960-0219 I5 bob shepanik - skilledcrafting.com Cummins DFBF DFCB DF… · 1 Introduction This catalog applies to Cummins Power Generation Generator Models DFBF, DFCB, DFCC and DFCE

Parts ManualGenerator Setwith PowerCommand 2100 and 3100 Control

DFBF (Spec YZ)DFCB (Spec YZ)DFCC (Spec YZ)DFCE (Spec HJ)

EnglishOriginal Instructions 2-2014 9600219 (Issue 5)

The following symbols are used in Cummins PowerGeneration manuals to alert users to the potentiallydangerous conditions relating to maintenance ofequipment and replacement of parts. Please readand observe.

This symbol warns of immediatehazards which will result in severepersonal injury or death.

This symbol refers to a hazard orunsafe practice which can resultin severe personal injury or death.

This symbol refers to a hazard orunsafe practice which can resultin severe personal injury or prod-uct or property damage.

To avoid errors or delay in filling your parts order, al-ways give the MODEL, SPEC NO. and SERIAL NO.from the Cummins Power Generation nameplate.

For handy reference, insert your nameplate in-formation in the spaces below.

MODEL AND SPEC NO.

SERIAL NO.

DIGITAL CONTROL SOFTWARE VERSIONAND DATE (IF APPLICABLE)

Contact with USED ENGINE OILS has been identified by a United States federal agency and some USAstate agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking or changing engineoils take all necessary precautions not to ingest, breathe the fumes or contact the used oil.

Contact with ASBESTOS has been identified by a United States federal agency and some USA state agen-cies as causing CANCER or REPRODUCTIVE TOXICITY. When handling engine gaskets take all neces-sary precautions not to ingest, breathe or contact the dust from the gaskets! Use adequate ventilationand wear protective gloves, masks and clothing!

Contact with BENZINE and LEAD, found in gasoline, fuel additives and solvents has been identified bya United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVETOXICITY. When checking, draining or adding gasoline and fuel additives or using solvents take all nec-essary precautions not to ingest, breathe the fumes or contact the liquids. Use adequate ventilation andwear protective gloves, masks and protective clothing!

PSP-1

Service and repair of Cummins Power Generation equipment must be performed by trained, experiencedpersonnel only. Improper service or repair may result in property damage, severe personal injury ordeath. Do not use this catalog as a guide to servicing your equipment. Read and follow the IMPORTANTSAFETY INSTRUCTIONS in the Service Manual appropriate for the equipment you are working on.

1

Introduction

This catalog applies to Cummins Power Generation Generator Models DFBF, DFCB, DFCC and DFCE as listed in theGenerator Set Data Table. Parts are arranged in groups of related items and each illustrated part is identified by a refer-ence number corresponding to the same reference number in the parts list. Parts illustrations are typical. Unless other-wise mentioned in the description or page heading, parts are interchangeable between models. Throughout this catalogleft and right sides are determined by facing the engine end (front) of the set unless noted in the description column.

Engine parts that have been modified or added by Cummins Power Generation are identified in this catalog. All otherengine replacement parts must be ordered from the engine manufacturer by referring to the engine manufacturers name-plate and supplying all available information. Contact your nearest engine parts distributor for assistance in ordering re-placement parts.

Replacement Engine

Cummins Power GenerationGenerator Model

Cummins Power GenerationEngine Model

DFBF NT 855G6

DFCB NTA 855G2

DFCC 50 HertzDFCC 60 Hertz

NTA 855G4NTA 855G3

DFCE 50 HertzDFCE 60 Hertz

NTA 855G6NTA 855G5

Generator Set Data Table

Model and Electrical Data BatteryModel andSpecification Watts Volts Hertz Wire Phase

BatteryVoltage

250DFBF/*+ 250,000 # 50 12 3 24VDC250DFBF/ +275DFBF/*+

250,000275,000

##

5060

1212

33

24VDC24VDC

275DFCB/*+300DFCB/*+

275,000300,000

##

5060

1212

33

24VDC24VDC

310DFCC/*+350DFCC/*+

310,000350,000

##

5060

1212

33

24VDC24VDC

330DFCE/*400DFCE/*

330,000400,000

##

5060

1212

33

24VDC24VDC

* The diagonal line (/) in the model and specification number separates generator set characteristics from thespecification number and letter. The specification number denotes customer requested options or deviations from thestandard model. The specification letter advances (A to B, B to C, etc.) with major manufacturing changes.

+ Note: Specification letter G was not used with these models

# Broad range reconnectible

2

THIS PAGE IS INTENDED TO BE BLANK

Index

3

AAdapter, Generator, 89

Alarm, Overfill, 17

Alternator 55 Amp, 72

BBand, Mounting Air Cleaner Heavy Duty DFBF,

DFCB, DFCC, 13

Bar, Bus Circuit Breaker DFBF, DFCB, DFCC Be-gin Spec Z, DFCE Begin Spec J, 123

Basin, Rupture, 19

Bearing, Ball Generator, 89

Bell, End Generator, 89

Belt, Alternator 55 Amp, 72

Block, Terminal Engine to Control Wiring Harness Sets With PCC3100, 115

Board, Printed Circuit Bargraph, 99

Board, Printed Circuit Base, 99

Board, Printed Circuit Fuel Tank Control, 16

Board, Printed Circuit Genset CommunicationsModule, 96

Board, Printed Circuit LED, 99

Board, Printed Circuit Lonworks, 99

Box, Circuit Breaker With F200 F205 Enclosure DFBF, DFCB, DFCC Begin Spec Z, DFCE BeginSpec J, 125

Box, Circuit Breaker With F200 F205 Enclosure DFBF, DFCB, DFCC Spec Y, DFCE Spec H, 121

Box, Circuit Breaker Without Enclosure or WithF184 Enclosure, 119

Box, Control PCC2100, 99

Box, Entrance, 73

Bracket, Air Cleaner Standard, 12

Bracket, Engine Support, 69

Bracket, Retainer Battery, 69

Breaker, Circuit Fuel Tank Control, 16

Breaker, Circuit UL Listed, IEC Conformity, 117

CCable, Battery Jumper, 70

Cable, Battery Starter To Ground, 70

Cable, Ground Day Tank With Pump and Control,15

Cable, Magnetic Pickup Sets With PCC3100, 115

Cap, Fuel Day Tank With Pump and Control, 15

Cap, Radiator DFBF, DFCB, DFCC, 39

Cap, Radiator DFCE, 41

Cap, Rain Muffler With Standard Enclosure, 22

Charger, Battery 15 Amp, 110

Charger, Battery Mounting, 109

Cleaner, Air Heavy Duty DFBF, DFCB, DFCC, 13

Cleaner, Air Standard, 12

Control PCC2100, 99

Control PCC3100, 95

Control Assembly, 93

Control, Coolant Heater, 30

Control, Fuel Tank Component Parts, 16

Coupler, Pump Day Tank With Pump and Control,15

Cover, Battery, 108

Cover, Circuit Breaker and Disconnect Switch With-out Enclosure or With F184 Enclosure, 119

Cover, Control Box, 86

Cover, Control Housing Side Upper, 86

DDampener, Vibration Belt Guard Radiator DFBF,

DFCB, DFCC, 39

Dampener, Vibration Belt Guard Radiator DFCE, 41

Disc, Drive Generator, 91

Display, Digital Control PCC2100, 99

Door, Housing, 43

EElbow, Exhaust Muffler With Standard Enclosure,

22

Elbow, Exhaust Without Muffler, 21

Element, Air Cleaner Heavy Duty DFBF, DFCB,DFCC, 13

Enclosure Aluminum, 47

Enclosure Aluminum Air Discharge Horizontal, 55

Index

4

Enclosure Aluminum Air Discharge Vertical, 53

Enclosure Standard, 43

Enclosure Steel, 45

Enclosure Steel Air Discharge Horizontal, 54

Enclosure Steel Air Discharge Vertical, 52

Exchanger, Heat DFBF, DFCB, DFCC, 33

External Engine Parts Sets With PCC2100, 11

External Engine Parts Sets With PCC3100, 9

FFan, Alternator 55 Amp, 72

Fan, Radiator DFBF, DFCB, DFCC, 39

Fan, Radiator DFCE, 41

Fuel Transfer Pump and Control, 18

Fuse Engine To Control Wiring Harness Sets WithPCC3100, 115

GGasket, Connection Remote Radiator DFBF,

DFCB, DFCC, 37

Gauge, Fuel Pressure, 20

Gauge, Liquid Level Day Tank With Pump andControl, 15

Gauge, Sight Heat Exchanger DFBF, DFCB,DFCC, 33

Generator (Assembly), 89

Grille, Radiator DFBF, DFCB, DFCC, 39

Grille, Radiator DFCE, 41

Guard, Belt Heat Exchanger DFBF, DFCB, DFCC,33

Guard, Belt Radiator DFBF, DFCB, DFCC, 39

Guard, Belt Radiator DFCE, 41

Guard, Belt Remote Radiator DFBF, DFCB,DFCC, 37

Guard, Fan Radiator DFBF, DFCB, DFCC, 39

Guard, Fan Radiator DFCE, 41

Guard, Radiator DFBF, DFCB, DFCC, 39

Guard, Radiator DFCE, 41

HHarness, Wiring AC, 112

Harness, Wiring Coolant Heater Control, 30

Harness, Wiring Day Tank With Pump and Con-trol, 15

Harness, Wiring Engine To Control Sets WithPCC2100, 116

Harness, Wiring Engine To Control Sets WithPCC3100, 115

Harness, Wiring Fuel Tank Control, 16

Harness, Wiring Generator, 91

Harness, Wiring Ground Fault Relay Sets WithPCC2100, 103

Harness, Wiring Ground Fault Relay Sets WithPCC3100, 102

Heater, Control PCC2100, 97

Heater, Control PCC3100, 94

Heater, Coolant, 29

Heater, Generator, 87

Heater, Oil Pan, 35

Hood, Air Cleaner Heavy Duty DFBF, DFCB,DFCC, 13

Hose, Radiator DFBF, DFCB, DFCC, 39

Hose, Radiator DFCE, 41

Housing, Control Model HC4 Generators SetsWith PCC2100 DFBF, DFCB, DFCC, 77



Housing, Control Model HC5 Generators SetsWith PCC2100 DFCE, 85


Housing, Control Model HC5 Generators SetsWith PCC3100 DFCE, 83

IIndicator, Service Air Cleaner Heavy Duty

DFBF, DFCB, DFCC, 13

Isolator, Vibration Day Tank With Pump and Con-trol, 15

Isolator, Vibration Engine End Skid, 69

Isolator, Vibration Generator End Skid, 69

Index

5

KKit, Diode Generator, 89

Kit, Gauge Safety Sight Radiator DFBF, DFCB,DFCC, 39

Kit, Gauge Safety Sight Radiator DFCE, 41

Kit, Repair Fuel Transfer Pump Day Tank WithPump and Control, 15

LLabels, Circuit Breaker, 126

Labels, Miscellaneous, 129

Lamp, Indicator Fuel Tank Control, 16

Light Assembly, Indicator 7 Light Fuel Tank Con-trol, 16

Line, Flexible Remote Radiator DFBF, DFCB,DFCC, 37

Line, Fuel Flexible Day Tank With Pump andControl, 15

Line, Fuel Flexible Fuel Supply and Fuel Return Sets Without Day Tank, 69

Louver Aluminum Air Inlet, 49

Louver Aluminum Rain Hood, 57

Louver Aluminum Weather and Acoustic, 51

Louver Steel Air Inlet, 48

Louver Steel Rain Hood, 56

Louver Steel Weather and Acoustic, 50

Louver Assembly Aluminum, 59

Louver Assembly Steel, 58

MModule, Alarm, 107

Motor, Fuel Transfer Pump Day Tank With Pumpand Control, 15

Mounting System Aluminum Enclosure, 67

Mounting System Steel Enclosure, 65

Muffler, Exhaust (Weather Protective, Level I SoundEnclosure F200, F201, F203, F204), 23

