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The Formwork Experts 02/2007 GB 999770002 User information Method statement Doka bridge edge beam formwork T 9770-200-01

999770002 GB Method statement Doka bridge edge beam … · User information Doka bridge edge beam formwork T System overview Doka bridge edge beam formwork T- the fast manual bridge

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The Formwork Experts

02/2007

GB999770002

User information

Method statement

Doka bridge edge beam formwork T

9770-200-01

2 999770002 - 02/2007

User information Doka bridge edge beam formwork T

The Formwork Experts

Introduction

© by Doka Industrie GmbH, A-3300 Amstetten

3999770002 - 02/2007

Contents Page

User information Doka bridge edge beam formwork T Introduction

The Formwork Experts

General instructions for compliant utilisation............................................ 4Elementary safety warnings ........................................................................ 5System overview .......................................................................................... 6Basic system ................................................................................................. 7Instructions for assembly and use .............................................................. 8Suspension point with Bridge edge beam anchor .................................. 10Retrofitted suspension points....................................................................12Examples of the system in action .............................................................13Manual erection..........................................................................................14Erecting the formwork................................................................................16Platforms on wide edge beams.................................................................17Possible ways of using the Handrail post T 1.80m.................................. 18Platforms on bridges over traffic routes...................................................22Other possible applications .......................................................................24Safety on the structure...............................................................................27

Component overview.................................................................................29

4 999770002 - 02/2007

User information Doka bridge edge beam formwork T

The Formwork Experts

General instructions for compliant utilisation

● This User Information booklet (Method State-ment) is aimed at everyone who will be working with the Doka product or system it describes. It contains information on how to set up this sys-tem, and on correct, compliant utilisation thereof.

● Doka products are ONLY to be used in accord-ance with the Doka User Information booklets or other technical documentation provided by Doka.

● The functional/technical instructions, safety warnings and loading data must all be strictly observed and complied with. Failure to comply with this requirement may cause accidents, injury and damage.

● If any deviation from these instructions is con-templated, or any application which goes beyond those described here, then revised static calculations must be produced for check-ing. The customer shall provide supplementary assembly instructions, and Doka's prior con-sent shall be required.

● The customer is to ensure that the User Infor-mation booklet (Method Statement) provided by Doka is available to all users and that they have been made aware of it and can easily access it.

● Always observe all industrial safety regulations and other safety rules applying to the applica-tion and utilisation of our products in the coun-try and/or region in which you are operating.

● Many of the illustrations in this booklet show the situation during formwork assembly and are therefore not always complete from the safety point of view.

● All materials must be inspected by the cus-tomer before use, to ensure that they are in suitable condition. Any components that are damaged, deformed, or weakened due to wear, corrosion or rot, must not be used.

● Only original Doka components may be used as spare parts.

● It could be dangerous to combine our form-work systems with those of other manufactur-ers. If you intend to combine different systems, please contact Doka for advice first.

● All persons working with the product described herein must be familiar with the contents of this manual and with all the safety instructions it contains.

● Persons who are incapable of reading and understanding this booklet, or who can do so only with difficulty, must be instructed and trained by the customer.

● The customer must ensure that this product is erected and dismantled, reset and generally used for its intended purpose under the direc-tion and supervision of suitably skilled persons with the authority to issue instructions.

User information Doka bridge edge beam formwork T

5999770002 - 02/2007 The Formwork Experts

Elementary safety warnings

Symbols usedThe following symbols are used in this booklet:

MiscellaneousWe reserve the right to make alterations in the inter-ests of technical progress.Unless otherwise stated, all dimensions are given in cm.

● Doka products and systems must be set up in such a way that all loads acting upon them are safely transferred!

● The stability of all components and units must be ensured during all phases of the construc-tion work!

● Provide safe workplaces for those using the formwork (e.g. for when it is being erected/dis-mantled, modified or repositioned etc). It must be possible to get to and from these workplaces via safe access routes!

● Do not exceed the permitted fresh-concrete pressures. Excessively high pouring rates lead to formwork overload, cause greater deflection and risk causing breakage.

● Do not strike the formwork until the concrete has reached sufficient strength and the person in charge has given the order for the formwork to be struck!

● When stripping the gang-form, never use the crane to break concrete cohesion. Use suitable tools such as timber wedges or a special pry-bar.

● When striking the formwork, do not endanger the stability of any part of the structure, or of any scaffolding, platforms or formwork that is still in place!

● Observe all regulations applying to the hand-ling of formwork and scaffolding. In addition, the Doka slinging means must be used - this is a mandatory requirement.

● Remove any loose parts or fix them in place so that they cannot be dislodged or fall free!

● All components must be stored safely, follow-ing all the special Doka instructions given in the relevant sections of this User Information book-let!

● Further safety instructions may be found in each of the sections of this booklet!

● The faulty utilisations shown in the various sections of this booklet are only a selection of examples taken from our many years' experi-ence in the field.

Important note

Failure to observe this may lead to malfunction or damage.

Caution / warning / danger

Failure to observe this may lead to material damage, and to injury to health which may range up to the severe or even life-threatening.

Instruction

This symbol indicates that actions need to be taken by the user.

Sight-check

Indicates that you need to do a sight-check to make sure that necessary actions have been carried out.

