP FOR OIL STOP VALVE.

NE COOLANT SENSOR 02250165-908

ASSEMBLY 02250191-591 USED ON LOUVERED BILLS ONLY.

2250055-815 NOT TO BE USED ON 1300H


AFTER-COOLER

COOLER, AFTER 1600C(H) 02250059-722

57

Notes

1600R(HAF) 02250209-254 R01

58

1.16 Louv

02250191-595 R02

1600R(HAF) 02250209-254 R01

ers

1.16 Louv

59

KEY PART N NOTES

1 02250099

2 02250099

3 02250118

4 02250143

5 02250148

6 02250168

7 02250168

8 02250179

9 02250191

10 408300-00

11 810806-02

12 829705-07

13 838208-11

14 866404-01

15 868430-01

16 871016-00

A1: DAMPER

A2: CONNEC

A3: TO SOLEN

ers

1600R(HAF) 02250209-254 R01

O. QTY DESCRIPTION

-626 4 ELBOW, 90 3/8”TUBE X 1/4”NPT M

-630 25 TUBE, NYL 3/8” O.D. X .063W

-585 1 ORF, .062” .25FNPT X .25MNPT

-876 7 CLP, HOSE 3/8 OD

-188 2 CONN, 3/8 TUBE X 1/4NPT

-203 1 SUPPORT, ANGLE FRAMED AMB TEMP SENDOR

-257 1 SOL, VALVE 24V NC 2WAY

-864 1 HEATER, COLD WEATHER 1600C

-542 1 SUPPORT, BRACKET 1600C LOUVERS

4 1 CLAMP, HOSE 7/8”I.D.

5 1 TEE, TUBE-M BR 3/8 X 1/4



5 1 NIPPLE, PIPE-XS PLT 1/4 X 1 1/2

0 1 TEE, PIPE PLTD 1/4

7 2 GROMMET, RUBBER 7/16X11/16X16GA


IN OPENED POSITION

T TO WIRE HARNESS PLUG LABELED “LOUVER SOLENOID”

OID VALVE

60

1.17 COO

02250209-872 R00 S

1600R(HAF) 02250209-254 R01

LING SYSTEM AFTERCOOLED - TIER 1

1

1.17 COO

61

02250209-872 R00 S2


1600R(HAF) 02250209-254 R01

1.17 CO

62

KEY PA NOTES

1 02250

2 02250

3 02250

4 02250

5 02250

6 02250

7 02250

8 02250

9 02250

10 02250

11 02250

12 02250

13 02250

14 02250

15 02250

16 02250

17 02250

18 02250

19 02250

20 02250

21 02250

22 02250

23 02250

24 02250

25 02250

26 02250

27 02250

28 02250

OLING SYSTEM AFTERCOOLED - TIER 1

1600R(HAF) 02250209-254 R01


055-810 1 HOSE, MED PRESS 2” X 136” 90 X 90

055-812 1 HOSE, MED PRESS 2” X 166” 90 X 90

055-815 1 HOSE, MED PRESS 2” X 53” 45 X 90

055-816 1 HOSE, MED PRESS 2” X 42” 90 X 90

059-722 1 CLR, AIR AC 1200CFM 150PSIG

060-422 1 BAFFLE, CANOPY SS 1200 ACF

060-423 1 BAFFLE, CANOPY CS 1200 ACF

060-424 4 PLT, HOSE BAFFLE HALF 2-1/2”

069-622 1 HOSE, MP 2.50 X 129” LG

078-197 7 CHANNEL, EXT RUB “U” 3/32 (FT)

092-488 1 VENTURI, 50.50” SPECIAL

099-415 10 FLG, KIT SAE SPLT 2” - VITON

108-230 1 CNTNR, RAD FLUID RECOVERY 5QT

111-591 1 SUPT, BRACKET OIL FILTER 1600

111-592 1 FILTER, OIL ASSY PARKER

123-111 2 SUPT, CLR OIL/AIR 1600H-1900

124-822 1 COOLER, AIR CAT 3406E TIER II

124-824 1 COOLER, OIL CA 3406 TIER II 1600H

125-008 1 SUPT, HOSE AFTCLR 1200-1500

131-778 1 BAFFLE, RADIATOR CS 900XH AC

131-779 1 BAFFLE, RADIATOR SS 900XH AC

154-659 3 TRIM,CLIP-ON GRIP 185-260DUQ

161-276 1 SNSR,TEMP RTD 3/4 O-RING

169-267 2 INSUL,O-CELL FOAM 2.00 THICK

169-276 1 RAD, W/FRT DRN 900XH-1900

171-956 1 PIPE,2-1/2”SCH80 CLR SYS 1600C

173-991 2 PLT,CVR STANDARD AIR 1600C

179-966 1 GD, FAN 1600C CS

1.17 COO

63

29 02250179

30 02250179

31 02250179

32 02250189

33 02250191

34 02250206

35 47235

36 249604-01

37 250020-35

38 250038-27

39 250041-06

40 250041-17

41 825208-44

42 825305-28

43 825505-16

44 825506-19

45 829105-10

46 829106-10

47 829106-12

48 829108-12

49 829112-15

50 829705-07

51 829706-10

52 834504-07

53 834505-10

54 837805-07

55 837808-12

56 838204-07

KEY PART N NOTES


1600R(HAF) 02250209-254 R01

-967 1 GD, FAN 1600C SS

-968 1 GD, BELT/ALTERNATOR, 1600C CS

-969 1 GD, BELT 1600C SS

-563 2 ACST PNL, O-CELL FOAM 2.00 TNI

-591 1 SA,LOUVERS CANOPY 1600C

-952 1 HARN,LOUVERS 1600C ANLG CNTRLS


9 1 HOSE, MED PRESS .25 X 30” LG

8 1 GROMMET, RUBBER 1-3/4” HOLE

9 1 ELBOW, 90DEG 2” SPLIT FLANGE

9 1 VALVE, OIL STOP 2” SAE CODE 61

4 14 WEATHERSTRIP, 1”THICK X 1”WIDE (FT)


3 35 NUT, HEX F PLTD 5/16-18



0 10 CAPSCR, HEX GR5 5/16-18 X 1


5 6 CAPSCR, HEX GR5 3/8-16 X 1 1/4

5 4 CAPSCR, HEX GR5 1/2-13 X 1 1/4

0 4 CAPSCR, HEX GR5 3/4-10 X 1 1/2



5 8 SCREW, SELF-DRILL 1/4 X 3/4

0 4 SCREW, SELF-DRILL 5/16 X 1




O. QTY DESCRIPTION

1.17 CO

64

57 83820

58 83820

59 83821

60 84231

61 84891

62 86010

63 86014

64 86020

65 86644

66 86644

67 86644

68 86690

69 86703

70 86710

71 86711

72 86730

73 86843

74 88290

A1: P/N’S

MOU

A2: P/N: 0

A3: SEE S

A4: DETA

A5: ONE

A6: MOU

A7: SECT

A8: DIRE

KEY PA NOTES

OLING SYSTEM AFTERCOOLED - TIER 1

1600R(HAF) 02250209-254 R01




5-038 6 HOSE, FUEL LINE 3/8 (FT)

5-400 1 CLAMP, CONDUIT 2-1/2”

4-025 1 CONN, 37 FL/MPT PLTD 1/4 X 1/4

0-250 2 CONN, 37 FL/MPT PLTD 2 1/2 X 2 1/2

4-025 1 ELBOW, 37FL 90M 1/4 X 1/4




0-010 1 PLUG, PIPE 1/4” 3000# STL PLT



0-020 1 BUSHING, RED PLTD 2 1/2 X 1/2


0-100 1 TEE, PIPE PLTD 2 1/2

4-075 1 ADPT, MALE PIPE 1/2 X 3/4-16

EXPLODED VIEW NOTES

: 02250111-591 & 02250125-008

NTED TO LIFTING BAIL.

2250169-276 MOUNTED TO FRAME.

HEET 2 FOR PLACEMENT OF P/N: 02250108-230.

IL OF VENTURI MOUNTING.

OF TWO 1” DOWELS WELDED TO FRAME.

NTING PLATE WELDED TO BOTTOM OF COOLER 02250124-824.

ION VIEW SHOWING LOCATION OF COOLER & FRAME MOUNT.

CT THIS END OF HOSE INTO CONTAINMENT FRAME.


1.17 COO

65

A9: AFTER-C

A10: TO PRES

A11: ENGINE C

A12: ATTACH 0

KEY PART N NOTES


1600R(HAF) 02250209-254 R01

OOLED DISCHARGE

SURE PICK UP FOR OIL STOP VALVE.

OOLANT SENSOR 02250165-908

2250206-952 TO 02250207-837 AND MAIN HARNESS

O. QTY DESCRIPTION

66

1.18 DISC

02250209-020 R01

1600R(HAF) 02250209-254 R01

HARGE SYSTEM - AFTERCOOLED - TIER 2 & 3

1.18 DISC

67

KEY PART N NOTES

1 02250056

2 02250105

3 02250121

4 02250145

5 02250161

6 02250169

7 02250170

8 02250201

9 47117

10 47628

11 47630

12 240621-00

13 250014-20

14 250034-79

15 250040-10

16 825510-32

17 827910-35

18 829110-17

19 829110-35

20 837808-12

21 837810-15

22 838208-11

23 838210-11

24 860112-05

25 860508-05

26 868308-30

HARGE SYSTEM - AFTERCOOLED - TIER 2 & 3

1600R(HAF) 02250209-254 R01

O. QTY DESCRIPTION

-338 1 ANL, DISCHARGE PIPE SUPPORT 3”

-533 1 FLANGE, SPLIT 4” SAE J518

-088 1 HOSE, ASSY 4” DISCHARGE 1600

-998 1 PIPE, DISCH. SERVICE 3” (23.5)

-277 1 SNSR, TEMP THERMISTOR BRASS

-356 1 SA,REC 1600C LP-AC CMPS

-560 1 HOSE, 3/4 NPT X 3/4 FSN37 57” LG

-337 1 SA,H2O TRAP AF 1600C LP


4 MOUNT, VIBRATION (50 DUROMETER)

4 MOUNT, VIBRATION ISOLATOR 185Q

8 1 GSKT, ASA FLG 150# 3”