Muffler, Exhaust Critical (Level II Sound Enclosure F202, F204), 24

Muffler, Exhaust With Standard Enclosure, 22

PPaint, 7

Paint, Sandstone, 7

Panel, Distribution, 62

Panel, Housing, 43

Pickup, Magnetic Sets With PCC2100, 11

Pickup, Magnetic Sets With PCC3100, 9

Pipe, Suction Day Tank With Pump and Control,15

Pulley, Alternator 55 Amp, 72

Pump, Fuel Transfer Day Tank With Pump andControl, 15

Pyrometer, 104

RRadiator DFBF, DFCB, DFCC, 39

Radiator DFCE, 41

Radiator, Remote DFBF, DFCB, DFCC, 37

Rail, Enclosure Control PCC2100, 101

Receptacle, External, 61

Relay, Control PCC2100, 100

Relay, Ground Fault Sets With PCC2100, 103

Relay, Ground Fault Sets With PCC3100, 102

Relay, Power Coolant Heater Control, 30

Relay, Pump Fuel Tank Control, 16

Relay, Start Solenoid Sets With PCC2100, 11

Relay, Start Solenoid Sets With PCC3100, 9

Roof, Housing, 43

Rotor, Exciter Generator, 89

SSealant, Thread, 7

Sender, Low Coolant Level, 34

Sender, Oil Pressure Sets With PCC2100, 11

Sender, Oil Pressure Sets With PCC3100, 9

Sender, Oil Temperature Sets With PCC2100, 11

Sender, Oil Temperature Sets With PCC3100, 9

Index

6

Shroud, Fan Radiator DFBF, DFCB, DFCC, 39

Shroud, Fan Radiator DFCE, 41

Skid, 69

Skid, Lifting, 63

Spacer, Fan Radiator DFBF, DFCB, DFCC, 39

Spacer, Fan Radiator DFCE, 41

Spacer, Generator Mounting, 91

Starter Electric, 70

Starter, Air, 71

Stator, Exciter Generator, 89

Strap, Ground Control Housing Model HC5 Gen-erators DFCE, 83 , 85

Strap, Ground Skid, 69

Strap, Water Tube Outlet Remote Radiator DFBF,DFCB, DFCC, 37

Switch 5 Float Day Tank With Pump and Con-trol, 15

Switch, Emergency Stop, 60

Switch, Key Operator, 111

Switch, Rocker Fuel Tank Control, 16

Switch, Temperature Low Engine Coolant SetsWith PCC3100, 9

Switch, Trip Alarm or Auxiliary Contact CircuitBreaker UL Listed, 117

TTank, Day With Pump and Control, 15

Tank, Fuel, 27

Transformer, 24VAC, 106

Transformer, Current, 105

Trip, Shunt Circuit Breaker UL Listed, 117

Tube, Air Cleaner Inlet Standard, 12

Tube, Air Inlet Air Cleaner Heavy Duty DFBF,DFCB, DFCC, 13

Tube, Outlet Remote Radiator DFBF, DFCB,DFCC, 37

Tube, Radiator DFBF, DFCB, DFCC, 39

Tube, Radiator DFCE, 41

Tubing, Flexible Muffler With Standard Enclosure,22

VValve Fuel Pressure Gauge, 20

Valve, Drain Radiator DFCE, 41

Valve, Shutoff Oil Drain Sets With PCC2100, 11

Valve, Shutoff Oil Drain Sets With PCC3100, 9

7

Abbreviations

Some of the following abbreviations may be used throughout this Parts Catalog:

AC Alternating CurrentAmp AmpereA/R As RequiredAVR Automatic Voltage RegulatorAWG American Wire GaugeDC Direct CurrentDeg DegreeEFC Electronic Fuel ControlEIT External/Internal ToothEPROM Erasable Programmable Read

Only MemoryET External ToothGFI Ground Fault InterrupterID Inside DiameterIEC International Electrotechnical CommissionIT Internal ToothkW KilowattLPG Liquid Petroleum GasLT LeftM(meter number) Meter

mm MillimeterMOH Mobile Off HighwayNFS Not For SaleNPT National Pipe ThreadOD Outside Diameteroz. OuncePC Printed CircuitPh PhasePMG Permanent Magnet GeneratorPT/CT Potential Transformer/Current

TransformerRFI Radio Frequency InterferenceRT RightSpec SpecificationThk ThickUL Underwriters Laboratories Inc.UNC Union National CoarseUNF Union National FineVAC Volts Alternating CurrentVDC Volts Direct CurrentW/(ET, IT, EIT) With

Paint and Thread Sealant

REF PART QTY PART REF PART QTY PARTNO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

Onan Green Enamel(NonMetallic)

5250305 12 oz. PressurizedSpray Can

5250306 Quart Can5250304 Gallon Can

Cummins Beige Enamel

525055102 12 oz. PressurizedSpray Can

525055103 Quart Can525055104 Gallon Can5180601 Sealant, Thread (6 ml Tube)5250749 Paint, Sandstone

8

External Engine PartsGenerator Sets With PCC3100

5

6

7

8

9

10

12

33

14

15

1718

18

19

19

21

21

24

25

26

1

2

1

3

4

6

6

11

13

13

35

29

16

19

20

20

20

21

21

21

21

22

27

18

23

24

18

15 17

14

12

1525

35

20

21

31

33

30

32

28

34

23

9



1 1930432 2 Sender, Oil Temperature (S2Engine Block, E4 Oil Pan)

2 A028X493 1 Sender, Oil Pressure (S1)3 3090269 1 Switch, Temperature Low

Engine Temperature (S4)4 Bushing, Pipe Reducer

5050019 1 DFBF (1/2 to 3/8)5050131 1 DFCB, DFCC, DFCE (3/4

to 3/8)5 307262102 1 Relay, Start Solenoid (K4)6 8560010 3 Washer, Lock EIT (3/8)7 3192236 1 Bracket, Mounting8 4020610 2 Isolator, Vibration9 8120067 2 Screw, Machine Round Head

(#632 x 7/8) Terminal BlockMounting

10 8700212 4 Nut, Locking (1/420)11 1510411 1 Pickup, Magnetic (P1)12 1021335 1 Plug, Oil Drain13 518054844 1 Clamp, Hose14 5080292 1 Washer, Sealing Copper15 Elbow, Pipe Street 90

(1/2)5050050 1 DFBF, DFCB, DFCC5050050 2 DFCE

16 5051503 1 Adapter, Pipe (1/8)17 5040011 1 Valve, Shutoff (1/2)18 5020827 2 Hose, Barb (1/2 x 3/4)

19 8000048 1 Screw, Cap Hex Head(3/816 x 3/4)


21 8500050 4 Washer, Lock Spring (3/8)22 5260018 1 Washer, Flat (1/4)23 Hose, Oil Drain Bulk (3/4 ID)

(Order By The Foot)5030098 DFBF, DFCB, DFCC 3

Feet Required)5030098 DFCE 4 Feet Required

24 5030189 2 Clamp, Hose25 5050100 1 Nipple, Pipe Close (1/2)26 8700183 2 Nut, Lock Hex Head W/ET

Lock Washer (#632)Terminal Block Mounting

27 8000062 1 Screw, Cap Hex Head(3/816 x 4)

28 518054819 1 Clamp, Hose29 518054858 3 Clamp, Hose30 8000092 2 Screw, Cap Hex Head

(1/213 x 1.5)31 8500060 2 Washer, Lock (1/2)32 5260219 2 Washer, Flat (1/2)33 518054859 1 Clamp, Hose34 8000090 1 Screw, Cap Hex Head

(1/213 x 1.0)

10


19

4

6

7

8

10 12

13

1516

16

22

23

1

2 1

3

5

9

11

14

17

18

18

18

19

19

19

20

18

19

31

24 27

30

25

325

25

28 27

26

29

21

16

2116

2213 15

12

10

1323

11



1 193052901 1 Sensor, Temperature2 A028X493 1 Sender, Oil Pressure (S1)3 Bushing, Pipe Reducer

5050019 1 DFBF (1/2 to 3/8)5050131 1 DFCB, DFCC, DFCE (3/4

to 3/8)4 307262102 1 Solenoid, Pilot5 8560010 1 Washer, Lock EIT (3/8)6 3192236 1 Bracket, Mounting7 4020610 2 Isolator, Vibration8 8700212 4 Nut, Locking (1/420)9 1510411 1 Pickup, Magnetic (P1)

10 1021335 1 Plug, Oil Drain11 518054844 1 Clamp, Hose12 5080292 1 Washer, Sealing Copper13 Elbow, Pipe Street 90

(1/2)5050050 1 DFBF, DFCB, DFCC5050050 2 DFCE

14 5051503 1 Adapter, Pipe (1/8)15 5040011 1 Valve, Shutoff (1/2)16 5020827 2 Hose, Barb (1/2 x 3/4)



19 8500050 6 Washer, Lock Spring (3/8)20 5260018 1 Washer, Flat (1/4)21 5030098 Hose, Oil Drain Bulk (3/4 ID)

(Order By The Foot 3 FeetRequired)

22 5030189 2 Clamp, Hose23 5050100 1 Nipple, Pipe Close (1/2)24 518054819 1 Clamp, Hose25 518054835 4 Clamp, Hose26 8000092 2 Screw, Cap Hex Head

(1/213 x 1.5)27 8500060 3 Washer, Lock (1/2)28 5260219 2 Washer, Flat (1/2)29 518054820 2 Clamp, Hose30 8000090 1 Screw, Cap Hex Head

(1/213 x 1.0)31 5260029 1 Washer, Flat (3/8)

12

Air CleanerStandard

1

2

3

4

5

6

8

7

7

8

910

13

14

11

11

11

12

15


1 140328802 1 Housing, Air Cleaner2 140333602 1 Bracket, Air Cleaner3 140333902 1 Bracket, Air Cleaner4 5030970 1 Elbow, Hose 905 140336002 1 Tube, Air Cleaner Inlet6 5031675 1 Hose, Reducer7 821600401 4 Screw, Hex Head (M10 x 1.5 x

20)8 870206504 4 Nut, Hex Flange (M10 x 1.5)

9 8010124 2 Screw, Cap Hex Head(5/818 x 3.25)

10 8500070 2 Washer, Lock (5/8)11 503187014 3 Clamp, Hose12 503187011 1 Clamp, Hose13 5260112 2 Washer, Flat (5/8)14 403411501 2 Spacer, Steel15 821600302 4 Screw, Hex Head (M8 x 1.25 x

20)

13

Air CleanerHeavy Duty

DFBF, DFCB, DFCC

1

2

3

4

5

6

7

89

10

11

12

13

13

1415

15

16

1617

1819

1920

21

12

22


1 1402390 1 Cleaner, Air (IncludesElements)

2 1402392 1 Element (Outer)3 1402393 1 Element (Inner)4 1403102 1 Bracket, Mounting5 1403103 1 Bracket, Mounting6 1402052 2 Band, Mounting7 1402395 1 Tube, Air Inlet (7 OD x 111/2)8 1401545 1 Hood, Air Cleaner9 1401548 1 Indicator, Service

10 5031675 1 Hose, Reducer (7 ID x 51/2ID)

11 5030970 1 Elbow, Hose 90 (7 ID)12 821500402 6 Screw, SelfLocking Hex

Washer Head (3/816 x 3/4)

13 870055009 6 Nut, Hex Flange Head(3/816)


15 8500070 4 Washer, Lock Spring (5/8)16 503187014 3 Clamp, Hose17 503187011 1 Clamp, Hose18 3704040 2 Spacer, Mounting (Used