Tip

Points out useful practical tips.

The Formwork Experts6 999770002 - 02/2007

User information Doka bridge edge beam formwork T

System overview

Doka bridge edge beam formwork T-

the fast manual bridge edge beam

formwork (type-tested)This formwork is a quick and easy way of construct-ing edge kerbs on bridges. It only has a small number of separate parts, which combine high load-bearing capacity with low unit weight. This makes it possible to erect Doka bridge edge beam formwork T by hand.

Cost-effective areas of utilisation include the cast-ing of edge kerbs in the following cases:● shorter bridge superstructures (completely scaf-

folded)● medium-length bridges with a small number of

repositioning cyclesThe system is also suitable for curved bridges.

The many plus-points of Doka bridge edge

beam formwork include:

● Quick-attachment facility for the Bridge edge beam bracket

● Continuous height adjustment of the Bridge edge beam support on the Bridge edge beam bracket

● Quick-fix connection between the Bridge edge beam support and the Bridge edge beam bracket

● Wide angle-setting ranges ensure great flexibility● Components have high load-bearing capacity yet

low unit weight● Galvanised, long-life constructional design

Patents (DE 196 40 396 and AT 409 281) have been filed for the system components of the Doka Bridge edge beam formwork T.

Example using Doka forming wagon T:

A Bridge edge beam bracket T 0.80m

B Bridge edge beam support T 1.40m

C Bridge edge beam clamp T 0.40m

D Handrail post 1.00m or Handrail post T 1.80m

9730-236-01

A

B

C

D

For longer bridge superstructures and high numbers of re-use cycles, the Doka forming wagon T is available. This is also suitable for rehabilitating existing bridge superstruc-tures. Please follow the directions in the "Doka forming wagon T" User Information booklet.

9730-235-01

User information Doka bridge edge beam formwork T

7999770002 - 02/2007 The Formwork Experts

Basic systemThe basic system comprises the components illus-trated here. It does not include add-ons such as the Bridge edge beam platform T 2.70m, Handrail post T 1.80m, etc.

* ... where the underside of the cantilever slab has an inclination of 3°

Max. dimensions of kerb when Doka formwork beams H20 are used

The centre-to-centre distance a between the Bridge edge beam brackets along the longitudinal axis of the bridge superstructure will depend on the kerb dimensions (b and h) and can be read off from the diagram.

Diagram for determining the centre-to-centre dis-tance 'a' (excerpt from the type-test)

±15°

22°*

10°*

9730-273-01

b

c

71.0

N

Q

11.4 - 43.7

~134

h

sA

B

C

D

b 8.0 - 60.0cm

s 0 - 15.5 cm (where cantilever-slab inclination = 0°)0 - 13.5 cm (where cantilever-slab inclination = 5°)

c

Standard 25.0 cmWhere the Bridge edge beam support (B) has a pro-nounced rearward inclination, this dimension must be determined with the aid of construction-design drawings

h 0 - 76 cm

Basic system:N = 23 kNQ = 7 kNIn individual cases, static calculations must be pro-duced for the (onward) transfer of these reaction forces N and Q into the structure.

9730-237-01

a

h [

cm]

b [cm]

20 25 30 35 40 45 50 55 60

9730-1040

10

20

30

40

50

60

70

80

a = 80

a = 100

a = 120a = 140a = 160a = 180

The Formwork Experts8 999770002 - 02/2007

User information Doka bridge edge beam formwork T

Instructions for assembly and use

Preconditions for use:The suspension points must be pre-fitted in the superstructure at the correct intervals (see the sec-tion headed "Suspension point with Bridge edge beam anchor").For erecting the formwork, we recommend using a mobile elevating work platform, or a personnel hoisting cage lowered from a construction crane, mobile crane or truck-mounted crane.Various types of assembly carriage for edge-kerb formwork are available on the market. Whether a particular carriage is suitable for erecting Doka bridge edge formwork T will depend upon the dimensions of the edge kerb, and must be verified separately for each project.

As the Doka bridge edge beam formwork takes only a very short time to set up, the hoisting equipment is not "tied up" here for long.

Suspending the first Bridge edge

beam bracket➤ Screw in the Screw-in cone 30 kN/15.0 (see "Sus-

pension point with Bridge edge beam anchor" for details).

➤ Mount the Bridge edge beam bracket (see "Sus-pension point with Bridge edge beam anchor" for details). This job can be made easier by lowering the Bridge edge beam bracket by cable.

➤ On the first Bridge edge beam bracket, roughly set the height of the connecting slide (see "Man-ual erection" for details)

Suspending further Bridge edge

beam bracketsBefore being suspended, all the other Bridge edge beam brackets can now be pre-adjusted to match the first bracket.➤ Screw in the Screw-in cones 30 kN/15.0 (see

"Suspension point with Bridge edge beam anchor" for details).

➤ Mount the Bridge edge beam brackets (see "Sus-pension point with Bridge edge beam anchor" for details).

Mounting the Bridge edge beam supports➤ Mount all Bridge edge beam supports T 1.40 m

and level them (see "Manual erection" for details).

Mounting the Bridge edge beam

clamp➤ Stand the Bridge edge beam clamp T 0.40m on

the support and wedge it at the required distance from the edge of the structure (see "Manual erec-tion" for details).

