917.256500 OWNER'S MANUAL · 2015-02-28 · 917.256500 OWNER'S MANUAL oAssembly Operation Customer Responsibilities Service and Adjustments Repair Parts CAUTfON: Read and follow all

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917.256500 OWNER'S MANUAL

o AssemblyOperationCustomer ResponsibilitiesService and AdjustmentsRepair Parts

CAUTfON: Read and follow all safety rules and instructions before operating this equipment.FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917

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& SAFETY RULESSafe Operation Practices for Ride-On MowersiMPORTANT: THiS CUTTING MACHINE tS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT iN SERIOUS INJURY OR DEATH.

|. GENERAL OPERATION

° Read, understand, and foilow all instructions in the manualand on the machine before starting.

• Only allow responsible adults, who are familiar with theinstructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc.,which could be picked up and thrown by the blade.

• Be sure the area Jsclearof other people before mowing, Stopmachine if anyone enters the area.

o Never carry passengers,= Do not mow in reverse unless absolutely necessary. Always

look down and behind before and while backing.• Be aware of the mower discharge direction and do not point

it at anyone. Do not operate the mower without either theentire grass catcher or the guard in place.

o Slow down before turning.= Never leave a running machine unattended. Always turn off

blades, set parking brake, stop engine, and remove keysbefore dismounting.

, Turn off biades when not mowing.• Stop engine before removing grass catcher or unclogging

chute.

, Mow only Jn daylight or good artificial light.• Do not operate the machine while under the influence of

alcohol or drugs.° Watch for traffic when operating near or crossing roadways.

o Use extra care when loading or unloading the machine intoa trailer or truck.

ii. SLOPE OPERATION

Slopes are a major factor related to loss-of-control andtipover accidents, which can result in severe injury or death.All slopes require extra caution. If you cannot back up theslope or if you feet uneasy on it, do not mow it.

DO:

° Mow up and down slopes, not across.° Remove obstacles such as rocks, tree limbs, etc.• Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Tall grass can hide obstacles.• Use slow speed. Choose a low gear so that you wil! not have

to stop or shift while on the slope.• Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability.o Use extra care with grass catchers or other attachments.

These can change the stability of the machine.o Keep a]! movement on the slopes slow and gradual. Do not

make sudden changes in speed or direction.• Avoid starting or stopping on a slope, tf tires lose traction,

disengage the blades and proceed slowly straight down theslope.

DO NOT:

• Do not turn on slopes unless necessary, and then, turn slowlyand gradually downhill, if possible.

° Do not mow near drop-offs, ditches, or embankments. Themower could suddenly turn over if a wheel is over the edgeof a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced traction could causesliding.

° Do not try to stabilize the machine by putting your foot on theground.

• Do not use grass catcher on steep slopes.

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IlL CHILDREN

Tragic accidents can occur if the operator is not alert to thepresence of children. Children are often attracted to themachine and the mowing activity. Never assume thatchildren will remain where you last saw them.

= Keep children out of the mowing area and under the watchfulcare of another responsible adult.Be alert and turn machine off if children enter the area.

* Before and when backing, look behind and down for smallchildren.

, Never carry children. They may fall off and be seriouslyinjured or interfere with safe machine operation.

o Never atlow children to operate the machine,* Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision.

IV.o

SERVICE

Use extra care inhandling gasoline and other fuels, They areflammable and vapors are explosive.

Use only an approved container.

Never remove gas cap or add fuel with the enginerunning. Allow engine to cool before refueling. Do notsmoke.

Never refuel the machine indoors,Never store the machine or fuel container inside wherethere is an open flame, such as a water heater.

Never run a machine inside a closed area.

Keep nuts and bolts, especially blade attachment bolts, tightand keep equipment in good condition.Never tamper with safety devices. Check their properoperation regularly.

Keep machine free of grass, leaves, or other debris build-up.Clean oil or fuel spillage. Allow machine to cool beforestoring.

Stop and inspect the equipment if you strike an object.Repair, if necessary, before restarting.Never make adjustments or repairs with the engine running.Grass catcher components are subject to wear, damage, anddeterioration, which could expose moving parts or allowobjects to be thrown. Frequently check components andreplace with manufacturer's recommended parts, when nec-essary.Mower blades are sharp and can cut. Wrap the blade(s) orwear gloves, and use extra caution when set'€icing them.Check brake operation frequently. Adjust and service asrequired.

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Look for this symbol to point out im-portant safety precautions. It meansCAUTION!!! BECOME ALERT!!! YOURSAFETY IS INVOLVED.

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CAUTION: Always disconnect spark plug

wireand placewire where it cannot contactspark plug in order to prevent accidentalstarting when setting up, transporting,adjusting or making repairs.

A WARNING & ........The engine exhaust from this product con-tains chemicals known to the State of Califor-nia to cause cancer, birth defects, or otherreproductive harm.

CONGRATULATIONS on your purchase of a SearsTractor. it has been designed, engineered and manufac-tured to give you the best possible dependability andperformance.

Should you experience any problem you cannot easilyremedy, please contact your nearest Sears AuthorizedService Center/Department. We have competent, wel!-trained technicians and the proper tools to service or repairthis tractor.

Please read and retain this manual. The instructions willenable you to assemble and maintain your unit properly.Always observe the "SAFETY RULES".

MODELNUMBER 917.256500

SERIALNUMBER

DATE OF PU RCHASE

THE MODELAND SERIAL NUMBERSWILL BE FOUNDON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBER ANDDATE OF PURCHASE AND KEEP IN A SAFE PLACEFOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-uct. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBIMT ES° Read and observe the safety rules.

o Follow a regularschedule in maintaining, caring for andusing your tractor.

Follow the instructions under "Customer Responsibili-ties" and "Storage" sections of this owneCs manual.

WARNING: This tractor is equipped with an internalcombustion engine and should not be used on or near anyunimproved forest-covered, brush-covered or grass-cov-ered land unless the engine's exhaust system is equipped

PRODUCT SPECJFmCAT ONSHORSEPOWER: t3.5

GASOLINE CAPACITY 5 QUARTSAND TYPE: UNLEADED REGULAR

OIL TYPE (API-SFiSG): SAE 30 (above 32°F)SAE 5W-30 (below 32°F)

OIL CAPACITY: 3 PINTS

SPARK PLUG: CHAMPION RJ 19LM(GAP: .030") STD361458

VALVE CLEARANCE: INTAKE: .005" - .007"EXHAUST: .009" - .011"

GROUND SPEED (MPH): FORWARD:1st 1,02nd 1.43rd 2.14th 3.15th 4.06th 5.1

REVERSE: 1.6

TIRE PRESSURE: FRONT: 14 PSiREAR: 12 PSI

CHARGING SYSTEM: 3 AMPS BATTERY5 AMPS HEADLIGHTS

BATTERY: AMP/HR: 25

MIN. CCA: 190CASE SIZE: U1R

BLADE BOLT TORQUE: 30-35 FT. LBS.

with a spark arrester meeting applicable local or state laws(if any). If a spark arrester is used, it should be maintainedin effective working order by the operator.

In the state of California the above is required by law(Section 4442 of the California Public Resources Code).Otherstates may have similar laws. Federal laws apply onfederal lands. A spark arrester for the muffler is availablethrough your nearest Sears Authorized Service Center/Department (See REPAIR PARTS section of this manual).

LBM TED TWO YEAR WARRANTY ON CRAFTSMAN RMDING EQUIPMENTFor two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up accordingto the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in materiaf orworkmanship.This Warranty does not cover:

Expendable items which become worn during norma! use, such as blades, spark plugs, air cleaners, betts, etc.= Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the

equipment according to the instructions contained in the owner's manual.Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERYFor ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material orworkmanship and our testing determines the batten/will not hold a charge, Sears will replace the batten,7at no charge.

_N-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROMTHE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TOYOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYSFROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLYWHILE THIS PRODUCT IS IN THE TRACTORED STATES.

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179

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TABLE OF CONT TSSAFETY RULES ............................................................ 2PRODUCT SPECIF_CATIONS ...................................... 3CUSTOMER RESPONSiBILiTiES ..................... 3, 15-18WARRANTY .................................................................. 3TRACTOR ACCESSORIES .......................................... 5ASSEMBLY ............................................................... 7-9OPERATmON .......................................................... 10-14

MAINTENANCE SCHEDULE ..................................... 15SERVICE AND ADJUSTMENTS ........................... 19-24STORAGE ................................................................... 25TROUBLESHOOTING ........................................... 26-27REPAIR PARTS - TRACTOR ................................ 30-47REPAIR PARTS - ENGINE .................................... 48-52PARTS ORDERING/SERVICE ............... BACK COVER

iNDEXA

Accessories ........................................... 5

Adjustments:Brake ............................................ 2tCarburetor .................................... 24Mower

Front-To-Back ......................... 20Side-To-Side ........................... 20

Throttle Control Cable .................. 24

Air Filter, Engine ............................. 17-I8

Air Screen, Engine .............................. 18

Assembly ............................................ 7-9

BBattery:

Charging ........................................ 8Cleaning ....................................... 17Installation ...................................... 9Levels ........................................ 8,16Preparation .................................... 8Starting with Weak Batteqi .......... 22Storage ........................................ 25Terminals ..................................... 17

Belt:Motion Drive

Removal/Replacement ........... 21Mower Belt(s)

Removal/Replacement ........... 21Blade:

Sharpening .................................. 16Replacement ................................ 16

Brake Adjustment ................................ 21

CCarburetor Adjustment ........................ 24

Controls, Tractor ................................. ! t

Customer Responsibilities ............. 16-18Engine:

Air Filter .................................... 17Air Screen ................................ 18Cooling Fins ............................. 18Engine Oil ........................... 13,t7Fuel Filter ................................. 18Spark Plug(s) ........................... 18

Tractor:Battery ................................. t6-I7Blade ........................................ t 6Lubrication Chart ..................... t 5Maintenance Schedule ............ ! 5Tire Care .......................... 8,16,22Transaxte ................................. 17

Cutting Height, Mower ........................ t2

EElectrical:

Interlocks and Relays .................. 23Schematic .................................... 29Wiring Diagram ............................ 30

Engine:Air Filter ................................... I7-I8Air Screen .................................... t8Cooling Fins ................................. 18Oil Change ................................... 17Oil Level ....................................... 13Oil Type ................................... 13,17Preparation .................................. t 3Repair Parts ............................ 48-52Starting ......................................... 14Storage ........................................ 25

FFilter:

Air Filter ........................................ !7Fuel .............................................. 18

Fuel:

Type ............................................. 14Storage ........................................ 25

Fuse .................................................... 23

HHood Removal/installation .................. 23

LLeveling Mower Deck .......................... 20Lubrication:

Chart ............................................ ! 5Engine .......................................... t7

MMaintenance Schedule ....................... 15Mower:

Adjustment, Front-to-Back ........... 20Adjustment, Side-to-Side ............. 20Blade Replacement ..................... 16Blade Sharpening ........................ I6Cutting Height .............................. 12Installation .................................... 19Operation ..................................... 13Removal ....................................... 19

Mowing Tips ........................................ I4Muffler ................................................. 18

Spark Attester ........................... 3,40

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Oi!:Cold Weather Conditions ........ t3,17Engine .......................................... 17Storage ........................................ 25

Operation ....................................... 10-14

Operating Mower ................................ 13

Options:Accessories ........ :........................... 5Spark Arrester ........................... 3,40

PParking Brake ................................ 11,12

Parts Bag .............................................. 6

Parts, Replacement/Repair ............ 30-47

Product Specifications .......................... 3

RRepair Parts ................................... 30-47

S

Safety Rules .......................................... 2Seat ....................................................... 8

Service and Adjustments ............... 19-24Carburetor .................................... 24Fuse ............................................. 23Hood Removal/Installation ........... 23Motion Drive Belt

Removal/Replacement ........... 21Mower Belt(s)

Removal/Replacement ........... 21Mower Adjustment

Front-to-Back .......................... 20Side-to-Side ............................ 20

Mower Removal/_nstallation ......... 19Tire Care .............................. 8,16,22

Slope Guide Sheet .............................. 55

Spark Plug(s) ...................................... 18

Specifications ........................................ 3

Starting the Engine ........................ 13-14

Steering Wheel ................................ 7,22

Stopping the Tractor ........................... 12Storage ................................................ 25

TThrottle Control Cable Adjustment ...... 24

Tires ............................................ 8,t6,22

Trouble Shooting Chart .................. 26-27Transaxle ............................................ t7

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WWarranty ................................................ 3

Wiring Diagram ................................... 30

Wiring Schematic ................................ 29

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ACCESSORIES AN ATTACHME TS

These accessories and attachments were available th rough most Sears retait outlets and service centers when the tractor'was purchased.Most Sears stores can order these items for you when you provide the model number of your tractor.

ENGINE MAINTENANCE

SPARK PLUG GAS CAN BLADES BELTSENGINE OIL

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FUEL STABILIZER AIR FILTER

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor. Many of these are listed below with brief explanations of how they can helpyou. This list was current at the time of publication; however, itmay change in future years - more attachments may be added, changesmay be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for theaccessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easyattaching and detaching.

AERATOR promotes deep root growth for a healthy lawn. Ta-pered 2.5-inch steel spikes mounted on 10-inch diameter discspuncture holes in soi! at close intervals to let moisture soak in.Steel weight tray for increased penetration.