Without Optional Starting Aid)19 5260112 4 Washer, Flat (5/8) (Used With

Optional Starting Aid)20 403411501 2 Spacer, Mounting21 8000132 2 Screw, Cap Hex Head

(5/811 x 11/2)22 5020175 1 Adapter, Pipe

14

Day TankWith Pump and Control

24

8

9

20

4

7

9

10

19

5

16

14

32

17

23

12

13

15

11

18

6

7

22

21

7

1

15

Day TankWith Pump and Control


1 415059201 Tank, Day2 415056505 1 Gauge, Liquid Level3 1591208 1 Cap, Fuel4 3990117 1 Pump, Fuel Transfer (Includes

Coupler) (P103)3990121 1 Kit, Repair Day Tank

Pump (Includes LipSeal, Bearings, Gasket,Drive Gear, Idle Gearand Coupler) (NotIllustrated)

3990122 1 Coupler, Pump (DrivePiece Between Motorand Pump) (NotIllustrated)

3990123 1 Pump (Not Illustrated)3990124 1 Motor (Not Illustrated)

5 1591469 1 Bracket, Mounting6 821500204 4 Screw, SelfLocking Hex

Washer Head (1/420 x 5/8)7 8700212 16 Nut, Locking Hex Flange

Head (1/420)8 503166004 1 Hose, Fuel (5/8 ID x 18)9 5030183 2 Clamp, Hose

10 5020943 1 Connector, Hose11 308091301 1 Switch 5 Float

12 5010751 1 Line, Fuel Flexible (FuelSupply)

13 501075202 1 Line, Fuel Flexible (FuelReturn)

14 5050172 1 Nipple, Pipe Close (2)15 415056605 1 Pipe, Suction16 5050120 1 Elbow, Pipe Street (90) (3/8)17 5050050 1 Elbow, Pipe Street (90) (1/2)18 625214101 1 Control Assembly, Day Tank

(See Separate Page ForComponents)

19 821500303 2 Screw, SelfLocking HexWasher Head (5/1618 x3/4)

20 5020942 1 Elbow, Hose Brass (90) (5/8ID Hose x 3/8 Pipe)

21 4020610 6 Isolator, Vibration22 3372402 1 Cable, Ground (51/2)23 5050248 1 Elbow, Pipe Street (45) (1/2)24 Harness, Wiring

3382442 1 Day Tank Control to Starter(2 Wire, 45) (TB1 to B1,GND)

3382397 1 Day Tank Control to FuelTransfer Pump (5 Wire,40) (P103 to TB1)

16

Fuel Tank Control

213

12

13

9

8

5

41

17

7 6

18

103

14

16

1519

11


625214101 1 Control, Fuel Tank Complete(Includes Parts Listed Below)

1 3190486 1 Box, Control2 3190485 1 Cover, Box3 307267702 1 Relay, Pump (K130)4 322040302 1 Light, Assembly, Indicator

7 Light (Includes WiringHarness)

5 322036902 1 Lamp, Indicator Replacement6 3080912 1 Switch, Rocker (On/Off/

Emergency Run) (S102)7 3080852 1 Switch, Rocker (Reset/Off/Test)

(S111)8 3201653 1 Breaker, Circuit DC (Single

Pole) (CB107)9 3201654 1 Breaker, Circuit AC (Double

Pole) (CB101)10 3003464 1 Board, Printed Circuit

11 8600008 1 Nut, Hex (#832) GroundingStud

12 3382382 1 Harness, Wiring Control Box13 8150350 5 Screw, SelfTapping Slotted

Hex Washer Head (#1032 x3/8)

14 8120075 2 Screw, Machine Round Head(#832 x 1/4)

15 8150385 2 Screw, Machine Round Head(#632 x 1/2)

16 3322605 2 Jumper, Terminal17 3310027 2 Connector, Romex18 3310042 1 Connector, Knockout19 8560002 1 Washer, Lock EIT (#8)

Grounding Stud

17

Overfill Alarm

1

2

34

5

6

7

84

9

6

10

11

12

13

14

15


3330683 1 Alarm Assembly 24VDC(Includes all the FollowingExcept Items 14 and 15)

1 319505602 1 Box, Control2 3330682 1 Horn, Alarm3 307281702 1 Relay4 526039905 9 Washer, Flat5 8150937 1 Screw, Machine Pan Head

Cross Recessed W/ET(#632 x .50)

6 8700183 5 Nut, Hex W/ET7 5180340 1 Clamp, Cable

8 8150651 4 Screw, Machine Pan Head Cross Recessed W/ET(#632 x .75)

9 5081195 4 Grommet10 338436001 1 Harness, Alarm11 338436002 1 Harness, Alarm12 0988120 1 Label, Information13 3080973 1 Switch, Pushbutton14 821600303 2 Screw, Hex Head Mounting

(M8 x 25)15 8702055 2 Nut, Hex (M8)

18

Fuel TransferPump and Control

1

2

3

4

5

6

7

9

9


1 Pump, Fuel Assembly2 GPM

149269901 1 300 Gallon Tank149269902 1 400 Gallon Tank149269903 1 500 Gallon Tank149269904 1 600 Gallon Tank149269905 1 660 Gallon Tank149269906 1 720 Gallon Tank

4 GPM149269911 1 300 Gallon Tank149269912 1 400 Gallon Tank149269913 1 500 Gallon Tank149269914 1 600 Gallon Tank149269915 1 660 Gallon Tank149269916 1 720 Gallon Tank

2 526039959 4 Washer, Flat (M6)3 821600203 4 Screw, Hex Head (M6 x 1 x 16)4 Pump, Fuel With Motor

149271001 1 2 GPM149271002 1 4 GPM

5 3005815 1 Control, Pump ECM

6 Gauge Float420061001 1 300 Gallon Tank420061002 1 400 Gallon Tank420061003 1 500 Gallon Tank420061004 1 600 Gallon Tank420061005 1 660 Gallon Tank420061006 1 720 Gallon Tank

7 504025201 1 Valve, Solenoid Fuel8 309070301 1 Switch, Level Critical9 3384426 1 Harness, Wiring

NOTE: Pump Control Assembly Includes:

5031660 1 Hose (5/8 ID x 7/8 OD x508mm)

5020942 1 Barb, Hose 90 (3/8 x 5/8)5020993 1 Barb, Hose Straight (3/8 x

5/8)

19

Rupture Basin

2

3

1

4

5

6

10

8

7

9


1 1591470 1 Basin, Rupture2 8150236 2 Screw, Cap Hex Head

Thread Forming (5/1618 x5/8)

3 5050055 1 Plug, Pipe Square Head (1/4)4 8150836 3 Screw, Cap Hex Head

Thread Forming (5/1618 x11/2)

5 130366001 3 Spacer6 3190490 1 *Bracket, Mounting

7 3190489 1 *Cover, Switch8 3081074 1 *Switch, Float Basin9 8210010 1 *Screw, SelfLocking Hex

Washer Head (1/420 x 1/2)10 8700212 1 *Nut, Locking Hex Flange

(1/420)

* Not Used On All Models

20

Fuel Pressure Gauge

1

2

3

89

4

5

5

7

610

10

11


1 1930540 1 Gauge, Fuel Pressure(Includes MountingHardware)

2 1930029 1 Bracket, Mounting3 5040064 1 Valve, Tee (1/8)4 149229101 1 Tube, Copper (7)5 5020034 1 Elbow, Compression 90

(Includes Nut and Ring)6 5050098 1 Nipple, Pipe Close (1/8)7 5021226 1 Tee, Male Run Brass (1/8)


9 8500065 1 Washer, Lock Spring (9/16)10 5021302 1 Adapter, Female Pipe Brass

(1/8 x 1/220)11 5020067 2 Connector, Compression

Male12 140126001 1 Fitting, Safety Filter (Not

Illustrated)

21

Exhaust Elbow

1

2

3

3

4


1 1551241 1 Elbow, Exhaust (5 OD WithoutThreads)

2 1552409 1 Elbow, Exhaust (5 OD WithThreads)

3 5031575 1 Clamp, V-Band4 1550658 1 Flange, Companion (5) (Not Use

On All Models)

22

MufflerWith Standard Enclosure

7

11

12

13 14

2

8

2

6

1

4

5

2

3

9

10


1 8700257 4 Nut, Hex Locking (5/1618)2 1552159 3 Clamp, Muffler3 1553159 2 Bracket, Mounting4 1553540 1 Muffler5 8210033 4 Screw, Cap Hex Head

(7/1614 x 3/4)6 8700437 4 Nut, Hex Locking (7/1614)7 155206206 1 Cap, Rain

8 1553135 1 Tubing, Flexible9 155124101 1 Elbow, Exhaust

10 5031575 1 Clamp, VBand11 1553139 1 Shield, Rain12 8130107 1 Screw, Machine Round Head

(#1032 x 1.25)13 8700131 1 Nut, Hex W/ET (#1032)14 1553153 1 Elbow, Exhaust

23

MufflerF200, F201, F203, F204

Weather Protective, Level I Sound Enclosure

1

2

3

4

5

6

7

8

10

9


1 1554022 1 Muffler2 155206206 1 Cap, Rain3 1553543 1 Clamp, Exhaust4 1554054 1 Pipe, Exhaust5 5260174 6 Washer, Flat6 8002089 6 Screw, Cap Hex Head (M10 x

1.5 x 40)

7 5031575 1 Clamp, V-Band8 1554064 2 Gasket, Muffler9 Guard, Muffler

1554162 1 Aluminum155405902 1 Steel

10 821600702 10 Screw, Hex Head (M8 x 1.25 x20)

24

MufflerCritical

F202, F204Level II Sound Enclosure

1

2

3

4

5

6

7

8

9

10

11

12

1314

15

16

13

14

15

16

17

18

19


1 1554062 1 Muffler2 1553543 1 Clamp, Exhaust3 1554054 1 Pipe, Exhaust4 5260174 6 Washer, Flat5 8002089 6 Screw, Cap Hex Head (M10 x

1.5 x 40)6 5031575 1 Clamp, Hose7 1554047 1 Muffler Critical8 1554045 1 Pipe, Exhaust (8 x 45)9 1554026 1 Tailpipe, Exhaust (8)

10 1553554 1 Cap, Rain11 Washer, Flat (M12)

5262140 4 48 and 72 Hour Tank5262140 8 12 and 24 Hour Tank

12 1554064 2 Gasket, Muffler13 8500079 24 Washer, Spring Lock (3/4)14 8000156 24 Screw, Cap Hex Head

(3/410 x 2.25)15 862000801 24 Nut, Hex Heavy (3/410)16 1552500 3 Gasket, Exhaust17 8002111 4 Screw, Cap Hex Head (M12 x

1.75 x 25) 48 and 72 HourTank

18 155404802 2 Bracket, Muffler) 12 and 24Hour Tank

19 8002114 8 Screw, Cap Hex Head (M12 x1.75 x 40) 12 and 24 HourTank

25

This Page Intentionally Left Blank.