☞ Important note:

All equipment used must be officially approved for the conveyance of persons!

9730-243-01

9730-289-01

9730-329-01

User information Doka bridge edge beam formwork T

9999770002 - 02/2007 The Formwork Experts

Mounting the handrail posts➤ Slot Handrail posts 1.00m into place, and fasten

the guard-rail boards (see chapter "Manual erec-tion" for details).

➤ Lay the deck-boards (these must overlap by at least 20 cm).

Board thicknesses:● floor decking min. 20x4 cm● guard-rail boards min. 15/3 cm

Scaffold components made of timber must con-form - as a minimum - to grading category S10 (as per DIN 4074 Pt 1), and must bear the symbol "Ü!After this, no hoisting equipment is needed for any of the remaining operations.

Mounting the formworkThis is performed from the bridge superstructure on one side, and from the decking on the Bridge edge beam supports on the other.➤ Mount the bottom formwork (see "Erecting the

formwork" for details).➤ Mount the side-formwork (may be preassembled

– see "Erecting the formwork" for details).

Before pouring: Adjusting the form-

work and reducing playThe adjusting spindles of the Bridge edge beam clamps are subjected to compressive force during pouring. As the bolted connections naturally have a certain play, it is possible that some spindles will be loose (i.e. under tension) after the formwork is mounted. During pouring, this play in the spindles would result in deviations from the pre-set dimen-sions.

To prevent this effect, please observe the following points:

➤ Check whether there is any play in the spindle. If not, the adjustment is OK.If there is:

➤ Screw the spindle clockwise (to move it apart) until the play is eliminated, but not so far that the formwork is also moved at the same time.

9730-333-01

9730-292-01

☞ At the same time as checking the spindle, also check the wedge tension of the Bridge edge beam clamp.

The Formwork Experts10 999770002 - 02/2007

User information Doka bridge edge beam formwork T

Suspension point with Bridge edge beam anchor

Retrievable anchoring component

Expendable anchoring components

For closing off the anchor hole left in the concrete

Fitting the Bridge edge beam anchor➤ Nail a Nailing cone 15.0 (A) to the form-ply.

➤ Push the Bridge edge beam anchor (C) onto the Nailing cone ...

... and the suspension point is ready for concret-ing.

After formwork has been struck➤ Remove the Nailing cone 15.0 (A) from the

anchoring point.

a ... Depth of concrete cover 4.0 cmb ... Installation depth 11.5 cm

➤ Close off the hole in the concrete: with a Hole plug 29mm or a Zinc plug 15.0 (D) for long-lasting corrosion protection.

Tools needed: ● Spanner for 1/2" square head (E)

To make the suspension point reusable and

achieve lasting protection against corrosion*

Where an ungalvanised "standard" Bridge edge beam anchor 30 kN 15.0 has been used, you can give the suspension point lasting (electrochemical) protection against corrosion by screwing a Zinc plug 15.0 into the anchor after the formwork has been removed.* European Patent EP 1 045 087

☞ Prepare the suspension points shown here, with the required spacings, in the course of constructing the bridge superstructure. Please check with Doka before attempting to use any other types of anchorage.

Screw-in cone 30kN/15.0

Nailing cone 15.0Bridge edge beam anchor

30kN/15.0 or Bridge edge beam anchor 30kN/15.0 galvanised

Hole plug, 29mm Zinc plug 15.0

For long-lasting corrosion pro-tection of the suspension point

Shear force capacity without additional pull-out and shear reinforcement: min. 10 kN. For dimen-sioning-diagrams, see the "Type test for the Bridge edge beam anchor".

Follow the "Bridge edge beam anchor 30 kN/15.0" fitting instructions!

Make sure that the sealing ring (B) is fitted correctly!

9730-249-01

A

B

☞ If statically required – place extra reinforce-ment steel (D) .

9730-250-01

C

D

9730-251-01

a

b

A

9730-252-01

D

E

User information Doka bridge edge beam formwork T

11999770002 - 02/2007 The Formwork Experts

Quick-attachment facility using

Screw-in cone 30kN/15.0

Tools needed: ● Reversible ratchet 1/2"● Extension 11cm 1/2"

➤ Screw in a Screw-in cone 30kN/15.0.

➤ Hang the Bridge edge beam bracket T 0.80m into place.

The following points refer to Close-up view A:

➤ Place the bracket head against the cone head and push it into the suspension opening.

➤ Push the wedge in by hand.

➤ Tighten the Screw-in cone 30kN/15.0.

➤ Hammer in the wedge (one blow of the hammer is sufficient).

To make it easier to push the Bridge edge beam bracket onto the Screw-in cone 30 kN/15.0 (F) , only screw this into the Bridge edge beam anchor until the distance c between the underside of the slab and the head of the cone is approx. 23 to 25 mm.

c

9730-274-01

F

9730-283-01

A

9730-270-01

9730-271-01

9730-272-01

9730-269-01

The Formwork Experts12 999770002 - 02/2007

User information Doka bridge edge beam formwork T

Retrofitted suspension pointsBridge edge beam formwork T is also ideal for use in bridge renovation. However, in this area of use, ready-prepared anchoring points will rarely be found. In such cases, suspension points can be pre-pared as shown in the example below. More suspension methods are available on request!