3 1 GASKET, DISCH PIPE 1250/1600

1 1 VALVE, SERVICE 3” BALL



0 4 CAPSCR, HEX GR8 5/8-11 X 3 1/2

5 6 CAPSCR, HEX GR5 5/8-11 X 1 3/4

0 4 CAPSCR, HEX GR5 5/8-11 X 3 1/2






0 1 ELBOW, PIPE-90M 1/2 X 1/2

0 1 U-BOLT, 1/2” X 3” PIPE PLTD

1.18 DI

68

A1 TO S

A2 TO P

A3 TO A

A4 TO A

A5 TO P

A6 RTT (

A7 TO G

B1 FURN

LP SUB-ASSEMBLY 1600C LP

0225 0201 -337

KEY PA NOTES

SCHARGE SYSTEM - AFTERCOOLED - TIER 2 & 3

1600R(HAF) 02250209-254 R01


CAVENGE LINE-TO AIR END

3 AT COMPASS CONTROLLER (WET)

FTERCOOLER INLET

IR PRESSURE CONTROL SUPPLY LINE-TO COMPASS CONTROLLER

1 AT COMPASS CONTROLLER (DRY)

RECEIVER TANK TEMPERATURE)TO COMPASS CONTROLLER

REEN HOSE ON HOSE BUNDLE

ISHED WITH U-BOLT

MODULE DESCRIPTION SA, REC 1600C SA, H20

022 5016 9- 295 M, Disch 16 00C LP AF 022 501 69- 35 6


69

Notes

1600R(HAF) 02250209-254 R01

70

1.19 WAT

02250201-336 R01S

1600R(HAF) 02250209-254 R01

ER TRAP - AFTERCOOLED FILTERED

1

1.19 WATE

71

02250172-868 R06 s2

R TRAP - AFTERCOOLED FILTERED

1600R(HAF) 02250209-254 R01

1.19 WA

72

KEY PA NOTES

1 02250

2 02250

3 02250

4 02250

5 02250

6 02250

7 02250

8 02250

9 02250

10 02250

11 02250

12 02250

13 02250

14 02250

15 02250

16 02250

17 02250

18 02250

19 02250

20 02250

21 02250

22 02250

23 02250

24 02250

25 02250

26 02250

27 02250

28 02250

TER TRAP - AFTERCOOLED FILTERED

1600R(HAF) 02250209-254 R01


050-034 1 ADAPTER,1/2NPT FEM X 1/2BSP MALE

052-841 4 INSERT, NYLON TUBING 1/4”OD

056-338 1 ANGLE, DISCHARGE PIPE SUPPORT 3”

060-421 2 SUPPORT, H20 TRAP 1200 ACF

069-623 1 HOSE, MP 2.50 X 42” LG

077-839 1 HOSE, MP 5/16 X 54”LG 37$s JIC 90

081-219 4 CONN, 5/16”TUBE X 1/4”NPT

081-220 2 TUBE, 5/16 OD X .040 WALL

105-534 2 FLG, 3” SAE J518 CODE 61

113-962 2 SUPPORT, FILTER MOUNT 1200 AC

118-585 1 ORF, .062 .25 FNPT X .25 MNPT

120-888 1 VLV, BLWDN N.C. 8:1 RATIO

153-044 1 SCF-1315N 3”NPT W/AUTO DRAINS

153-068 1 SCH-1315N 3”NPT W/AUTO DRAINS

153-287 2 KIT,SC HEAD CLAMP 910-1315

163-061 1 SEP, WTR TRAP FLOAT 600PSIG

163-107 1 SUPPORT, WATER TRAP 600PSI

166-744 1 SEP, WTR SCWS-1700N 3” L/AD

168-170 1 PIPE,3” FLR INLET 1200-1300H

169-216 1 PIPE ASSY, DISCH 3” 1600C

170-696 2 SUPPORT, FILTER/WATER TRAP ASY 1600C

170-735 1 HOSE, 3/4 NPT X 3/4 FSN37 57” LG

170-905 2 ADPT, TUBE 3”ASSY W/4-BOLT FLNG

171-042 1 SHIM, FLR ASY BRACKET 1600C

176-957 1 SWITCH, DIFF PRESS 750B/1600C AF

177-072 1 HARN, WRG 1600C FILTERED

178-520 1 TUBE,1/4”OD SS 1600C AF FLTRS

178-521 1 TUBE,1/4”OD SS 1600C AF FLTRS

1.19 WATE

73

29 02250178

30 02250178

31 02250201

32 02250201

33 02250201

34 02250201

35 045244

36 250034-79

37 810504-01

38 825306-34

39 829110-35

40 829112-15

41 829704-05

42 829706-07

43 829706-12

44 837810-15

45 838206-07

46 860105-02

47 860108-05

48 860140-25

49 860205-02

50 860708-05

51 866404-00

52 866412-00

53 866448-12

54 866448-47

55 866900-01

56 867030-01

KEY PART N NOTES

R TRAP - AFTERCOOLED FILTERED

1600R(HAF) 02250209-254 R01

-723 2 SPCR, AF 1600C 1.25OD X 1.00LG

-725 1 SUPPORT, BRACKET 1600C PRESS DIFF SW

-242 1 HOSE, MOISTURE TRAP TO TEE 1/2”ID X 20 OAL

-243 1 HOSE, POPPET VALVE TO TEE1/2”ID X 13 OAL

-244 1 HOSE, TEE TO DRAIN 1/2”ID X 22 OAL

-245 1 HOSE, TEE TO TEE 1/2”ID X 40 OAL



2 2 ELBOW, TUBE 90 DEG M 1/4 X 1/8

7 5 NUT, HEX F PLTD 3/8-16

0 2 CAPSCREW, HEX GR5 5/8-11 X 3 1/2

0 2 CAPSCREW, HEX GR5 3/4-10 X 1 1/2



5 12 SCREW, HEX SER WASHER 3/8-16 X 1 1/4





0 1 CONN, 37 FL/MPT PLTD 2 1/2 X 2 1/2

5 1 ELBOW, 37FL 90M 5/16 X 1/4

0 1 ELBOW, PIPE 90M/F 1/2 X 1/2”

0 2 NIPPLE, PIPE-XS PLT 1/4 X CL

0 1 NIPPLE, PIPE-XS PLT 3/4 X CL

0 1 NIPPLE, PIPE-XS PLT 3 X 12




O. QTY DESCRIPTION

1.19 WA

74

57 86703

58 86703

59 86710

60 86710

61 86710

62 86711

63 86830

64 86843

65 86843

66 86850

67 86890

68 86943

69 87330

70 87353

71 87680

A1: TO A

A2: THIS

A3: 1 CO

A4: SCRE

KEY PA NOTES

TER TRAP - AFTERCOOLED FILTERED

1600R(HAF) 02250209-254 R01

0-030 1 ELBOW, PIPE 90 DEG 300# PLT 3/4”

0-120 1 ELBOW, PIPE 90 DEG 300# PLT 3”


4-020 1 BUSHING, RED PLTD 1 X 1/2

4-030 1 BUSHING, RED PLTD 1 X 3/4

2-100 1 BUSHING, RED PLTD 3 X 2 1/2

8-300 5 U-BOLT, 1/2” X 3” PIPE PLTD

0-010 2 TEE, PIPE PLTD 1/4


4-025 3 NIPPLE, PIPE-HX PLTD 1/4 X 1/4


0-120 1 ELBOW, PIPE 45 DEG 300# PLT 3”

8-008 1 TEE, 37FL UNION 1/2

0-120 1 UNION, PIPE-BRS SEAT 3 GAL 300#

4-025 2 CONN, TUBE-M 1/4 X 1/4 SS


FTERCOOLER OUTLET

END TO COMPASS AUX CONNECTION

NNECTION TO EACH PRESSURE SENSOR BEFORE & AFTER FILTERS

WS INCLUDED WITH KIT


75

Notes

1600R(HAF) 02250209-254 R01

76

1.20 REC

02250170-007 R08

1600R(HAF) 02250209-254 R01

EIVER TANK - AFTERCOOLED - TIER 2 & 3

1.20 RECE

77

KEY PART N NOTES

1 02250055

2 02250085

3 02250118

4 02250134

5 02250159

6 02250169

7 02250171

8 043242

9 250000-48

10 250017-31

11 250026-55

12 250034-08

13 826502-22

14 829108-25

15 837808-12

16 860108-07

17 860112-07

18 860140-25

19 866412-02

20 866412-07

21 866424-00

22 866440-00

23 866448-00

24 866448-03

25 866900-01

26 866900-02

27 867100-00

28 867103-02

IVER TANK - AFTERCOOLED - TIER 2 & 3

1600R(HAF) 02250209-254 R01

O. QTY DESCRIPTION

-463 1 VALVE, RELIEF 1-1/2”

-729 1 SA, RECEIVER OIL FILL

-809 1 CONN,TUBE OIL RETURN 5/16X1/4

-334 1 PIPE, DISCH REC TANK 1300H-1900

-102 1 SW,HTM 250 DEG F - 3/4”-16 SAE

-341 1 ADPT,MALE PIPE 1/2 X 3/4-16

-495 1 SA,LOW-PRESS FLTR/CHECK/ORF

1 STRAINER, Y-LINE 3/4”

6 1 VALVE, MIN PRESSURE CHK

9 1 TUBE, OIL RETURN 1200/1600 CFM

2 1 VALVE, ASM-THRM/BYP 2”(170DEG)

2 1 ELEMENT, OIL SEP 1200/1600 CFM

8 1 O-RING, VITON 2 1/4 X 1/8”

0 4 CAPSCR, HEX GR5 1/2-13 X 2 1/2




0 1 CONN, 37 FL/MPT PLTD 2 1/2 X 2 1/2



0 1 NIPPLE, PIPE-XS PLT 1 1/2 X CL


0 1 NIPPLE, PIPE-XS PLT 3 X CL






1.20 RE

78

29 86711

30 86843

31 86843

32 86943

33 TABL

A1 TO D

A2 TO S

A3 TO P

A4 TO A

A5 TO A

A6 TO P

A7 TO A

A8 RTT (

A9 TO A

A10 RELIE

COMPRESSMODEL

1300HA(F)-1600HA(F)

1300HA(F)-1600HA(F)(

KEY PA NOTES

CEIVER TANK - AFTERCOOLED - TIER 2 & 3

1600R(HAF) 02250209-254 R01



0-120 1 TEE, PIPE PLTD 3


E 1 TANK, OIL SEPARATOR 28” O.D.