26

Fuel Tank

1

23 4 5

27

Fuel Tank


1 Tank, FuelStandard (Chicago)

159157301 1 300 Gallon159157302 1 400 Gallon159157303 1 500 Gallon159157304 1 600 Gallon159157305 1 660 Gallon159157306 1 720 Gallon159157701 1 1470 Gallon

California159157311 1 300 Gallon159157312 1 400 Gallon159157313 1 500 Gallon159157314 1 600 Gallon159157315 1 660 Gallon159157316 1 720 Gallon

Florida159157321 1 300 Gallon159157322 1 400 Gallon159157323 1 500 Gallon159157324 1 600 Gallon159157325 1 660 Gallon159157326 1 720 Gallon

Michigan, Nassau County, and Suffolk County

159157331 1 300 Gallon159157332 1 400 Gallon159157333 1 500 Gallon159157334 1 600 Gallon159157335 1 660 Gallon159157336 1 720 Gallon

New York City159157341 1 300 Gallon

2 Switch, Level High and Low309070101 1 300 Gallon Tank309070102 1 400 Gallon Tank309070103 1 500 Gallon Tank309070104 1 600 Gallon Tank309070105 1 660 Gallon Tank309070107 1 720 Gallon Tank309070108 1 1470 Gallon Tank

3 Switch, Level Rupture Basin309070201 1 300 Gallon Tank309070202 1 400 Gallon Tank309070203 1 500 Gallon Tank309070204 1 600 Gallon Tank309070205 1 660 Gallon Tank309070207 1 720 Gallon Tank309070208 1 1470 Gallon Tank

4 Gauge Fuel Level420060901 1 300 Gallon Tank420060902 1 400 Gallon Tank420060903 1 500 Gallon Tank420060904 1 600 Gallon Tank420060905 1 660 Gallon Tank420060907 1 720 Gallon Tank420060908 1 1470 Gallon Tank

5 Switch, Level Critical High309070801 1 300500 Gallon Tank309070802 1 600850 Gallon Tank

28

Coolant Heater

1

2

3

4

5

6

7

89

89

10

10

11

11

11

11

12

13

13

13

14

15

1617

1819

20

2122

23

212425

28

29

30

30

31

32

33

29

Coolant Heater


1 1304586 1 Bracket, Water Heater2 319438502 1 Bracket, Terminal Box3 3006462 1 Control Assembly, Coolant

Heater (See Separate PageFor Components)

4 Heater, Coolant333067701 1 4990 Watt333067702 1 6420 Watt

5 130601102 1 Tube, Water Heater6 130601202 1 Tube, Water Heater Used

With Radiator and RemoteRadiator Engine Cooling

7 5050021 1 Bushing, Reducer (3/4 x 1/2) Used With Radiator andRemote Radiator EngineCooling

8 5050100 2 Nipple, Pipe (1/2 x 1.13)9 5040213 2 Valve, Ball

10 5020827 2 Hose, Barb11 503163401 4 Hose, Silicon Rubber12 Bushing, Reducer (1 x 1/2)

5050022 1 Radiator and Remote Radiator Engine Cooling

5050022 2 Heat Exchanger Engine Cooling

13 503215701 8 Clamp, Hose14 5040215 1 Valve, Check15 501074404 1 Hose Assembly Coolant16 5020058 1 Adaptor, Tee17 3196838 1 Cover, Control18 1553021 1 Clamp, Water Heater

19 870055009 2 Nut, Hex Flange (3/816)20 821500203 4 Screw, Hex Head (1/420 x

.50)21 8500070 4 Washer, Lock Split (5/8)22 8000130 2 Screw, Cap Hex Head

(5/811 x 1.25)23 821500402 2 Screw, Hex Head (3/816 x

.75)24 3704040 2 Spacer25 8000132 2 Screw, Cap Hex Head

(5/811 x 1.5)26 130601502 1 Tube, Water Heater Used

With Heat Exchanger EngineCooling (Not Shown)

27 5050003 1 Elbow, Street 90 UsedWith Heat Exchanger EngineCooling (Not Shown)

28 5021336 1 Bushing, Reducer (1/2 x 3/8)29 3090649 1 Thermostat30 Insulation, Hose Bulk (Order

by the Foot)1280108 4 Feet Required Used

With Radiator and Remote Radiator Engine Cooling

1280108 9 Feet Required Used With Heat Exchanger Engine Cooling

31 3323196 2 Clamp, J32 518054815 A/R Clamp, Hose33 0987183 1 Label, Relay Box

30

Coolant Heater Control

1

2

3

5

34

14

18

19

20

21

1516

17

22

13

13

13

67

9

11

12

108

10


3006462 1 Control, Heater Complete1 1304552 1 Cover, Coolant Heater2 338499511 1 Harness, Wiring Heater

(Engine) (Includes ConduitConnectors)

3 3310554 2 Connector, Conduit 90 (3/4)4 3310042 1 Connector, Wiring DC Romex

(3/4)5 3385107 1 Harness, Wiring Heater6 517013802 3 Plug, Hole (Fits 11/8 Hole)7 319478702 1 Box, Terminal8 3323440 1 Jumper, Terminal9 3073089 2 Relay, Power

10 8150447 3 Screw, Machine Round Head Cross Recessed W/IT ThreadForming (#8-32 x .75)

11 3321469 1 Strip, Marker12 3321468 1 Block, Terminal 12 Place (TB1)13 3310555 3 Nut, Connector Lock (3/4-14)14 3310570 1 Connector, Conduit15 8700131 1 Nut, Hex W/ET (#1032)16 098534701 1 Label, Danger17 098223502 1 Label, Ground18 8150203 1 Screw, Machine Round Head

Brass W/ET (#1032 x 7/8)19 8560003 1 Washer, Lock W/EIT (#10)20 8710010 1 Nut, Hex Brass (#1032)21 5260049 2 Washer, Flat Brass (#10)22 8150446 4 Screw, Cross Recessed Round

Head Thread Cutting W/IT(#832 x 7/8)

31

This Page Intentionally Left Blank.

32

Heat ExchangerDFBF, DFCB, DFCC

15

16

2

1122

24

13

8

6

8

7

8

10

9

3

8

5

84

8

18 2321

17

1421

19

1221

23

20

1

33

Heat ExchangerDFBF, DFCB, DFCC


1 1303311 1 Guard, Belt2 1303180 1 Connection, Radiator3 1304667 1 Plate, Belt Guard4 1303564 1 Bracket, Belt Guard5 1304668 1 Guard, Belt6 1303563 1 Bracket, Belt Guard7 1304672 1 Guard, Belt8 821500203 14 Screw, SelfLocking Hex

Washer Head (1/420 x 1/2)9 821500303 2 Screw, SelfLocking Hex

Washer Head (5/1618 x .75)10 870055007 2 Nut, Locking Flange Head

(5/1618)11 1303184 1 Gasket, Connection12 8000049 2 Screw, Cap Hex Head

(3/816 x 7/8)13 1304729 1 Guard, Belt

14 1303310 1 Brace, Belt Guard15 8000050 2 Screw, Cap Hex Head

(3/816 x 1)16 8500050 2 Washer, Lock Spring (3/8)17 8210028 2 Screw, SelfLocking Hex

Washer Head (3/816 x 1/2)18 1304043 1 Plate, Cover19 8000209 2 Screw, Cap Hex Head

(3/816 x 1)20 8000052 1 Screw, Cap Hex Head

(3/816 x 11/2)21 8500103 6 Washer, Lock Spring (3/8)22 8950296 2 Tubing, Glass Fiber (7/8 ID x

20)23 5260346 4 Washer, Flat (3/8)24 130331401 1 Gauge, Sight

34

Low Coolant Level Sender

2

1


1 1930468 1 Sender, Low Coolant Level (S7) 2 518054815 1 Clamp

35

Oil Pan Heater

2

1


1 Heater, Oil (300 Watt)333040706 1 120 Volt333040704 1 240 Volt

2 333040705 1 Heater, Oil (300 Watt, 480 Volt)

36

Remote RadiatorDFBF, DFCB, DFCC

18

19

3

1221

20

1725 13

13

1

25

95

9

6

4

9

11

8227

9

9

9

14

23

2519

26

28

15

2

16

11

16

24

24

27

1020

13

37

Remote RadiatorDFBF, DFCB, DFCC


1 1303311 1 Guard, Belt2 1304280 1 Tube, Outlet3 1303180 1 Connection, Radiator4 1304667 1 Plate, Belt Guard5 1303564 1 Bracket, Belt Guard6 1304668 1 Guard, Belt7 1303563 1 Bracket, Belt Guard8 1304666 1 Guard, Belt9 821500203 14 Screw, SelfLocking Hex

Washer Head (1/420 x 1/2)10 8160098 1 Bolt, Carriage (5/1618 x 5/8)

Begin Spec P11 870055007 2 Nut, Flange Head (5/1618)12 1303184 1 Gasket, Connection13 821500402 8 Screw, SelfLocking Hex

Washer Head (3/816 x 3/4)14 1304729 1 Guard, Belt15 5050130 1 Plug, Pipe Square Head

(3/414)


17 1303310 1 Brace, Belt Guard18 8000050 2 Screw, Cap Hex Head

(3/816 x 1)19 8500050 3 Washer, Lock Spring (3/8)20 5260054 2 Washer, Flat (5/16)21 1303343 1 Plate, Cover22 5180633 1 Clamp, J23 5010247 1 Line, Flexible (69)24 5031816 1 Clamp, Retainer25 526039919 3 Washer, Flat (3/8)26 8000052 1 Screw, Cap Hex Head

(3/816 x 11/2)27 1304675 1 Strap, Water Tube Outlet

Begin Spec P28 5260141 1 Washer, Flat (15/32 ID x

11/4 OD)

38

RadiatorDFBF, DFCB, DFCC

1

2

2

2

2

3

4

2

4

4

4

4

5

5

6

7

8

9910

11

12

1314

15

15

1616

1616

17

17

17

17

18

19

20

21

22

23

24

25

26

27

28 29

24

30

31

32

33

34

35

36

39

40

41

42

43

44

45

45

50

49

5048

2

37

38

46

4710

9

51

52

39

RadiatorDFBF, DFCB, DFCC


1 130352101 1 Guard, Fan (Right Side) (Top)2 821500204 38 Screw, SelfLocking Hex

Washer Head (1/420 x 5/8)3 130352102 1 Guard, Fan (Left Side) (Bottom)4 Screw, SelfLocking Hex

Washer Head (3/816 x 3/4)821500402 34 Sets With 44 Wide Skid821500402 36 Sets With 50 Wide Skid

5 1304373 2 Shroud, Fan6 1304376 1 Tube, Radiator Fill7 1304725 1 Tube, Radiator (Inlet)8 501055101 1 Line, Flexible (34)9 503187204 4 Clamp, Hose

10 503137902 2 Hose, Radiator (21/4 ID x41/2)

11 130440701 1 Spacer, Fan12 518054820 2 Clamp, Hose13 8000052 2 Screw, Cap Hex Head

(3/816 x 11/2)14 5260029 2 Washer, Flat (3/8)15 5031634 2 Hose, Rubber (1 ID x 4)16 503187201 4 Clamp, Hose17 503187205 4 Clamp, Hose18 1304379 1 Tube, Radiator (Outlet)19 5040176 1 Valve, Drain (3/816)20 Radiator (Includes Radiator

Cap, Overflow Hose, andSafety Sight Gauge Kit)

DFBF1304355 1 2 Row Core130435501 1 3 Row Core130435501 1 DFCB

DFCC130435501 1 3 Row Core1304356 1 4 Row Core

21 1303588 1 Cap, Radiator22 5031418 Hose Bulk (1/4 ID) (Order By

The Foot 6 Feet Required)23 1304362 1 Kit, Gauge Safety Sight

Radiator (Includes Glass Bulband O-Ring)


25 1304386 1 Support, Grille (Lower)26 1304375 1 Wrapper, Fan Shroud27 1304387 1 Support, Grille (Upper)28 Guard, Radiator (Left Side)

130438402 1 Sets With 44 Wide Skid130438302 1 Sets With 50 Wide Skid

29 870055009 12 Nut, SelfLocking Hex Head(3/816)

30 1304385 1 Grille31 Guard, Radiator (Right Side)


32 130537102 1 Guard, Belt (Right Side)33 1303535 1 Guard, Belt (LShaped)34 130537202 1 Guard, Belt (Left Side)35 5260026 6 Washer, Flat (3/8)36 1304729 1 Guard, Belt (Back)37 8000050 2 Screw, Cap Hex Head

(3/816 x 1)38 8500050 2 Washer, Lock Spring (3/8)39 5050130 1 Plug, Pipe Square Head