BAGGER lets you collect grass clippings and leaves for ahealthier, neuter looking lawn. Two Permanex containers hold30-gallon plastic bags.

BUMPER protects front end of tractor from damage.

CARTS make hauling easy. Variety of sizes available, plusaccessories such as side panel kits, tool caddy, cart cover,protective mat and dolly.

CORING AERATOR takes small plugs out of sol! to allow mois-ture and nutrients to reach grass roots. 36-inch swath. 24hardened steel coring tips. 150 lb. capacity weight tray.

EASY OIL DRAIN VALVE makes oil changes easier, faster.FRONT NOSE ROLLER canters in front of mower deck to reducechances of "scalping" on uneven terrain.

GANG HITCH lets you tow 2 or 3 pull-behind attachments at once,such as sweepers, dethatchers, aerators (not for use with rollers,carts or other heavy attachments).GAUGE WHEELS on both sides of the mower deck reducechances of "scalping" on uneven terrain. For mower decks not soequipped.

MULCH RAKF-JDETHATCHER loosens soil and flips thatch andmatted leaves to lawn surface for easy pickup. Twenty spring tineteeth. Useful to prepare bare areas for seeding. Availableforfrontor rear mounting. HIGH PERFORMANCE REEL-ACTIONSPRING TINE DETHATCHER covers 36-inch wide path andtosses thatch into large hopper. Mounts behind tractor.

MULCHING CLOSE-OUT PLATE KIT, once installed, lets youmulch, discharge or bag clippings (bagger optional) withoutchanging blades. For models not equipped as 3-in-1 Convertiblemowers. See "MOWER" in the Repair Parts section of thismanual.

RAMP TOPS AND FEET let you load and unload tractor from apickup truck. Use with 2 x 8 or 2 x I0 lumber.

ROLLER for smoother lawn surface. 364nch wide, 18-inchdiameterwater-tight drum holds upto3901bs, ofweight. Roundededges prevent harm to turf. Adjustable scraper automaticallycleans drum.

SNOW BLADE for snow removat only. t 4-inch high, 48-inch wideblade clears 42-inch path when angled left or right, Raises, lowerswith side lever. Adjustable skids; replaceabie, reversibJe scraperbar. (Use with tire chains and wheel weights and/or rear drawbarweight.)

SNOWTHROWER has 40-inch swath. Drum-type auger handlespowdery and wet/heavy snow. Mounts easily with simple pinarrangement. Discharge chute adjusts from tractor seat. 6-inchdiameter spout discharges snow t0 to 50 feet. Lift controlled attractor seat. (Use with chains and wheel weights and/or reardrawbar weight.)

SPRAYERS use 12-voff DC electric motor that connects to thetractor batter/ or other 12-volt source. Includes booms forautomatic spraying and hand held wand for spot spraying, Wandhas adjustable spray pattern. For appiying herbicides, insecti-cides, fungicides and liquid fertilizers.

SPREADER/SEEDERS make seeding, fertilizing, and weed kill-ing easy. Broadcast spreaders are atso useful for granular de-icers and sand.

SWEEPERS let you collect grass clippings and leaves.

TILLER has 5 hp engine and 36-inch swath to prepare seed beds,cultivate and compost garden residue. Tiller has its own built-inlift and depth control system and does NOT require a sleeve hitch.Fits any lawn, yard or garden tractor. SimpJy hook up to the tractordrawbar and go! Optiona_ accessories convert unit fordethatching, aerating, hilting...without tools.

TIRE CHAINS are heavy duty; closely spaced extra-large crosslinks give smooth ride, outstanding traction.

TRACTOR CAB has heavy duty vinyt fabric over tubular steelframe, ABS plastic top; clear plastic windshield offers 360 degreevisibility. Hinged metal doors with catch. Keeps operator warmand dry. Remove vinyl sides and windshields for use as sunprotector in summer. Optional accessories include: tinted/tempered solid safety glass windshieJd with hand operated wiper;12-voff amber caution light for mounting on cab top.

VACS for powerful collection of heavy grass clippings and Ieaves.Optionat wand attachment to pick up debris in hard-to-reachplaces. VAC/CHIPPER includes a chipper-shredder.

WEIGHT BRACKET for drawbar for snow removal applications.Uses (1) 55 lb. weight.

WHEEL WEIGHTS for rear wheels provide needed traction forsnow removal or dozing heavy materials.

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CONTE

Parts Bag contents shown full size

O

TS OF HA E PACK

Parts packed separately in carton

(2) SheetMetal

Screws#1046 x 1/2

(1) Locknut 3/8-24(1) Large Flat Washer

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(t) Hex Bolt 1/2-13 x I

(1) Shoulder Bolt 5/18-t8

(1) Lock Washer I/2

(t) Washer 17/32x 1-3/16 x 12 Gauge

@(2) Hex Nuts I/4-20

(2) Hex Bolts 1/4-20 x 3/4

(2) Lock Washers 1/4

(2) Washers 9/32 x 5/8 x t6 Gauge

Seat

SteeringWheel

SteeringBoot

VideoCassette

Manual

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Pa_s Bag

Parts bag contents not shown full size

_-_"%X SteeringWheelr L__T__ Insert

Steering WheelAdapter

@ teeringBushing(2) Keys

Slope Sheet

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ASSEM LY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Usethe correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLYA socket wrench set wit] make assembly easier, Standardwrench sizes are listed.

(1) 5/16" wrench (1) 3/4" wrench(2) 7/16" wrenches Tire pressure gauge(1) 1/2" wrench Utility knife(1) 9/16" wrenchWhen right or left hand is mentioned in this manual, itmeans when you are in the operating position (seatedbehind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

o Remove all accessible loose parts and parts cartonsfrom carton (See page 6).

o Cut, from top to bottom, along lines on all four cornersof car_on, and lay panels flat.

• Check for any additional loose parts or cartons andremove.

BEFORE ROLUNG TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)- Slide the steering bushing over the steering shaft., Raise steering shaft forward until screw holes in dash

line up with steering bushing. Install two (2) sheetmetal screws and tighten securely.

* Position steering boot over steering shaft.Ptace tabs of steering boot over tab slots in dash andpush down to secure.

o Slide steering wheel adapter onto upper steering shaft.o Position front wheels of the tractor so they are pointing

straight forward.Position steering wheel so cross bars are horizontal(left to right) and slide onto adapter.

o Assemble large flat washer and 3/8-24 Iocknut andtighten securely.

, Snap steering wheel insert into center of steeringwheel.

o Remove protective plastic from tractor hood and grill.WMPORTANT:CHECK FOR AND REMOVE ANY STAPLESIN SKID THAT MAY PUNCTURE TIRES WHERE TRACTORIS TO ROLL OFF SKID.

STEERING SHAFT(SHIPPING POSITION)

FIG, 1

TO ROLL TRACTOR OFF SKiD (See Fig. 5)• Raise attachment lift lever to its highest position.

Release parking brake by depressing clutch/brakepedal.Place gearshift lever in neutral (N) position,

o Roll tractor backwards off skid.

o Remove banding holding discharge guard up againsttractor.

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ASSE BLYCONNECT BATTERY (See Figs, 2 and 3)

CAUTION: Do not short battery tern}i,rials. Before connecting battery, re-move n}etai bracelets, wristwatchbands, rings, etc.

Positive terminal must be connectedfirst to prevent sparking from acciden-tal grounding,

• Remove cardboard packing from seat pan and lift seatpan to raised position.

Open battery box door.

Remove terminal protective caps and discard.

, If this battery is put into service after month and yearindicated on label (label located between terminals)charge battery for minimum of one hour at 6-10 amps.

• First con nect RED battery cable to positive (+) terminalwith hex bolt, flat washer, lock washer and hex nut asshown. Tighten securely.

Connect BLACK grounding cable to negative (-) termi-nal with remaining hex bolt, flat washer, lock washerand hex nut. Tighten securely.

, Close battery box door.

Open battery box door for:

• Inspection for secure connections (to tighten hard-ware).

o Inspection for corrosion.

• Testing battery.

• Jumping (if required).

o Periodic charging.

DISCARD TERMINAL PROTECTIVECAPS

HEXNUT

\\

LOCKWASHER

FLATWASHER

HE×BOLT

NEGATIVE(BLACK)CABLE

RG. 2

SEATPAN

BATTERYBOX DOOR

FiG, 3

iNSTALL SEAT (See Fig, 4)Adjust seat before tightening adjustment bolt.

- Remove cardboard packing on seat pan.

- Place seat on seat pan and assemble shoulder bolt.

= Assemble adjustment bolt, lock washer and flat washerloosely. Do not tighten.

• Tighten shoulder bolt securely.

Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position is reached whichallows you to press clutch/brake pedal all the waydown.

o Get off seat without moving its adjusted position.

= Raise seat and tighten adjustment bolt securely,

SEAT

SEAT PAN

SHOULDERBOLT

ADJUSTMENTBOLT

FLAT WASHER

LOCK WASHER

FIG, 4

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ASS LYCHECK T1RE PRESSURE

The tires on your tractor were overinflated at the factory forshipping purposes. Correct tire pressure is important forbest cutting performance.

Reduce tire pressure to PSI shown in "PRODUCTSPECIFICATIONS" on page 3 of this manual.

,/CHECKMSTBEFORE YOU OPERATE AND ENJOY YOUR NE_,TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVETHE BEST PERFORMANCE AND SATISFA CTION FROth,THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

CHECK DECK LEVELNESS

For best cutting results, mower housing should be :properlyleveled. See "TO LEVEL MOWER HOUSING" in theService and Adjustments section of this manual.

CHECK FOR PROPER POSIT|ON OF ALLBELTS

See the figures that are shown for replacing motion andmower blade drive belts in the Service and Adjustmentssection of this manual. Verify that the belts are routedcorrectly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to seethat the brake is properly adjusted. See "TO ADJUSTBRAKE" in the Service and Adjustments section of thismanual,

/ AII assembly instructions have been completed.

_/ No remaining loose parts in carton.

¢ Battery is properly prepared and charged. (Minimum1 hour at 6 amps).

v' Seat is adjusted comfortably and tightened securely.

v" All tires are properly inflated. (For shipping purposes,the tires were overinflated at the factory).

¢" Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must beproperly inflated for leveling).

,/ Check mower and drive belts. Be sure they are routedproperly around pulleys and inside all belt keepers.

v" Check wiring. See that al! connections are still secureand wires are properly clamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAYEXTRA A TTENT!ON TO THE FOLLOWING IMPORTANTITEMS:

€" Engine oil is at proper level.

,/ Fuel tank is filled with fresh, clean, regular unleadedgasoline.

v" Become familiar with all controls - their location andfunction. Operate them before you start the engine.

,/ Be sure brake system is in safe operating condition.

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OPERATIO

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

BATTERY CAUTION OR REVERSE FORWARD FAST SLOWWARNING

ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF

FUEL CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKEDLOCK LOCKED

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MOWER LIFT

REVERSE

N H L (®);INEUTRAL HIGH LOW PARKING BRAKE

ATTACHMENTCLUTCH ENGAGED

ATTACHMENTCLUTCH DISENGAGED

IGNITION

DANGER, KEEP HANDS AND FEET AWAYHYDROSTATIC FREE WHEEL

(Hydro Modelsonly)

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OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Savethis manual for future reference.

AMMETER IGNITtONSWITCH

LIGHT LIFT LEVERSWITCH PLUNGER

ATTACHMENTCLUTCH LEVER

D i

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THROTTLE/CHOKECONTROL ATTACHMENT

LIFT LEVER

CLUTCH/ MOWER DECKBRAKE _ HEIGHT ADJUSTMENTPEDAL ', POSITIONS

GEARSHIFTLEVER

PARKINGBRAKE

FIGo 5

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to engage themower blades, or other attachments mounted to yourtractor.

LIGHT SWITCH: Turns the headlights on and off.

THROTTLE/CHOKE CONTROL: Used for starting andcontrolling engine speed.

CLUTCH/BRAKE PEDAL: Used for declutching and brak-ing the tractor and starting the engine.

PARKING BRAKE: Locks clutch/brake pedal into thebrake position.

GEARSHIFT LEVER: Selects the speed and direction oftractor.

ATTACHMENT LiFT LEVER: Used to raise, lower, andadjust the mower deck or other attachments mounted toyour tractor.LiFT LEVER PLUNGER: Used to release attachment liftlever when changing its position.

mGNITION SWITCH: Used for starting and stopping theengine.

AMMETER: Indicates battery charging (+) or discharging(4.

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OPERA O

Theoperation of any tractor can resuJt in foreign objects thrown into the eyes, whichcan result in severe eye damage. Always wear safety glasses or eye shields whileoperating your tractor or performing any adjustments or repairs. We recommend a widevision safety mask over the spectacles or standard safety glasses°

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig= 6)Your tractor is equipped with an operator presence sensingswitch. When engine is running, any attempt by theoperator to leave the seat without first setting the parkingbrake will shut off the engine.o Depress clutch/brake pedal into full "BRAKE" position

and hold.

• Place parking brake lever in "ENGAGED" position andrelease pressure from clutch!brake peda!. Pedal shouldremain in "BRAKE" position. Make sure parking brakewill hold tractor secure.

