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P R O D U C T O N C A S I N G D E SI G N rev 2.3 11-1988 Well Name: Nefertiti-3X Casing depth: 17100 ft asing Type: Inter/Prod Date: 26-Sep-10 Casing: 9.625", 53.5 ppf Engineer: DT L80, BTC Remarks: I N P U T D A T A TVD top of payzone 12,064 ft Temp.-gradient 1.55 °F/100' Surface temperature 75 °F Packer fluid weight 9.00 ppg TVD of production packer 11,600 ft Last casing-shoe TVD 9,715 ft Pore pressure in payzone 9.00 ppg Pore pressure @ last csg-shoe 9.00 ppg Pore pressure @ csg-shoe 9.50 ppg Backup weight above last csg.-shoe (gen. 9.0 p 10.00 ppg Backup weight @ prod. packer depth (Pore pres. 10.00 ppg Top casing TVD 40 ft Top casing MD 40 ft Casing-shoe TVD 9,968 ft Casing-shoe MD 17,100 ft Casing OD (in decimal no.) 9.625 in Casing ID (in decimal no.) 8.535 in Min. yield-strength of material 80,000 psi Lesser of internal yield pressure or leak resi 7,930 psi Collapse resistance 6,620 psi Pipe body yield strength 1,286,000 lbs Joint strength 1,047,000 lbs Actual weight of casing 53.50 lbs/ft Max. Dogleg severity 1.50 °/100' @ depth 13,100 ft Mud weight when TIH csg. 11.00 ppg Weight of cement-displacing fluid 11.00 ppg Top of lead-cement TVD 6,700 ft Top of tail cement TVD (=csg-shoe TVD, if n/a) 9,275 ft Weight of lead-cement 14.00 ppg Weight of tail cement (= 0 if n/a) 16.00 ppg E N D O F I N P U T D A T A S H E E T Z FACTOR CALCULATIONS D = 0.01577393

9.625 Inter-Prod 53.5 Ppf

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Page 1: 9.625 Inter-Prod 53.5 Ppf

P R O D U C T O N C A S I N G D E SI G N rev 2.3 11-1988

Well Name: Nefertiti-3XCasing depth: 17100 ft Casing Type: Inter/Prod

Date: 26-Sep-10 Casing: 9.625", 53.5 ppfEngineer: DT L80, BTC

Remarks:

I N P U T D A T A

TVD top of payzone 12,064 ftTemp.-gradient 1.55 °F/100'Surface temperature 75 °FPacker fluid weight 9.00 ppgTVD of production packer 11,600 ftLast casing-shoe TVD 9,715 ftPore pressure in payzone 9.00 ppgPore pressure @ last csg-shoe 9.00 ppgPore pressure @ csg-shoe 9.50 ppgBackup weight above last csg.-shoe (gen. 9.0 ppg water ) 10.00 ppgBackup weight @ prod. packer depth (Pore pres. or water) 10.00 ppg

Top casing TVD 40 ftTop casing MD 40 ftCasing-shoe TVD 9,968 ftCasing-shoe MD 17,100 ft

Casing OD (in decimal no.) 9.625 inCasing ID (in decimal no.) 8.535 inMin. yield-strength of material 80,000 psiLesser of internal yield pressure or leak resistance 7,930 psiCollapse resistance 6,620 psiPipe body yield strength 1,286,000 lbsJoint strength 1,047,000 lbsActual weight of casing 53.50 lbs/ft

Max. Dogleg severity 1.50 °/100'@ depth 13,100 ft

Mud weight when TIH csg. 11.00 ppgWeight of cement-displacing fluid 11.00 ppgTop of lead-cement TVD 6,700 ftTop of tail cement TVD (=csg-shoe TVD, if n/a) 9,275 ftWeight of lead-cement 14.00 ppgWeight of tail cement (= 0 if n/a) 16.00 ppg

E N D O F I N P U T D A T A S H E E T

Z FACTOR CALCULATIONS D = 0.015773927E = 1.35944E-10

A = 0.651456945 F = 4.6118E-07B = 0.050382797 AA = 1.654169661C = 0.06398939 Z FACTOR = 1.141889228

Page 2: 9.625 Inter-Prod 53.5 Ppf

Well name: Nefertiti-3XCasing depth: 17100 Casing type: Inter/Prod

Date: 26-Sep-10 Casing: 9.625", 53.5 ppfEngineer: DT L80, BTC

BURST CALCULATIONS

12,064 : TVD payzone, ft 40 : depth of csg-top TVD, ft9.00 : Pore pressure, ppg 19 : Pkr Fld Load @ top of csg., psi1.55 : Temp grad, °F/100' 4,807 : SITP + Pkr Fld Load, psi