(3/4)40 5020053 1 Elbow, Street 45 Deg (1/8)41 130366001 2 Spacer42 1304534 1 Fan, Radiator (6 Blade)43 8000061 6 Screw, Cap Hex Head

(3/816 x 33/4)44 1303193 1 Gasket, Spacer45 503141402 2 Hose, Radiator (23/4 ID x

53/4)46 1303180 1 Connection, Radiator47 1303184 1 Gasket, Connection48 1304671 1 Bracket, Mounting Belt Guard49 4020070 1 Dampener, Vibration50 8210014 2 Screw, SelfLocking Hex

Washer Head (5/1618 x1/2)

51 130537302 1 Guard, Damper52 178708 2 Belt, Drive (Cummins)

40

RadiatorDFCE

3

2

2

2

2

1

4

2

4

4

4

4

5

5

6

7

89

910

11

12

1314

15

15

1616

1616

17

17

17

18

19

20

21

22

23

24

25

26

27

28 29

24

30

31

32

33

34

35

36

39

40

41

42

43

44

45

45

50

49

2951

37

38

46

4710

9

2

48 50

17

52

41

RadiatorDFCE


1 130440601 1 Guard, Fan (Left Side)2 821500204 43 Screw, SelfLocking Hex

Washer Head (1/420 x 5/8)3 130440602 1 Guard, Fan (Right Side)4 Screw, SelfLocking Hex

Washer Head (3/816 x 3/4)821500402 33 Sets With 44 Wide Skid821500402 35 Sets With 50 Wide Skid

5 1304403 2 Shroud, Fan6 1304376 1 Tube, Radiator Fill7 1304725 1 Tube, Radiator (Inlet)8 501055101 1 Line, Flexible (34)9 503187204 4 Clamp, Hose

10 503137902 2 Hose, Radiator (21/4 ID x41/2)

11 1304407 1 Spacer, Fan12 518054820 2 Clamp, Hose13 8000052 2 Screw, Cap Hex Head

(3/816 x 11/2)14 5260029 2 Washer, Flat (3/8)15 5031634 2 Hose, Rubber (1 ID x 4)16 503187201 4 Clamp, Hose17 503187205 4 Clamp, Hose18 1304379 1 Tube, Radiator (Outlet)19 5040176 1 Valve, Drain (3/8)20 1304369 1 Radiator (Includes Radiator

Cap, Overflow Hose, andSafety Sight Gauge Kit)

21 1303588 1 Cap, Radiator 7 PSI22 5031418 Hose Bulk (1/4 ID) (Order By

The Foot 6 Feet Required)23 1304362 1 Kit, Gauge Safety Sight

Radiator (Includes Glass Bulband ORing)


25 1304398 1 Support, Grille (Lower)26 1304400 1 Wrapper, Fan Shroud

27 1304409 1 Support, Grille (Upper)28 Guard, Radiator (Left Side)


29 870055009 23 Nut, SelfLocking Hex Head(3/816)

30 1304399 1 Grille31 Guard, Radiator (Right Side)


32 130537102 1 Guard, Belt (Right Side)33 1303535 1 Guard, Belt (LShaped)34 130537002 1 Guard, Belt (Left Side)35 8500050 6 Washer, Lock Spring (3/8)36 1304729 1 Guard, Belt (Back)37 8000050 2 Screw, Cap Hex Head

(3/816 x 1)38 8500050 2 Washer, Lock Spring (3/8)39 5050130 1 Plug, Pipe Square Head

(3/4)40 5020053 1 Elbow, Street 45 Deg (1/8)41 130366001 2 Spacer42 1304408 1 Fan, Radiator (12 Blade)43 8000061 6 Screw, Cap Hex Head

(3/816 x 33/4)44 1303193 1 Gasket, Spacer45 503141402 2 Hose, Radiator (23/4 ID x

53/4)46 1303180 1 Connection, Radiator47 1303184 1 Gasket, Connection48 1304671 1 Bracket, Mounting Belt Guard49 4020070 1 Dampener, Vibration50 8210014 2 Screw, SelfLocking Hex


51 821500403 3 Screw, SelfLocking HexWasher Head (3/816 x 1)

52 130537302 1 Guard, Damper

42

EnclosureStandard

1219

20

25

16

1110

28

117

26

24

3

28

26

213 28

243

4

24

2

2422

5

6

14

21

13

27

7

26

28

5

8

9

18

23

4

27

27 27

5

6

7

26

15

43

EnclosureStandard


1 4054110 2 Post Center2 4054111 2 Post Rear3 4054104 3 Grille4 4054112 3 Panel Rear and Side5 4054117 2 Cap, End Front and Rear6 4054115 1 Roof Rear7 405411801 2 Rail Side8 4055198 1 Roof Front9 5170245 1 Plug

10 4054108 2 Door Side Without OpeningFor Door Handles (Right SideCenter Location And Left SideFront Location)

11 4054109 2 Door Side With Opening ForDoor Handles (Right SideFront Location And Left SideCenter Location)

12 8950308 Tape, Sealing Bulk (1/8 Thk x1 Wide) (Order By The Foot 6 Feet Required)

13 5200544 14 Stud (3/816 x 13/16)

14 406097202 7 Latch (Includes Key)15 4060782 7 Key16 4053980 2 Stop, Door17 4054107 2 Door Side18 821500402 10 Screw, SelfLocking Hex

Washer Head (3/816 x 3/4)19 128015406 1 Insulation, Foam (24 x 53/4 x

1/4)20 128015405 4 Insulation, Foam (40 x

713/16 x 1/4)21 405411402 1 Roof Center22 4054106 1 Door, Control23 818023102 28 Rivet, Pop24 821500303 49 Screw, SelfLocking Hex

Washer Head (5/1618 x 3/4)25 8150236 4 Screw, Hex Head Thread

Forming (5/1618 x 5/8)26 870055007 52 Nut, Locking Hex (5/1618)27 8160098 52 Bolt, Carriage (5/1618 x 5/8)28 870055009 24 Nut, Locking Hex (3/816)

44

EnclosureSteel

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

1717

18

19

20

21

23

24

25

26

27

28

29

3031

32

33

34

35

36

37

38

39

40

41

42

43

44

4546

46

4444

47

38

48

49

50

37

2251

52

53

54

5556

57

58

59

60

6162

63

64

65

66

67

68

69

70

45

EnclosureSteel


1 405750102 1 Panel, Enclosure RH Rear2 405750002 1 Post, Enclosure LH Rear3 155413402 1 Shield, Heat Exhaust4 405773702 1 Panel, Enclosure RH Front5 405773802 1 Panel, Enclosure LH Front6 405773902 4 Post, Enclosure Center7 405774102 6 Crossmember, Panel Upper8 405757702 1 Stiffener, Enclosure9 405774202 2 Stiffener, Roof

10 405774002 6 Stiffener, Enclosure Truss11 405773504 1 Panel, Roof LH12 405773404 1 Panel, Roof RH13 405773602 1 Panel, Roof Rear14 405774302 1 Panel, Duct Upper15 405774402 1 Panel, Duct Lower16 Door, Enclosure

405757402 6 Without 150 MPH Wind Rating

405757404 6 With 150 MPH Wind Rating17 405760402 1 Crossmember, Panel Rear18 406097001 3 Hinge19 406097002 3 Hinge20 Latch


406097202 12 With 150 MPH Wind Rating21 406104901 3 Catch, Door22 5170364 60 Plug, Hole23 4057745 1 * Retainer, Insulation Roof24 4057746 1 * Retainer, Insulation Roof25 4057616 2 * Retainer, Insulation Side26 4057617 4 * Retainer, Insulation Post27 4057618 6 * Retainer, Insulation Door28 4057620 1 * Retainer, Insulation Post29 4057637 1 * Retainer, Insulation Post30 4057626 1 * Insulation, Roof31 405600008 4 * Insulation, Panel Roof32 405600009 6 * Insulation, Panel Cross33 4057628 6 * Insulation, Door34 405600010 4 * Insulation, Panel Post35 4057630 2 * Insulation, Enclosure Post36 405600011 6 * Insulation, Panel, Door37 406104902 3 Catch, Door38 821600302 78 Screw, Hex Head (M8 x 1.25 x

20)39 870206503 12 Nut, Hex Flange40 Screw, Hex Head (M8 x 1.25 x

20)821600702 90 Without 150 MPH Wind

Rating821600702 98 With 150 MPH Wind Rating

41 8181157 96 Rivet, Dome Head Blind (1/4)42 Rivet, Pop


818023102 88 With 150 MPH Wind Rating Not Insulated

818023102 144 With 150 MPH Wind Rating Insulated

43 818023106 60 * Rivet, Pop44 526024901 40 Washer, Flat (7/16)45 8002089 26 Screw, Cap Hex Head (M10 x

1.5 x 40)46 8502010 32 Washer, Lock Split (M10)47 8602009 14 Nut, Hex (M10 x 1.5)48 5262106 12 Washer, Flat (M8)49 8532006 6 * Washer, Lock W/ET (M6)50 821600203 6 * Screw, Hex Head (M6 x 1 x 16)51 405781201 6 Seal, Door52 405757704 1 Stiffener, Enclosure53 406097003 3 Hinge54 406097004 3 Hinge55 405786302 2 Edge, Drip Enclosure56 821600601 40 Screw, Hex Head (M6 x 1.0 x

16)57 8150181 18 Screw, Hex Thread Forming

W/ET (#1032 x .50)58 4060929 18 Clip, Panel59 4057882 1 Gasket, Enclosure60 4057883 2 Gasket, Enclosure61 405788502 2 Cover, Enclosure62 405788402 1 Cover, Enclosure63 5081102 1 Grommet, Rubber64 405775602 2 Bracket, Duct Stiffener With

150 MPH Wind Rating65 8702055 4 Nut, Locking With 150 MPH

Wind Rating66 508104209 12 * Edging67 5170350 1 Plug, Hole68 4061076 4 Stop, Door69 406097005 6 Hinge70 406097006 6 Hinge

* Insulated Enclosures

46

EnclosureAluminum

1

2

3

4

5

6

7

8

9

10

11

13

14

15

16

1717

19

20

21

22

24

25

26

27

28

29

30

3132

33

34

35

36

37

39

41

42

43

45

46

47

48

4950

50

4848

51

41

52

53

54

39

2338

40

60

61

6263

64

65

6618

12

44

55 56

5758

67

68

72

73

47

EnclosureAluminum


1 4057838 1 Panel, Enclosure RH Rear2 4057836 1 Post, Enclosure LH Rear3 4057835 1 Shield, Heat Exhaust4 4057847 1 Panel, Enclosure RH Front5 4057848 1 Panel, Enclosure LH Front6 4057849 4 Post, Enclosure Center7 4057851 6 Crossmember, Panel Upper8 405757702 1 Stiffener, Enclosure9 405774202 2 Stiffener, Roof

10 405774002 6 Stiffener, Enclosure Truss11 405784502 1 Panel, Roof LH12 405784402 1 Panel, Roof RH13 4057846 1 Panel, Roof Rear14 4057853 1 Panel, Duct Upper15 4057854 1 Panel, Duct Lower16 4057840 6 Door, Enclosure17 4057843 1 Crossmember, Panel Rear18 4057855 2 Bracket, Duct Stiffener19 406097001 3 Hinge20 406097002 3 Hinge21 406097202 12 Latch22 406104901 3 Catch, Door23 5170364 60 Plug, Hole24 4057745 1 * Retainer, Insulation Roof25 4057746 1 * Retainer, Insulation Roof26 4057616 2 * Retainer, Insulation Side27 4057617 4 * Retainer, Insulation Post28 4057618 6 * Retainer, Insulation Door29 4057620 1 * Retainer, Insulation Post30 4057637 1 * Retainer, Insulation Post31 4057626 1 * Insulation, Roof32 405600008 4 * Insulation, Panel Roof33 405600009 6 * Insulation, Panel Cross34 4057628 6 * Insulation, Door35 405600010 4 * Insulation, Panel Post36 4057630 2 * Insulation, Enclosure Post37 405600011 6 * Insulation, Panel, Door38 405781201 6 Seal, Door39 406104902 3 Catch, Door40 4057842 4 Stiffener, Enclosure41 821600302 78 Screw, Hex Head (M8 x 1.25 x