ATTACHMENT CLUTCH LEVER"ENGAGED" POSITION

"DISENGAGED"POSiTiON

IGNiTiONKEY

CONTROL LEVER

PARKING BRAKE"DISENGAGED"POSITION

FIG. 6

STOPPRNG (See Fig. 6)MOWER BLADES o

o Move attachment clutch lever to "DISENGAGED" po-sition.

GROUND DRIVE -

o Depress clutch/brake pedal intofull "BRAKE" position.o Move gearshift lever to neutral (N) position,ENGINE *

o Move throttle control to slow (,_) position.NOTE: Failure to move throttle control to slow (_)position and allowing engine to idle before stopping maycause engine to "backfire".o Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to preventunauthorized use.

Never use choke to stop engine.

NOTE: Under certain conditions when tractor is standingidle with the engine running, hot engine exhaust gases maycause "browning" of grass. To eliminate this possibility,always stop engine when stopping tractor on grass areas.

...... CAUTION: Ai_pletely, as described above, before leav-ing the operator's posF_tion;to empty Igrass catcher, etc. J

J

TO USE THROTTLE CONTROL (See Fig. 6)Always operate engine at full throttle,

o Operating engine at less than full throttle reduces thebattery charging rate.

, Full throttle offers the best bagging and mower perfor-mance°

TO MOVE FORWARD AND BACKWARD(See Fig. 6)

The direction and speed of movement is controlled by thegearshift lever.

° Start tractor with clutch/brake pedal depressed andgearshift lever in neutral (N) position.

• Move gearshift lever to desired position,

o Slowly release clutch!brake pedal to start movement.iMPORTANT; BRING TRACTOR TO A COMPLETE STOPBEFORE SHtFTING OR CHANGING GEARS. FAILURETO DO SO WiLL SHORTEN THE USEFUL LIFE OF YOURTRANSAXLE.

TO ADJUST MOWER CUTTING HEIGHT(See Fig. 5)

The position of the attachment lift lever determines thecutting height.

o Grasp Lift lever.

Press plunger with thumb and move lever to desiredposition.

The cutting height range is approximately 1-1/2to 4". Theheights are measured from the ground to the blade tip withthe engine not running. These heights are approximateand may vary depending upon soil conditions, height ofgrass and types of grass being mowed.

® The average lawn shou Id be cut to approximately 2-1/2inches during the cool season and to over 3 inchesduring hot months. For healthier and better lookinglawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches inheight should be mowed twice. Make the first cutrelatively high; the second to desired height.

12

..... i

OPERATIO

TO OPERATE MOWER (See Fig, 7)Your tractor is equipped with an operator presence sens-ing switch. Any attempt by the operator to leave the seatwith the engine running and the attachment clutch engagedwill shut off the engine.

• Select desired height of cut.

• Start mower blades by engaging attachment clutchcontro!.

° TO STOP MOWER BLADES - disengage attachmentclutch control.

TO OPERATE ON HILLS

__ON: Do not operat_,_A without either the entire grass catcher,

J _ on mowers so equipped, or the dis- l

_rd ,n place. _______..J

CAUTION: Do not drive up or downhilts with slopes greater than 15° anddo not drive across any slope.

Choose the slowest speed before starting up or dowrhiIIs.

ATTACHMENT CLUTCH LEVER"DISENGAGED" POSITION

"ENGAGED"POStTJON

ATTACHMENTLIFT LEVERHIGH POSIT_ON

/?

/ -_ LOWPOSITION

• Avoid stopping or changing speed on hills.

If slowing is necessary, move throttle control lever tcslower position.

If stopping is absolutely necessary, push clutch/brakepedal quickly to brake position and engage parkingbrake.

Move gearshift lever to 1st gear. Be sure you haveallowed room for tractor to roll slightly as you restartmovement.

To restart movement, slowly release parking brake andclutch/brake pedal.

Make all turns slowly.

TO TRANSPORT

* Raise attachment lift to highest position with attach-ment lift control.

DISCHARGEGUARD

° When pushing or towing your tractor, be sure gearshiftlever is in neutral (N) position.

, Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transportingyour tractor on a truck or a trailer, be sure hood is closed andsecured to tractor. Use an appropriate means of tying hoodto tractor (rope, cord, etc.).

BEFORE STARTmNG THE ENGINE

CHECK ENGINE OiL LEVEL (See Fig. 12)° The engine in your tractor has been shipped, from the

factory, already filled with summer weight oil.

- Check engine oil with tractor on level ground.

, Remove oil fill cap/dipstick and wipe clean, reinsert thedipstick and screw cap tight, wait for a few seconds,remove and read oil level. If necessary, add oil until"FULL" mark on dipstick is reached. Do not overfill.

o For cold weather operation you should change oil for'easier starting (See "OtL VISCOSITY CHART" in theCustomer Responsibilities section of this manual).

To change engine oil, see the Customer ResponsibiIFties section in this manual.

13

..... i

..... i

OPERATBON

ADD GASOUNE

• Fill fuel tank, Use fresh, clean, regular unleadedgasoline. (Use of leaded gasoline will increase carbonand lead oxide deposits and reduce valve life).

IMPORTANT: WHEN OPERATING IN TEMPERATURESBELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADEGASOLINE TO HELP INSURE GOOD COLD WEATHERSTARTING.

WARNING: Experience indicates that alcohol blendedfuefs (called gasohol or using ethanol or methanol) canattract moisture which leads to separation and formation ofacids during storage. Acidic gas can damage the fuelsystem of an engine while in storage. To avoid engineproblems, the fuel system should be emptied before stor-age of 30 days or longer. Drain the gas tank, start theengine and let it run until the fuel lines and carburetor areempty. Use fresh fuel next season. See Storage Instruc-tions for additional information. Never use engine orcarburetor cleaner products in the fuel tank or permanentdamage may occur.

A CAUTION: Fill to bottom of gas tank,_,_ fiHerneck. Do not overfill° Wipeoffany

| _ spilled oil or fuel Do not store, spill oruse gasoline near an open flame°

TO START ENG|NE (See Fig. 6)

When starting engine for the first time or if engine has runout of fuel, it will take extra cranking time to move fuel fromthe tank to the engine.

• Depress clutch/brake pedal and set parking brake.

° Place gearshift lever in neutral (N) position.

, Move attachment clutch to "DISENGAGED" position.

o Move throttle control lever to choke (I\l) position forcold engine start. Forwarm engine start, move throttlecontrol to fast (_) position.

• Insert key into ignition and turn key clockwise to"START"position and release key as soon as engine starts. Donot run starter continuously for more than fifteenseconds per minute, tf engine does not start afterseveral attempts, move throttle control to fast (,f_)position, wait a few minutes and try again.

, When engine starts, move throttle control to desiredposition.

Allow engine to warm up for a few minutes beforeengaging drive or attachments.

NOTE: If at a high altitude (above 3000 feet) or in coldtemperatures (below 32°F), the carburetor fuel mixturemay need to be adjusted for best engine performance. See"TO ADJUST CARBURETOR" in the Service and Adjust-ments section of this manual.

MOWING TiPSTire chains cannot be used when the mower housingis attached to tractor,

® Mower should be properly leveled for best mowingperformance. See "TO LEVEL MOWER HOUSING" inthe Service and Adjustments section of this manual.

= The left hand side of mower should be used for trim-ming.

Drive so that clippings are discharged onto the areathat has been cut. Have the cut area to the right of themachine. This will result in a more even distribution ofclippings and more uniform cutting.

• When mowing large areas, start by turning to the rightso that clippings will discharge away from shrubs,fences, driveways, etc. After one or two rounds, mowin the opposite direction making left hand turns untilfinished (See Fig. 8 ).

If grass is extremely tall, it should be mowed twice toreduce load and possible fire hazard from dried clip-pings. Make first cut relatively high; the second to thedesired height.

• Do not mow grass when it is wet. Wet grass wili plugmower and leave undesirable clumps. Allow grass todry before mowing.

• Always operate engine at full throttle when mowing toassure better mowing performance and proper dis-charge of material. Regulate ground speed by select-ing a low enough gear to give the mower cuttingperformance as well as the quality of cut desired.

= When operating attachments, select a ground speedthat will suit the terrain and give best performance ofthe attachment being used.

FiG, 8

14

CUSTOM ESPONS LINES

MAINTENANCE SCHEDULEFILL IN DATESAS YOU COMPLETEREGULAR SERVICE

Check Brake Operation

Check Tire Pressure

Check for Loose Fasteners

R [ Sharpen/ReplaceMowerBtadesAC LubricationChartT Check Battery Level/Recharge

0 Clean Batteryand Termina{sR Check Transax/eCooIing

Adjust Blade Belt(s)Tension

Adjust Motion DriveBelt(s) Tension

Check Engine Oil Level

Change Engine Oil

Clean Air FitterE

[ Clean AirScreenNF

G Inspect Muffler/Spark Arrester

Replace Oil Filter (lf equipped)

N Clean EngineCoolingFinsE

Replace Spark Piug

Replace Air Filter Paper Cartridge

ReplaceFuel Fitter

- Change mo_e often when operating under a heavy load or in high ambient temperatures,- Sewice more often when operating in dirty or dusty conditions.

* If equipped with oi_filter, change oil every 50 hours.

4 - Replace blades more often when mowing in sandy soil.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that havebeen subjected to operator abuse or negligence. Toreceive full value from the warranty, operator must maintaintractor as instructed in this manual.

Some adjustments will need to be made periodically toproperly maintain your tractor,

All adjustments in the Service and Adjustments section ofthis manual should be checked at least once each season.

Once a year you should replace the spark plug, cleanor replace air filter, and check blades and belts forwear. A new spark plug and clean air filter assureproper air-fuei mixture and help your engine run betterand last longer.

5 - If equipped with adjustable system,6 - Not required if equipped with maintenance-free battery.

7 - Tighten f_on[ axle pivot belt to 35 ft.qbs, max}mum.Do not overtighten,

LUBRICATION CHART

(_) SPINDLE ZERK ___-- SPINDLE ZERE (_}

® F.oN WHEELdt i .... W"EEL®BEARING ZERK _i ""_ -'L__ BEARING ZERK

ENGINE(_

GCLUTCHPWOT(S)

BEFORE EACH USE

o Check engine oil level.

Check brake operation.

, Check tire pressure.o Check for loose fasteners.

15

(_) SAE 30 OR 10W30 MOTOR OIL

(_) GENERAL PURPOSE GREASE

(_ REFER TO CUSTOMER RESPONSIBILiTiES "ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTSWHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI.-CANTS WILL ATTRACT DUST AND DIRT THAT WiLL SHORTENTHE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOUFEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-DERED GRAPHITE TYPE LUBRICANT SPARINGLY,

...... i

CUSTO RESPON IL ESTRACTOR TO SHARPEN BLADE (See Fig. 10)

Always observe safety rules when performing any mainte-nance.

BRAKE OPERATMON

If tractor requires more than six (6) feet stopping distanceat high speed in highest gear, then brake must be adjusted.(See "TO ADJUST BRAKE" in the Service and Adjust-ments section of this manual).

TmRES

= Maintain proper air pressure in alt tires (See "PROD-UCT SPECIFICATIONS" on page 3 of this manual).

• Keep tires free of gasoline, oil, or insect control chemi-cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects andother hazards that may cause tire damage,

Care should be taken to keep the blade balanced. Anunbalanced blade will cause excessive vibration and even-tual damage to mower and engine.

o The blade can be sharpened with a file or on a grindingwheel. Do not attempt to sharpen while on the mower.

To check blade balance, you will need a 5/8" diametersteel bolt, pin, or a cone bafancer. (When using a conebaiancer, follow the instructions supplied with bai-ancer).

Slide blade on to an unthreaded portion of the steel boltor pin and hold the bolt or pin parallel with the ground.If blade is balanced, it should remain in a horizontalposition, if either end of the blade moves downward,sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade. The lobes ofthe center hole may appear to be centered, but are not,

BLADE CARE

For best results mower blades must be kept sharp. Re-place bent or damaged blades.

BLADE REMOVAL (See Fig. 9)

• Raise mower to highest position to allow access toblades.

o Remove hex bolt, lock washer and flat washer secur-ing blade.

o Install new or resharpened blade with trailing edge uptowards deck as shown.

Reassemble hex bolt, lock washer and flat washer inexact order as shown.

- Tighten bolt securely (30-35 Ft. Lbs. torque).IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.

NOTE: We do not recommend sharpening blade - but if_oudo, be sure the blade is balanced.

BLADE

\MANDRELASSEMBLY

TRAaLINGEDGE UP

FLAT

LOCK WASHER

*A GRADE 8 HEAT TREATED BOLT CAN BEIDENTIFIED BY SIX LINES ON THE BOLT HEAD.

CENTER HOLE

\

5/8" BOLT BLADEOR PtN

FiG. 10

BATTERY

Your tractor has a battery charging system which is suffi-cient for normal use. However, periodic charging of thebattery with an automotive charger wilt extend its life.

• Keep battery and terminals clean.

- Keep battery bolts tight.

® Keep small vent holes open.

Recharge at 6-t0 amperes for 1 hour.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can causethe battery to "leak" power.

o Remove terminal guard.