ISCHARGE PIPE



FTERCOOLER INLET

IR PRESSURE CONTROL LINE-TO COMPASS CONTROLLER


IR END DISCHARGE HOSE


IR CONTROL MANIFOLD BLOCK

F VALVE OUTLET TO BE ROTATED TOWARDS CANOPY WALL AS SHOWN

CHART

OR ITEM 34 RECEIVER TANK

02250116-222

CE)

02250169-030


79

Notes

1600R(HAF) 02250209-254 R01

80

1.21 FILT

02250164-438 R00

1600R(HAF) 02250209-254 R01

ER CHECK ORIFICE

1.21 FILTE

81

KEY PART N NOTES

1 810505-02

2 045244

3 868504-02

4 873004-00

5 870104-00

6 02250117

7 02250126

8 02250125

9 860204-02

R CHECK ORIFICE

1600R(HAF) 02250209-254 R01

O. QTY DESCRIPTION

5 1 ELBOW, TUBE 90 DEG M 5/16 X 1/4



2 1 CONN, 37FL SW F 1/4 X 1/4”

4 1 CONN, STR X JIC 7/16 X 7/16

-782 1 FILTER, ASSEMBLY SCREEN FILTER

-129 1 SIGHTGLASS, ORF BLOCK SAE

-776 1 ORF, PLUG BRASS 1/8”NPT x 3/32”

5 1 ELBOW, 37FL 90M 1/4 X 1/4

82

1.22 OIL

02250085-191 R02

1600R(HAF) 02250209-254 R01

FILL

1.22 OIL F

83

KEY PART N NOTES

1 02250064

2 02250081

3 40029

4 868430-06

ILL

1600R(HAF) 02250209-254 R01

O. QTY DESCRIPTION

-595 1 ADPT, RECEIVER OIL FILL 185DPQ

-779 1 GL, SIGHT OIL LEVEL 1-1/2” PLTD

1 PLUG, O-RING BOSS SAE 1 1/4

0 1 TEE, PIPE PLTD 1 1/2

84

1.23 DISC

02250209-018 R01

1600R(HAF) 02250209-254 R01

HARGE SYSTEM - AFTERCOOLED - TIER 1

1.23 DISC

85

KEY PART N NOTES

1 02250056

2 02250105

3 02250121

4 02250145

5 02250161

6 02250170

7 02250201

8 02250208

9 02250209

10 47117

11 47628

12 47630

13 240621-00

14 242257

15 250014-20

16 250034-79

17 250040-10

18 825510-32

19 827910-35

20 829110-17

21 829110-35

22 837808-12

23 837810-15

24 838208-11

25 838210-11

26 860112-05

27 860508-05

28 868308-30


1600R(HAF) 02250209-254 R01

O. QTY DESCRIPTION

-338 1 ANL, DISCHARGE PIPE SUPPORT 3”

-533 1 FLANGE, SPLIT 4” SAE J518

-088 1 HOSE, ASSY 4” DISCHARGE 1600

-998 1 PIPE, DISCH. SERVICE 3” (23.5)

-277 1 SNSR, TEMP THERMISTOR BRASS

-560 1 HOSE, 3/4 NPT X 3/4 FSN37 57” LG

-337 1 SA, H2O TRAP AF 1600C LP

-973 1 SA, REC LP AC 1600R

-453 1 ADPT, 3/4 MALE SAE X 1/2 FNPT

1 VALVE, BALL 1/2”NPT

4 MOUNT, VIBRATION (50 DUROMETER)

4 MOUNT, VIBRATION ISOLATOR 185Q

8 1 GSKT, ASA FLG 150# 3”

1 SW, TEMPERATURE NC 250DEG F

3 1 GASKET, DISCH PIPE 1250/1600




0 4 CAPSCR, HEX GR8 5/8-11 X 3 1/2

5 6 CAPSCR, HEX GR5 5/8-11 X 1 3/4

0 4 CAPSCR, HEX GR5 5/8-11 X 3 1/2






0 1 ELBOW, PIPE-90M 1/2 X 1/2

0 1 U-BOLT, 1/2” X 3” PIPE PLTD

1.23 DISC

86

A1 TO SCAVE

A2 TO P3 AT

A3 TO AFTER

A4 TO AIR PR

A5 TO P1 AT

A6 RTT (REC

A7 SIGNAL F

A8 TO INLET

A9 TO BLOW

B1 FURNISH

KEY PART N NOTES


1600R(HAF) 02250209-254 R01


NGE LINE-TO AIR END

COMPASS CONTROLLER (WET)

COOLER INLET

ESSURE CONTROL SUPPLY LINE-TO COMPASS CONTROLLER

COMPASS CONTROLLER (DRY)

EIVER TANK TEMPERATURE)TO COMPASS CONTROLLER

ROM INLET

VALVE

DOWN VALVE

ED WITH U-BOLT

O. QTY DESCRIPTION

87

Notes

1600R(HAF) 02250209-254 R01

88

1.24 REC

02250208-972 R02

1600R(HAF) 02250209-254 R01

EIVER TANK - AFTERCOOLED - TIER 1

1.24 RECE

89

KEY PART N NOTES

1 02250055

2 02250085

3 02250100

4 02250116

5 02250118

6 02250134

7 02250159

8 02250169

9 02250171

10 43242

11 250000-48

12 250017-31

13 250026-55

14 250034-08

15 826502-22

16 829108-25

17 837808-12

18 860108-07

19 860110-05

20 860112-07

21 860140-25

22 866412-02

23 866412-07

24 866424-00

25 866440-00

26 866448-00

27 866448-03

28 866900-01

IVER TANK - AFTERCOOLED - TIER 1

1600R(HAF) 02250209-254 R01

O. QTY DESCRIPTION

-463 1 VLV,RLF 1 1/2 NPT 250#

-729 1 SA, RECEIVER OIL FILL

-041 1 VLV, 1/2 NC RECIRC 6:1 400 PSIG

-222 1 TANK, OIL SEPARATOR 28” O.D. 1600Q

-809 1 CONN,TUBE OIL RETURN 5/16X1/4

-334 1 PIPE, DISCH REC TANK 1300H-1900

-102 1 SW,HTM 250 DEG F - 3/4”-16 SAE

-341 1 ADPT,MALE PIPE 1/2 X 3/4-16

-495 1 SA,LOW-PRESS FLTR/CHECK/ORF

1 STRAINER, Y-LINE 3/4”

6 1 VALVE, MIN PRESSURE CHK

9 1 TUBE, OIL RETURN 1200/1600 CFM

2 1 VALVE, ASM-THRM/BYP 2”(170DEG)

2 1 ELEMENT, OIL SEP 1200/1600 CFM

8 1 O-RING, VITON 2 1/4 X 1/8”

0 4 CAPSCR, HEX GR5 1/2-13 X 2 1/2





0 1 CONN, 37 FL/MPT PLTD 2 1/2 X 2 1/2





0 1 NIPPLE, PIPE-XS PLT 3 X CL



1.24 RE

90

29 86690

30 86710

31 86711

32 86843

33 86943

34 88131

35 88930

36 89593

37 89680

A1 TO D

A2 TO S

A3 TO P

A4 TO A

A5 TO A

A6 TO P

A7 TO A

A8 RTT (

A9 SIGN

A10 RELIE

A11 TO IN

A12 TO B

KEY PA NOTES

CEIVER TANK - AFTERCOOLED - TIER 1

1600R(HAF) 02250209-254 R01

0-020 1 PLUG, PIPE 1/2” 3000# STL PLT



0-120 1 TEE, PIPE PLTD 3


2-050 1 NIPPLE, PIPE-HX BRASS 3/4 X 1/2

4-025 1 ELBOW, 37FL 90M SS 1/4 X 1/4

0-030 1 CROSS, PIPE 3/4” FORGED SS

0-010 1 PLUG, PIPE 1/4” 3000# SS

NOTES:

ISCHARGE PIPE



FTERCOOLER INLET

IR PRESSURE CONTROL SUPPLY LINE-TO COMPASS CONTROLLER


IR END DISCHARGE HOSE


AL FROM INLET

F VALVE OUTLET TO BE ROTATED TOWARDS CANOPY WALL AS SHOWN

LET VALVE

LOW DOWN VALVE


91

Notes

1600R(HAF) 02250209-254 R01

92

1.25 FUE

02250199-697 R02 S

1600R(HAF) 02250209-254 R01

L SYSTEM WITH FUEL COOLER

1

1.25 FUEL

93

02250199-697 R02 S2

SYSTEM WITH FUEL COOLER

1600R(HAF) 02250209-254 R01

1.25 FU

94

KEY PA NOTES

1 02250

2 02250

3 02250

4 02250

5 02250

6 02250

7 02250

8 02250

9 02250

10 02250

11 02250

12 02250

13 02250

14 02250

15 02250

16 02250

17 02250

18 02250

19 02250

20 02250

21 02250

22 02250

23 02250

24 02250

25 04711

26 25000

27 25002

28 25002

EL SYSTEM WITH FUEL COOLER

1600R(HAF) 02250209-254 R01


049-998 1 TUBE, ASSY FUEL PICK-UP 1600Q

058-345 1 STRIP, WEATHER 1” X 1/8” FOAM (FT)

094-185 4 GROMMET, RUB MTG 35 LBS

111-934 1 VALVE, CHECK FUEL 1/2” NPT

123-806 1 VLV,THRM BYPASS 3/4”-NPT DE1

126-242 1 HOSE, FUEL RTRN SWV/SWV 3/8*12

134-501 1 COOLER, OIL ES-6 FUEL DE-18

141-156 1 SENDER, FUEL LEVEL

144-566 1 AID, STARTING ELEC 24V C15

164-646 1 PANEL,FBRGLS FRONT TANK 1600 INTERIM

164-656 1 SUPPORT,BAFFLES OVER FUEL TNK 1600 INTERIM DESIGN

164-657 2 STRAP,FUEL TANK SUPPORT 1600 INTERIM

166-196 1 HOSE,FUEL 1/2 X 98 X FEM SWIV

174-346 2 STRAP, INSUL FUEL TANK 1600C

185-262 1 FLTR,FUEL TANK VENT 1/2NPT

190-947 3 HOSE,MP 5/16 ID X 18 OAL

196-227 1 TNK,FUEL 1600C 190 GAL

199-707 1 SUPPORT,BRACKET FUEL COOLER RH

199-708 1 SUPPORT,BRACKET FUEL COOLER LH

200-107 1 SUPPORT,BRK AMOT VALVE 1600C

200-587 1 SUPPORT,BRACKET FUEL HOSE

200-588 1 SUPPORT,BRACKET FUEL HOSE

200-589 1 HOSE,MP 5/16 ID X 24 OAL

202-174 2 BAR,BAFFLE HOLD DOWN

7 1 VALVE,BALL 1/2”NPT

4-752 1 GASKET, FUEL GAUGE NEOPRENE

5-634 1 CLAMP,TUBE 5/8”

5-635 2 CLAMP,TUBE 7/8”

1.25 FUEL

95

29 250025-63

30 825304-23

31 825305-28

32 825506-19

33 825508-26

34 829106-30

35 829704-05

36 829705-07

37 829705-10

38 838204-07

39 838205-07

40 838206-07

41 838208-11

42 860006-02

43 860108-05

44 860206-02

45 860206-05

46 861706-02

47 866008-03

48 866010-03

49 866215-02

50 866308-16

51 866900-02

52 867030-02

53 867103-01

54 867106-03

55 868508-05

56 870106-00

KEY PART N NOTES

SYSTEM WITH FUEL COOLER

1600R(HAF) 02250209-254 R01

8 1 CLAMP, TUBE RUBR CTD 1-3/8” DIA













5 1 ELBOW, 37FL 45M 3/8 X 1/4


5 1 ELBOW, 37FL 90M 3/8 X 1/4

0 1 ELBOW, 37FL 90M 3/8 X 1/2

5 1 TEE, 37FL M BR 3/8 X 1/4

0 2 WASHER, FLT LG 8 X 30 BN732

5 4 WASHER, FLT LG 10 X 35 BN732

0 1 ELBOW, PIPE 90 DEG PLT 1/2”