20)

42 870206503 12 Nut, Hex Flange43 821600702 98 Screw, Hex Head (M8 x 1.25 x

20)44 8702055 4 Nut, Hex Flange (M8 x 1.25)45 8181157 96 Rivet, Dome Head Blind (1/4)46 Rivet, Pop

818023102 88 Not Insulated818023102 144 Insulated

47 818023106 60 * Rivet, Pop48 526024901 34 Washer, Flat (7/16)49 8002089 26 Screw, Cap Hex Head (M10 x

1.5 x 40)50 8502010 26 Washer, Lock Split (M10)51 8602009 8 Nut, Hex (M10 x 1.5)52 5262106 12 Washer, Flat (M8)53 8532006 6 * Washer, Lock W/ET (M6)54 821600203 6 * Screw, Hex Head (M6 x 1 x 16)55 4057882 1 Gasket, Enclosure56 4057883 2 Gasket, Enclosure57 4057837 2 Cover, Enclosure58 4057839 1 Cover, Enclosure59 405757704 1 Stiffener, Enclosure60 406097003 3 Hinge61 406097004 3 Hinge62 4057850 2 Edge, Drip Enclosure63 821600601 32 Screw, Hex Head (M6 x 1.0 x

16)64 8150181 18 Screw, Hex Head Thread

Cutting W/ET (1032 x .50)65 508104209 12 Edging66 4060929 18 Clip, Panel67 406097005 6 Hinge68 406097006 6 Hinge69 826213303 12 Clinch, Stud (Not Shown)70 5262100 12 Washer (Not Shown)71 5170350 1 Plug, Hole (Not Shown)72 5081102 1 Grommet, Rubber73 4061076 4 Stop, Door

* Insulated Enclosures

48

Louver AssemblySteel Air Inlet

1 23

4

4

5

6

7

8

910

11


1 Louver Assembly (SeeSeparate Page forComponents)

405763101 1 Weather Louvers405763102 1 Acoustic Louvers

2 4057569 1 Grill, Enclosure Mesh3 4057633 1 Louver Assembly Rain Hood

(See Separate Page forComponents)

4 Screw, Hex Head (M8 x 1.25 x20)

821600702 23 Without Rain Hood821600702 50 With Rain Hood


6 405760602 4 Bracket, Grill7 Louver Damper

405753901 1 Spring Open AC405753902 1 Spring Closed DC

8 4060929 10 Clip, Panel With Grill9 338429501 1 Harness, Control

10 338429503 1 Harness, Motor11 4057754 1 Actuator, Louver (24V)

49

Louver AssemblyAluminum Air Inlet

1 23

4

4

5

6

7

8

910

11


1 Louver Assembly (SeeSeparate Page forComponents)

405772001 1 Weather Louvers405772002 1 Acoustic Louvers

2 4057569 1 Grill, Enclosure Mesh3 4057726 1 Louver Assembly Rain Hood

(See Separate Page forComponents)

4 Screw, Hex Head (M8 x 1.25 x20)

821600702 27 Without Rain Hood821600702 54 With Rain Hood


6 4057728 4 Bracket, Grill7 Louver Damper

405753901 1 Spring Open AC405753902 1 Spring Closed DC

8 4060929 10 Clip, Panel With Grill9 338429501 1 Harness, Control

10 338429503 1 Harness, Motor11 4057754 1 Actuator, Louver (24V)

50

Louver AssemblySteel Weather and Acoustic

1

2

3 4

5 6

7

7

8

8

5

10

911


1 405753402 5 Louver Upper2 405755302 1 Panel, Duct Right3 405755702 1 Louver Bottom4 405755402 1 Panel, Duct Left5 405755802 2 Bracket, Duct6 405753404 1 Louver Upper7 821600702 17 Screw, Hex Head (M8 x 1.25 x

20)

8 Rivet, Pop818023102 26 With Weather Louver818023102 110 With Acoustic Louver

9 4057535 6 Louver Acoustic10 405600015 6 Insulation, Panel With

Acoustic Louver11 405775502 1 Panel, Duct (Filler)

51

Louver AssemblyAluminum Weather and Acoustic

1

2

3 4

5 6

7

7

8

8

5

10

911


1 405772101 5 Louver Upper2 4057722 1 Panel, Duct Right3 4057724 1 Louver Bottom4 4057723 1 Panel, Duct Left5 4057725 2 Bracket, Duct6 405772102 1 Louver Upper7 821600702 17 Screw, Hex Head (M8 x 1.25 x

20)

8 Rivet, Pop818023101 28 With Weather Louver818023101 112 With Acoustic Louver

9 4057535 6 Louver Acoustic10 405600015 6 Insulation, Panel With

Acoustic Louver11 4057800 1 Panel, Duct (Filler)

52

EnclosureSteel Air Discharge Vertical

1

2

3

4

5 6

7

8

9

10

11

12

13

14

12

1516

17

18

19

20

21


1 405753702 1 Panel, Enclosure Bottom2 405758702 2 Panel, Enclosure3 405753802 1 Grill, Enclosure4 405757902 2 Panel, Enclosure Left5 405754002 1 Panel, Enclosure6 405758002 1 Panel, Enclosure Right7 4057581 4 Retainer, Insulation8 4057582 1 Retainer, Insulation9 4057583 1 Retainer, Insulation Right

10 405600013 4 Insulation, Panel Side11 405600014 2 Insulation, Panel End12 821600702 112 Screw, Hex Head (M8 x 1.25 x

20)

13 818023106 40 Rivet, Pop (3/16)14 517013601 1 Plug, Hole15 5260172 4 Washer, Flat (1/2)16 8002114 4 Screw, Cap Hex Head (M12 x

1.75 x 40)17 5262140 4 Washer, Flat (M12)18 8602010 4 Nut, Hex (M12)19 155413802 2 Bracket, Muffler20 405902302 1 Panel, Access21 405984202 1 Panel, Enclosure Bottom

53

EnclosureAluminum Air Discharge Vertical

1

2

3

4

5 6

7

8

9

10

11

12

13

1415

16

17

18

19

12

20

21


1 4057761 1 Panel, Enclosure Bottom2 4057762 2 Panel, Enclosure3 4057763 1 Grill, Enclosure4 4057764 2 Panel, Enclosure Left5 4057765 1 Panel, Enclosure6 4057766 1 Panel, Enclosure Right7 4057581 4 Retainer, Insulation8 4057582 1 Retainer, Insulation9 4057583 1 Retainer, Insulation Right

10 405600013 4 Insulation, Panel Side11 405600014 2 Insulation, Panel End


13 818023106 40 Rivet, Pop (3/16)14 517013601 1 Plug, Hole (.812)15 5260172 4 Washer, Flat (1/2)16 8002114 4 Screw, Cap Hex Head (M12 x

1.75 x 40)17 5262140 4 Washer, Flat (M12)18 8602010 4 Nut, Hex (M12)19 155413802 2 Bracket, Muffler20 4040006 1 Panel, Access21 4059843 1 Panel, Enclosure

54

EnclosureSteel Air Discharge Horizontal

12

3

4

5

6

7

8

9

10

11

12

1313

14

14

13

1516

17

18

23

1920

21

22

14

24


1 405753702 1 Panel, Enclosure Bottom2 405758702 1 Panel, Enclosure3 405758802 1 Grill, Enclosure4 405757902 1 Panel, Enclosure Left5 4057581 2 Retainer, Insulation6 405600013 2 Insulation, Panel Side7 405758902 1 Frame, Louver8 405759002 1 Frame, Louver Left9 405759102 7 Louver Outlet

10 4057592 7 Retainer, Insulation Louver11 405759502 1 Panel, Air Baffle Louver12 405600012 7 Insulation, Panel Louver13 821600702 74 Screw, Hex Head (M8 x 1.25 x

20)

14 818023106 134 Rivet, Pop (3/16)15 5260172 4 Washer, Flat (1/2)16 8002114 4 Screw, Cap Hex Head (M12 x

1.75 x 40)17 5262140 4 Washer, Flat (M12)18 8602010 4 Nut, Hex (M12)19 405773202 2 Bracket, Duct20 5262109 8 Washer, Flat (M8)21 8002058 4 Screw, Cap Hex Head (M8 x

1.25 x 25)22 8602008 4 Nut, Hex (M8)23 155413802 2 Bracket, Muffler24 405811202 1 Cover, Enclosure Muffler Vent

55

EnclosureAluminum Air Discharge Horizontal

12

3

4

5

6

7

8

9

10

11

12

1313

14

14

13

1516

17

18

24

1920

21

22

23


1 4057761 1 Panel, Enclosure Bottom2 4057762 1 Panel, Enclosure3 4057782 1 Grill, Enclosure4 4057764 1 Panel, Enclosure Left5 4057581 2 Retainer, Insulation6 405600013 2 Insulation, Panel Side7 4057783 1 Frame, Louver Right8 4057784 1 Frame, Louver Left9 4057785 7 Louver Outlet

10 4057592 7 Retainer, Insulation Louver11 4057786 1 Panel, Air Baffle Louver12 405600012 7 Insulation, Panel Louver13 821600702 74 Screw, Hex Head (M8 x 1.25 x

20)

14 818023106 134 Rivet, Pop (3/16)15 5260172 4 Washer, Flat (1/2)16 8002114 4 Screw, Cap Hex Head (M12 x

1.75 x 40)17 5262140 4 Washer, Flat (M12)18 8602010 4 Nut, Hex (M12)19 4057787 2 Bracket, Duct20 5262109 8 Washer, Flat (M8)21 8002058 4 Screw, Cap Hex Head (M8 x

1.25 x 25)22 8602008 4 Nut, Hex (M8)23 818023103 4 Rivet, Pop (3/16)24 155413802 2 Bracket, Muffler

56

Louver AssemblySteel Rain Hood

12

3

4

4

5

6


1 405763402 2 Panel, Duct2 405763202 5 Louver3 405763502 1 Bracket, Duct4 821600702 25 Screw, Hex Head (M8 x 1.25 x

20)

5 405781002 1 Louver Rain Guide6 818023106 6 Rivet, Pop (3/16)

57

Louver AssemblyAluminum Rain Hood

12

3

4

4

5

6


1 4057730 2 Panel, Duct2 4057727 5 Louver3 4057729 1 Bracket, Duct4 821600702 25 Screw, Hex Head (M8 x 1.25 x

20)

5 4057825 1 Louver Rain Guide6 818023102 6 Rivet, Pop

58

Louver AssemblySteel Enclosure

1

2

3

4

5

5

6

7

8

9

10


1 Louver Assembly (DamperAuto)

405750301 1 Spring Open405750302 1 Spring Closed

2 405759902 2 Duct, Air Side3 405760002 2 Duct, Air Top, Bottom4 818023101 8 Rivet, Pop


6 405759602 1 Panel, Duct Left7 405753102 1 Panel, Duct Right8 338429502 1 Harness, Control9 338429503 1 Harness, Motor

10 4057754 1 Actuator, Louver (24V)

59

Louver AssemblyAluminum Enclosure

12

3

4

5


1 Motor, Harness With Louver338429502 1 To Exhaust and Intake

Louvers338429503 1 24VAC Actuator Power From

Transformer2 821600702 36 Screw, Hex Head (M8 x 1.25 x

20)

