9FA Enhancement Brochure - GEA17570

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  • GE Energy

    New enhancements for the 9FA Gas TurbineDelivering higher performance and greater operational flexibility

  • 2 9FA NEW ENHANCEMENTS

    GE was the first to:

    introduceF-classtechnologytotheindustry

    record100%reliabilityforanF-classturbineoveran108-dayperiodofcontinuousoperation

    reach99.4%reliabilityonanF-classturbine

    record28millionfiredhoursonanF-classturbineinworldwideservice

    shipmorethan1,000F-classturbines

    reach55%thermalefficiencyinF-classcommercialcombinedcycleoperation

    achieve40%loadwithsingledigitNOxandCOonanF-classturbine

    constructanF-classturbineforanIGCC application

    GEEnergysF-classgasturbinessetthestandard.

  • Meetingcustomerneeds

    9FA NEW ENHANCEMENTS 3

    Customersarecontinuallyseekingwaystodelivergreateroperationalflexibilityandhigherlevelsofperformance,availabilityandreliabilitywhileminimizingoperatingcostsandmeetingincreasinglyrigorousenvironmentalcriteria.ByaccumulatingdatafromtheworldslargestFgasturbinefleetandusingourperformancedatabasefromGEsmonitoringanddiagnosticcenter,GEengineersarecontinuallyfindingnewwaystoprovideenhancedperformanceandoperationalflexibilityfortodayandtomorrow.

  • Improved PerformanceGEEnergyhasengineeredaCoolingOptimizationPackage

    thatisnowavailableasaretrofitpackagefor9FA.03models

    andasanoptionalpackageonallnew9FAs.Providing

    improvedheatrateandoutput,thispackagemaintainsthe

    9FAsunmatchedlevelsofreliabilityandavailability.Benefits

    oftheCoolingOptimizationPackagetranslateintolower

    operatingcostsandimprovedrevenuesfor9FAusersinboth

    simple-cycleandcombined-cycleoperation.

    TheCoolingOptimizationPackageincorporates

    GEsadvancedtechnologywhichisbasedonakeen

    understandingofthephysicsoftheentire9FAgasturbine

    coolingsystem.GEengineersfromaroundtheworldfocused

    ontheturbinesoperationalenvironment,whichincludes

    ambientconditions,loadrangesandstartsequencing,to

    developthisnewpackage.Thepackageofferscustomers

    improvedoutputandefficiencybymoreeffectivelymanaging

    thetemperatureandvolumeofcoolingairflow,minimizing

    pressuredropsanddiminishingtheeffectofturbine

    clearances.

    ReducedEmissionsEconomicandregulatoryrequirementsareplacinggreater

    pressureontheoperationofgasturbines.Higherfuelprices

    aredrivingagreatercyclicoperationandincreasingemission

    requirementsarepressuringtheamountoftimeaturbine

    mayoperate.

    Sinceitsfirstinstallationin2006theDLN2.6+Combustion

    SystemfromGEEnergyhasprovidedcustomersincreased

    operationalflexibilityatareducedcostofoperation.This

    enhancedsystembuildsupondecadesofGEcombustion

    Advancingtechnologyofferingadditionalcustomervalue

    technologyleadership.Withmorethan28millionF-class

    hoursofsuccessfulDLNoperationandoverfifteenmillion

    hoursatorbelow9ppmNOx,GEhastheexperience

    andtechnologyleadershiptohelpmeetcustomer

    emissionobjectives.GEsDLN2.6+CombustionSystemis

    ecomaginationcertifiedandisenabledthroughGEsMark*

    VIecontrolplatform.

    TheDLN2.6+CombustionSystemoffersthefollowing

    customerbenefitsandfeatures.

    Lowergasturbineemissionscapableof20mg/Nm3 for

    both NOx(@15%O2) and CO

    Improvedturndowncapabilitydownto35%offullload

    lowersfuelcostsandreducescyclingrequirements

    duringoff-peakhours,resultinginfewerstartsandfaster

    dispatchcapabilityunitsremainonlineandfullload

    capacitycanbereachedmorequickly

    Enhancedfuelflexibilityforvaryingfuelcompositions

    IncreasedrevenuepotentialfromdevelopingNOx credit

    tradingmarkets

    Improvedsystemavailabilitythrough24,000hourextended

    combustioninspectioninterval

    TheDLN2.6+CombustionSystemcanbeinstalledata

    combustion,hotgaspathormajorinspection.Continuous

    dynamicsmonitoringandremoteDLNtuningareavailable

    asanadditionalpackagebenefit/feature.Thissystemisalso

    availableasanoptiononnewunits.

    IncreasedOperationalFlexibilityPowergenerationindustrychangesaredrivingtheneed

    formoreoperationalflexibility.Varyingbusinessmodel

    operationalprofilesaretransitioningfromtraditional

    baseloadoperationtomid/cyclic-operation,withnearly50%

    ofoperatinghours

  • 9FA NEW ENHANCEMENTS 5

    OpFlexExtendedTurndownprovidinglowemissionoperationalflexibility

    TheOpFlexExtendedTurndownPackageextendsthe

    operatingrangeatwhichemissionslevelscanbemaintained

    atlowerloadlevelsbyincreasinggasturbineturndown

    capability.Byreducingtheminimumturndownlevel,

    operatorsareabletoreducetheamountoffuelconsumed

    duringoff-peakhoursandavoidshutdown/start-upcosts.

