90 HORSEPOWER GAS COMPRESSOR PACKAGE - …energyauctions.ca/static/upload/liquidation/412/31407189_1.pdf · 90 HORSEPOWER GAS COMPRESSOR PACKAGE ... Altronic shielded ignition system,

90 HORSEPOWER GAS COMPRESSOR PACKAGE

The industry’s most fully equipped gas compressor packages!

Specifications & Pricing

QUOTATION FOR: Penn West Energy Trust 2200, 425 - 1 St. SW Calgary, AB

SUBMITTED BY: Brahma Compression Ltd. Barry Guenette C.E.T. Ph: 403-287-6990 ext. 222 Cell: 403-819-2493 Fax: 403-243-1421 e-mail: [email protected]

DATE: February 14, 2006

Quote #: Penn West 99 hp

Stock Standard Sizes: 15 hp, 30 hp, 45 hp, 70 hp, 99 hp



2

Summary of Standard Features

Compressor (page 4) Gardner Denver / Tamrotor Enduro 25 Rotary Screw Compressor, with Adaptable Compressor Speed, designed to produce more gas flow per bhp!

Engine (page 5) Cummins G8.3, 6 cylinder natural gas engine. Net compression horsepower at site: 90 bhp @ 1800 rpm

Fuel Gas Scrubber (page 5) 4” dia x 30”h - Provides clean, dry gas for engine consumption. In-line design enables liquids to automatically drain to discharge line.

Gas After Cooler / Oil Cooler (page 6) Oil cooler / gas after-cooler, cools discharge gas to within 15°C of ambient temperature Suction Scrubber with Blow Case (page 6) 16” dia x 65” vertical separator. Designed with automatic drain tank / blow case feature to collect and automatically unload inlet liquids into discharge line.

Discharge Oil/Gas Separator (page 7) 20”dia x 60”h with coalescing element

Walk-in Building with Sound Attenuated Walls (page 7) 9’ x 15’ walk-in style building with thermal acoustic insulation and perforated aluminium wall liner. Design to provide superior sound attenuation.

Control Panel (page 8) Murphy Panel, Class I, DivII, w/ extensive monitoring & shutdowns to ensure safe and reliable operation. Easy Options

Sound Control – Low Disturbance Package (page 9) This innovative, pre-engineered sound control feature is designed to provide a cost effective and easy solution to landholder’s noise concerns.

Gas Detection (page 10) Solar power gas detection system

Gas Measurement Options (page 11) Meter run and Chart Recorder for on-skid gas measurement Pricing Summary – Purchase & Rental Options Page 12



3

90 hp Gas Compressor Package



4

Gas Compressor Specifications

Type: Rotary Screw Make: Gardner Denver / Tamrotor Model: Enduro 25 Inlet Pressure Range: 0 psig – 50 psig Max Discharge Pressure: 250 psig Max HP: 100 hp Rotor Diameter: 155 mm

Adaptable Compressor Speed:

Designed with integrated gears to provide more flow per BHP. Compressor speed can be adapted to match site-specific conditions enabling the most efficient use of engine HP at any conditions.

PERFORMANCE DESIGN CONDITION MAX FLOW @ DESIGN CONDITIONS Suction Pressure See curve Discharge Pressure See curve Flow Rate See curve HP required To be confirmed

300400500600700800900

100011001200130014001500

0 5 10 20 30 40 50

Suction Pressure PSIG

Flow

Rat

e M

SCF/

DAY

Flow @ 100 psig

Flow @ 150 psig

Flow @ 200 psig

Flow @ 250 psig



5

Engine Driver

Specifications

Make: Cummins Model: G8.3 Cylinders 6 Displacement 8.3 litre Continuous HP Rating: 99 bhp @ 1800 rpm NET compression HP available: 90 bhp @ 1800 rpm

DRIVER ACCESSORIES:

Altronic shielded ignition system, magneto powered C.S.A. approved for Class 1, Div 2

Insulated exhaust system with Hospital grade muffler One 5 gallon oil day tank with level gauge Engine radiator with 19” fan

DRIVER FUEL GAS SYSTEM:

Fuel gas scrubber – 4”dia x 30”h Automatically drains liquids into discharge line

Fuel gas supply pressure regulator Fuel gas filter Murphy shut-off valve Roots fuel gas meter

DRIVER START GAS SYSTEM: (TDI pre-engaged type)

Low pressure pneumatic engine starter (50-60 psig)



6

Cooling System Specifications

AKG-AOC125 air cooled heat exchanger for process gas and compressor oil cooling.