0 1 NIPPLE, PIPE PLTD 1/2 X 16




0 1 BUSHING, RED PLTD 1 1/2 X 3/4


8 2 CONN, STR X JIC 9/16 X 3/4

O. QTY DESCRIPTION

1.25 FU

96

57 87010

58 87010

59 87060

60 87580

61 87751

A1: FUEL

A2: FUEL

KEY PA NOTES

EL SYSTEM WITH FUEL COOLER

1600R(HAF) 02250209-254 R01

6-010 2 CONN, STR X JIC 7/8 X 9/16

8-006 1 CONN, STR X JIC 3/4 X 9/16

6-038 1 CONN, 90D STR X JIC 9/16 X 9/16

8-008 1 ELBOW, 37 SW 90M 1/2 X 1/2

2-000 1 NIPPLE, PIPE SS 300# 3/4 X CL

NOTES:

RETURN

SUPPLY


97

Notes

1600R(HAF) 02250209-254 R01

98

1.26 ELE

02250200-744 R02 S

1600R(HAF) 02250209-254 R01

CTRICAL PARTS - TIER 3

1

1.26 ELEC

99

02250200-744 R02 S2

TRICAL PARTS - TIER 3

1600R(HAF) 02250209-254 R01

1.26 EL

100

02250200-744 R

ECTRICAL PARTS - TIER 3

1600R(HAF) 02250209-254 R01

02 S3

1.26 ELEC

101

KEY PART N NOTES

1 02250051

2 02250053

3 02250053

4 02250071

5 02250123

6 02250137

7 02250142

8 02250157

9 02250163

10 02250163

11 02250163

12 02250163

13 02250165

14 02250170

15 02250174

16 02250175

17 02250175

18 02250176

19 02250176

20 02250177

21 02250181

22 02250181

23 02250181

24 02250200

25 02250201

26 40091

27 250034-21

28 408300-00


1600R(HAF) 02250209-254 R01

O. QTY DESCRIPTION

-629 1 SOL, SPNO 24VDC CONT-DUTY

-256 1 COVER, BATTERY RUBBER 900/350-1600

-257 1 PLATE, BATTERY COVER 1300H-1600

-380 1 GRIP,CD N4 .187-.250 X 1/2”

-122 1 ROD, 3/8-16 X 11.25”

-648 1 SUPT,BRKT RELAY CONTACTOR DE18

-101 4 WASHER, FLAT 5/16 X 11/16 SS BLACK

-353 1 ENCLOSURE, MANUAL-PAK

-818 1 SWITCH, E-STOP HD PUSH-PULL RED

-819 1 GASKET, E-STOP LARGE PORTABLE MACH

-820 1 ENCL, LARGE PORTABLE E-STOP

-821 1 PLATE, COVER LARGE PORTABLE E-STOP

-982 1 SUPT, PLATE ADAPTER MANUAL

-349 1 SA,BAT QUICK DISC 1600C FAM

-782 1 CABLE, BATTERY UNIVERSAL TERMINALS

-412 1 SUPT,BRKT BATTERY 1600C


-460 2 BATY, 8D/12 VOLT - WET


-149 1 SUPT, BRKT CIRCUIT BREAKER 750B

-717 2 SPCR, 1/2 HEX MALE-FEMALE

-720 1 HARN, BATY CABLE 1600C

-769 1 PNL,COV SS BAFFLE 1600C

-784 1 HARN,MAIN 1600C LP T3

-253 1 SA,CNTRL LINES 1600C LP

2 ISOLATOR, VIBRATION 1”OD X 3/4”TALL

2 2 CABLE,BATY 34” 3/8-1/2 EYE (BLACK)

1 7 CLAMP, HOSE 9/16”ID

1.26 EL

102

29 40830

30 40830

31 82481

32 82520

33 82530

34 82530

35 82530

36 82911

37 82970

38 82970

39 82970

40 82970

41 82970

42 82970

43 83780

44 83781

45 83820

46 83820

47 87810

48 88230

49 88430

50 SEE_CTL

PART

0225

0225

KEY PA NOTES


1600R(HAF) 02250209-254 R01

0-005 9 CLAMP, HOSE 5/8” I.D.

0-006 4 CLAMP, HOSE 7/8” I.D.

5-006 1 NUT, WING PLTD 3/8-16

6-337 2 NUT, HEX PLTD 3/8-16

4-236 4 NUT, HEX F PLTD 1/4-20

5-283 5 NUT, HEX F PLTD 5/16-18

6-347 2 NUT, HEX F PLTD 3/8-16

0-175 2 CAPSCR, HEX GR5 5/8-11 X 1 3/4







6-094 2 WASHER, SPR LOCK REG PLTD 3/8




8-162 1 WASH, CHNL 1/2” ZINC PLTD

4-016 4 CAPSCR, SOC BTN HD M4 X 16MM

2-050 4 SCREW, HEX SER WASHER #10-24 X 1/2

CHART_ 1 ELECTRIC/AIR CONTROLLER

CONTROLS/AIR MANIFOLD

NUMBER MODEL NUMBER

0201-251 SA,CNTRL/AIR MANF SGL 1600C LP

0201-252 SA,CNTRL/AIR MNF DUAL 1600C LP


103

Notes

1600R(HAF) 02250209-254 R01

104

1.27 BAT

02250174-462 R00

1600R(HAF) 02250209-254 R01

TERY QUICK-DISCONNECT

1.27 BATT

105

KEY PART N NOTES

1 02250160

2 02250162

3 02250165

4 02250168

5 02250170

6 02250170

7 825304-23

8 825305-28

9 825502-08

10 829704-05

11 829705-07

12 829705-10

13 876002-05

ERY QUICK-DISCONNECT

1600R(HAF) 02250209-254 R01

O. QTY DESCRIPTION

-837 1 SWITCH, BATTERY DISCONNECT 6-36V; 175 AMPS CONTINUOUS

-209 1 SUPPORT, RELAY & SWITCH

-472 1 LOCK, BATT DISCONNECT SWITCH

-418 1 COVER, ACCESS RELAY & SWITCH

-284 1 SUPPORT,BRACKET BAT DISC 1600C

-768 1 CABLE,BATY 2/0 36” L



3 2 NUT, HEX LOCKING #10-24




0 2 SCREW,RND PHILLIPS 10-24 X 1/2”

106

1.28 ELE

02250201-250 R0

1600R(HAF) 02250209-254 R01

CTRICAL & AIR PARTS ASSEMBLY - TIER 3

1.28 ELEC

107

KEY PART N NOTES

1 02250046

2 02250157

3 02250157

4 02250160

5 02250160

6 02250162

7 02250162

8 02250162

9 02250162

10 02250162

11 02250162

12 02250162

13 02250162

14 02250162

15 02250163

16 02250166

17 02250168

18 02250201

19 43258

20 47235

21 48448

22 825305-28

23 825306-34

24 829106-10

25 829705-05

26 829705-07

27 829706-10

28 829706-12

TRICAL & AIR PARTS ASSEMBLY - TIER 3

1600R(HAF) 02250209-254 R01

O. QTY DESCRIPTION

-142 1 PLUG,PIPE-BRASS-1/8”-CAJON

-351 1 ENCL, COMP & MANIF BLK T3

-696 1 SUPPORT, COMPASS ENCLOSURE 1600 T3

-044 1 SUPPORT, ENCL COMPASS & MANF BLK

-095 2 WS, EPDM 65 SHORE/SPGE RUBBER BLACK

-222 1 SUPPORT, MANIFOLD 900HAF & 1600 T3

-243 1 HOSE,MANF-BLW DN VLV SUPPLY

-244 1 HOSE,MANF-BLWDWNVLVDISCH 1600

-245 1 HOSE,MANF-RECIRC VALVE

-246 1 HOSE,MANF-RUN/START

-247 1 HOSE,MANF-CTL SYS VENT

-248 1 HOSE, CONTROL SYS

-255 1 BOLT, SHOULDER 5/16-18 X .75

-703 3 FTG, HOSE BLKHD ELBOW 1/4 37 FLR

-467 1 DECAL, HOSE CTL LINE LOC-ENCL

-766 1 BSHG, OPEN/CLOSED 1.250

-419 1 PLUG, ELECT COMPASS AUX CONNECTOR

-247 1 HARNESS, MANIFOLD BLK 1600C LP



1 GAUGE, CTL AIR PRESS 0-200 PSI








1.28 EL

108

29 83780

30 83820

31 84231

32 84291

33 84310

34 86210

35 87961

36 88051

37 88670

38 SEE_NTL

39 SEE_MANF

A1: REAR

A2: WIRIN

A3: USE

A4: MOU

A5: STAR

A6: RECI

A7: HI/LO

A8: WIRIN

A9: DECA

KEY PA NOTES

ECTRICAL & AIR PARTS ASSEMBLY - TIER 3

1600R(HAF) 02250209-254 R01



5-031 1 HOSE, FUEL LINE 5/16 (FT)

0-125 2 CONN, HOSE #10 X 1/8

2-025 1 RIVET, POP 1/8 X 1/4

8-050 3 UNION, 37FL BHD 1/2

1-081 4 NUT, HEX LOCKING SS 4-40

1-050 4 SCREW,PAN HD PH #4-40 X 1/2 SS

2-062 2 HOSE, VITON 1/4OD X 1/8”ID

CHART_C 1 CONTROLLER, COMPASS L.P.

CHART_ 1 MANIFOLD, AIR CONTROLS L.P.

EXPLODED/VIEW NOTES:

VIEW.

G HARNESS CONNECTOR.

ON OPEN FRAMES MACHINES ONLY.

NT TO PEM NUTS IN 02250157-351

T/RUN

RC

W

G HARNESS DETAILS.

L LOCATION.