    Thepackagealsominimizesmaintenancerequirements

    associatedwithshutdownsandallowsthecustomerto

    respondtoshortdemandsforelectricity.

    Benefits

    Reducedfuelconsumptiontoremainon-lineduringoff-

    peakhoursduetolowerturndownlevel

    Increasedrevenueresultingfromimproveddispatch

    prioritybystayingonlineandeliminatingstartupsand

    shutdowns

    Lowergreenhousegasemissionsduetoreducedfuel

    consumption

    Increasedpotentialofspinningreservecredits

    Minimizedmaintenanceassociatedwithcyclicoperation

    OpFlexAutoTunereal-timetuningandboundarycontrolforgreaterflexibility

    Asfuelavailabilityandvariabilitybecomesmore

    commonplace,customerswilllooktomoreflexiblesolutions.

    OpFlexAutoTune,GEslatestoperationalflexibility

    enhancement,minimizestheneedforseasonalcombustor

    tuninginordertomaintainemissionscompliance.OpFlex

    AutoTunewillprovidecustomerswiththeabilitytooperate

    theirunitswithintheircurrentfuelspecificationwithoutthe

    needformanualcombustorretuning.Thisenhancement

    usesthenext-generationofGEsModelBasedControl.The

    newControlSystemprovidesmorestabilizedcombustion

    characteristicssocustomerscancapitalizeonawiderange

    ofambientconditionsandfuelvariationswithoutanysystem

    instabilities,maintenanceimpactsorincreaseinemissions.

    Thisenhancementprovidesthefollowingkeybenefits.

    Eliminatescombustionretuningduetochangesinambient

    conditionsandfuelvariation

    Enablescontinuousreliableoperationoftheunitwithupto

    +/-7.5%variationinmodifiedWobbeindex

    Removesunplannedtuning,combustiondynamicandnon-

    compliance NOxandCOevents

    Increasesreliabilitythroughimproveddynamicsstability

    andfuelmarketleverage

    Reducesfuelcostsbyeliminatingmanualtuning

    Enhancesturbineperformancebymaintainingfiring

    temperaturetarget

    Improvesconfidencethatturbineoperationcanbe

    maintainedwithinemissionlimits

    Increasesfuelsupplyflexibilityleadingtolowernegotiated

    fuelprices

    Applicability

    OpFlexAutoTuneisforGE9FAgasturbineswithDLN2.6+

    combustors,MarkVeorVIControlSystemswithCombustion

    DynamicsMonitoringSystems.

    20 mg/Nm3

    Baseload

    50% GT Load

    40% GT Load 35% GT Load OpFlex*

    ExtendedTurndown

    30 mg/Nm3

    9FA

    30 mg/Nm3to

    50 mg/Nm3

    Baseload

    38% GT Load

    9FB

  • 6 9FANEWENHANCEMENTS

    GEEnergyswiderangeofflexiblepowergeneration

    applicationsforthe9FAgasturbineincludecombined-cycle,

    cogenerationandsimple-cyclepeakinginbothcyclicand

    baseloadoperationusingawiderangeoffuels.

    IWPPwaterdesalination

    Aluminumenergyforsmelters

    Refineriesuseofprocessgasandflaregas

    forO&Gupstream

    DistrictHeatinguseofCHP(combinedheat&power)

    SteeluseofblastgasorCorexgas

    PulpandPapermanufacturingprocess

    9FAApplicationsPoweringmorethanthegrid

    9FA fleet 200+ units sold, 170+ in operation in more than 25 countriesDataasofApril2009

    More than 7 million fired hours and 74,000 fleet startsDataasofApril2009

    GE is a leader in industrial

    application experience

    supporting alternate fuel choices and

    enabling customer self generation

    GT Equipment Reliability (July 07-June 08)

    Served 2.3 daysmore per year of

    required operation

    Available 8 daysmore per year GT Equipment Availability

    (July 07-June 08)

    %

    %

    2007

    2007

    2Q08

    2Q08

    Systemreliability andavailabilityleadingtheindustry,maximizing customeroperationaltime

    Throughanindependentthirdpartydatasource,ORAP*

    indicatesthatGEsF-classcontinuestoleadF-technology

    gasturbinesinreliabilityandavailability.Thishighreliability

    andavailabilityratetranslatestoincreasedoperabilityand

    reductioninlife-cyclecostforourcustomers.

    Source:ORAP;Allrightsreserved:SPS

  • 9FANEWENHANCEMENTS 7

  • 2009GeneralElectricCompany.Allrightsreserved.

    GEA17570(05/09)

    Tolearnmoreaboutthisoffering,contactyourGEEnergysalesrepresentativeorvisitwww.ge-energy.com