, Disconnect BLACK battery cable first then RED bat-tery cable and remove battery from tractor.

Rinse the battery with plain water and dry.

o Clean terminals and battery cable ends with wire brushuntit bright.

Coat terminals with grease or petroleum jelly.

= Reinstall battery (See "CONNECT BATTERY" in theAssembly section of this manual).

FIG. 9

16

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V-BELTS

OUSTOME

Check V-belts for deterioration and wear after 100 hours ofoperation and replace if necessary. The belts are notadjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff whichcan restrict cooting.

ENG|NE

ESPONS L ES

CAPIDIPSTICK

OIL DRAINPLUG

LUBRICATION

Only use high quality detergent oil rated with API serviceclassificatJon SF or SG. Selectthe oil's SAE viscosity gradeaccording to your expected operating temperature.

NOTE: Although mufti-viscosity oils (5W30, 10W30 etc.)improve starting in cold weather, these multi-viscosity oilswill result in increased oil consumption when used above32°F. Check your engine oil level more frequently to avoid3ossibJe engine damage from running low on oil.

SAE ViSCOSiTY GRADES

o__C

-20 o 0o 30 ° 320 40 ° 60 _ 80 ° !00 °

.30 _ =20= _i0o 0 ° 1'0o 20 ° 30 ° 40°

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

FIG, 11

Change the oil after the first two hours of operation andevery 25 hours thereafter or at least once a year if thetractor is not used for 25 hours in one year.

Check the crankcase oil level before starting the engineand after each eight (8) hours of operation. Tighten oil fillcap/dipstick secureiy each time you check the oil level.

TO CHANGE ENGINE OIL (See Figs. 11 and 12)Determine temperature range expected before oil change.All oi! must meet APt service classification SF or SG.• Be sure tractor is on ievel surface.

Oil will drain more freely when warm., Catch oil in a suitable container.o Remove oil fill cap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil.o Remove drain plug.

, After oi! has drained completely, replace oil drain plugand tighten securely.

o Refill engine with oil through oil fill dipstick tube. Pourslowly. Do not overfill. For approximate capacity see"PRODUCT SPECIFICATIONS" on page 3 of thismanual.

• Use gauge on oil fill cap/dipstick for checking level. Besure dipstick cap is tightened securely for accuratereading. Keep oil at "FULL" line on dipstick.

FIG. 12

AIR FILTER (See Fig. 13)Your engine wilt not run properly using a dirty air filter.Clean the foam pre-cleaner after every 25 hours of opera-tion or every season. Service paper cartridge every I00hours of operation or every season, whichever occurs first.

Service air cleaner more often under dusty conditions.Remove knob(s) and cover.

TO SERVICE PRE-CLEANERSlide foam pre-cleaner off cartridge.

- Wash it in liquid detergent and water.Squeeze it dr;/in a clean cloth.Saturate it in engine oil. Wrap it in clean, absorbentcloth and squeeze to remove excess oil.If very dirty or damaged, replace pre-cleaner.

, Reinstall pre.cleaner over cartridge.o Reinstall cover and secure with knob(s).TO SERVICE CARTRIDGE• Remove cartridge nut.• Carefully remove cartridge to prevent debris from

entering carburetor. Clean base carefu!ly to preventdebris from entering carburetor.Clean cartridge by tapping gently on flat su #dace. tfverydirty or damaged, replace cartridge.Reinstall cartridge, nut, precleaner, cover and securewith knob(s).

IMPORTANT: PETROLEUM SOLVENTS, SUCH ASKEROSENE, ARE NOT TO BE USED TO CLEAN THECARTRIDGE. THEY MAY CAUSE DETERIORATION OFTHE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOTUSE PRESSURIZED AIR TO CLEAN OR DRYCARTRIDGE.

COVER -_KNOB

17 FiG° !3

.... i

CUSTOME ILITICLEAN AIR SCREEN (See Fig. 14)

Air screen must be kept free of dirt and chaff to preventengine damage from overheating. Clean with a wire brushor compressed air to remove dirt and stubborn dried gumfibers,

ENGINE COOLING FINS (See Fig. 14)Remove any dust, dirt or oil from engine cooling fins toprevent engine damage from overheating.

* Remove screws from blower housing and lift housingand oil fiti tube assembly off engine,

, Cover oil fill opening to prevent entry of dirt.

, Remove the screws securing the starter housing andlift housing off engine.

, Use compressed air or stiff bristle brush to thoroughlyclean engine cooling fins.

o To reassemble, reverse above procedure.

SCREWS

OIL FiLLTUBEASSEMBLY

BLOWER HOUSINGSCREWS

AIR SCREEN

ENGINE COOLING FiNSSPARKPLUG

IN-LINE FUEL FILTER (See Fig. 15)

The fuel filter should be replaced once each season. If fuelfilter becomes clogged, obstructing fuel flow to carburetor,replacement is required.

° With engine cool, remove filter and plug fuel linesections.

• Place new fuel filter in position in fuel line with arrowpointing towards carburetor.

° Be sure there are no fuel line leaks and clamps areproperly positioned.

, immediately wipe up any spilled gasoline.

CLAMP

_ CLAMP

FUEL _ / jFILTER --

FIG. 15

CLEANING• Clean engine, battery, seat, finish, etc. of all foreign

matter.

• Keep finished su rfaces and wheels free of all gasoline,oil, etc.

° Protect painted surfaces with automotive type wax,

We do not recommend using a garden hose to clean yourtractor unless the electrical system, muffler, air filter andcarburetor are covered to keep water out. Water in enginecan result in a shortened engine life.

FiG. 14

MUFFLER

Inspect and replace corroded muffler and spark arrester (ifequipped) as it could create afire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowingseason or after every 100 hours of operation, whicheveroccurs first. Spark plug type and gap setting are shown in"PRODUCT SPEC IFICATtONS" on page 3 of this manual.

18

• ,,,,z

........ i

...... !

i

i

i

ERVICE A ADJ STMENTS

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

® Depress clutch/brake pedal fully and set parking brake,, Place gearshift lever in neutrat (N) position.

Ptace attachment clutch in "DISENGAGED" position.- Turn ignition key "OFF" and remove key.

Make sure the blades and all moving parts have completely stopped., Disconnect spark plug wire from spark plug and ptace wire where it cannot come in contact with

plug.

TO REMOVE MOWER (See Fig. 16)

Mower will be easier to remove from the rightside of tractor.

, Place attachment clutch in "DISENGAGED" position,= Move attachment lift lever forward to lower mower to its

lowest position.

• Roll belt off engine putley.

- Disconnect clutch rod from clutch lever by removingretainer spring.

o Disconnect anti-sway bar from chassis bracket byremoving retainer spring.

, Disconnect suspension arms from rear deck bracketsby removing retainer springs.

o Disconnect front links from deck by removing retainersprings.

Raise lift lever to raise suspension arms. Slide mowerout from under tractor.

IMPORTANT: JFAN ATTACHMENT OTHER THAN THEMOWER IS TO BE MOUNTED TO THE TRACTOR, THER.H, AND L.H, SUSPENSION ARMS MUST BE REMOVEDFROM TRACTOR,

TO iNSTALL MOWER (See Fig. 16)

* Raise attachment lift lever to its highest position.

, Slide mower under tractor with discharge guard to rightside of tractor.

* Lower lift lever to its lowest position.

o Instal mower in reverse order of removal instructions.

CLUTCH ROD\CLUTCH LEVER

RETAINER

SUSPENSIONARMS

ENGINEPULLEY

\

RETAINERSPRING

/ANTI-SWAY BAR

RETAINERSPRINGS

(BOTH SIDES)

FiG. 16

19

.... i

EJi

SERVICE AN ADJUSTMENTSTO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground ordriveway. Make sure tires are properly inflated (See"PRODUCT SPECIFICATIONS" on page 3of this manual).If tires are over or underinflated, you will not properly adjustyour mower.

SIDE-TO-SIDE ADJUSTMENT (See Figs. 17 and 18)

Raise mower to its highest position.

• At the midpoint of both sides of mower, measure heightfrom bottom edge of mower to ground. Distance "A" onboth sides of mower should be the same or within 1/4"of each other.

If adjustment is necessary, make adjustment on oneside of mower only.

To raise one side of mower, tighten lift link adjustmentnut on that side.

To lower one side of mower, loosen lift link adjustmentnut on that side.

NOTE: Each full turn of adjustment nut will change mowerheight about t/8".

- Recheck measurements after adjusting.

BOTTOM EDGE BOTTOM EDGEOF MOWER TO OF MOWER TOGROUND GROUND

GROUND LINE

RG. !7

SUSPENSIONARM

UFT UNKADJUSTMENT NUT

FtG. 18

FRONT-TO-BACK ADJUSTMENT (See Figs. 19 and 20)iMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IFTHE FOLLOWING FRONT-TO-BACK ADJUSTMENT ISNECESSARY, BE SURE TO ADJUST BOTH FRONT LINKSEQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-SIDE.

To obtain the best cutting results, the mower housingshould be adjusted so that the front is approximately 1/4" to3/4" lower than the rear when the mower is in its highestposition.

Check adjustment on right side of tractor. Measure dis-tance "D" directly in front and behind the mandrel at bottomedge of mower housing as shown.

Before making any necessary adjustments, check thatboth front links are equal in length. Both links should beapproximately 10-3/8".

• If links are not equal in length, adjust one link to samelength as other link.To lower front of mower loosen nut "E" on both frontlinks an equal number of turns.When distance "D" is t/4" to 3/4" lower at front thanrear, tighten nuts "F" against trunnion on both frontlinks.

To raise front of mower, loosen nut"F" from trunnion onboth front links. Tighten nut "E" on both front links anequal number of turns.When distance "D" is 1/4" to 3/4" lower at front thanrear, tighten nut "F" against trunnion on both front links.

Recheck side-to-side adjustment.

o,,i_, "\ ! _:,o ,' MANDREL

FiG. 19

BOTH FRONT LItNKSMUST BE EQUAL IN LENGTH

NUT "F"

FRONT LINKS TRUNNION

NUT "E"

20 FIGo 20

....... i

ERVICE

TO REPLACE MOWER BLADE DRIVE BELT(See Fig. 21)

The mower blade drive bett may be replaced without tools.Park the tractor on feve! surface. Engage parking brake.

BELT REMOVAL-

- Remove mower from tractor (See "TO REMOVEMOWER" in this section of this manual).

, Work belt off both mandrel pulleys and idler pulleys.

, Pull belt away from mower.

BELT INSTALLATION -

, Install new belt in reverse order of removal.

o Make sure belt is in all pulley grooves and inside all beltguides.

- Install mower in reverse order of removal instructions.

ADJUSTMENTS

MANDREL IDLERPULLEY PULLEYS

WITH PARKING BRAKE "ENGAGED"

\

\

\

\

NUT

FiG. 22

OPERATINGARM i

!

MANDRELPULLEY

FiG, 2t

TO ADJUST BRAKE (See Fig. 22)

Your tractor is equipped with an adjustable brake systemwhich is mounted on the right side of the transaxle.

If tractor requires more than six (6) feet stopping distanceat high speed in highest gear, then brake must be adjusted.

* Dep tess clutch/brake pedal and engage parking b rake.

Measure distance between brake operating arm andnut "A" on brake rod,

TO REPLACE MOTION DRIVE BELT(See Fig, 23)

Park the tractor on level surface. Engage parking brake.For assistance, there is a belt installation guide decal onbottom side of left footrest.

• Remove mower (See "TO REMOVE MOWER" in thissection of this manual.)

• Remove upper belt keeper.

= Remove belt from stationary idler and clutching idler.Pull belt slack toward rear of tractor. Remove beltupwards from transaxle pulley by deflecting belt keep-ers.

- Pull belt toward front of tractor and remove downwardsfrom around engine pulley.

o Install new belt by reversing above procedure.IMPORTANT: MAKE SURE UPPER BELT KEEPER ISPOSITIONED PROPERLY BETWEEN LOCATOR TABS.

If d !stance is other than 1-i/2", loosen jam nut and turnnut "A" until distance becomes 1-1/2". Retighten jamnut against nut "A".

Road test tractor for proper stopping distance as statedabove. Readjust if necessary. If stopping distance isstill greater than six (6) feet in highest gear, furthermaintenance is necessary. Contact your nearest au-thorized service centeddepartment.

PULLEY

CLUTCHINGIDLER

iDLER

TRANSA>PULLEY

TABS

KEEPER-'LT

21 FIG. 23

.... :!

SERVICE AN ADJUSTMENTS

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not honzontal (left to right)when wheels are positioned straightforward, remove steer-ing wheel and reassemble per instructions in the Assemblysection of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable onyour tractor. If damage has occurred to affect the frontwheel toe-in or camber, contact your nearest authorizedservice center/department.

TO REMOVE WHEEL FOR REPAIRS

(See Fig. 24)

• Block up axle securely,, Remove axle cover, retaining dng and washers to allow

wheel removal (rear wheel contains a square key - Donot lose).

, Repair tire and reassemble,

- On rear wheels only: align grooves in rear wheel huband axle. Insert square key.

• Replace washers and snap retaining ring securely inaxle groove.

• Replace axle cover.

AXLE COVER

!