CONTROLLER MODEL

02250159-203

DUAL PRESSURE MANIFOLD

02250144-497


109

Notes

1600R(HAF) 02250209-254 R01

110

1.29 INST

02250159-189 R00

1600R(HAF) 02250209-254 R01

RUMENT PANEL - TIER 2 & 3

1.29 INST

111

KEY PART N NOTES

1 02250130

2 02250130

3 02250131

4 02250140

5 02250140

6 02250140

7 02250140

8 02250141

9 02250141

10 02250141

11 02250141

12 02250144

13 02250144

14 02250145

15 02250146

16 02250146

17 02250146

18 02250147

19 02250147

20 02250157

21 831604-05

22 880511-05

23 880711-09

RUMENT PANEL - TIER 2 & 3

1600R(HAF) 02250209-254 R01

O. QTY DESCRIPTION

-488 1 CONNECTOR, ELECTRICAL ECM MODULE

-489 1 CAP, RECEPTACLE ECM MODULE

-087 1 GASKET, ELECT. CONN. ECM MODULE

-536 1 GAUGE, PRESS 0-600 PSI W/LCD ACTIA

-537 1 GAUGE, TEMP/TACH/FUEL ACTIA

-539 1 INSTRUMENT, WARNING BANK MOD CMACS

-692 1 GAUGE, PRESS 0-300 PSI W/LCD ACTIA

-139 1 SWITCH, START-ON-OFF CMACS CONTROLS

-140 1 SWITCH, RESET CMACS CONTROLS

-141 1 SWITCH, HI/LO CMACS CONTROLS

-630 1 HEATER,24V W/MNTG PLT & THERMOSTAT

-332 1 CONN, DEUTSCH HDP24-24-29PN

-333 1 CONN, DEUTSCH HDP24-18-14PN

-274 1 PANEL, SUB ELECTRICAL CMACS CONTROLS

-623 1 DECAL, OVERLAY CMACS 14X14 ENCL

-682 4 RELAY,75VDC CMACS

-683 4 SOCKET, RELAY 18-20GA WIRE CMACS

-476 3 CB,50A AUTO RESTART CMACS CONTROLS

-531 2 GASKET, NEOPRENE CL CELL CMACS

-350 1 ENCLOSURE, COMPASS N4X

0 4 SCREW, MACH-RD HD 1/4-20 X 1/2

0 4 SCREW, PAN HD PH #4-40 X 1/2 SS

2 4 NUT, HEX #4-40 SS

112

1.30 CON

02250159-203 R06 S

1600R(HAF) 02250209-254 R01

TROLLER - DUAL PRESSURE - TIER 2 & 3

1

1.30 CON

113

02250159-203 R06

TROLLER - DUAL PRESSURE - TIER 2 & 3

1600R(HAF) 02250209-254 R01

S2

1.30 CO

114

KEY PA NOTES

1 02250

2 02250

3 02250

4 02250

5 02250

6 02250

7 02250

8 02250

9 02250

10 02250

11 02250

12 02250

13 02250

14 02250

15 02250

16 02250

17 02250

18 02250

19 02250

20 02250

21 82970

1. DESI

2. REFE

3. MARK

NO V

4. ACTIA

NTROLLER - DUAL PRESSURE - TIER 2 & 3

1600R(HAF) 02250209-254 R01


130-488 1 CONNECTOR, ELECTRICAL ECM MODULE

130-489 1 CAP, RECEPTACLE ECM MODULE

131-087 1 GASKET, ELECT. CONN. ECM MODULE

140-537 1 GAUGE, TEMP/TACH/FUEL ACTIA

140-539 1 INSTRUMENT, WARNING BANK MOD CMACS

140-692 1 GAUGE, PRESS 0-300 PSI W/LCD ACTIA

141-139 1 SWITCH, START-ON-OFF CMACS CONTROLS

141-140 1 SWITCH, RESET CMACS CONTROLS

141-141 1 SWITCH, HI/LO CMACS CONTROLS

141-630 1 HEATER,24V W/MNTG PLT & THERMOSTAT

144-332 1 CONN, DEUTSCH HDP24-24-29PN

144-333 1 CONN, DEUTSCH HDP24-18-14PN

145-274 1 PANEL, SUB ELECTRICAL CMACS CONTROLS

146-623 1 DECAL, OVERLAY CMACS 14X14 ENCL

146-682 4 RELAY,75VDC CMACS

146-683 4 SOCKET, RELAY 18-20GA WIRE CMACS

147-476 3 CB,15A AUTO RESTART CMACS CONTROLS

147-531 2 GASKET, NEOPRENE CL CELL CMACS

157-350 1 ENCLOSURE, COMPASS N4X

159-425 1 KEY, COMPASS REPLACEMENT


NOTES:

GN PER SPEC. 02250159-206

R TO ID DRAWING 02250159-189 FOR ASSEMBLY OF REPLACEMENT PARTS.

/TAG CONTROLLER WITH SULLAIR P/N.

ENDOR NAME ON ANY PARTS.

P/N: 111716

115

Notes

1600R(HAF) 02250209-254 R01

116

1.31 MAN

02250144-497 R05

1600R(HAF) 02250209-254 R01

IFOLD - DUAL PRESSURE - TIER 2 & 3

1.31 MAN

117

KEY PART N NOTES

1 825204-22

2 825205-27

3 828604-12

4 828605-17

5 842910-12

6 860104-02

7 860108-05

8 860204-02

9 860204-05

10 860208-05

11 860212-07

12 860404-02

13 867700-01

14 868900-00

1) VENDOR

2) BLACK AN

3) APPROVE

4) SEE 0225

A1: 1/4”NPT(P

A2: 3/8-16 TA

A3: INFORMA

SULLAIR

SULLAIR

SET PRES

PRESSUR

MAX. INLE

DATE CO

IFOLD - DUAL PRESSURE - TIER 2 & 3

1600R(HAF) 02250209-254 R01

O. QTY DESCRIPTION



5 1 CAPSCREW, HEX GR5 1/4-20 X 1 1/4

5 2 CAPSCREW, HEX GR5 5/16-18 X 1 3/4

5 2 CONN, HOSE #10 X 1/8



5 1 ELBOW, 37FL 90M 1/4 X 1/4

0 1 ELBOW, 37FL 90M 1/4 X 1/2

0 2 ELBOW, 37FL 90M 1/2 X 1/2

5 1 ELBOW, 37FL 90M 3/4 X 3/4

5 1 NIPPLE, PIPE-HEX 1/4 X 1/4

0 1 TEE, PIPE 1/4 3000# PLT

5 1 BUSHING, RED HEX PLTD 1/4 X 1/8

NOTES:

TO SUPPLY ALL INTERNAL PARTS.

ODIZED BODY (E-COAT) (MILL-A-8625 TYPE II CLASS 2)

D VENDOR: CASH VALVE INC.PART NUMBER: 22313.0000

0170-299 FOR P & ID

RESSURE GAUGE)

PPED .50 DEEP MOUNTING HOLES(4-PLACES)

TION PLATE TO INCLUDE THE FOLLOWING:

NAME AND LOGO

P/N

SURE(S)

E RANGE

T PRESSURE

DE

1.31 MA

118

(NO V

A4: REFE

A5: THE R

MATIN

HAVE

MANU

LOCT

THE R

INSTR

REGU

KEY PA NOTES

NIFOLD - DUAL PRESSURE - TIER 2 & 3

1600R(HAF) 02250209-254 R01

ENDOR INFO)

RENCE: .062” ORIFICE LOCATED BELOW THIS ELBOW

EDUCING REGULATOR THREADS AND THE

G THREADS IN THE MANIFOLD ARE TO

LOCTITE 7649 PRIMER N APPLIED PER

FACTURES INSTRUCTIONS PRIOR TO APPLYING

ITE 271 HIGH STRENGTH THREAD LOCKER TO

EDUCING REGULATOR HOUSING THREADS AND

UMENTING INTO THE BLOCK. TIGHTEN THE

LATOR HOUSING TO 65 LB-FT OF TORQUE.


119

Notes

1600R(HAF) 02250209-254 R01

120

1.32 CON

02250201-246 R03 S

1600R(HAF) 02250209-254 R01

TROL LINES - TIER 2 & 3

1

1.32 CON

121

02250201-246 R03 S2


1600R(HAF) 02250209-254 R01

1.32 CO

122

02250201-246 R

NTROL LINES - TIER 2 & 3

1600R(HAF) 02250209-254 R01

03 S3

1.32 CON

123

02250201-246 R03 S4


1600R(HAF) 02250209-254 R01

1.32 CO

124

KEY PA NOTES

1 02250

2 02250

3 02250

4 02250

5 02250

6 02250

7 02250

8 02250

9 02250

10 02250

11 04335

12 24086

13 40830

14 82530

15 82970

16 82970

17 82970

18 86010

19 86010

20 87680

21 87680

22 87700

23 87890

24 88130

25 88910

26 88930

NTROL LINES - TIER 2 & 3

1600R(HAF) 02250209-254 R01


163-003 1 HOSE, BNDL CTL LINES 1600-T3 LP

163-492 1 HOSE, CTL PANEL-DRY PRESS REC TN

200-775 1 SUPPORT, UPR BRACKET TUBE 1600C

200-790 1 TUBE, SS P3 SEC-B 1600C LP

200-934 1 TUBE, SS P1 SEC-A 1600C LP

200-935 1 TUBE, SS P2 SEC-A 1600C LP

200-936 1 TUBE, SS P3 SEC-A 1600C LP

200-941 1 SUPPORT, BRACKET TUBE 1600C LP

202-342 1 TUBE, SS P2 SEC-B 1600C LP

202-606 1 TUBE, SS P1 SEC-B 1600C LP

7 8 CLAMP, SPEED TUBE 1/4”

0-001 3 UNION, TUBE 1/4” STAINLESS STL

0-010 1 CLAMP, HOSE 2 3/8” I.D.

4-236 4 NUT, HEX F PLTD 1/4-20



6-125 1 SCREW, HEX SER WASHER 3/8-16 X 1 1/4

4-050 1 CONN, 37 FL/MPT PLTD 1/4 X 1/2

8-050 1 CONN, 37 FL/MPT PLTD 1/2 X 1/2

4-012 3 CONN, TUBE-M 1/4 X 1/8 SS

4-025 2 CONN, TUBE-M 1/4 X 1/4 SS

4-025 1 ELBOW, TUBE 90 DEG M 1/4 X 1/4 SS

0-010 1 TEE, PIPE 1/4” 2000# SS

4-025 1 NIPPLE, PIPE-HX BRASS 1/4 X 1/4

4-025 2 CONN, 37 FL/MPT SS 1/4 X 1/4

8-050 1 ELBOW, 37FL 90M SS 1/2 X 1/2

1.32 CON

125

A1: GREEN -

A2: BLUE - AI

A3: PURPLE -

A4: RED - AIR

A5: WHITE -

A6: YELLOW

A7: ORANGE

A8: 02250163

A9: TRIM EXC

A10: TRIM EXC

A11: REFEREN

A12: P1 DRY S

A13: P2 CONT

A14: P3 WET S

A15: ON 200PS

WITH 022

KEY PART N NOTES


1600R(HAF) 02250209-254 R01

NOTES

AIR CONTROL MANIFOLD BLOCK TO DRY PRESSURE RECEIVER TANK

R CONTROL MANIFOLD BLOCK TO VALVE BODY TOP PORT

AIR CONTROL MANIFOLD BLOCK TO FRONT OF FLOW CONTROL PLATE

CONTROL MANIFOLD BLOCK TO SPRINGING CHAMBER

AIR CONTROL MANIFOLD BLOCK TO VALVE BODY BOTTOM PORT

- AIR CONTROL MANIFOLD BLOCK TO CONTROL SIGNAL PORT

- RECEIVER TANK SCAVENGE LINE PORT TO COMPRESSOR

-004 - AIR CONTROL MANIFOLD BLOCK TO DRY PRESSURE RECEIVER TANK

ESS TUBING LENGTH TO ALLOW CONDENSATE WITHIN TUBE TO DRAIN TO TANK.

ESS TUBING LENGTH FOR PROPER FIT.

CE P & I 02250176-713

IDE PRESSURE

ROL PRESSURE

IDE PRESSURE

I MACHINES IT MAY BE NECESSARY TO SUBSTITUTE LINE 02250200-790

50203-691 BECAUSE OF RECEIVER TANK PORT DIFFERENCES.