Example using a heavy duty anchorThe HILTI heavy duty anchors HSL-3 M16/50 or HSL-3-B M16/50 (European approval ETA-02/0042) can be used for retrofitting safe suspension points for Bridge edge beam brackets T in "cracked and uncracked concrete".These heavy duty anchors are not part of the Doka product range and so must be requested directly from the manufacturer concerned.

Standard anchorage (from a min. building-element thickness of 23 cm)

a ... Depth of drilled hole 125 mmb ... Drilled-hole diam. 24 mm

Basic system:N = 23 kNQ = 7 kNIn individual cases, static calculations must be pro-duced for the (onward) transfer of these reaction forces N and Q into the structure.

A HILTI heavy duty anchor HSL-3 M16/50 or HSL-3-B M16/50

B Collar-mount 25 (re-useable)

Permitted tensile force N: 23 kNPermitted shear force Q: 7 kNThese data are applicable for "cracked concrete" with a minimum strength of C25/30.In individual cases, static calculations must be pro-duced for the (onward) transfer of these reaction forces N and Q into the structure.

Follow the manufacturer's fitting instruc-tions!

9770-201-01

a

b

N

Q

A

B

User information Doka bridge edge beam formwork T

13999770002 - 02/2007 The Formwork Experts

Examples of the system in action

The Formwork Experts14 999770002 - 02/2007

User information Doka bridge edge beam formwork T

Manual erection

Continuous height adjustment on

the Bridge edge beam bracket T

0.80m

Tools needed: ● Reversible ratchet 1/2"● Box nut 30 1/2"

1) Before fitting the Bridge edge beam support T, bolt and secure the integrated slide (B) at roughly the planned height level.

2) Use the adjusting screw (C) to make fine adjust-ments to the slide so as to position the Bridge edge beam support T at exactly the right level after this has been fitted to the bracket.

a ... min. 11.4 cmb ... Adjusting range 32.3 cmc ... min. 7.7, max. 39.8 cm (limit-values for determining the formwork configuration where the cantilever slab has an inclina-tion of 3°)

Quick-fix connection between

Bridge edge beam support T 1.40m

and Bridge edge beam bracket T 0.80m1) Insert the Bridge edge beam support (D) into the

slot at the top of the slide and2) tilt it up so that3) the swivel bolt of the spindle can be inserted into

the slot at the bottom of the slide.

Once the Bridge edge beam support has been let down and has reached its limit positions, it is securely connected to the Bridge edge beam bracket.

A Bridge edge beam bracket T 0.80m

B Integral slide with rough adjustment in 4x6.0 cm hole-grid

C Adjusting screw for continuous fine adjustment (width-across 30 mm)

9730-264-01

ba

c

A

BC

9730-266-01

1

2

3

A

D

User information Doka bridge edge beam formwork T

15999770002 - 02/2007 The Formwork Experts

Quick connection for Bridge edge

beam clamp T 0.40m1) Stand the Bridge edge beam clamp (E) on the

Bridge edge beam support (D) .2) Position it the required distance away from the

edge of the structure: Ensure that the vertical tube is set to the correct angle. Allow for the side-formwork dimension.

3) Secure by hammering in the clamping wedge (F) After having erected the formwork and made the last fine adjustments (reducing the play - see "Instructions for Assembly and Use") tighten the clamping wedge (F) until the hammer rebounds from the wedge.

Handrail post 1.00m

Possible ways of connecting:● to the Bridge edge beam support T 1.40m● to the Bridge edge beam support extension T

0.20m (see "Platforms on wide edge beams"● to the Bridge edge beam platform T 2.70m

Other ways of erecting guard railsAs an alternative to the Handrail post 1.00m, the Handrail post T 1.80m is also available, especially for erecting high safety railings.This is described in detail in the section headed "Possible ways of using the Handrail post T 1.80m".

D Bridge edge beam support T 1.40m

E Bridge edge beam clamp T 0.40m

F Clamping wedge

G Ruler

9730-265-01

1

2

3

E

F

G

D D Bridge edge beam support T 1.40m

H Handrail post 1.00m

9730-285-01

H

D

The Formwork Experts16 999770002 - 02/2007

User information Doka bridge edge beam formwork T

Erecting the formwork

Side-formwork with "upright" Doka

beamsThe formwork configuration can be exactly tailored to the requirements encountered on the site.The use of upright Doka H20 beams has proved par-ticularly effective. The beams can easily be over-lapped, giving great flexibility in terms of formwork erection. The side formwork can also be pre-assem-bled and repositioned in one piece.The ready-drilled holes in the Bridge edge beam clamp make it possible to fasten the beams with e.g. square bolts M10x110 (not included with prod-uct).

Side-formwork with "flat" Doka

beamsWhere necessary, the Doka H20 beams of the side formwork can also be placed "flat on their sides".The ready-drilled holes in the Bridge edge beam clamp make it possible to fasten the beams with e.g. square bolts M10x110 (not included with prod-uct).