75 : Surface temperature, °F 10.00 : Backup, ppg9.00 : Packer fluid wght, ppg 21 : Backup, psi

7,930 : Int. yield or leak resist., psi 4,786 : [SITP + Pkr Fld] - Backup, psi5,646 : BHP, psi

262 : BHT, °F8.41 : P red2.10 : T red 11,600 : depth of prod-packer TVD, ft

1.142 : Z -Factor 5,429 : Pkr fld load @ packer, psi10,217 : SITP + Pkr fld load, psi

SITP 10.00 : Backup wt @packer,ppg0.071 : Gas Grad (psi/ft) 6,032 : Backup, psi

857 : P hyd. Gas 4,185 : [SITP+Pkr Fld]-Backup, psi4,788 : SITP = (P pay. - P hyd.)

9,968 : csg-shoe, TVD, ft 11,601 : depth 1ft below packer TVD, ft 4,665 : Pkr fld load @ csg-shoe, psi none : Pkr fld load, psi9,454 : SITP+packer fluid load, psi 5,646 : Bottom hole pressure, psi

0 : Burst ld. by bot. hole pre. ps 10.00 : Backup @ prod. packer+1ft, ppg 9.00 : Backup gradient, ppg 6,033 : Backup, psi

4,665 : Backup, psi -420 : Bottom hole pres.-gas grad.4,788 : burst load - backup, psi -backup, psi

9,715 : last csg-shoe, TVD, ft 9,716 : 1 ft below last csg-shoe4,547 : Pkr fld load @ last csg-shoe, 4,547 : Pkr fld load @ 1' bel. last csg-shoe, psi5,479 : Bottom hole pres.-gas grad., 5,479 : Bottom hole pres.-gas grad., psi9,335 : SITP + pkr fld load, psi 9,335 : SITP + pkr fld load, psi10.00 : Backup, ppg 9.00 : Backup, ppg5,052 : Backup, psi 4,547 : Backup, psi4,283 : burst load - backup, psi 4,788 : burst load - backup, psi

@ Depth Burst-Load Int. Yield D.F.ft psi psi

@ surface 0 4,788 7,930 1.66@ csg.top TVD 40 4,786 7,930 1.66

@ last csg-shoe TVD 9715 4,283 7,930 1.851ft below last csg-shoe 9716 4,788 7,930 1.66

@ packer depth TVD 11600 4,185 7,930 1.891 ft under packer 11601 -420 7,930 999.00@ csg. shoe TVD 9968 4,788 7,930 1.66

The design-factors have to be ≥ 1.25

Page 3: 9.625 Inter-Prod 53.5 Ppf

Well Name: Nefertiti-3XCasing depth: 17,100 Casing Type: Inter/Prod

Date: 26-Sep-10 Casing: 9.625", 53.5 ppfEngineer: DT L80, BTC

TENSION CALCULATIONS

40 : Csg top, MD, ft 9.63 : OD, in9,968 : Casing shoe, TVD, ft 8.54 : ID, in

17,100 : Casing shoe, MD, ft 1.50 : Dogleg sev., °F/100ft11.00 : Mud weight, ppg 13,100 : @ depth, ft53.50 : Casing wt, lbs/ft 178,034 : Tension in dogl., lbs

1,286,000 : Pipe body yield str., lbs 1.4744 : x for bend. force calculation1,047,000 : Joint strength, lbs 0.9004 : tanh (x)

SOLUTION:

.832 : Buoyancy factor759,313 : Pipe weight in mud, lbs considers MD for liners and TVD for casings

1.69 : Pipe body design factor1.38 : Connection design fact.