O. QTY DESCRIPTION

126

1.33 ELE

02250209-261 R00 S

1600R(HAF) 02250209-254 R01


1

1.33 ELEC

127

02250209-261 R00 S2


1600R(HAF) 02250209-254 R01

1.33 EL

128

02250209-261 R


1600R(HAF) 02250209-254 R01

00 S3

1.33 ELEC

129

KEY PART N NOTES

1 02250051

2 02250053

3 02250053

4 02250071

5 02250123

6 02250137

7 02250142

8 02250157

9 02250163

10 02250163

11 02250163

12 02250163

13 02250165

14 02250170

15 02250174

16 02250175

17 02250175

18 02250176

19 02250176

20 02250177

21 02250181

22 02250181

23 02250181

24 02250208

25 02250209

26 02250209

27 40091

28 250034-21


1600R(HAF) 02250209-254 R01

O. QTY DESCRIPTION

-629 1 SOLENOID,SPNO 24 VOLT DC CONT-DUTY



-380 1 GRIP,CD N4 .187-.250 X 1/2”

-122 1 ROD, 3/8-16 X 11.25”



















-791 1 HARN,MAIN 1600R T1

-146 1 SA,CNTRL LINES 1600R LP T1

-176 1 SA,MAN PNL/CTRL 1600R T1



1.33 EL

130

29 40830

30 40830

31 40830

32 82481

33 82520

34 82530

35 82530

36 82530

37 82911

38 82970

39 82970

40 82970

41 82970

42 82970

43 82970

44 83780

45 83781

46 83820

47 83820

48 87810

49 88230

50 88430

KEY PA NOTES


1600R(HAF) 02250209-254 R01

0-001 7 CLAMP, HOSE 9/16”ID

0-005 9 CLAMP, HOSE 5/8” I.D.

0-006 4 CLAMP, HOSE 7/8” I.D.

5-006 1 NUT, WING PLTD 3/8-16

6-337 2 NUT, HEX PLTD 3/8-16

4-236 4 NUT, HEX F PLTD 1/4-20

5-283 5 NUT, HEX F PLTD 5/16-18

6-347 2 NUT, HEX F PLTD 3/8-16

0-175 2 CAPSCR, HEX GR5 5/8-11 X 1 3/4















131

Notes

1600R(HAF) 02250209-254 R01

132

1.34 ELE

02250209-175 R01

1600R(HAF) 02250209-254 R01

CTRICAL & AIR PARTS ASSEMBLY - TIER 1

1.34 ELEC

133

KEY PART N NOTES

1 02250157

2 02250160

3 02250162

4 02250162

5 02250166

6 02250168

7 02250186

8 02250202

9 02250202

10 02250203

11 02250203

12 02250208

13 43258

14 47235

15 825305-28

16 829705-05

17 829705-07

18 829706-07

19 829706-12

20 842315-03

21 843102-02

22 860112-05

23 873702-02

24 886808-00

25 895802-20

A1: P2 TRANS

A2: OPEN

TRICAL & AIR PARTS ASSEMBLY - TIER 1

1600R(HAF) 02250209-254 R01

O. QTY DESCRIPTION

-696 1 SUPT, COMPASS ENCLOSURE 1600 T3

-095 2 WS, EPDM 65 SHORE/SPGE RUBBER BLACK

-248 1 HOSE,MANF-CONTROL AIR

-703 3 FTG, HOSE BLKHD ELBOW 1/4 37 FLR

-766 1 BSHG, OPEN/CLOSED 1.250

-419 1 PLUG, ELECT COMPASS AUX CONNECTOR

-271 2 HOSE,MP 1/4 ID X 16 OAL

-057 2 SUPT,L BKT CTRLS VOLVO T4 750C

-316 1 CONT,ASSY MECH 300PSI CAT T3

-489 1 ENCL,MAN CNTLS VOLVO 750C T4

-500 3 PLUG,PLASTIC 3/4” BLACK

-212 1 SA,MAN CTRLS DUAL 1600R T1









5 1 RIVET, POP 1/8 X 1/4


4 1 CONN, 37 FL 1/4 X 1/8” NPT

4 1 ADPT,1/2F X 1/4M BRS

0 1 NIPPLE, PIPE HXL BRASS 1/8 X 2.0

NOTES:

DUCER

1.34 EL

134

A3: CLOS

A4: MAIN

A5: DRY

KEY PA NOTES

ECTRICAL & AIR PARTS ASSEMBLY - TIER 1

1600R(HAF) 02250209-254 R01

E

AIR SUPPLY

AIR PRESSURE


135

Notes

1600R(HAF) 02250209-254 R01

136

Replacement Assembly Part Number: 02250202-316 r01

1.35 CON

02250202-316(r01)

1600R(HAF) 02250209-254 R01

TROLLER - DUAL PRESSURE - TIER 1

137

Notes

1600R(HAF) 02250209-254 R01

138

1.36 MAN

02250208-212 R01S

1600R(HAF) 02250209-254 R01

IFOLD - DUAL PRESSURE - TIER 1

1

1.36 MAN

139

02250208-212 R01S2


1600R(HAF) 02250209-254 R01

1.36 MA

140

02250208-212 R

NIFOLD - DUAL PRESSURE - TIER 1

1600R(HAF) 02250209-254 R01

01S3

1.36 MAN

141

KEY PART N NOTES

1 02250052

2 02250115

3 02250162

4 02250186

5 02250202

6 02250202

7 02250204

8 02250204

9 02250204

10 02250208

11 02250208

12 02250208

13 02250208

14 44205

15 45244

16 48448

17 250019-14

18 841500-00

19 876730-01

20 876804-02

21 877004-02

22 878900-01

23 881204-02

24 881304-02

25 889104-02

26 889304-02

27 895804-25

28 895804-40

29 895930-01

30 896800-01


1600R(HAF) 02250209-254 R01

O. QTY DESCRIPTION

-358 2 REG,BACK PRESS CONTROL 1/4”

-268 1 VALVE, PRESSURE REGULATOR



-058 1 TUBE,SS 1/4” CTRLS VOLVO T4 750C



-926 1 SUPT,BKT CTRLS VOLVO T4 750C

-928 1 DECAL,START/PRES VOLVO T4

-185 1 TUBE,SS 1/4” CTRLS 1600R

-187 1 TUBE,SS 1/4” CTRLS 1600R

-188 1 TUBE,SS 1/4” CTRLS 1600R

-189 1 TUBE,SS 1/4” CTRLS 1600R

2 VALVE, 3-WAY BALL(PRESSURE SELECTOR)


1 GAUGE, CTL AIR PRESS 0-200 PSI

2 4 NIPPLE, PIPE-XS 316S 1/4 X CL

4 4 BULKHEAD, PIPE 1/4” NPT

0 1 TEE, PIPE 300# 1/4 SS

5 1 CONN, TUBE-M 1/4 X 1/4 SS

5 13 ELBOW, TUBE 90 DEG M 1/4 X 1/4 SS

0 3 TEE, PIPE 1/4” 2000# SS

5 2 ELBOW, PIPE 90M/F 1/4 x 1/4 BRASS

5 3 NIPPLE, PIPE-HX BRASS 1/4 X 1/4

5 1 CONN, 37 FL/MPT SS 1/4 X 1/4

5 2 ELBOW, 37FL 90M SS 1/4 X 1/4



0 1 CROSS, PIPE 1/4” FORGED SS

0 1 PLUG, PIPE 1/4” 3000# SS

142

1.37 CON

02250209-147 R00 S

1600R(HAF) 02250209-254 R01

TROL LINES - TIER 1

1

1.37 CON

143

02250209-147 R00 S2

TROL LINES - TIER 1

1600R(HAF) 02250209-254 R01

1.37 CO

144

02250209-147 R

NTROL LINES - TIER 1

1600R(HAF) 02250209-254 R01

00 S3

1.37 CON

145

KEY PART N NOTES

1 02250167

2 02250203

3 02250205

4 02250205

5 02250209

6 02250209

7 45244

8 249604-00

9 408300-01

10 829706-12

11 860104-01

12 860108-05

13 867102-01

14 869145-02

15 873304-00

16 878900-01

17 878900-02

18 881304-02

19 889104-02

20 889304-02

21 889308-05

22 898704-02

23 898708-02

24 898708-05

TROL LINES - TIER 1

1600R(HAF) 02250209-254 R01

O. QTY DESCRIPTION

-864 1 HOSE,MP 3/16ID X 73 OAL

-574 1 HOSE,MP 3/16ID X 14 OAL

-268 2 HOSE,MP 3/16”ID X 62 OAL

-872 1 HOSE,ASSY MP 3/16ID X 73.50OAL

-231 1 HOSE,ASSY INLET LINE BUNDLE 1600R T1

-232 1 HOSE,ASSY CNTRL LINE BUNDLE 1600R T1


8 1 HOSE, MED PRESS 0.25 X 032”

0 1 CLAMP, HOSE 2 3/8” I.D.





5 1 CAP, PIPE 1/4 BRASS

4 1 TEE, 37FL UNION 1/4

0 3 TEE, PIPE 1/4” 2000# SS

0 1 TEE, PIPE 1/2” 2000# SS

5 1 NIPPLE, PIPE-HX BRASS 1/4 X 1/4

5 5 CONN, 37 FL/MPT SS 1/4 X 1/4

5 3 ELBOW, 37FL 90M SS 1/4 X 1/4

0 1 ELBOW, 37FL 90M SS 1/2 X 1/2

5 2 NIPPLE, PIPE-HEX 1/4 X 1/4 SS



146

1.38 ELE

02250200-744 R02 S

1600R(HAF) 02250209-254 R01


1

1.38 ELEC

147

02250200-744 R02 S2


1600R(HAF) 02250209-254 R01

1.38 EL

148

02250200-744 R


1600R(HAF) 02250209-254 R01

02 S3

1.38 ELEC

149

KEY PART N NOTES

1 02250051

2 02250053

3 02250053

4 02250071

5 02250123

6 02250137

7 02250142

8 02250157

9 02250163

10 02250163

11 02250163

12 02250163

13 02250165

14 02250170

15 02250174

16 02250175

17 02250175

18 02250176

19 02250176

20 02250177

21 02250181

22 02250181

23 02250181

24 02250200

25 02250201

26 40091

27 250034-21

28 408300-00


1600R(HAF) 02250209-254 R01

O. QTY DESCRIPTION

-629 1 SOL, SPNO 24VDC CONT-DUTY



-380 1 GRIP,CD N4 .187-.250 X 1/2”

-122 1 ROD, 3/8-16 X 11.25”



















-784 1 HARN,MAIN 1600C LP T3

-253 1 SA,CNTRL LINES 1600C LP



1 7 CLAMP, HOSE 9/16”ID

1.38 EL

150

29 40830

30 40830

31 82481

32 82520

33 82530

34 82530

35 82530

36 82911

37 82970

38 82970

39 82970

40 82970

41 82970

42 82970

43 83780

44 83781

45 83820

46 83820

47 87810

48 88230

49 88430

50 SEE_CTL

PART

0225

0225

KEY PA NOTES


1600R(HAF) 02250209-254 R01

0-005 9 CLAMP, HOSE 5/8” I.D.

0-006 4 CLAMP, HOSE 7/8” I.D.