3 4057924 1 Panel, Duct Left4 4057925 1 Panel, Duct Right5 Louver

405750301 1 Spring Open405750302 1 Spring Closed

60

Emergency Stop Switch

1

2

3

4

5

6

7

8

10

9


1 Cover, Enclosure AdapterPlug

405765802 1 Steel4057997 1 Aluminum

2 818023102 4 Rivet, Pop3 3195125 1 Cup, Switch4 3300005 1 Box, Handy5 3310027 1 Connector, Romex

6 3384293 1 Harness, Switch E-Stop7 8150918 2 Screw, Machine Flat Head

Cross Recessed (#632 x.62)

8 3080999 1 Switch, Push Button E-Stop9 3081177 1 Bezel, Switch

10 818023106 4 Rivet, Pop

61

External Receptacle

1

2

3

4

5

6

7

8

9

9

11


1 323210201 1 Receptacle2 3300157 1 Cover, Receptacle3 3300158 1 Cover, Outlet Box Blank4 8700183 4 Nut, Hex W/ET (#632)5 3310602 6 Clamp, Conduit6 821600203 6 Screw, Hex Head (M6 x 1 x 16)

7 8702054 3 Nut, Locking Flange (M6 x 1)8 0988185 1 Label, Information9 8120068 4 Screw, Hex (#632 x 1.0)

10 A030A421 1 Label, Information11 A030A412 1 Cover, Receptacle

62

Distribution Panel

1

2

4

5

6

7

8

1213 3

9

10

11


1 3202197 1 Breaker, Circuit Assembly2 319510002 1 Bracket, Circuit Breaker3 319512402 1 Bracket, Circuit Breaker4 821600303 2 Screw, Hex Head (M8 x 1.25 x

25)5 5262101 2 Washer, Flat (M8)6 8602008 2 Nut, Hex (M8 x 1.25)7 8502010 4 Washer, Lock Split (M10)8 8602009 4 Nut, Hex (M10 x 1.5)

9 8002115 2 Screw, Cap Hex Head (M12 x1.75 x 30)

10 5262140 4 Washer, Flat (M12)11 8602010 2 Nut, Hex (M12)12 518054815 2 Clamp, Loop With Coolant

Heater13 517013802 1 Plug, Hole Without Coolant

Heater

63

Lifting Skid

1


1 403503402 1 Skid, Lifting

64

Mounting SystemSteel Enclosure

20

21

2425

27

29

32

33

1

2

3

4

5 6789

1011

1213141516

1718

19

2223

26

28

30

21

31

35

35

3436

37

38

39

65

Mounting SystemSteel Enclosure


1 405750802 1 Duct, Air Top, Bottom2 405751002 1 Duct, Air Sides3 405588403 2 Seal, Radiator Top, Bottom4 405588404 2 Seal, Radiator Sides5 403511102 2 Mount, Fuel Tank6 8002114 12 Screw, Cap Hex Head (M12 x

1.75 x 40)7 5262140 24 Washer, Flat (M12)8 8602010 12 Nut, Hex (M12 x 1.75)9 402081602 4 Isolator, Vibration

10 8500070 8 Washer, Lock Split (5/8)11 8000132 8 Screw, Cap Hex Head

(5/811 x 1.5)12 4020820 4 Washer, Snubbing13 5260027 4 Washer, Flat (3/4)14 4033362 4 Washer, Bevel15 8000167 4 Screw, Cap Hex Head

(3/410 x 6.0)16 862000801 4 Nut, Hex (3/410)17 5050019 1 Bushing, Reducer (1/2 x 3/8)

With Tank18 5050120 1 Elbow, Street 90 (3/8) With

Tank19 5050050 1 Elbow, Street 90 (1/2) With

Tank

20 503243301 1 Hose, Breather (3/4 ID)21 5021383 1 Union, Hose (3/4)22 337009002 1 Strap, Electrical23 8532012 2 Washer, Lock W/ET (M12)24 503243401 1 Hose, Drain (5/8)25 5030183 1 Clamp, Hose26 5021030 1 Connector, Hose 90 (1/2 x

3/4)27 5030189 2 Clamp, Hose28 503243303 1 Hose, Breather (3/4 ID)29 405765704 2 Gasket, Enclosure With Tank30 5020827 1 Hose, Barb (3/4 x 1/2)31 5020876 1 Cap, Pipe (1/2) Brass32 5180704 1 Clamp, J33 8000026 1 Screw, Cap Hex Head

(5/1618 x .75)34 5032106 1 Connector, Reducer (3/4 x 5/8)35 821500303 10 Screw, Hex Head (5/1618 x

0.75)36 503243402 1 Hose, Drain (5/8)37 332413101 1 Block, Terminal38 3323940 10 Mount, Cable Tie39 3310027 4 Connector, Romex

66

Mounting SystemAluminum Enclosure

123

45678

910

1112131415

1617

18

19

20

22

2324

2526

27

28

29

30

3132

33

34

35

21

67

Mounting SystemAluminum Enclosure


1 Duct, Air4057866 1 Top and Bottom4057868 1 Sides

2 405588403 2 Seal, Radiator Top andBottom

3 405588404 2 Seal, Radiator Sides4 403511102 2 Mount, Fuel Tank5 8002114 12 Screw, Cap Hex Head (M12 x

1.75 x 40)6 5262140 24 Washer, Flat (M12)7 8602010 12 Nut, Hex (M12 x 1.75)8 402081601 4 Isolator, Vibration9 8500070 8 Washer, Lock Split (5/8)

10 8000132 8 Screw, Cap Hex Head(5/811 x 1.5)

11 4020820 4 Washer, Snubbing12 5260027 4 Washer, Flat (3/4)13 4033362 4 Washer, Bevel14 8000167 4 Screw, Cap Hex Head

(3/410 x 6.0)15 862000801 4 Nut, Hex Heavy (3/410)16 5050019 1 Bushing, Reducer (1/2 x 3/8)

With Tank17 5050120 1 Elbow, Street 90 (3/8) With

Tank

18 5050050 1 Elbow, Street 90 (1/2) WithTank

19 503243301 1 Hose, Breather (3/4 ID)20 5021383 1 Union, Hose (3/4)21 5032106 1 Union, Hose (3/4)22 821500302 10 Screw, Hex Head (M8 x 1.25 x

20)23 337009002 1 Strap, Electrical24 8532012 2 Washer, Lock W/ET (M12)25 503243401 1 Hose, Drain (5/8)26 5030131 1 Clamp, Hose27 5021030 1 Connector, Hose 90 (1/2 x

3/4 Hose)28 5030189 2 Clamp, Hose29 503243303 1 Hose, Breather (3/4 ID)30 405765704 2 Gasket, Enclosure With Tank31 5020827 1 Hose, Barb (3/4 x 1/2)32 5020876 1 Cap, Pipe (1/2)33 5180704 1 Clamp, J34 8000026 1 Screw, Cap Hex Head

(5/1618 x .75)35 503243402 1 Hose, Drain (5/8)

68

Skid

1

2

3

4

5

6

7

8

8

9

9

10

10

10

11

12

13

14

15

15

16

17

18

19

20

21

22

23

69

Skid



2 8500070 2 Washer, Lock Spring (5/8)3 8700547 2 Nut, Hex (5/811)4 402077904 2 Isolator, Vibration Engine End5 Skid

4034125 1 Generator Sets With 44Wide Skid

403453202 1 Generator Sets With 50Wide Skid

6 5051379 1 Plug, Pipe (1/2)7 4020704 2 Isolator, Vibration Generator

End8 8000091 8 Screw, Cap Hex Head

(1/213 x 11/4)9 8500060 8 Washer, Lock Spring (1/2)

10 5260219 8 Washer, Flat (1/2)11 8620016 4 Nut, Hex (1/213)

12 4034114 1 Bracket, Engine Support13 3370090 1 Strap, Ground14 8000053 1 Screw, Cap Hex Head

(3/816 x 13/4)15 5260030 2 Washer, Flat (3/8)16 8560010 2 Washer, Lock EIT (3/8)17 8500050 2 Washer, Lock Spring (3/8)18 8620003 2 Nut, Hex (3/816)19 8000051 1 Screw, Cap Hex Head

(3/816 x 11/4)20 Line, Fuel Flexible (Generator

Sets Without Day Tank)501075202 1 Fuel Supply (1/2 ID)5010751 1 Fuel Return (3/8 ID)

21 8700212 1 Nut, Hex Locking (1/420)22 8000048 2 Screw, Cap Hex Head

(3/816 x 3/4)23 4160850 4 Bracket, Retainer Battery

70

Electric Starter

5

4

7

6

1

2

3

8

9


1 Washer, Lock EIT (1/2)8560013 1 Sets With 44 Wide Skid8560013 2 Sets With 50 Wide Skid

2 Washer, Lock Spring (1/2)8500060 1 Sets With 44 Wide Skid8500060 2 Sets With 50 Wide Skid

3 Screw, Cap Hex Head (1/213x 1)


4 Cable, Battery (44)4161088 2 Sets With 44 Wide Skid4161094 1 Sets With 50 Wide Skid

5 1912342 1 Starter (24VDC)6 4160632 1 Cable, Battery Starter to

Ground (141/2)7 Cable, Battery Jumper


8 4161093 1 Cable, Battery Sets With 50Wide Skid (24)

9 416108401 1 Boot, Starter (Red)10 4161019 1 Boot, Battery (Red) (Not

Illustrated)

71

Air Starter

1

2


1 127038702 1 Starter, Air 2 502105407 1 Elbow, Street Pipe 90

72

Alternator55 Amp

1

2

3

4

5

6

7

7

8

8

910

11

1213

14 15

16

17

20



2 1911980 1 Bracket, Mounting3 8000059 1 Screw, Cap Hex Head (M10 x

80mm)4 8702056 1 Nut, Hex Flange Head (M10)5 5110092 1 Belt, Alternator6 8002059 1 Screw, Cap Hex Head (M8 x

30mm)7 8502008 2 Washer, Lock Spring (M8)8 5260030 3 Washer, Flat (3/8)

9 1911977 1 Bracket, Adjusting10 191232602 1 Alternator11 1911982 1 Pulley, Alternator12 1912330 1 Fan, Alternator13 8602008 1 Nut, Hex (M8)14 8602006 2 Nut, Hex (M5)15 8502005 2 Washer, Lock Spring (M5)16 8000202 1 Screw, Cap Hex Head

(7/1620 x 31/2)17 8500055 1 Washer, Lock Spring (7/16)

73

Entrance Box

2

1

9

3

10

3

5

11

8

7

6

3

3

3

4

12

13

14

15

16

17

18


1 3193169 1 Box, Entrance2 3191915 1 Panel (Top)3 821600203 44 Screw, SelfLocking Hex

Washer Head (M6 x 16mm)4 5081092 Edging Bulk (Order By The

Foot 2 Feet Required)5 8700504 16 Nut, SelfRetaining (M6)6 3191916 1 Cover7 3193284 1 Brace, Cover8 3193251 1 Brace, Cover

10 8212035 2 Screw, SelfLocking Hex Washer Head (M6 x 25mm)

11 3193183 1 Panel (Bottom)12 3322001 1 Lug, Solderless (CSA Grounding)13 8002088 1 Screw, Cap Hex Head (M10 x

1.5 x 35)14 8502010 1 Washer, Lock Split15 5262120 1 Washer, Flat (M10)16 8560010 1 Washer W/EIT17 0985347 1 Label, Danger18 0985347 1 Label, Danger French

74

Control HousingModel HC4 Generators

Generator Sets With PCC3100DFBF, DFCB, DFCC

78

17

7

11

18

18

9

7

14

20

14

1615

8

20

19

110

1123

21

11

21

12

3

713

7

20

7

2

22

25

25

26

7

27

27

29

30

28

31

3221

5

22

24

30

75




1 319327001 1 Panel Bottom2 821600401 6 Screw, SelfLocking Hex

Washer Head (M10 x 20mm)3 319328701 1 Panel Right Side4 5170137 1 Plug, Hole (Not Shown)5 3193274 1 Panel Front6 3019512 1 Cover, Top7 821600203 A/R Screw, SelfLocking Hex