The design factors have to be ≥1.6

Axial force due to bending (Fb) x / tanhx = 1.64Considering couplings contact only (conservative). Stress concentration factor

(Stress is 64 %79,204 : Bending force, lbs: higher than in continuous

257,237 : Total tension, lbs: wall contact calculation. )

5.00 : Design factor pipe body4.07 : Design factor pipe joint

The design factors have to be ≥1.6

Page 4: 9.625 Inter-Prod 53.5 Ppf

Well name: Nefertiti-3X Casing type: Inter/ProdCasing depth: 17100 Casing: 9.625", 53.5 ppf

Date: 26-Sep-10 L80, BTCEngineer: DT

COLLAPSE LOAD CALCULATIONS

12,064 : TVD of payzone, ft 9.00 : Pore pressure @ last csg-shoe40 : Top of csg ,TVD, ft 9.50 : Pore pressure @ csg-shoe40 : Top of csg, MD, ft 6,700 : Top of lead-cement, TVD, ft

9,968 : Csg -shoe, TVD, ft 9,275 : Top of tail-cement, TVD, ft 17,100 : Csg-shoe, MD, ft ( = csg-shoe TVD, if n/a)80,000 : Min. yield str. of csg., psi 7,825 : Length of tail cement-column, ft

6,620 : Collapse resistance, psi 2,575 : Lenght of lead cement-column, ft15.547 : Pipe end area, sqin 11.00 : Weight of displacing fluid, ppg

9,715 : Last casing shoe, TVD, ft 14.00 : Weight of lead-cement, ppg16.00 : Weight of tail-cement, ppg

C0LLAPSE RATING CALCULATION

Effective load @ top of casing 824,068 lbs csg weight - Effective load @ shoe of casing -88,642 lbs (Phydr. * Pipe area)(negative load indicates compression)

Biaxial load effect downgrading @ top #DIV/0! % ratio of eff. coll. resistanceBiaxial load effect upgrading @ shoe #DIV/0! % to nominal coll. resistance

Eff. collapse-resistance @ top of csg #DIV/0! psiEff. collapse-resistance @ csg-shoe #DIV/0! psi(calculated acc. API Bul 5C3, no down/upgrading, if D/t ratio > 20)

@ depth Coll.-load Backup Eff. col. load Col. Rtg Design factorft psi psi psi psi

Top Csg, TVD 40 20 0 20 #DIV/0! #DIV/0!Last shoe TVD 9,715 4,547 0 4,547 #DIV/0! #DIV/0!Csg-shoe, TVD 9,968 4,924 0 4,924 #DIV/0! #DIV/0!

Ppore * depth The design factors have to be ≥ 1.0Abandonment pressure is not to be considered. Backup is always "0"

WHILE CEMENTING THE CASING:@ depth Coll.-load Backup Eff. col.load Col. Rtg Design factor

ft psi psi psi psiTop casing 40 0 0 0 #DIV/0! 999.00

Top lead cmt 6,700 3,310 3,310 0 #DIV/0! 999.00op Tail ct TVD 9,275 5,184 5,305 -121 #DIV/0! 999.00Csg-shoe TVD 9,968 5,761 5,702 59 #DIV/0! #DIV/0!

slurry wt * depth The design factors have to be ≥ 1.0mud wt * depth

Page 5: 9.625 Inter-Prod 53.5 Ppf

PRINT PAGE 1 - 4 at 90% page size

Page 6: 9.625 Inter-Prod 53.5 Ppf

considers MD for liners and TVD for casings

Page 7: 9.625 Inter-Prod 53.5 Ppf

% ratio of eff. coll. resistance Collapse Rating calculations acc. API Bul 5C3 and Biaxial% to nominal coll. resistance

#DIV/0! : D/t 53007 : Stress, Sa (psi) @ csg top80000 psi : Yp (min. yield) -5702 : Stress, Sa (psi) @ csg shoe

Sa, psi Ypa, psi A B C F G (D/t)yp (D/t)pt0 80000 3.071 0.0667 1955 1.998 0.0434 13.38 22.47

Design factor 53007 39016 2.947 0.0460 725 2.073 0.0323 16.55 27.15-5702 82698 3.080 0.0681 2036 2.002 0.0443 13.28 22.25

Design factor

Page 8: 9.625 Inter-Prod 53.5 Ppf

#DIV/0!Results acc.

orAPI 5C3 BIAXIAL

(D/t)te Pyp Pp Pt Pe Pc Pc %error AQ31.02 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!43.07 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!30.49 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Page 9: 9.625 Inter-Prod 53.5 Ppf

BQ CQ#DIV/0! -1#DIV/0! -0.561#DIV/0! -0.9949