_ SQUARE KEY

(REAR WHEEL ONLY)

FiG. 24

TO START ENGINE WiTH A WEAK BATTERY{See Fig. 25)

CAUTION: Lead-acid batteries gener-ate e×plosive gases, Keepsparks, flameand smoking materials away from bat-teries. Always wear eye protectionwhen around batteries,

If your battery is too weak to start the engine, it should berecharged. If "jumper cables" are used for emergencystarting, follow this procedure:

iMPORTANT: YOUR TRACTOR iS EQUIPPED WiTH A 12VOLT NEGATIVE GROUNDED SYSTEM. THE OTHERVEHICLE MUST ALSO BE A 12 VOLT NEGATIVEGROUNDED SYSTEM. DO NOT USE YOUR TRACTORBATTERY TO START OTHER VEHICLES.

TO ATTACH JUMPER CABLES -

* Connect each end of the RED cable to the POSITIVE(+) terminal of each batter:/, taking care not to shortagainst chassis.Connect one end of the BLACK cable to the NEGA-TIVE (-) terminal of fully charged battery.

Connect the other end of the BLACK cable to goodCHASSIS GROUND, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

, BLACK cable first from chassis and then from the fullycharged battery.

= RED cable last from both batteries.

POSiTiVE TERMINAL NEGATIVE TERMINAL

BATTERY

POSITIVE TERMINAL NEGATIVE TERMINAL

FIG. 25

22

SERVICE AND ADJUSTMENTS

TO REPLACE HEADLIGHT BULB

* Raise hood.

, Pull bulb holder out of the hole in the backside of thegrill.

= Replace bulb in holder and push bulb holder securelyback into the hole in the backside of the grill.

, Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to runpoorly, stop running, or prevent it from starting.

Check wiring, See electrical wiring diagram in theRepair Parts section of this manual.

TO REPLACE FUSE

Replace with 30 amp automotive4ype plug-in fuse. Thefuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL ASSEMBL_(See Fig, 26), Raise hood.

Unsnap headlight wire connector.

Stand in front of tractor. Grasp hood at sides, tilt towarcengine and lift off of tractor.

= To replace, reverse above procedures.

HOOD

HEADLIGHTWIRECONNECTOR

FIG, 26

23

SERVICE A A JUSTMENTS

ENGINE

TO ADJUST THROTTLE CONTROL CABLE(See Fig. 27)The throttle control has been preset at the factory andadjustment should not be necessary. Check adjustment asdescribed below before loosening cable. If adjustment isnecessary, proceed as follows:

• With engine not running, move throttle control leverfrom slow (,_) to choke (XI) position. Slowly movelever from choke (N) to fast (_) post on.

• Check that holes "A" in governor control lever and holein governor plate line-up, If holes 'W' are not aligned,loosen clamp screw and move throttle cable until holesare aligned. Tighten clamp screw securely.

GOVERNOR GOVERNORCONTROL LEVER CONTROL PLATE

\

HOLES "A"/

CLAMPSCREW

THROTTLECABLE

FaG. 27

TO ADJUST CARBURETOR (See Fig. 28)

The carburetor has been preset at the factory and adjust-ment should not be necessary. However, minor adjust-ment may be required to compensate for differences infuel,temperature, altitude or load. if the carburetor does needadjustment, proceed as follows:

In general, turning idle mixture valve in (clockwise) de-creases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the idte mixture valve out (counter-clockwise) increases the supply of fuel to the engine givinga richer fuel/air mixture.

#_PORTANT: DAMAGE TO THE NEEDLE VALVE ANDTHE SEAT IN CARBURETOR MAY RESULT IF SCREWISTURNED IN TOO TIGHT.

PRELIMINARY SETTING -

• Air cleaner assembly must be assembled to the carbu-retor when making carburetor adjustments.

o Be sure the throttle control cable is adjusted properly(see above).

o With engine off turn idle mixture valve in (clockwise)dosing it finger tight and then turn out (counterclock°wise) 1 full turn.

FINAL SETTING *

, Start engine and allow to warm for five minutes. Makefina! adjustments with engine running and shift/motioncontrol lever in neutral (N) position.

* Move throttle control lever to slow (,_!) position, Withfinger, rotate and hold throttle lever against idle speedscrew, Turn idle speed screw to attain 1750 RPM,

, While still holding throttle lever against idle speedscrew, turn idle mixture valve in (clockwise) until en-gine begins to die and then turn out (counterclockwise)until engine runs rough. Turn valve to a point midwaybetween those two positions. Release throttle lever.

ACCELERATION TEST -

• Move throttle control lever from slow (,_!,) to fast (,_)position. If engine hesitates or dies, turn idle mixturevalve out (counterclockwise) 1/8 turn. Repeat test andcontinue to adjust, if necessary, until engine acceler-ates smoothly.

High speed stop is factory adjusted. Do not adjust -damage may result.

IMPORTANT: NEVER TAMPER WiTH THE ENGINEGOVERNOR, WHICH iS FACTORY SET FOR PROPERENGINE SPEED. OVERSPEEDING THE ENGINE ABOVETHE FACTORY HIGH SPEED SETTING CAN BEDANGEROUS. IF YOU THtNKTHE ENGINE-GOVERNEDHIGH SPEED NEEDS ADJUSTING, CONTACT YOURNEAREST AUTHORIZED SERVICE CENTER/DEPARTMENT, WHICH HAS PROPER EQUIPMENT ANDEXPERIENCE TO MAKE ANY NECESSARYADJUSTMENTS.

THROTTLE iDLE SPEEDLEVER SCREW

iDLE M_XTUREVALVE

FIG. 28

24

STORAGE

Immediately prepare your tractor for storage at the end ofthe season or if the tractor will not be used for 30 days ormore.

==1CAUTION: Never store the tractor with Ugasoline in the tank inside a building 1where fumes may reach an open flameor spark. Allow the engine to coolbefore storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage. Whenmower is to be stored for a period of time, clean it thor-oughly, remove all dirt, grease, leaves, etc, Store in aclean, dry area.

Clean entire tractor (See "CLEANING" in the CustomerResponsibilities section of this manual).

o Inspect and replace belts, if necessary (See belt re-placement instructions in the Service and Adjustmentssection of this manual).

Lubricate as shown in the Customer Responsibilitiessection of this manual.

Be sure that all nuts, bolts and screws are securelyfastened. Inspect moving parts for damage, breakageand wear. Replace if necessary.

, Touch up all rusted or chipped paint surfaces; sandlightly before painting.

BATTERY

- Fully charge the battery for storage.

, After a period of time in storage, battery may requirerecharging.

o To help prevent corrosion and power leakage duringtong periods of storage, battery cables should bedisconnected and battery cleaned thoroughly (see _TOCLEAN BATTERY AND TERMINALS in the Cus-tomer Responsibilities section of this manual),

After cleaning, leave cables disconnected and placecables where they cannot come in contact with batteryterminals.

o Be sure battery drain tube is securely attached.

• If battery is removed from tractor for storage, do notstore battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

iMPORTANT: IT IS IMPORTANT TO PREVENT GU_vDEPOSITS FROM FORMING IN ESSENTIAL FUELSYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTERFUEL HOSE, OR TANK DURING STORAGE. ALSOEXPERIENCE INDICATES THAT ALCOHOL BLENDEEFUELS (CALLED GASOHOL OR USING ETHANOL OFMETHANOL) CAN ATTRACT MOISTURE WHICH LEAD_TO SEPARATION AND FORMATION OF ACIDS DURINGSTORAGE. ACIDIC GAS CAN DAMAGE THE FUELSYSTEM OF AN ENGINE WHILE IN STORAGE.

Drain the fuel tank.

Start the engine and let it run until the fuel lines andcarburetor are empty.

• Never use engine or carburetor cleaner products in thefuel tank or permanent damage may occur.

- Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative inminimizing the formation of fuel gum deposits during stor-age. Add stabilizer to gasoline in fuel tank or storagecontainer, Always follow the mix ratio found on stabilizercontainer. Run engine at least 10 minutes after addingstabilizer to allow the stabilize r to reach the carburetor. Donot drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OiL

Drain oil (with engine warm) and replace with clean engineoil. (See "ENGINE" in the Customer Responsibilitiessection of this manual),

CYLINDERS

• Remove spark plug(s).

• Pour one ounce of oil through spark plug hole(s) intocylinder(s).

, Turn ignition key to"START" position for afew secondsto distribute oil.

Replace with new spark plug(s).

OTHERDo not store gasoline from one season to another.

Replace your gasoline can if your can starts to rust.Rust and/or dirt in your gasoline will cause problems.

o If possible, store your tractor indoors and cover it togive protection from dust and dirt.

Cover your tractor with a suitable protective cover thatdoes not retain moisture. Do not use plastic. Plasticcannot breathe which allows condensation to form andwilt cause your tractor to rust.

]ivIPORTANT: NEVER COVER TRACTOR WHILE ENGINEAND EXHAUST AREAS ARE STILL WARM.

25

PROBLEM

Wil| not start

Hard to start

Engine will not turn over

Engine clicks but wilt notstart

CAUSE

1. Out of fuel.

2. Engine not "CHOKED" properly,3. Engine flooded.4. Bad spark plug.5. Dirty air filter,6. Dirty fuel filter.7. Water in fuel.

8. Loose or damaged wiring.9, Carburetor out of adjustment,

t0. Engine valves out of adjustment.

1. Dirty air filter.2. Bad spark plug.3. Weak or dead battery.4. Dirty fuel filter.5. Stale or dirty fuel.6. Loose or damaged wiring,7. Carburetor out of adjustment.8. Engine valves out of adjustment.

1. Clutch/brake pedai not depressed.2, Attachment ctutchis engaged.3, Weak or dead battery.4, Blown fuse.5, Corroded battery terminals.6. Loose or damaged wiring,7. Faulty ignition switch.8. Faulty solenoid or starter.9, Faulty operator presence switch(es).

1. Weak or dead battery,2, Corroded battery terminals.3, Loose or damaged widng.4. Faulty solenoid or starter.

CORRECTION

1_ Fill fuel tank.

2. See "TO START ENGINE" in Operation section.3_ Wait several minutes before attempting to start.4. Replace spark plug,5. Clean/replace air filter,6. Replace fuel filter.7. Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter.8. Check all wiring.9. Contact an authorized service center/department,

10. Contact an authorized service center/department,

1. Clean/replace air filter,2. Replace spark plug.3. Recharge or replace battery.4. Replace fuel filter,5. Drain fuel tank and refill with fresh gasoline.6, Check all wiring.7. Contact an authorized service center/department,8. Contact an authorized service center/department.

!. Depress clutch/brake pedal.2. Disengage attachment clutch.3. Recharge or replace battery.4. Replace fuse.5. Clean battery terminals,6. Check all wiring.7. Check/replace ignition switch,8. Check/replace solenoid or starter.9. Contact an authorized service center/department.

1. Rechargeor replace battery.2. Clean battery terminals,3, Check all wiring.4, Check/replace solenoid or starter.

Loss of power

Excessive vibration

1. Cutting too much grass/too fast.2, Throttle in _'CHOKE" position.3. Build-up of grass, leaves and trash under mower.4. Dirty air filter.5. Low oil level/dirty oil.6. Faulty spark plug,7. Dirty fuel filter,8. State or dirty fuel.9, Water in fuel.

t. Set in "Higher Cut" positionfreduce speed,2. Adjust throttle control.3. Clean underside of mower housing,4. Clean/replace air filter.5. Check oil level/change oil.6, Clean and regap or change spark plug.7. Replace fuel filter.8. Drain fuel tank and refill with fresh gasoline.9. Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter.10. Connect and tighten spark plug wire.10. Spark plug wire loose.

11. Dirty engine air screen/fins,12. Dirty/clogged muffler.t3. Loose or damaged wiring.14. Carburetor out of adjustment.15. Engine valves out of adjustment.

1. Worn, bent or loose blade.2, Bent blade mandrel.

3. Loose/damaged part(s).

11. Clean engine air screen/fins.12, Clean/replace muffler.13, Check all wiring.14. Contact an authorized service center/department.15_ Contact an authorized service center/department.

1. Replace blade. Tighten blade bolt,2. Replace blade mandrel.3. Tighten loose part(s). Replace damaged parts.

26

TROU LESHOOTING POINTS

PROBLEM

Engine continues to runwhen operator leaves seatwith attachment clutch

engaged

Poor cut - uneven

Mower blades will notrotate

Poor grass discharge

Headlight(s) not working(if so equipped)

Battery will not charge

Engine "backfires"when turning engine"OFF"

CAUSE

1. Faulty operator_safety presence control system.

1. Worn, bent ortoose b_ade.2, Mower deck not level.

3. Buildup of grass, leaves, and trash under mower.4. Bent blade mandrel5. Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

1. Obstruction in clutch mechanism,2. Worn/damaged mower drive belt.3. Frozen idler pulley.4. Frozen blade mandre!,

CORRECTION

!. Check wiring, switches and connections, If notcorrected, contact an authorized service center/department,

1. Repiace blade, Tighten blade bolt.2. Level mower deck.

3, Clean underside of mower housing.4. Replace blade mandrel,5. Clean around mandrels to open vent holes.

t, Remove obstruction.2. Replace mower drive belt.3. Replace !diet puttey.4. Replace blade mandrel.