5-006 1 NUT, WING PLTD 3/8-16

6-337 2 NUT, HEX PLTD 3/8-16

4-236 4 NUT, HEX F PLTD 1/4-20

5-283 5 NUT, HEX F PLTD 5/16-18

6-347 2 NUT, HEX F PLTD 3/8-16

0-175 2 CAPSCR, HEX GR5 5/8-11 X 1 3/4














CHART_ 1 ELECTRIC/AIR CONTROLLER

CONTROLS/AIR MANIFOLD

NUMBER MODEL NUMBER

0201-251 SA,CNTRL/AIR MANF SGL 1600C LP

0201-252 SA,CNTRL/AIR MNF DUAL 1600C LP


151

Notes

1600R(HAF) 02250209-254 R01

152

1.39 CAN

02250173-954 R03 S

1600R(HAF) 02250209-254 R01

OPY - AFTERCOOLED

1

1.39 CANO

153

02250173-954 R03 S

PY - AFTERCOOLED

1600R(HAF) 02250209-254 R01

2

1.39 CA

154

02250173-954

NOPY - AFTERCOOLED

1600R(HAF) 02250209-254 R01

R03 S3

1.39 CANO

155

02250173-954 R03 S4

PY - AFTERCOOLED

1600R(HAF) 02250209-254 R01

1.39 CA

156

02250173-954 R

NOPY - AFTERCOOLED

1600R(HAF) 02250209-254 R01

03 S5

1.39 CANO

157

KEY PART N DESCRIPTION

1 02250045 ACCESS 1600

2 02250054 UTOUT 1600

3 02250091 EAD 5/16-18 X 3/4

4 02250094 1600 CAN

5 02250114 FFLER SIDE 1200

6 02250120 FFLER SIDE 1200

7 02250122 NOPY 1600

8 02250131

9 02250142 00XH-1900

10 02250142 00XH-1900

11 02250142 NOPY 900XH-1900

12 02250142 R 900XH-1900

13 02250142 0XH-1900

14 02250142 0XH-1900

15 02250142 0XH-1900

16 02250142 XH-1900

17 02250142 XH-1900

18 02250142 R SS 900XH-1900

19 02250142 CLR END 900

20 02250142 R END 900XH-

21 02250142 XH-1900 W/CUTOUT

22 02250142 0XH-1900

23 02250142 TREET SIDE W/LITES 900XH-1900

24 02250142 URB SIDE W/LITES 900XH-1900

25 02250142 XH-1900

26 02250142 XH-1900

27 02250142 0XH-1900

28 02250142 0XH-1900

PY - AFTERCOOLED

1600R(HAF) 02250209-254 R01

O. GREEN P/N WHITE P/N YELLOW P/N STAINLESS QTY

-687 1 HINGE, DOOR COOLER

-322 1 HINGE, CAN DOOR W/C

-543 34 CAPSCREW, BUTTON H

-077 1 LATCH, ASSY 17.5” ROD

-600 2 STRAP, INSULATION MU

-795 2 STRAP, INSULATION MU

-009 8 STRAP, INSULATION CA

-747 2 LATCH, PAD-LOCKABLE

-324 02250160-313 02250170-350 02250170-351 02250148-975 1 PANEL, DOOR JAM SS 9

-325 02250160-314 02250170-352 02250170-353 02250148-976 1 PANEL, DOOR JAM CS 9

-326 02250160-315 02250170-354 02250170-355 02250148-977 1 PANEL, BOTTOM CS CA

-327 02250160-316 02250170-356 02250170-357 02250148-978 1 PANEL, BATTERY COVE

-329 02250160-318 02250170-360 02250170-361 02250148-980 1 PANEL, TOP CAN SS 90

-330 02250160-319 02250170-362 02250170-363 02250148-981 1 PANEL, TOP CAN CS 90

-331 02250160-321 02250170-364 02250170-365 02250148-982 1 PANEL, UNIT END SS 90

-332 02250160-323 02250170-366 02250170-367 02250148-983 1 PANEL, BOTTOM CS 900

-333 02250160-324 02250170-368 02250170-369 02250148-984 1 PANEL, BOTTOM SS 900

-334 02250160-325 02250170-370 02250170-371 02250148-985 1 DOOR, ACCESS COOLE

-336 02250160-327 02250170-372 02250170-373 02250148-986 1 PANEL, ROOF CANOPY

-337 02250160-328 02250170-374 02250170-375 02250148-987 1 PANEL, ROOF DRAWBA

-338 02250160-329 02250170-376 02250170-377 02250148-988 1 DOOR, ACCESS SS 900

-340 02250160-334 02250170-383 02250170-384 02250148-989 1 PANEL, UNIT END CS 90

-341 02250160-335 02250170-396 02250170-397 02250148-990 1 PANEL, COOLER END S

-342 02250160-336 02250170-394 02250170-395 02250148-991 1 PANEL, COOLER END C

-343 02250160-337 02250170-390 02250170-391 02250148-992 1 DOOR, ACCESS CS 900

-344 02250160-338 02250170-392 02250170-393 02250148-993 1 DOOR, ACCESS SS 900

-346 02250160-330 02250170-441 02250170-442 02250148-994 1 DOOR, HOUSING CS 90

-347 02250160-331 02250170-443 02250170-444 02250148-995 1 DOOR, ACCESS END 90

1.39 CA

158

29 02250 900XH-1900

30 02250 E 3” PIPE 900XH-1900

31 02250 -1900

32 02250 ND PANELS 900XH-1900 TAB

33 02250 ANEL 1600 T3

34 02250 RUBBER BLACK

35 02250 OR 16 IN-LBS BLACK

36 02250 WR PANEL 750-900 & 1600 T3

37 02250 PY FRT 1600C-ACT3

38 02250 OR 1600C

39 02250 1600C LOUVER

40 02250 CH 1600C

41 25000 ST GUARD FRONT

42 25001 ESS DOORS

43 25002 16 X 3/8 FT

44 25002 00

45 25002 LL #10-24 X 1/2

46 25003 H MALE SS

47 25003 H FEMALE SS

48 25004 750-1050

49 82530 16-18

50 82550 1/4-20

51 82910 R5 1/4-20 X 3/4

52 82970 ASHER 5/16-18 X 3/4

53 82970 ASHER 5/16-18 X 1

54 83450 L 1/4 X 3/4

55 83820 PLTD 1/4

56 83820 PLTD 5/16

KEY PA DESCRIPTION

NOPY - AFTERCOOLED

1600R(HAF) 02250209-254 R01

142-348 02250160-332 02250170-445 02250170-446 02250148-996 1 DOOR, ACCESS CS

142-349 02250160-364 02250170-378 02250170-389 02250148-997 2 PLT, CVR DISCHARG

142-350 02250170-387 02250170-388 02250170-389 02250148-998 1 GRILLE, CAN 900XH

149-318 02250170-381 02250170-380 02250170-382 02250149-319 1 ANGLE, SUPPORT E

157-882 02250157-886 02250157-883 02250157-884 02250157-885 1 DOOR, CONTROL P

158-314 100 GASKET, SPONGE-

158-992 4 HINGE, CANOPY DO

162-223 02250162-228 02250162-225 02250162-226 02250162-227 1 DOOR, CONTROL L

169-254 02250170-460 02250170-458 02250170-459 02250169-258 1 PANEL, ASSY CANO

186-777 1 PLT, COVER RADIAT

206-610 02250206-434 02250206-435 02250206-436 02250206-437 1 GRILLE, CAN ROOF

207-148 5 HANDLE, DOOR LAT

9-498 2 HINGE, AIR EXHAU

0-249 2 STOP, RUBBER ACC

2-436 60 WEATHERSTRIP, 3/

3-917 5 HINGE, DOOR 750/1

5-692 16 SCREW, MACH PHI

3-828 7 HOOK, DOOR LATC

3-829 5 CATCH, DOOR LATC

1-158 4 LATCH, DOOR ASSY

5-283 115 NUT, HEX F PLTD 5/

4-145 35 NUT, HEX LOCKING

4-075 51 CAPSCREW, HEX G

5-075 168 SCREW, HEX SER W

5-100 35 SCREW, HEX SER W

4-075 2 SCREW, SELF-DRIL

4-071 38 WASHER, PL-B REG

5-071 6 WASHER, PL-B REG

RT NO. GREEN P/N WHITE P/N YELLOW P/N STAINLESS QTY

1.39 CANO

159

57 843102-05

58 843103-05 D68

59 860905-09 8 .098

60 861405-09 .092

A1: TO FRAM

A2: TO CANO

A3: TO CANO

A4: TO CANO

A5: TO CANO

KEY PART N DESCRIPTION

PY - AFTERCOOLED

1600R(HAF) 02250209-254 R01

0 4 RIVET, POP 1/8 X 1/2

0 62 RIVET, POP 3/16 X 1/2 A

8 4 NUT, RETAINER J 5/16-1

2 4 NUT, RETAINER 5/16-18

NOTES

E

PY FRONT

PY BACK

PY SIDE

PY TOP

O. GREEN P/N WHITE P/N YELLOW P/N STAINLESS QTY

160

1.40 ACO

02250200-729 R03 S

1600R(HAF) 02250209-254 R01

USTICAL PANELS - AFTERCOOLED

1

1.40 ACO

161

02250200-729 R03 S


1600R(HAF) 02250209-254 R01

2

1.40 AC

162

02250200-729 R

OUSTICAL PANELS - AFTERCOOLED

1600R(HAF) 02250209-254 R01

03 S3

1.40 ACO

163

KEY PART N NOTES

1 02250048

2 02250048

3 02250048

4 02250048

5 02250048

6 02250048

7 02250048

8 02250048

9 02250048

10 02250051

11 02250051

12 02250051

13 02250053

14 02250053

15 02250062

16 02250092

17 02250092

18 02250092

19 02250110

20 02250114

21 02250114

22 02250114

23 02250114

24 02250114

25 02250164

26 02250164

27 02250164

28 02250164

29 02250164

30 02250165


1600R(HAF) 02250209-254 R01

O. QTY DESCRIPTION

-143 2 PNL, ACST FOAM 67 X 6 X 2

-144 1 PNL, ACST FOAM 45.5 X 14 X 1


-152 1 PNL, ACST FOAM 59 X 49 X 2

-158 1 PNL, ACST FOAM 45.5 X 5.5 X 2

-900 1 PNL, ACST FOAM 39.5 X 31.5 X 2

-904 2 PNL, ACST FOAM 39.5 X 29.25 X 2

-905 2 PNL, ACST FOAM 39.5 X 39.5 X 2

-906 2 PNL, ACST FOAM 39.5 X 27.38 X 2

-316 2 PNL, ACST FOAM 6.75 X 48 X 2

-321 2 PNL, ACST FOAM 10.5 X 99 X 2