☞ When planning the formwork, allow for the 9.3 cm wide zone x in which clamping is not possible.Because of the spindle connection point, the clamping wedge (A) cannot be positioned in this zone.

a ... 25 cmb ... max. 57 cmx ... 9.3 cm

A Upright Doka beam H20

B Plank width max. 28 cm

9730-278-01

a xb

A

9730-280-01

A

B

☞ The beams cannot be overlapped here. However, the formwork can also be pre-assembled and repositioned in one piece.

A Flat-placed Doka beam H20

B Plank width max. 28 cm

Tried-and-tested beam fixing method using nailing board:● Screw the nailing board (C) onto the

Bridge edge beam clamp (D) . The Doka beams can be fixed to any height on the nailing board.

● Always attach triangular ledges to the side-formwork.

9730-282-01

A

B

9730-313-01

C

D

User information Doka bridge edge beam formwork T

17999770002 - 02/2007 The Formwork Experts

Platforms on wide edge beams

Widening the platformA minimum distance a is stipulated between the outer edge of the formwork and the sideguard rail-ings in situations where the top of the sideguard is less than 1.0 m above the outer edge of the form-work.

In order to comply with these regulations in the case of wide edge beams, either of the following 2 methods can be used:● widening the Bridge edge beam support T 1.40m

by adding a Bridge edge beam support extension T 0.20m.

● using the Handrail post T 1.80m to widen the Bridge edge beam support T 1.40m.

with Bridge edge beam support extension T

0.20m

a ... min. 60 cm

with Handrail post T 1.80m

A Bridge edge beam bracket T 0.80m

B Bridge edge beam support extension T 0.20m

C Bridge edge beam clamp T 0.40m

D Bridge edge beam support T 1.40m

E Handrail post 1.00m

F Doka beam H20

9730-268-01

a

E

F

D B

A

CA Bridge edge beam bracket T 0.80m

B Handrail post T 1.80m (extended)

C Bridge edge beam clamp T 0.40m

D Bridge edge beam support T 1.40m

E Doka beam H20

9730-312-01A

BC

D

E

The Formwork Experts18 999770002 - 02/2007

User information Doka bridge edge beam formwork T

Possible ways of using the Handrail post T 1.80m

General remarks

The Handrail post T 1.80m is ideal for constructing high railings of up to 1.80 m in height. It is highly versatile, thanks to the standard connection system for connecting it to many other Doka products, e.g.:● Bridge edge beam support 1.40m● Bridge edge beam platform T 2.70m● Bridge edge beam bracket T 0.80m● Multi-purpose waling or Steel waling WS10

Top50● Doka beam H20

with the Bridge edge beam support T 1.40m

Handrail post T 1.80m

A Handrail post T 1.80m

B Bridge edge beam support T 1.40m

Pushed in Extended

a ... 0.5 cma ... 20.5 cm

Details shown without platform planking and guard-rail boards

C Connecting pin 110 (included with product)

D Screw for facilitating mounting (included with product - width-across 17 mm)

9730-312-01

A

B

TR507-200-01

a

CD

TR507-202-01

CDa

User information Doka bridge edge beam formwork T

19999770002 - 02/2007 The Formwork Experts

with the Bridge edge beam platform T 2.70m

a ... 9.9 cmDetails shown without platform planking

with Bridge edge beam bracket T 0.80m

Handrail post T 1.80m

A Handrail post T 1.80m

B Bridge edge beam platform T 2.70m

C Hexagon screw M20x70 (not included with product)

D Hexagon nut M20 (not included with product)

E Washer 21 (not included with product)

F In this application, put the bolt into the "parking position" (bolt is included with product - width-across 17 mm)

9730-286-01

B

A

TR507-201-01

aC D E

F

A Handrail post T 1.80m (note slightly slanted position)

B Bridge edge beam bracket T 0.80m

Pushed in Extended

a ... 6.1 cm a ... 26.2 cmDetails shown without platform planking and guard-rail boards

C Connecting pin 110 (included with product)

D Screw for facilitating mounting in the "parking position" (included with product - width-across 17 mm)

9730-294-01

B

A

TR507-216-01

a

CD

TR507-217-01

a

C

D

The Formwork Experts20 999770002 - 02/2007

User information Doka bridge edge beam formwork T

with Multipurpose waling or Steel waling

WS10 Top50

Handrail post T 1.80m

Note:

An alternative fixing method is with Connecting pins 10cm + Spring cotters 6mm.

Structural design

The table applies to installation situations with:● Bridge edge beam support 1.40m● Bridge edge beam platform T 2.70m● Bridge edge beam bracket T 0.80m● Multi-purpose waling or Steel waling WS10

Top50

Permitted influence widths for different sideguard configurations

AccessoryWhere needed, a Toeboard hook U65 (B) (art.n° 550305050) can be used as a quick way of fixing the toe-board plank (A) .