Washer Head (M6 x 16mm)8 319328702 1 Panel Left Side9 8560006 2 Washer, Lock W/EIT (1/4)

10 3192768 1 Grille11 8702054 8 Nut, Locking Hex Flange Head

(M6)12 518054802 3 Clamp, J13 3019629 2 Cover, Side Lower14 3193255 2 Bracket, Mounting15 8002111 6 Screw, Cap Hex Head

(M12 x 25mm)16 8502012 6 Washer, Lock Spring (M12)

17 8002114 1 Screw, Cap Hex Head(M12 x 40mm)

18 3193257 2 Panel, Support19 3191345 1 Bracket, Panel20 821600302 7 Screw, SelfLocking Hex

Washer Head (M8 x 20mm)21 8702055 7 Nut, Locking Hex Head (M8)22 5170131 3 Plug, Hole (Fits 3/8 Hole)23 4020729 4 Isolator, Vibration24 5081090 4 Grommet25 5170136 2 Plug, Hole (Fits 3/4 Hole)26 5170135 1 Plug, Hole (Fits 5/8 Hole)27 405724902 2 Rail, Enclosure (Support)28 405725402 1 Rail, Enclosure (Front)29 8210014 4 Screw, Locking Hex Head

(5/1618 x .50)30 3193278 2 Wrapper, Control Box31 518054824 1 Clamp, Hose32 5262100 1 Washer, Flat (M8)

76



78

17

7

11

18

18

9

7

14

20

14

1615

8

20

19

110

1123

21

11

21

12

3

713

7

20

7

2

7

5

24

22

25

25

26

7

27

27

29

30

28

31

33

32

77





Washer Head (M10 x 20mm)3 319328701 1 Panel Right Side4 5170137 1 Plug, Hole (Not Shown)5 319547702 1 Panel Front (Without Steel or

Aluminum Housing)6 3019512 1 Cover, Top7 821600203 A/R Screw, SelfLocking Hex




(M12 x 25mm)16 8502012 6 Washer, Lock Spring (M12)17 8002114 1 Screw, Cap Hex Head

(M12 x 40mm)

18 3193257 2 Panel, Support19 3191345 1 Bracket, Panel20 821600302 A/R Screw, SelfLocking Hex

Washer Head (M8 x 20mm)21 8702055 A/R Nut, Locking Hex Head (M8)22 5170131 1 Plug, Hole (Fits 3/8 Hole)23 4020729 4 Isolator, Vibration24 3193291 1 Angle, Stiffener25 5170136 2 Plug, Hole (Fits 3/4 Hole)26 5170135 1 Plug, Hole (Fits 5/8 Hole)27 405724902 2 Rail, Enclosure (Support)

(Without Steel or Aluminum Housing)

28 405725402 1 Rail, Enclosure (Front)29 3323740 1 Clamp, Strain30 8142150 3 Screw, Flat Head Cross

Recessed (M3 x 0.5 x 10)31 508030502 Edging Bulk (Order by the Foot

3 Feet Required)32 5081090 2 Grommet (With Steel or

Aluminum Housing)33 319445302 1 Panel Front (With Steel or

Aluminum Housing)

78



78

9

7

14

18

14

1615

8

18

17

110

1121

19

11

19

12

3

713

7

18

2

20

23

23

7

25

25

26

30

5

20

4

27

28

2919

79





Washer Head (M10 x 20mm)3 319328701 1 Panel Right Side4 5081090 4 Grommet, Rubber5 3193273 1 Panel Front6 3019512 1 Cover, Top7 821600203 A/R Screw, SelfLocking Hex





17 3191346 1 Bracket, Panel18 821600302 7 Screw, SelfLocking Hex

Washer Head (M8 x 20mm)19 8702055 7 Nut, Locking Hex Head (M8)20 5170131 3 Plug, Hole (Fits 3/8 Hole)21 4020729 4 Isolator, Vibration22 8210014 4 Screw, Locking (5/1618 x .50)23 5170136 2 Plug, Hole (Fits 3/4 Hole)24 5170135 1 Plug, Hole (Fits 5/8 Hole)25 405724902 2 Rail, Enclosure (Support)


26 405725402 1 Rail, Enclosure (Front)27 3193278 2 Wrapper, Control Box28 518054824 1 Clamp, Hose29 5262100 1 Washer, Flat (M8)30 5170137 1 Plug, Hole

80



78

9

7

14

18

14

1615

8

18

17

110

1121

19

11

19

12

3

713

7

18

2

7

4

5

22

20

23

23

24

7

25

25

26

27

28

29

81





Washer Head (M10 x 20mm)3 319328701 1 Panel Right Side4 5081057 1 Grommet, Rubber

(Fits 21/4 Hole)5 3193290 1 Panel Front6 3019512 1 Cover, Top7 821600203 A/R Screw, SelfLocking Hex





17 3191346 1 Bracket, Panel18 821600302 5 Screw, SelfLocking Hex

Washer Head (M8 x 20mm)19 8702055 5 Nut, Locking Hex Head (M8)20 5170131 1 Plug, Hole (Fits 3/8 Hole)21 4020729 4 Isolator, Vibration22 3193291 1 Angle, Stiffener23 5170136 2 Plug, Hole (Fits 3/4 Hole)24 5170135 1 Plug, Hole (Fits 5/8 Hole)25 405724902 2 Rail, Enclosure (Support)


26 405725402 1 Rail, Enclosure (Front)27 5081109 Edging, Bulk (Order by the Foot

1 Foot Required)28 3323740 1 Clamp, Strain29 8142150 3 Screw, Cross Recessed Flat

Head (M3 x 0.5 x 10)30 5170137 1 Plug, Hole (Not Shown)

82


Generator Sets With PCC3100DFCE

87

1110

8

20

9

16

11

9

1 13

2625

26

23

14

8

3

815

8

24

19

34

3329 6

22

6

16

19

2

18

17 8 12

22

35

36

2131

3032

7

30

5

20

4

13

24

83




1 319327002 1 Panel Bottom2 4020070 16 Isolator, Vibration3 319328701 1 Panel Right Side4 5081090 4 Grommet, Rubber5 3193273 1 Panel Front6 8210014 36 Screw, SelfLocking Hex


7 3019512 1 Cover, Top8 821600302 A/R Screw, SelfLocking Hex

Washer Head (M6 x 16mm)9 319328702 1 Panel Left Side

10 8560006 A/R Washer, Lock EIT (1/4)11 405724902 2 Rail, Enclosure (Support)

(Without Aluminum or SteelHousing)

12 405725402 1 Rail, Enclosure (Front)13 3193278 2 Wrapper, Control Box14 3192768 1 Grille15 3322634 3 Clamp, J16 3019629 2 Cover, Side Lower17 3193328 2 Bracket, Control Panel Lower18 8002111 6 Screw, Cap Hex Head (M12 x

25mm)

19 8502012 6 Washer, Lock Spring (M12)20 3193292 2 Bracket, Control Panel Upper21 821600302 3 Screw, SelfLocking Hex

Washer Head (M8 x 20mm)22 8702055 A/R Nut, Hex (M8)23 821600401 15 Screw, SelfLocking Hex

Washer Head (M10 x 20mm)24 518054824 1 Clip, J25 8702056 2 Nut, Hex (M10)26 5170131 3 Plug, Hole (Fits 3/8 Hole)27 4020729 4 Isolator, Vibration28 8702054 8 Nut, Hex (M6)29 191203403 4 Spacer, Mounting30 5262100 2 Washer, Flat (M8)31 8502006 1 Washer, Lock Spring (M8)32 8560008 1 Washer, Lock EIT (5/16)33 5260128 4 Washer, Flat (7/16 ID x 11/2

OD x 1/4 Thk)34 8002091 4 Screw, Cap Hex Head (M10 x

50mm)35 337009001 1 Strap, Ground36 8560010 1 Washer, Lock EIT (3/8)37 5170135 1 Plug, Hole (Fits 5/8 Hole)38 5170137 1 Plug, Hole (Not Shown)

84



87

1110

8

20

9

16

11

9

1 13

2625

26

23

14

8

3

815

8

8

4

6

27

28

24

37

19

34

3329 6

22

6

16

19

2

18

17 8 12

22

35

36

2131

3032

85




1 319327002 1 Panel Bottom2 4020070 16 Isolator, Vibration3 319328701 1 Panel Right Side4 5081057 1 Grommet, Rubber (Fits 21/4

Hole)5 3193290 1 Panel Front6 8210014 32 Screw, SelfLocking Hex


7 3019512 1 Cover, Top8 821600302 A/R Screw, SelfLocking Hex

Washer Head (M6 x 16mm)9 319328702 1 Panel Left Side

10 8560006 1 Washer, Lock EIT (1/4)11 405724902 2 Rail, Enclosure (Support)

(Without Aluminum or SteelHousing)

12 405725402 1 Rail, Enclosure (Front)13 3192768 1 Grille14 3322634 2 Clamp, J15 3019629 2 Cover, Side Lower16 3193328 2 Bracket, Control Panel Lower17 8002111 6 Screw, Cap Hex Head (M12 x

25mm)18 8502012 6 Washer, Lock Spring (M12)

19 3193292 2 Bracket, Control Panel Upper20 821600302 2 Screw, SelfLocking Hex

Washer Head (M8 x 20mm)21 8702055 2 Nut, Hex (M8)22 821600401 15 Screw, SelfLocking Hex

Washer Head (M10 x 20mm)23 8702056 2 Nut, Hex (M10)24 5170131 1 Plug, Hole (Fits 3/8 Hole)25 4020729 4 Isolator, Vibration26 8702054 8 Nut, Hex (M6)27 3193291 1 Angle, Stiffener28 5081109 Edging Bulk (Order By The

Foot 1 Foot Required)29 191203403 4 Spacer, Mounting30 5262100 2 Washer, Flat (M8)31 8502006 1 Washer, Lock Spring (M8)32 8560008 1 Washer, Lock EIT (5/16)33 5260128 4 Washer, Flat (7/16 ID x 11/2

OD x 1/4 Thk)34 8002091 4 Screw, Cap Hex Head (M10 x

50mm)35 337009001 1 Strap, Ground36 8560010 1 Washer, Lock EIT (3/8)37 5170135 1 Plug, Hole (Fits 5/8 Hole)

86

Control Housing Cover

3

1

2


1 Cover, Control Housing Side Upper (23 x 23)

3019511 1 With One Circuit Breaker or Entrance Box

3019511 2 No Circuit Breaker or Entrance Box

2 3192220 1 Cover, Control Box(251/4 x 191/8)

3 Screw, Hex Head (M6 x 1 x 20)821600203 10 With Circuit Breaker and

Entrance Box or With Two Circuit Breakers or Two Entrance Boxes

821600203 18 With One Circuit Breaker or Entrance Box

821600203 26 No Circuit Breaker or Entrance Box

87

Generator Heater

4

112

13

12

87 10

4

9

56

1514

18

173

16

1

2021


1 Cartridge, Heater (150 Watt)HC4

333043803 2 120 Volt333043804 2 240 Volt

HC5333043805 1 120 Volt

2 330014104 1 Gasket, Cover3 Clamp, Loop

332302414 4 HC4332302414 2 HC5

4 8223075 6 Screw, Machine Slotted PanHead (M4 x 16mm)

5

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960-0219 I5 bob shepanik - skilledcrafting.com Cummins DFBF DFCB DF… · 1 Introduction This catalog applies to Cummins Power Generation Generator Models DFBF, DFCB, DFCC and DFCE