1. Engine speed too stow,2. Travel speed too fast.3, Wet grass.4. Mower deck notlevel.

5. Low/uneven tire air pressure.6. Worn, bent or toose blade,

7, Buildup of grass, leaves and trash under mower.8. Mower drive belt worn.

9. Blades improperly installed,10. Improper blades used.11. Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

1. Place throttle control in "FAST" position.2. Shift to slower speed.3, Allow grass to dry before mowing.4. Level mower deck,

5. Check tires for proper air pressure.6. Replace/sharpen blade. Tighten blade boil.7, Clean underside of mower housing.8. Replace mower drive belt.9. Reinstall blades sharp edge down,

10. Replace with blades listed in this manual.!!. Clean around mandrels to open vent holes.

1. Switch is "OFF".2. Bulb(s) burned out.3. Faulty light switch.4, Loose or damaged wiring.5. Blown fuse.

1. Bad battery cell(s).2. Poor cable connections,

3. Faulty regulator {if so equipped}.4. Faulty alternator.

1. Turn switch "ON".

2. Replace bulb(s).3. Check/replace light switch.4. Check wiring and connections.5. Replace fuse.

1, Engine throttle control not set at "SLOW"position for 30 seconds before stopping engine,

1. Replace battery,2. Check/clean all connections.

3. Replace regulator.4. Replace alternator.

1. Move throttle control to "SLOW" position and allowto idle for 30 seconds before stopping engine,

27

SERVICE NOTE

28

SCHEMATIC

RED

TRACTOR - = MODEL NUMBER 917.256500

BATTERY

BLACK

AMMETER

SB

IGNITION SWITCH

BLACK

M B

RED

WHITE

L [:E:33\

IGNITION SWITCH

POSITION CIRCUIT

OFF M + G

ON B+L

START B + S + L

O LL)FUSE 30 AMP.

_ 1

t t

I I

_ J

• \,...,Z.. 1

L J

CLUTCH / BRAKE(PEDAL UP)

SOLENOID

STARTER

BLACK

RED

BLACK

SEAT SWITCH

I I

AFTER FIRE SOLENOID

BLACK

i (NOT OCCUPIED)W"!TE , 0 _ j I

I _ t !" i

I o BLACK _

"7---'I"11"-ATT'MENTCLUTCH _1 -GROUNDING

L (CLUTCH OFF) j CONNECTOR

@ 1

(_ IGNITION J__ SPARK ______UNIT PLUG

28 VOLTS AC MIN, @ 3600 RPM(CHARGING SYSTEM DISCONNECTED)

/

CHARGrNG SYSTEM OUTPUT3 AMP DC @ 3600 RPM

WIRING iNSULATED CLIPS

NOTE: IF WIRING INSULATED /_CLIPS WERE REMOVED FORSERVICING OF UNIT, THEYSHOULD BE REPLACED TOPROPERLY SECURE YOUR WIRING.

RED

UGHTING SYSTEM

NOTE OUTPUT DIODE ALTERNATOR5 AMP AC @ 3600 RPM f-_

YOUR TRACTOR tS F_L2 _-EQUIPPED WITH A SPECIAL I_ALTERNATOR SYSTEM. _ t4 VOLTS AC MIN, @-3600 RPM (LIGHTS OFF)

J

THE LIGHTS ARE NOT l_ HEADligHTSCONNECTED TO THE _...... _ -7_....BATTERY, BUT HAVE THEIR _LZz_' E",_-_LK/__c__,BROWN BLACKOWN ELECTRICAL SOURCE. , _' _ .._ _ 'qBECAUSE OF THIS, THE HE-ADL](_I-IT /_\ !BRIGHTNESS OF THE LIGHTS SWITCH - (0 0}--JWILL CHANGE WITH ENGINE (OFF) \-_-JSPEED, AT IDLE THE LIGHTSWILL DIM. AS THE ENGINE tSSPEEDED UP, THE LIGHTSWILL BECOME THEIR BRIGHTEST.

NON-REMOVABLECONNECTIONS

-(_ REMOVABLECONNECTIONS

I

I

29

z

REPAmRPARTSTRACTOR =-. MODEL NUMBER 917.256500

ELECTRICAL

2122

36

36 35

15\

/ '20!

/

/

I

\

\

\

\

45

6

39

39

/

/

/

/

/

,\ /

\

/

/

30

....... i

REPAIR PARTSTRACTOR - - MODEL NUMBER 917.256500

ELECTRICAL

_z

KEY PARTNO. NO= DESCRiPTiON

1 1461392 STD5231073 STD5510254 STD5511256 STD54t0257 109238X8 1449409 109596X

15 14768819 STD55112520 7335040021 13685022 4152J24 4799J25 14614726 108824X28 4207J29 121305X30 14492131 14040032 14122633 14040334 110712X35 108236X36 STD60100538 14033639 109553X40 146O5741 7111040842 13156343 14567344 736404O045 121433X49 STD55!26270 140413

Battery 12 Volt 25 AMPBolt Hex Hd 1/4-20unc X 3/4Washer 9/32 X 5/8 X 16 GaWasher Lock Hvy Helical 1/4Nut Fin Hex 1/4-20 UricTube Plastic 12"Case BatteryClamp Hose OliveFastner Snap-InWasher Lock 1/4Nut Jam Hex 1/4-20 UncHarness Socket Light W/4152JButb Light #1156Cable Battery 6ga 11" redCable Battery 6 Ga W/t6 Wir redFuse 30 AMP Auto GreenCable Ground 6ga 12" blackSwitch Plunger Nc GraySwitch lgn 3 posNut IgnitionCover Sw IgnitionKey Ign Molded Craftsman, DeltaSwitch Light Blk BIk RedBracket Switch ClutchScrew Tap Hex #!0-24unc X 1/2Bracket Switch InterlockSwitch Intlk CI MWR Gry 4 TermHarness Ign Dash LT 1 PC Mech 95Bolt Bfk Hex I/4-20unc x 1/2Cover Terminal RedSolenoidNut Keps Blk Hex 1/4-20 UncAmmeter Rectangular 6 AMPWasher Lock Internal Tooth 5/8Harness Engine, B&S/Tec, Dual

NOTE: Att component dimensions given in U.S. inches! inch = 25.4 mm

31

.... i

REPAIR PARTSTRACTOR - ,. MODEL NUMBER 917,256500

CHASSIS AND ENCLOSURES

3O

21

\17

\

26

31

14

33

26

!0

25

5

18

9

3

3

16

19

29

/

\28

32

REPAIR PARTSTRACTOR - = MODEL NUMBER 917.256500

CHASSIS AND ENCLOSURES

KEY PARTNO. NO. DESCRIPTION

1 1455012 1403563 174906124 STD55t0255 1460776 145208X0t67 I26842X8 12647tX9 146760X011

10 STD53371011 146956t3 146961X01214 1749060815 7418051216 STD54143117 131445X57418 126938X19 170308142t 122933X22 t24479X24 STD52371025 1913131226 STD54143727 1703081428 14013729 124029X30 109872X57431 13661933 145244X57434 145243X57435 STD53370738 13988639 139887100 105037X

- 5479J

NOTE:

Chassis Wldmt 1lga 1995Drawbar StretchScrew Thdroi 3/8-t 6 x 3/4 Ty-ttWasher 13/32 X 3/4 X 16 GaBumper Snap-InSaddle Slkscr Fit Sdl 65 D4360Shield Ht. Hood Kohl/Dia EngineClip Insulator 406 Mtg HoleDash Slkscr 1-pcBolt Rdhd Sqnk 3/8-16unc X 1Panel Dash LHPanel Slkscr Dash RHScrew Thdrot 3/8-16 x 1/2 Ty-ttScrew Mach TRHD 5/16-t8 unc x 3/4Nut Keps 5/16-t8 UncHood Asm Pnt Slope Weld Ms-459Bumper HoodScrew SItd Hex Hd W!PI WasherRivet Ratchet NylonWasher Nylon BIk 28 x 75 x t9Bolt Fin Hex 3/8-16 unc x 1 Gr, 5Washer 13/32 X 13/16 x 12 GaNut Hex Lock W/Ins. 3/8-t6 UricScrew Spider!oc Hex Hd #8 x 7/8Grille GreyLens Headlight Bar ClearFender Pnt LT W/o ShiftBracket Fender Rep1109873xFootrest Pnt LhFootrest Pnt RhBolt Rdhd Sht Sqnk 3/8-16 x 3/4Bracket Asm Pvt LH MWR RearBracket Asm Pvt RH MWR RearStrip Foam 18"Plug Button Bfk 359 Dia Choke

All component dimensions given in U.S, inche1 inch = 25.4 mm

33

/

/

57

"" MODELNUMBER9"!7,256,_00

/:

//

//

i

/

6

63 _ \

1

\\

\

\

REPAIR PARTSTRACTOR o.. MODEL NUMBER 917o256500

DRIVE

KEY PART KEY PARTNO. NO. DESCRiPTiON NO. NO. DESCRiPTiON

1 142603 Transaxle 6sp Std D4360-79 41 109070X2 146682 Spring Return Brake T/a Zinc 42 191313123 123666X PulleyTransaxle 18/20" tires 44 105706X4 12000028 Ring Retainer # 5100-62 45 110812X5 12t520X Strap Torque 30 Degrees 46 120000396 17490512 ScrewThdrol 5/16-18 X 3/4 TYT 47 1277837 130802 Bracket Saddle Shift T!a 48 123789X8 131679 Rod Shf Sdl LY/YT Str Blk Zinc 49 123205X

t0 STD561210 Pin Cotter !/8 X 1 Cad 50 STD52371511 105701X Washer Plate Shf 388 Sq Hole 51 STD54123712 19151216 Washer 15/32 X 3/4 X 16ga 52 STD54143113 74550412 Bolt 1/4-28unf Gr8 W/Patch 53 105710X!4 STD551125 Washer Lock Hvy Helical !/4 55 !05709X15 74490544 Bolt Hex FLGHD5/16-18Gr.5 56 STD52371218 STD523710 Bott Fin Hex 3/8-16unc X 1 Gr. 5 57 13080119 STD541437 Nut Lock HexW/tns. 3/8-16 Unc 58 127274X2! 106933X Knob Rd 1/2_13 Plstc Thds Blk 59 14031222 130804 Rod Brake BlkZinc 26 840 61 1749061224 STD541237 Nut Hex Jam 3/8-16 Unc 62 8883R25 106888X Spring Rod Brake 2 00 Zinc 63 14018626 STD551037 Washer 13/32 X 13/16 X 16 Ga 64 7117076427 STD561210 Pin Cotter 1/8 X 3/4 Cad 65 STD55114328 145204 Rod Brake Parking Lt/Yt 66 12992129 124236X Cap Brake Parking Red 70 13468330 130807 Bracket Mtg Transaxle 72 1913201231 127275X Keeper Belt LH LT 14 Ga 74 109502X32 STD523107 Bolt Hex Hd 5/16-18unc X 3/4 75 t21749X34 149001 ShaftAsm Pedal Foot 76 STD58107535 120183X Bearing Nylon BIk 629 ld 77 !23583X36 STD551062 Washer 21/32 X 1 X 16 Ga 78 121748X37 1572H Pin Roll 3/16 X 1" I12 1909121038 123674X Pulley Idler Flat39 STD523727 Bolt Fin Hex 3/8-16unc X 2-3/440 4470J Spacer Split 395 X 59 Bzp

Keeper Bett RetainerWasher 13/32 X 13/16 X 12 GaBearing Nyl 503 X 628 X 1 25Washer HardenedRing Ktip #t5304-50Pulley Idler V Groove PlasticBe/lcrank Asm ClutchRetainer Belt Style SpringBolt Hex Hd 3/8_16unc X i-1/2Nut Crownlock 3/8-16 UNCNut Crown Lock 5/16-18Link Clutch 7 66Spring Return Clutch 6 75Bolt Fin Hex 3/8-16 uric x 1-1/4WBelt Gd Drive 95 25Keeper Belt RH LT Pnt/zinc 16gKeeper Belt CenterspanScrew Thdrol 3/8-t6x3/4 Ty-ttCover Pedal Btk RoundPulley Eng Cl Mech 38deg LT/YTBolt Hex 7/16-20x4 Gr 5Washer Lock Hvy Hlcl Spr 7/16Keeper Belt Engine LH LTGuide Belt Mower Drive RHWasher 13/32 X 1-1/4 X 12 GaSpacer Split 80xl 94 Cad/zincWasher 25/32 X 1 1/4 X 16 GaE-ring #5t 33-75Key Square 2 0 X 1845/1865Washer 25/32 X 1-5/8 X 16gaWasher 9/32 X 3/4 X t0 Ga

NOTE: All component dimensions given in U.S, inches.1 inch = 25.4 mm

35

...... i

.... i

REPAIRPARTSTRACTOR - - MODEL NUMBER 917.256500

STEERING ASSEMBLY

_L'_L_------_ 41

62

F

i

J

46

8_ 47

12

36

REPAIR PARTSTRACTOR - - MODEL NUMBER 917o256500

STEERING ASSEMBLY

KEY PARTNO. NO. DESCRBPT_ON

1 1397682 1420333 1352274 1352285 6266H6 121748X7 192720168 120000299 3366R

10 1304681t STD551!3712 73610600t3 !!0438X14 7401105615 7390100016 13262417 13261418 5707919 124035X20 126684X21 STD55112522 7107041023 12750124 109816X25 t24036X26 126847X27 13687428 1913141629 1749061230 STD56121032 13046536 13219637 1743100838 13976939 1913380840 STD54153741 104820X42 124417X43 121749X46 121232X47 6855M62 149684