-323 1 PNL, ACST FOAM 33.5 X 74.75 X 2

-506 1 PNL, ACST FOAM 16.5 X 28 X 2

-508 1 PNL, ACST FOAM 49 X 59 X 1

-022 1 PNL, ACST FOAM 16 X 59 X 12 X 2

-014 2 PNL, ACST FOAM 10 X 43 X 1



-229 14 CLIP, BUCKLE FOR INS. STRAPPING

-437 2 SUPPORT, INSULATION MOUNT 1600

-537 4 STRAP, INSULATION MOUNT LONG 1600

-563 1 PNL, ACST FOAM 19 X 22 X 2

-567 1 PNL, ACST FOAM 18 X 22 X 2

-568 1 PNL, ACST FOAM 22 X 28 X 2

-655 2 PANEL,BAFFLE OVER TANK 1600 INTERIM

-677 1 PANEL,FIBERGLASS REAR CS 1600 INTERIM

-679 1 PANEL,FIBERGLASS REAR STREETSIDE 1600 INTERIM

-826 4 PANEL,ACST 1” FOR BAF OVER TANK

-832 4 PANEL,ACST 1” FOR BAF OVER TANK

-466 1 PNL,ACST FOAM 1.00 T3

1.40 AC

164

31 02250

32 02250

33 02250

34 02250

35 02250

36 02250

37 02250

38 02250

39 02250

40 02250

41 02250

42 02250

43 02250

44 02250

45 02250

46 02250

47 02250

48 02250

49 02250

50 02250

51 02250

52 02250

53 02250

54 02250

55 47829

56 82530

57 82970

58 82970

KEY PA NOTES

OUSTICAL PANELS - AFTERCOOLED

1600R(HAF) 02250209-254 R01

165-467 2 PNL, ACST FOAM 9.5 X 26.5 X 3.5 X 11 X 1

165-468 1 PNL, ACST FOAM 9.5 X 26.5 X 1

165-469 1 PNL, ACST FOAM 9.5 X 16 X 1

165-881 4 SUPPORT,VERT BAFFLES OVER TANK 1600 INTERIM

174-023 1 PNL,ACST 2.00 X 13.25 X 48.00

174-035 1 PNL,ACST 2.00 X 15.00 X 38.00

174-039 1 PNL,ACST 2.00 X 6.50 X 82.00

174-040 1 PNL,ACST 2.00 X 11.00 X 9.00

174-041 1 PNL,ACST 2.00 X 7.00 X 7.00

174-042 1 PNL,ACST 2.00 X 11.00 X 34.50

174-043 1 PNL,ACST 2.00 X 11.00 X 39.50

174-044 1 PNL,ACST 2.00 X 12.00 X 78.50

174-047 1 PNL,ACST 2.00 X 11.00 X 28.00

174-049 1 PNL,ACST 2.00 X 29.00 X 20.00

174-074 1 PNL,ACST 1.00 X 35.00 X 9.30

174-078 1 PNL,ACST 1.00 X 19.00 X 10.50

174-079 1 PNL,ACST 1.00 X 16.00 X 10.50

174-080 1 PNL,ACST 1.00 X 34.00 X 9.12

199-714 2 BAF,OVER FUEL TANK 1600C

205-611 1 PNL,ACST FOAM 2 X 16.5 X 74.5

207-246 3 STRAP,INSUL CANOPY 16.19”

207-247 1 PNL,ACST FOAM 3X3X74.5

208-438 1 PNL,ACST 1.00 X 58.0 X 11.5 1600C

208-439 1 PNL,ACST 1.00 X 58.0 X 11.5

138 STRAPPING, 1/2” WIDE (FT)

5-283 11 NUT, HEX F PLTD 5/16-18




165

Notes

1600R(HAF) 02250209-254 R01

166

1.41 DEC

02250208-793 R01 S

1600R(HAF) 02250209-254 R01

AL LOCATIONS, DTQ

1

1.41 DECA

167

02250208-793 R01 S2

L LOCATIONS, DTQ

1600R(HAF) 02250209-254 R01

1.41 DE

168

KEY PA NOTES

1 02250

2 02250

3 02250

4 02250

5 02250

6 02250

7 02250

8 02250

9 02250

10 02250

11 02250

12 02250

13 02250

14 02250

15 02250

16 02250

17 02250

18 02250

19 02250

20 02250

21 02250

22 02250

23 02250

24 02250

25 02250

26 02250

27 02250

28 02250

CAL LOCATIONS, DTQ

1600R(HAF) 02250209-254 R01


057-624 1 DECAL, ISO 9001 BLK 3.44X5.75

075-506 1 DECAL,FILTERED AIR BLK

086-562 1 DECAL, GENERAL MAINT 1300H-1900

097-455 1 DECAL, 5 YEAR WARRANTY AWF

101-442 1 DECAL, CONSPICUITY TAPE 2” WHITE

109-529 1 DECAL, CAT DIESEL POWER

118-638 1 DECAL,LEAD WARN. PROP. 65

121-331 3 DECAL, SULLAIR 7.63 X 45.75 BLACK

155-495 1 DECAL,BLACK WWW.SULLAIR.COM

166-255 1 DECAL, COMPASS START-UP

166-385 2 DECAL, CONTAINMENT DRAIN

171-285 1 DECAL, SULLAIR COMPASS CONTROL

171-788 2 DECAL, DO NOT OPER W/O GRD #2

171-789 2 DECAL, DO NOT OPER W/O GRD #3

171-790 1 DECAL, PROP STAND,HAND BRAKE, & WHL CHOCKS

171-794 6 DECAL, TIE DOWN

171-795 2 DECAL, DIESEL FUEL

171-798 1 DECAL, DO NOT STAND ON SVS VLV

171-800 5 DECAL, DO NOT OPER W/DOORS OPE

171-807 5 DECAL, WARNING HOT SURFACES

171-808 1 DECAL, PRESSURIZED VESSEL

171-810 1 DECAL, WARNING EXHAUST GASES

171-813 1 DECAL, WARNING REMOTELY CONTROLLED

171-814 1 DECAL, CORROSIVE

171-815 5 DECAL, READ INSTRUCTION MANUAL

171-818 2 DECAL, WARNING

171-821 2 DECAL, TOW BAR/COMMENCING

172-064 2 DECAL, AXLE LUBRICATION INSTR

1.41 DECA

169

29 02250172

30 02250172

31 02250172

32 02250172

33 02250172

34 02250172

35 02250172

36 02250172

37 02250172

38 02250172

39 02250172

40 02250172

41 02250172

42 02250172

43 02250172

44 02250172

45 02250173

46 02250173

47 02250179

48 02250181

49 02250208

50 40103

51 49463

52 250034-31

53 843102-03

54 843200-02

55 SEE MODCHART

KEY PART N NOTES

L LOCATIONS, DTQ

1600R(HAF) 02250209-254 R01

-069 6 DECAL, WARNING CRUSH/PINCH POINT

-088 1 DECAL, MANUAL CONTAINER

-089 1 DECAL, ENGINE COOLANT

-091 1 DECAL, STANDARD AIR

-092 1 DECAL, AFTERCOOLED AIR

-097 1 DECAL, PRESSURE CONTROL HIGH

-098 1 DECAL, PRESSURE CONTROL LOW

-274 4 DECAL, DO NOT FORK LIFT HERE

-275 1 DECAL, BATTERY DISCONNECT

-276 1 DECAL, RAD FILL/HOT/SEE MANUAL

-280 1 DECAL, ENGINE COOLANT

-282 1 DECAL, COMPR OIL SULLAIR AWF

-303 3 DECAL, INTAKE AIR

-389 1 DECAL, DRAIN DESCRIPTION W/AC T3

-453 1 DECAL, WARNING ELECTRICAL SHOCK

-828 1 DECAL,DO NOT GROUP 185-375 T3

-353 1 DECAL,CAUTION DO NOT MIX

-673 1 DECAL, COMPR OIL FILTER ELEMENT REPL

-647 1 DECAL,COMPR FIL W/MOBIL DELVAC

-498 1 DECAL, DRAIN WATER CONDENSATE

-441 2 DECAL,SULLAIR CERTIFIED REMAN

4 REFLECTOR, RED 1.68 X 4.25

1 DECAL, NOISE EMISSION CONTROL

9 4 REFLECTOR, AMBER 1.68 X 4.25

8 4 RIVET, POP 1/8 X 3/8

5 1 WRAP, TIE NYLON TF4-8

EL 1 DECAL,MODEL NUMBER SEE CHART

O. QTY DESCRIPTION

1.41 DE

170

56 SEE WCHAR

A1: HIGH

A2: ATTA

A3: ATTA

A4: ONE

A5: DECA

A6: DECA

0225

0225

0225

0225

0225

0225

0225

0225

0225

KEY PA NOTES

CAL LOCATIONS, DTQ

1600R(HAF) 02250209-254 R01

D T

1 DECAL,WD SEE CHART

NOTES:

PRESSURE MACHINES ONLY.

CH TO INLET VALVE.

CH TO RECEIVER TANK.

DECAL PER FILTER.

L DEPENDANT ON MODEL.

L TO BE INCLUDED WITH PAPER WORK PACKET.

MODEL DECAL CHART (A5)

0121-404 DECAL, 1300H W/SULLAIR BLACK

0121-406 DECAL, 1600 W/SULLAIR BLACK

0121-408 DECAL, 1600H W/SULLAIR BLACK

0150-342 DECAL, 1450HH W/SULLAIR BLACK

0166-511 DECAL,900XHH/1150XH BLACK

0166-513 DECAL,750XHH/900XH BLACK

WIRING DIAGRAM DECAL CHART (A6)

0201-079 DECAL,WD MAIN 1600C LP T3




171

Notes

1600R(HAF) 02250209-254 R01

172

1.42 BLO

02250166-068 R00

1600R(HAF) 02250209-254 R01

CK HEATER - TIER 3

1.42 BLOC

173

KEY PART N NOTES

1 02250165

2 02250165

K HEATER - TIER 3

1600R(HAF) 02250209-254 R01

O. QTY DESCRIPTION

-321 1 CORD, THERMO 120V 120-140 DEG F

-322 1 HEATER, IMMERSION JACKET WATER SAE

174

1.43 BLO

02250118-637 R00

1600R(HAF) 02250209-254 R01

CK HEATER - TIER 1 & 2

1.43 BLOC

175

KEY PART N NOTES

1 02250115

2 02250116

3 -------------

4 -------------

K HEATER - TIER 1 & 2

1600R(HAF) 02250209-254 R01

O. QTY DESCRIPTION

-418 1 THERMO, CAT 3306 IMMERSION HEATER

-444 1 HEATER, ENG CAT 3406

- 1 1” NPT - REMOVE 1” PLUG AND INSTALL HEATER

- 1 REMOVE 3/4” PLUG AND INSTALL THERMOSTAT

176

Notes

1600R(HAF) 02250209-254 R01

NOTES

Printed in the U.S.A.Specifications subject to change

without prior notice.E12EP

SULLAIR3700 East Michigan Boulevard • Michigan City, Indiana, 46360 U.S.A.

Telephone: 1-219-879-5451

WWW.SULLAIR.COM

Documents

A] AFTERCOOLED MODELS F] FILTERED MODELS CATERPILLAR … · 2017-09-21 · 1600r(haf) 02250209-254 r01 8 1.2 recommended spare parts key part no. qty description notes elements 1