Pushed in Extended

a ... 1.0 cm a ... 22.4 cm

Details shown without platform planking and guard-rail boards

A Hexagon screw M20x90 (not included with product)

B Hexagon nut M20 (not included with product)

C Washer 21 (not included with product)

TR507-204-01

aA B C

TR507-205-01

a

A B C

Guard-rail

board [cm]

Height above ground

up to 20 m

20 - 100 m

up to 20 m

20 - 100 m

up to 20 m

20 - 100 m

15x3 2.00 m 1.80 m 2.00 m 1.60 m1.00 m 0.75 m

15x4 2.50 m 1.80 m 2.25 m 1.60 m

h ... 0.50 m h ... 1.80 m

TR50

7-20

7-01

TR50

7-20

8-01

h

TR50

7-20

9-01

h

TR50

7-21

9-01

A

B

User information Doka bridge edge beam formwork T

21999770002 - 02/2007 The Formwork Experts

The Formwork Experts22 999770002 - 02/2007

User information Doka bridge edge beam formwork T

Platforms on bridges over traffic routes

with the Bridge edge beam platform

T 2.70mIf bridge edge formwork is erected above public transportation routes (roads, waterways, railways) then an enclosed platform (protective canopy) will also be required, to prevent any objects dropping onto the route beneath. The Bridge edge beam platform T 2.70m (D) is avail-able for this purpose.Rough angle adjustment is possible by means of a hole grid (H) .

☞ First mount the Bridge edge beam platform T 2.70m (D) ,and only then hang the Bridge edge beam support T 1.40m (B) into place.

For design data, please see the section headed "Extended system" in the type test for "Bridge edge beam formwork T".

A Bridge edge beam bracket T 0.80m

B Bridge edge beam support T 1.40m

C Bridge edge beam clamp T 0.40m

D Bridge edge beam platform T 2.70m

E Handrail post T 1.80m

F Skirting board, as per regulation

G Tightly laid floor decking

H Hole grid

9730-286-01

A

H

E

FF

C

D

G

B The Bridge edge beam platform T 2.70m is also recommended for use in demolition work.

User information Doka bridge edge beam formwork T

23999770002 - 02/2007 The Formwork Experts

e.g. for spark arrester platforms

The Doka bridge edge beam formwork T is extremely flexible. For example, it can also be used - without difficulty - for spark arrester platforms, as required on bridges crossing electrified railway lines.These must be dimensioned on a project-specific basis.

Additional precautions needed for solid (i.e.

gap-free) boarding

The rules may require solid (i.e. gap-free) boarding to be fitted to the Handrail posts – on bridges over railway lines, for example.The wind forces which are likely to occur (impact pressure), or other extra loads, may make it neces-sary to use the Support beam T.These must be dimensioned on a project-specific basis.

Section A-A

➤ Use the pin (K) to join the Support beam T (I) to the Bridge edge beam platform T 2.70m (D) and the Bridge edge beam bracket T (A) . Secure with a linch pin (L) .

9730-310-01

D Bridge edge beam platform T 2.70m

I Support beam T

J Solid boarding

TR576-200-01 A

A

D

J

I

TR576-201-01

L

DI

A

K

The Formwork Experts24 999770002 - 02/2007

User information Doka bridge edge beam formwork T

Other possible applications

Short cantilever-arm lengths

Where the cantilever-arm lengths are shorter than 95 cm, the Bracket support T is combined with the following parts:● Heavy duty screw jack 70● and e.g. Split nut B

c ... 25 cmd ... min. 40 cme ... 83.0 cm

Note:

Instead of (E) and (F) , it is also possible to use the Screw jack foot (Art.n° 582637000).

Abutments

Variant 1

Bridge edge beam clamp located directly on

Bridge edge beam bracket

For smaller cantilevering projections b of up to approx. 48 cm.For this, the integral slide of the Bridge edge beam bracket must be dismantled first.To facilitate plumbing and striking of the formwork, the beams of the bottom formwork are rested on hardwood wedges (lift-out distance of bracket).

c ... 16.0 cmb ... Cantilever 0 - 48.0 cm (applies only where the side-formwork beams are in the positions shown)

For information on how to calculate the permissi-ble centre-to-centre distances of the anchorages, see the section headed "Extended system" in the type test for "Bridge edge beam formwork T".

A Bracket support T

B Bridge edge beam support T 1.40m

C Bridge edge beam clamp T 0.40m

D Handrail post 1.00m or Handrail post T 1.80m

E Heavy duty screw jack 70 (Art.n° 582639000)

F Split nut B (Art.n° 582634000)

G e.g. Screw-on coupler 40 as anti-dropout safeguard

H e.g. wedged timber for angle adjustment

9730-293-01

c

e

d

A

B

C

D

EF G

H

☞ Allow a lift-out distance of min. 5.2 cm for dismounting the Bridge edge beam bracket T 0.80m!

For information on how to calculate the permissi-ble centre-to-centre distances of the anchorages, see the section headed "Extended system" in the type test for "Bridge edge beam formwork T".

max. shear force: 12 kN

A Bridge edge beam bracket T 0.80m (slide dismounted)

B Handrail post 1.00m in conjunction with Bridge edge beam support extension T 0.20m or Handrail post T 1.80m

C Bridge edge beam clamp T 0.40m

D Doka beam H20

E Hardwood wedges

9730-294-01

b

h

c

A

BC

D

E

User information Doka bridge edge beam formwork T

25999770002 - 02/2007 The Formwork Experts

Variant 2

Bridge edge beam clamp located on Bridge

edge beam support

For larger cantilevering projections b of up to approx. 60 cm.The Bridge edge beam clamp T 0.40m sits directly on the Bridge edge beam support T 1.40m. The Bridge edge beam support sits on the built-in slide of the Bridge edge beam bracket and is fixed with timber wedges.