Wheel Steering Opp Sears BlkAxle Asm Front LtSpindle Asm LhSpindle Asm RhWasher Thrust .75 x 1.230Washer 25/32 x 1-5/8 x 16 Ga.Washer 27/32 x 1-1/4 x 16 Ga.RingKlip #T5304-75Bearing Cot Strg BlkLink Drag Sol Ball Jt 20.064Washer Lock Hvy Htcl Spr 3/8Nut Fin Hex 3/8-24 UnfSpacer Bearing Axle FrontBolt, Hex 5/8-11 UNC x 3-1/2Locknut Flange 5/8-11 UNCPin Axle 5/8 x 1.55/I .54 LgShaft Asm Strg 5/8 x 15.19 LtWasher Thrust .515 x .750 x .033Support ShaftWasher Shim 1/4 x 5/8 x .062Washer Lock Hvy Helical 1/4Screw Hex Socket t/4-20 x 5/8Shaft Asm PitmanNyliner Snap tnBracket SteeringBushing Link Drag Blk LRGear Sector 22 TeethWasher 13/32 x 7/8 x !6 Ga.Screw Thdrot 3/8-16 x 3/4 TY-TTPin Cotter 1/8 x 3/4 CadRod Tie Wire Form 19.75 MechBushing Strg. 5/8 ID DashScrew Slftp #10-16 x 1/2 Ty-BCap Wheel Steer Opp Sears BlkWasher 13/32 x 2-3/8 x 8 Ga.Locknut Center 3/8-24 UnfAdaptor Wheel Strg..640/.635 IdBoot Shaft Steering CraftsmanWasher 25/32 x 1-1/4 x 16 Ga.Cap Spindle Fr Top BtkFitting GreaseSteering Assembly

NOTE: All component dimensions given in U.S. inches ",1 inch = 25.4 mm

37

...... !

.... i

REPAIR PARTSTRACTOR =- MODEL NUMBER 917,256500

ENGINE

3

44

31

40

37

33

29

\OPTIONAL EQUIPMENT

Spark Attester

33

81

7262

134

r

23

24__

38

REPAIR

ENGINE

PARTSTRACTOR - - MODEL NUMBER 917.256500

KEY PARTNO. NO. DESCRIPTION

t 1327592 177204103 150455

4 137348!3 272293t4 1328032415 13200300!6 STD55123723 12895324 1702100829 1371803t 109202X32 123549X33 123487X37 13704038 .......

40 124028X44 1749041246 1909141662 STD55113172 7107051278 1749062081 128861

Control Th/ch RH Blk Pdt !5 10Screw Hex Thd Out 1/4-20x5/8 TEngine B&S t3.5HP tC/GOLD ModelNo 28R707, Type No_0140-01Muffler LT B&S 12/12 5/13 HPGasket Eng 1 313 Id Tin PlatedNipple Pipe 3/8 Npt x 3"Elbow Std 90 Degree 3/8-18 NptWasher Lock Ext Tooth 3/8Shield Heat Browning LTiYTScrew Tap Hex #10-24 unc X 1/2Kit Spark Arrestor (Flat Scrn)Tank Fuel Front 1 25Cap Asm Fuel W/sym VentedClamp Hose BlkLine Fuel 20"Plug Oil Drain (Order From EngineManufacturer)Bushing Snap Nyl Blk Fuel LineScrew Hexwsh Thdrol 1/4-20 x 3/4Washer 9/32 x 7/8 x 16 gaWasher Lock Hvy HlcI Spr 5/16Screw Hex Hd Cap 5/16-18 X 3/4Screw Thdrol 3/8-16x1-t/4 TYTTNut Flange 1/4-20 Starter Nut

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

39

......!

REPAIR PARTSTRACTOR = - MODEL NUMBER 917.256500

SEAT ASSEMBLY

\

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14

5

12

KEY PARTNO. NO.

1 1401222 1405513 STD5237104 191316105 1450066 STD54t4377 124181X8 174906169 19131614

10 14055212 121246X13 !2t248X

DESCRIPTION

SeatBracket Pvt StBolt Fin Hex 3/8-16unc X 1Washer Flat 13/32 X 1 X 10 GaClip Push-In HingedLocknut Hex W/Wsh 3/8-16Spring Seat Cprsn 2 250 Blk ZiScrew Thdrol 3/8-16 X 1 Ty-ttWasher 13/32 X 1 X 14 GaPan SeatBracket Mounting SwitchBushing Snap Blk Nyl 50 td

[KEY PARTNO. NO. DESCRIPTION

14 7205041115 13430016 121250X17 123976X21 13988822 STD54143123 7478081424 1917191225 127018X26 STD551150

NOTE:

Bolt Rdhd Sht Nk 1/4-20xl-3/8Spacer Split 28x 96 Yet ZincSpring Cprsn 1 27 Blk PntNut Lock 1/4 Lge Fig Gr 5 ZincBolt Shld 5/16-18 Type Tt T RNut Lock Hex"W/Ins 5/16-18Bolt Fin Hex 1/2-13 X 7/8 Gr 5Washer t7/32 X 1-3/16 X t2 GaBolt Shoulder 5/16-18 X 62Washer Lock Hvy Hlcl Spr 1/2

All component dimensions given in U.S. inches1 inch = 25.4 mm

4O

REPAIR PARTSTRACTOR- = MODEL NUIVlBER 917.258500

DECALS

9

1419 3 7 4 14

1717

5\\

il

10

16

13

15

18

16

KEY PARTNO. NO,

t 1389552 2729373 1506764 1506775 1506806 1336447 1422358 1408379 !25880X

10 14951611 137537

DESCRIPTION

Decal Dash lnst Oper EnglishDecal B&S 13HP IcgoldDecal Hood RH Crafts Sip LTDecal Hood LH Crafts Slp LTDecal Grille CraftsDecal Maint Cust Sears DomestiDecal Side Pnl Icgold Blk B & SDecal Brake Parking SaddleDecal Fender Craftsman RedDecal Battery Dngr/Psn Eng AcmeDecal Caution Fender Eng/span

KEYNO.

PARTNO.

12 4900J13 14604614 15067815 13683216 14524517 15067918 13317919 15033321 131265-_ 138311-- 150661-- 150662

DESCRiPTiON

Decal Clutch!brake EnglishDecal V-Belt Dr Sch TractorDecal Chassis 6sp 42"Decal V-Belt SchPad FootrestDecal Ins HoodDecal Mower Qc SystemDecalCap CNSMR Help Line SRSDecal LightboxDecal Handle Lft Height AdjustManual Owners EnglishManual Owners Spanish

WHEELS & TIRES

5,8

11

KEY PARTNO, NO. DESCRIPTION

1 591922 651393 !06222X4 599045 106732X4276 278H7 9040H8 106108X4279 124635X

10 7152J11 104757X-- 144334

NOTE:

Cap Valve TireStem ValveTire F Ts 15 X 6 0 - 6 ServiceTube Front (Service Item Only)Rim Asm 6" front White ServiceFitting Grease (Front Wheel Only)Bearing Flange (Front Wheel Only)Rim Asm 8" rear White ServiceTire R Ts t8x8 5-8 C ServiceTube Rear (Service Item Only)Cap Hub Axle Blk ! 50 X ! 00Sealant, Tire (10 oz. Tube)

All component dimensions given in U,S. inches1 inch = 25,4 mm

41

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REPAIR

LiFT

PARTSTRACTOR - - MODEL NUMBER 9!7.256500

KEY PARTNO, NO. DESCRIPTION

1 1369732 122507X3 105767X4 120000025 192116216 120183X7 125631X8 122365X

10 122512X11 139865I2 139866t3 STD62400815 127218t6 7335080017 13017118 7380080019 13986820 STD62400831 14030232 73540600

Wire Asm Inner WipJunger 17 32Shaft Asm Lift 9 680Pin Groove 1 500 ZincE Ring #5133-62Washer Pltd 21/32 X 1 X 21gaBearing Nylon Blk 629 ldGrip Handle Fluted BlkButton Plunger RedSpring Cprsn 3 750 OiledLink Lift LHLink Lift RHRetainer SpringLink FrontNut Jam Hex t/2-t3 UncTrunnion BIk ZincNut Lock W!wsh 1/2-13uncArm Suspension RearRetainer Spring ZincBearing Pvt Lift SphericalNut Crown!ock 3/8-24


43

REPAIR PARTSTRACTOR -- MODEL NUMBER 917.256500

MOWER

I

\2

44

2918

27

REPAIR

42" MOWER

PARTSTRACTOR == MODEL NUMBER 917.256500

KEY PARTNO. NO.

1 1443932 STD5331073 1380174 1384405 STD6240086 1308328 8508579 STD551137

10 14029611 13414912 129895i3 137645

14 12877415 110485X16 14032917 7211O61O18 7214050519 13282720 13688821 STD54t43722 13475323 13126724 t05304X25 123713X26 110452X27 13096828 1911101629 13149130 1387763! 12996332 12986133 13726634 STD53371735 13383536 13149437 STD55103740 STD54143741 !3355143 140083

KEY PARTDESCRIPTION NO. NO. DESCRiPTiON

Mower Housing 44 i40088Bolt 45 STD624003Bracket Assembly,Sway Bar, Front 46 !37729Bracket Assembly, Sway Bar 48 133944Retainer Spring 49 133940Arm, Suspension, Rear 50 131340Bolt, Hex 3/8-24 x 1.25 Grade 8 51 STD541410Washer, Lock 52 139888Washer, Hardened 53 t3t845Blade, Mulching 54 133943Bearing, Bail 55 140084Shaft Assembly, Mandrel, Vented 56 122052X(Includes Key Number 6) 58 140086Housing, Mandrel, Vented 59 141043Bearing, Bali, Mandrel 67 106932XStripper, Vented Mower Deck 68 144200Bolt, Carriage 3/8-16 x 2-1/4 71 142427Bolt, Carriage 5/16-18 x 5/8 72 131870Bolt, Shoulder 73 127847Baffle, Vortex 74 121748XNut, Crownlock 5/16-18 UNC 75 12000029Stiffener Bracket 76 128903Bracket, Deflector 77 127845Cap, Sleeve 78 140334Spring, Torsion, Deflector 79 127498Nut, Push 80 128759Shield, Deflector 81 73350600Washer 11/32 x 5/8 x 16 Gauge 82 142028Rod, Hinge 83 120958XScrew Thdrol Hex Head Zinc Mwr 84 144394Washer, Spacer 85 72140618Pulley, Mandrel 92 STD54t437Nut, Toplock, Flanged - - 130794BoltFastner, Christmas Tree - - 145411Pulley, idler, FlatWasher 13/32 x 13/16 x 16 Ga.Nut, Crownlock 3/8-16 UNCRod, Pivot, with NibsRod, Clutch, Secondary, with Nibs

Guard, Mandrel, L.H.RetainerScrew, Thd. Roll 1/4-20 x 5/8Washer, HardenedRoller Assembly, Cam FollowerBolt, Shoulder #10-24 Grade 5LocknutBolt, Shoulder 5/16-18 UNCArm Assembly, Pad, BrakeWasher, HardenedArm, IdierSpacer, RetainerSpring, Torsion Brakes 42"Guard, Tuv Idler (94)Knob, Round 3/8-16 UNCV-BeltRod, Clutch, Primary, with NibsSpring, ReturnArm, Clutch, SecondaryWasher 25/32 x 1-5/8 x 16 GaugeRing, KlipBolt, Shoulder 3/8-16 UNC x 1.44Keeper, SpringArm, Clutch, PrimaryBushing, Large, BrassSpring, Mower ClutchNut, Hex Jam 3/8-16 UNCTrunnion Adj. 94Washer SinteredKeeper Belt Idler FixedBolt Carriage 3/8-16 x 2-1/4Locknut, Hex W/Wsh 3/8-16 UNCMandrel Assembly (Includes KeyNumbers 8-t0, 12-15, 31 and 32)Mower Deck, Complete

Available Mulcher Plate Kit not included with tractor:- - 141112 Mulcher Close-out Plate Kit

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm.

45

REPAIR PARTSTRACTOR o- MODEL NUMBER 917.256500

DANA TRANSAXLE - MODEL NUMBER 4360-79

21

1

26 3127 32

36

38

3334

3512

9

37

5253

1940

4142

44

5556

57

59

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4748

49

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52

46

REPAIR PARTSTRACTOR == MODEL NUMBER 917.256500

DANA TRANSAXLE = MODEL NUMBER 4360-79

KEY PARTKEY PART NO. NO. DESCRiPTiONNO. NO. DESCRIPTION

1 142671 Housing, Upper 41 105928X42 110084X2 2274J Screw, Self-Tapping, Large 43 134394

I/4-20 x .734 44 120473X3 134400 Ball, Detent 45 t426784 105904X Spring, Detent 46 t426795 105905X Screw, Set 47 120407X6 138235 Kit, ShifterAssembty 48 106589X7 134399 Boot, Shifter8 134791 Screw, Tapping w/Sealer 49 120408X50 105937X9 138241 Square Ring 51 2226J

10 142672 Ring, Retaining11 134793 * Assembly, Kit, Shim .625 Shaft 52 13440153 2264J12 !42673 Bearing, Flange13 120415X Washer, Plain .632 x 1.38 x .046 54 120474X14 142674 Key, Woodruff, #9 55 110081Xt5 138234 Assembly, Kit, Input Shaft 56 105941Xt6 110078X Pinion, Bevel, 14Teeth 57 110071X

58 120952Xt7 !05909X Ring, Retaining 59 110082X18 105910X Chain, 24 Pitches 60 120475X19 105911X Bearing, Flange20 142675 Gear, Spur, 14 Teeth 61 14268062 120961X21 t38246 Collar, Clutch 63 7294J22 138236 Assembly, Kit, Clutch Keys 64 108989X23 73810500 Locknut 5/16-2424 142676 Shaft, Intermediate 65 120953X25 2244J Key, Woodruff, #61 66 120954X26 105916X Ring, Retaining 67 134799

27 120470X Sprocket, 18Teeth (Reverse) 68 13824428 110070X Spacer 69 108996X29 142677 Gear, Spur, 37 Teeth (1,) 70 120956X30 142681 Gear, Spur, 35 Teeth (2-,) 71 106596X3! 120405X Gear, Spur, 30 Teeth (3,o)32 108980X Gear, Spur, 25 Teeth (4,_)33 120406X Gear, Spur, 22 Teeth (5,,) 72 12095IX34 134796 Gear, Spur, 19Teeth (6,,) 73 120416X35 105925X Washer, Plain .640 x 1.37 x .06136 2232J Washer, Plain .632 x 1.00 x .02637 108978X Spacer .630 x 1.00 x .t6938 110079X Assembly, Gear, Combination of

12 Teeth and 35 TeethShaft, IdlerSpacer .635 x .875 x .755

39 t24639X40 120472X

Sprocket, 9 Teeth (Reverse)Gear, Bevel, 42 Teeth

* Assembly, Kit, Shim .750 ShaftShaft, DriveGear, S_ur, 12 Teeth (1o,)Gear, S_ur, 15 Teeth (2,,)Gear, S_ur, 20 Teeth (3,,)Gear, Sgur, 25 Teeth (4,,,)Gear, S_ur, 28 Teeth (5_)Gear, S:)ur, 31 Teeth (6_)Washer Plain .632 x 1.00 × .060Washer NeopreneWasher Plain .758 x 1.25 x .031Axle, L.H.Gear, Miter, 15 TeethRing, RetainingGear, Spur, 32 TeethShaft, CrossGear, Miter, 15 TeethAxle, R.H.Housing, LowerPuck, FrictionDisc, BrakeSpacerJaw, BrakePin, DowelScrew, Self,Tapping, Large5/16-18 x 2.25Lever, ActuatingWasher, Plain .321 x 1.00 x .055Bracket, Anti-RotationScrew, Self-Tapping, Large5/16-18 x 1.44Puck, FrictionGrease

* Use in combinations to maintain proper clearances

** Order Key No. 15


47


BRIGGS & STRATTON ENGINE - MODEL NUMBER 28R707_ TYPE NUMBER 0140-01

306

3O8

61s_

9 23o0_

8 634A

5

45

32

4

48


BRIGGS & STRATTON ENGINE - MODEL NUMBER 28R707, TYPE NUMBER 0140=01

52

164 _ 123

REQUIRES SPECIAL TOOLSTO INSTALL. SEE REPAIRINSTRUCTION MANUAL.

523

284

I525

872

535

130

!42

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127

125

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445

224

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646 _ 284A

49

REPAIR PARTSTRACTOR = - MODEL NUMBER 917.256500

BRIGGS & STRATTON ENGINE - MODEL NUMBER 28R707, TYPE NUMBER 0140=01

209

240265

601

334

305 _ 78

100,_

1044668

75

455

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BRIGGS & STRATTON ENGINE - MODEL NUMBER 28R707, TYPE NUMBER 0140-01

729A

728

544

801

311

803

1090

51

FiEPAJR PARTSTRACTOR - - MODEL NUMBER 917.256500

BRIGGS & STRATTON ENGHNE - MODEL NUMBER 28R707, TYPE NUMBER 0140-01

KEY PART KEY PARTNO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 496413 Cylinder Assembly 52 272554 * Gasket, Carburetor2 399265 Bearing, Cylinder 53 94637 Stud, Carburetor Mounting3 391086 * Seal, Oil 75 224061 Washer, Spring5 494240 Head, Cylinder 78 94626 Screw, Sems6 22963 Washer, Flat 95 94098 ** Screw, Throttle7 271866 * Gasket, Cylinder Head 98 495800 Screw, Idle Adjust8 495735 Breather Assembly 104 231789 ** Pin, Float Hinge

(Includes Mounting Gasket) 105 231855 ** Valve, Inlet Needle9 27803 * Gasket, Valve Cover 106 231854 ** Seat, Inlet

10 94621 Screw, Sems 108 224540 Valve, Choke1t 280100 Tube, Breather t18 494383 Valve, Needie12 271916 * Gasket, Crankcase Cover, 1/64" 121 497535 Carburetor Kit

271997 * Gasket, Crankcase Cover, .005" 123 94616 Screw, Elbow Mounting271996 * Gasket, Crankcase Cover, .009" 125 495706 Carburetor

13 94622 Screw, Cylinder Head 127 - - - ** Plug, Welch (Sold in Kit Only)15 94239 Plug, Oi! Drain 130 224539 Valve, Throttle!6 495162 Crankshaft !3! 4,94379 Shaft, Throttle

94196 Key, Timing Gear 133 494381 Float, Carburetor18 494238 Base, Engine 137 281165 ***Gasket, Float Bowl20 291675 *Seal, Oil 138 281164 ***Washer, Float Bow!22 94624 Screw, Seres, Base Mounting 141 495931 Shaft, Choke23 492326 Flywheel 142 494537 ** Nozzle, Carburetor24 222698 Key, Flywheel 147 497492 ** Pilot, Jet25 394661 Piston Assembly, Standard Size t64 213819 Carburetor, Elbow

394662 Piston Assembly, .010" Oversize 171 281051 Nut, Air Cleaner394663 Piston Assembly, .020" Oversize 187 393815 Line, Fuel (1!" Long, Cut to Suit)394664 Piston Assembly, .030" Oversize 188 94627 Screw, Sems

26 391780 Ring Set, Standard Size 201 262767 Link, Governor392331 Ring Set, Standard Size, Chrome 209 260871 Spring, Governor391781 Ring Set, .010" Oversize 216 262766 Link, Choke391782 Ring Set, .020" Oversize 219 490815 Gear, Governor39!783 Ring Set, .030" Oversize 222 495611 Plate, Governor Control

27 260924 Lock, Piston Pin 224 94729 Screw, Hex Head28 299691 Pin, Piston, Standard Size 225 231058 Crank, Governor

391286 Pin, Piston, .005" Oversize 227 493935 Lever Assembly, Governor29 490348 Rod, Connecting 230 94742 Washer, Governor Crank

490469 Rod, Connecting, .020" Undersize 232 262785 Spring, Governor Link32 94671 Screw, Connecting Rod 240 394358 Filter, Fuel33 262246 Valve, Exhaust 265 221535 Clamp, Casing34 262247 Valve, Intake35 65906 Spring, Valve * Included in Gasket Set (494241)36 26828 Spring, Valve37 224502 Guard, Flywheel ** Included in Carburetor Kit (497535)40 221596 Retainer, Intake Valve41 292260 Rotocoil, Exhaust Valve *** Included in both Carburetor Kit (497535),42 93630 Retainer, Rotocoi! and Carburetor Gasket Set (494385)45 262248 Tappet, Valve46 212897 Gear, Cam NOTE: All component dimensions given in U.S. inches5t 272465 *** Gasket, Carburetor 1 inch = 25.4 mm

52

REPAIR PARTSTRACTOR = = MODEL NUMBER 917.25{}500

BRtGGS & STRATTON ENGINE =MODEL NUMBER 28R707, TYPE NUMBER 0140-01

KEY PART KEY PARTNO. NO. DESCRIPTION NO, NO. DESCRIPTION

284 94073 Screw, Hex Head 668 280848 Spacer284A 94704 Screw, Hex Head 726 392134 Gear, Ring304 496280 Housing, Blower 727 490324 Cover, Starter305 94786 Screw, Hex Head 729 281159 Clip, Lead Wire306 224545 Shield, Cylinder 729A 225170 Retainer, Wire307 94623 Screw, Sems 741 262962 Gear, Timing308 49t 490 Cover, Cylinder Head 757 213998 Link, Counterweight309 497595 Motor, Starter 758 399891 Counterweight Assembly310 497602 Thru Bolt Assembly 759 298909 Pin, Counterweight311 497608 Brush Assembly 761 94593 Screw, Counterweight332A 94314 Nut, Hex 783 280104 Gear333 492341 Armature, Magneto 801 394856 Cap, Drive334 93381 Screw, Seres 802 497605 Cap, End337 802592 Plug, Spark 803 497604 Housing, Starter346 93705 Screw, Hex Head 842 270920 * Seat, Cap356 494328 Wire Assembly 847 496415 Tube Assembly, Oil358 494241 Gasket Set 851 22! 798 Terminal, Ignition Cable363 19203 Puller, Flywheel 869 261463 Seat, Intake Valve383 89838 Wrench, Spark Plug 870 213316 Seat, Exhaust Valve423 94073 Screw, Seres 871 261961 Guide, Exhaust Valve445 493909 Cartridge, Air Cleaner 231218 Guide, Intake Valve, Brass455 222561 Cup, Screen Mounting 872 281361 Cover, Air Cleaner467 493903 Knob, Air Cleaner 875 494237 Body, Air Cleaner468 224948 Screen, Rotating 877 393456 Diode Assembly474 393474 Stator, Alternator 955 94642 Screw, Fuel Bowl482 93621 Screw, Seres 965 94010 Nut, Hex510 497606 Starter Drive Group 975 494378 Bowl, Float523 495230 Dipstick, Oil 977 494385 Carburetor Gasket Set524 68838 * Seal, Oif 987 281166 ** Seal, Throttle Shaft525 496113 Tube, Oil Fitter 1005 281355 Fan, Flywheel535 272403 Element, Filter 1006 224413 Retainer, Fan537 281106 * O-Ring, Air Cleaner 1019 491252 Label Kit544 497603 Armature, Starter 1044 94673 Screw, Hex Head552 231597 Bushing, Governor Crank 1058 272697 Manual, Owner's562 92613 Bolt, Governor Lever 1090 497607 Retainer, Brush592 231082 Nut, Hex601 93053 Clamp, Fuel Pipe RPM Settings: Low Speed: 1900-2100611 494451 Elbow, Fue! Pipe High Speed: 3000-3200614 93306 Pin, Cotter615 93307 Retainer, E-Ring * Included in Gasket Set (494241)618 262803 Spring, Choke Return634 281168 ** Seal, Choke Shaft ** Included in Carburetor Kit (497535)634A 49t323 * Seal, Governor634B 398970 **Washer, Throttle Shaft *** Included in both Carburetor Kit (497535),635 66538 Elbow, Spark Plug and Carburetor Gasket Set (494385)646 224546 Brace, Air Cleaner657 93496 Screw, Seres NOTE: All component dimensions given in U.S. inches663 94620 Screw, Hex Head 1 inch = 25.4 mm

53

SERVICE OTES

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S IR8OWNER'SMANUAL

MODEL NO.917.256500

IF YOU NEEDREPAIR SERVICE

OR PARTS:

FOR REPAIR SERVICE, CALLTHIS TOLL FREE NUMBER:

1-800-4-REPAIR(1-800-473-7247)

FOR REPLACEMENT PARTSINFORMATION AND

ORDERING, CALL THISTOLL FREE NUMBER:

1-800-FON-PART(1-800-366-7278)

FOR CONSUMER ASSISTANCEHOT LINE, CALL THISTOLL FREE NUMBER:

1-800-659-5917

®

13.5 HP ICELECTRIC START42" MOWER6 SPEED TRANSAXLELAWN TRACTOR

Each tractor has its own model number. Each engine hasits own mode] number.

The mode] number for your tractor will be found on themodel plate located under the seat.

The model number for your engine will be found on theblower housing of the engine,

All parts listed herein may be ordered from any Sears,Roebuck and Co. Service Center/Department and most Re -tail Stores.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THEFOLLOWING INFORMATION:

= PRODUCT - TRACTOR

• MODEL NUMBER- 917.256500

= ENGINE MODEL NO. - 28R707, TYPE NO. 0140-01• PART NUMBER

,, PART DESCRIPTION

Your Sears merchandise has added vatue when youconsider Sears has service units nationwide staffed withSears trained technicians.., professional techniciansspecifically trained to insure that we meet our pledge toyou, we service what we see

150661 Rev. 1 !&12.95 TR Printed in U:S.A.

Documents

917.256500 OWNER'S MANUAL · 2015-02-28 · 917.256500 OWNER'S MANUAL oAssembly Operation Customer Responsibilities Service and Adjustments Repair Parts CAUTfON: Read and follow all