c ... 30.7 cmb ... Cantilever 55.0 - 60.0 cm (applies only where the side-form-work beams are in the positions shown)

For information on how to calculate the permissi-ble centre-to-centre distances of the anchorages, see the section headed "Extended system" in the type test for "Bridge edge beam formwork T".

max. shear force: 12 kN

☞ This function is only possible on slides made from 1999 onwards (dimension c = 25 mm). Previous version c = 40 mm.

d ... Stripping play (lowering distance) 22 mm

TR513-201-01

cdA

F

HH

A Bridge edge beam bracket T 0.80m

B Bridge edge beam support T 1.40m

C Bridge edge beam clamp T 0.40m

D Handrail post 1.00m or Handrail post T 1.80m

E Doka beam H20

F Integral slide

G Hardwood wedges

H 3 hexagonal bolts M16x90 with self-locking nuts - width-across 24 mm (not included in scope of supply)

9730-295-01

b

c

h

A

B

C D

E

FG

The Formwork Experts26 999770002 - 02/2007

User information Doka bridge edge beam formwork T

Stop-endsIn conjunction with other parts from the Doka standard range, the Bridge edge beam bracket T is an economical way of forming slab stop-ends up to a height of 1.20 m.

h ... Stop-end height max. 120 cm

Design diagram for anchorage centres

Bridge edge beam clamp located on

Doka Multi-purpose waling or Steel waling WS10 Top50. The Bridge edge beam clamp is designed for a pro-file size of 100x50 mm. This also enables it to be used on any Doka Multi-purpose waling or Steel waling WS10 etc.

A Bridge edge beam bracket T 0.80m

B Waling connecting plate T

C Spindle connecting plate T

D Handrail post 1.00m or Handrail post T 1.80m

E Adjusting screw for continuous fine adjustment (must be modified for load-transfer)

F Multi-purpose waling or Steel waling WS10 Top50

G Connecting pin 10cm

H Spring cotter 6mm

I Spindle strut T6 73/110cm

J Doka beam H20

Sto

p-e

nd

hei

gh

t h

[cm

]

Influence width of the Bridge edge beam bracket T [cm]

9730-242-01

h

A

B C

D

E

F

GH

I

J

9730-103

120

110

100

90

80

70

6060 80 100 120 140 160 180 200

A Bridge edge beam clamp T 0.40m

B Aluxo or Staxo edge-table shoring

C Multi-purpose waling or Steel waling WS10 Top50

D Handrail post T 1.80m or Handrail post 1.50m

9730-298-01

A

B

C

D

User information Doka bridge edge beam formwork T

27999770002 - 02/2007 The Formwork Experts

Safety on the structure

with the Handrail clamp TThe Handrail clamp T makes it possible to erect fall-arrest barriers. Depending on the structural condi-tion and the local situation, the Handrail clamp T can be attached in various different ways, without modification.

Variant 1

Fastened to reinforcement hoops

a ... clear gap between the reinforcement hoops min. 13.0 cmb ... min 5.5 cm, max. 35.0 cmc ... min. 12 cmd ... min. 1.0 cm

Variant 2

Fastened to end-face

In cases where there are no reinforcement hoops.

Variant 3

Floor-mounted

to the already-completed edge kerb.

A Handrail clamp T

B Guard-rail board

C Reinforcement hoop

9755-207-01

> 1.

0 m

a

A

B

C

9755-207-02

bdc

AB

CA Handrail clamp T

B Guard-rail board

C Anchorage (Bridge edge beam anchor 15.0 - Tie-rod 15.0 - Super-plate 15.0)

A Handrail clamp T

B Guard-rail board

C Anchorage

D Edge kerb

Follow the directions in the "Handrail clamp T" User Information!

9755-205-01

A

B

> 1.

0 m

9755-205-02

A

B

C

9755-203-01

> 1.

0 m

A

B

9755-203-02

A

B

C

D

The Formwork Experts28 999770002 - 02/2007

User information Doka bridge edge beam formwork T

with Guard rail 1.10mThe Guard rail 1.10m is used for erecting safety rail-ings along the edges of floor-slabs. Depending on the structural condition and the in-situ situation, the Guard rail 1.10m can be attached in various differ-ent ways, without modification.

Variant 1

Fixed in an "Attachable sleeve 24mm"

c ... Distance from edge: min. 10cm

Variant 2

Fixed in a "Screw sleeve 20.0"

c ... Distance from edge: min. 10cm

Variant 3

Fixed in a hole subsequently drilled in the con-

crete

c ... Distance from edge: min. 10cmDrilled hole: Diameter 25 mm

A Guard rail 1.10m

B Guard-rail board

Follow the directions in the "Doka guard rail 1.10m" Instructions for Assembly and Use!

A Guard rail 1.10m

B Attachable sleeve 24mm

9771-200-01

> 1.

0 m

A

B

9430-203-01

c

A

B

A Guard rail 1.10m

C Screw sleeve 20.0

A Guard rail 1.10m

9430-201-01

c

A

C

9430-207-01

c

A

Article n°[kg] Article n°[kg]

29999770002 - 02/2007

User information Doka bridge edge beam formwork T

The Formwork Experts

Component overview

Bridge edge beam bracket T 0.80m 22.0 584330000Gesimskonsole T 0,80m

Bridge edge beam support T 1.40m 13.3 584331000Gesimsträger T 1,40m

Bridge edge beam clamp T 0.40m 10.1 584332000Gesimszwinge T 0,40m

Bridge edge beam support extension T 0.20m 2.9 584333000Einschubträger T 0,20m

Bridge edge beam waling T 2.70m 35.5 584334000Gesimsbühne T 2,70m

Handrail post 1.00m 3.8 584335000Geländer 1,00m

Scaffold tube 48.3mm 1.00m 4.0 682014000Scaffold tube 48.3mm 1.50m 6.0 682015000Scaffold tube 48.3mm 2.00m 8.0 682016000Scaffold tube 48.3mm 2.50m 10.0 682017000Scaffold tube 48.3mm 3.00m 12.0 682018000Scaffold tube 48.3mm 3.50m 14.0 682019000Scaffold tube 48.3mm 4.00m 16.0 682021000Scaffold tube 48.3mm 4.50m 18.0 682022000Scaffold tube 48.3mm 5.00m 20.0 682023000Scaffold tube 48.3mm 5.50m 22.0 682024000Scaffold tube 48.3mm 6.00m 24.0 682025000Scaffold tube 48.3mm .....m 4.0 682001000Gerüstrohr 48,3mm

Scaffold tube connection 0.27 584375000Gerüstrohranschluss

Screw-on coupler 48mm 50 0.84 682002000Anschraubkupplung 48mm 50

Bracket support T 17.5 584372000Konsolträger T

Waling connecting plate T 5.5 584370000Riegellasche T

Spindle connecting plate T 3.1 584371000Spindellasche T

Handrail post T 1.80m 17.7 584373000Einschubgeländer T 1,80m

GalvanisedLength: 99 cmHeight: 80 cm

GalvanisedDelivery condition: folded closed

GalvanisedHeight: 104 cm

GalvanisedLength: 45 cm

GalvanisedLength: 285 cmDelivery condition: folded closed

GalvanisedLength: 124 cm

Galvanised

GalvanisedHeight: 7 cm

GalvanisedWidth-across: 22 mm

GalvanisedWidth: 44 cmHeight: 85 cm

GalvanisedWidth: 12 cmHeight: 37 cm

GalvanisedWidth: 20 cmHeight: 25 cm

Galvanised

Article n°[kg] Article n°[kg]

30 999770002 - 02/2007

Component overview User information Doka bridge edge beam formwork T

The Formwork Experts

Handrail clamp S 11.5 580470000Schutzgeländerzwinge S

Handrail clamp T 12.3 584381000Schutzgeländerzwinge T

Handrail post 1.10m 5.6 584384000Schutzgeländer 1,10m

Attachable sleeve 24mm 0.03 584385000Steckhülse 24mm

Screw sleeve 20.0 0.03 584386000Schraubhülse 20,0

Screw-in cone 30kN 15.0 0.74 581895000Einschraubkonus 30kN 15,0

Bridge edge beam anchor 30kN 15.0 0.45 581896000Packed in units of 35 Bridge edge beam anchor 30kN 15.0 galv. 0.44 581890000Packed in units of 35 Gesimsanker 30kN 15,0

Nailing cone 15.0 0.02 581897000Nagelkonus 15,0

Hole plug 29mm 0.003 581891000Gesimsankerstopfen 29mm

Zinc plug 15.0 0.20 581889000Zinkstöpsel 15,0

Collar-mount 25 0.36 584364000Gesimshülse 25

Collar-mount 21 0.39 584365000Gesimshülse 21

Reversible ratchet 1/2" 0.73 580580000Umschaltknarre 1/2"

Extension 11cm 0.20 580581000Verlängerung 11cm

Box nut 30 1/2" 0.20 580575000Stecknuss 30 1/2"

GalvanisedHeight: 123 - 171 cm

GalvanisedHeight: 122 - 155 cm

GalvanisedHeight: 134 cm

GreyLength: 16.5 cmDiameter: 2.7 cm

YellowLength: 20 cmDiameter: 3.1 cm

GalvanisedLength: 15 cmPacked in units of 30 Observe the loading forces given in the enclosed fitting instructions!

Length: 7 cmObserve the loading forces given in the enclosed fitting instructions!

BlackLength: 7 cmPacked in units of 100

GreyDiameter: 3 cmPacked in units of 100

GalvanisedLength: 9.9 cmDiameter: 2.9 cmTool: Spanner for 1/2" square head

GalvanisedDiameter: 6 cm

GalvanisedDiameter: 6 cm

GalvanisedLength: 30 cm

User information Doka bridge edge beam formwork T Component overview

31999770002 - 02/2007 The Formwork Experts

The Formwork Experts

Fast, efficient manual forming of bridge edge kerbsBridge edge beam formwork T is ideal for shorter, completely scaffolded bridge superstructures, or for

bridges of medium length. It can also be used for fast, economical forming of curved bridges with tight radii. The low weight and high load-bearing capacity of the component parts – which are few in number – make this

system particularly suitable for manhandled forming applications.Doka bridge edge beam formwork T is available for rental, leasing or purchase.

At any of the Doka branches in your region.Why not give us a call?

The Doka Group's central plant at Amstetten, Austria