Cooling Fan Glycol surge tank complete with level indicating switch Rated for 250 psig @ 250°F

Suction Scrubber with Blowcase Specifications

16” O.D. x 65” vertical coalescing oil separator with:

MAWP of 230 psig @ 300°F High liquid level shutdown switch Liquid level gauge Pressure relief valve Mesh pad 1/16” corrosion allowance CRN registration Blow case feature includes drain tan, 10.75”dia x 18” s/s

rated 285 psig @ 300 F, with pneumatic liquid level controller and 3-way Mallard valve. Separates and collects liquids for re-injection into discharge gas line.

Inlet/Discharge Piping and Pressure Control Specifications

INLET CONNECTION

3” - 300# RF, located at building exterior Suction Control valve – Fisher regulator with V200 Ball valve,

w/ Fisher 4150 pressure controller and Fisher 1052 actuator Fisher Suction make-up valve – maintains minimum suction

pressure and prevents unnecessary shutdown caused by declining suction pressure

Check valve

OUTLET CONNECTION 3” – 300# RF schedule 80 rated, located at building exterior Minimum pressure valve Isolation valve & Check valve



7

Discharge Oil / Gas Separator

Specifications 20”dia x 60”h vertical coalescing oil/gas separator with:

MAWP of 300 psig @ 300°F Low oil level shutdown switch Pressure relief valve Coalescing filter element Manual drain valve 1/8” corrosion allowance CRN registration

Walk-in Building & Skid

Specifications All components and piping will be mounted on one structural steel skid with:

Walk-in Building designed for easy service access - 9’w’ x 15’l x 9’h 22 gauge pre-painted steel panel construction Walls and ceiling include upgraded 4lb thermal/acoustic insulation with perforated aluminium liner

for superior sound attenuation One (1) 3’ x 7’ man door with safety glass and panic hardware and lock One (1) 6’ x 7’ double door with panic hardware and lock Two (2) 36” x 36” side wall vents w/ automatically closing louvers One (1) 18” x 36” side wall vents w/ automatic closing louvers One (1) 40” x 62” cooler vents w/ automatic closing louvers Ice Rakes Two (2) x Catadyne Heaters, Each 24000 BTU capacity Vented Regulators Skid with checker-plate floor and 1.5” sealed lip provides spill containment

Sound Attenuated Wall Construction



8

Control Panel & Instrumentation Specifications

Murphy Class 1, Division II intrinsically safe shutdown panel, with:

Micro processor # TTDJ Magneto powered

SHUTDOWNS

Compressor suction pressure (hi/lo) Compressor discharge pressure (hi/low) Compressor discharge temperature Compressor differential pressure High suction scrubber level Low compressor oil level

Compressor oil pressure Compressor oil temperature Engine jacket water temperature Engine oil pressure Engine oil level Engine over-speed/under-speed

INDICATORS

Engine rpm Hour meter Engine glycol level Compressor suction pressure (hi/lo) Compressor discharge pressure (hi/lo) Compressor discharge temperature Compressor differential pressure Compressor oil pressure Fuel gas pressure

Drain tank pressure Compressor oil temperature Engine jacket water temperature Engine oil pressure Engine oil level Suction scrubber liquid level – 10” sight glass Oil gas separator level– 10” sight glass Compressor oil flow



9

EASY OPTIONS Optional Features

Sound Control – Low Disturbance Package

Specifications Sound Control Level 1 – Quiet Provides sound attenuation for applications where noise levels and landholder concerns may be an issue. It includes the following features:

Acoustic Silencer for cooler Acoustic Silencers for air vents Hospital Plus Engine Exhaust Silencer

Sound Control Level 2 – Super Quiet Provides sound attenuation for critical applications where noise concerns must be satisfied. It includes the following features:

Super Silencer for cooler Acoustic Silencers for air vents Super Hospital Plus Engine Exhaust Silencer

Sound Pressure Levels (dBa) Distance from Unit

Without Sound Control Sound Control Level 1 Sound Control Level 2 50m 62 56 51

100m 56 50 45 200m 48 42 37 300m 43 37 32 400m 38 34 28 500m 34 30 25 600m 31 27 21 800m 27 25 19 1000m 23 17 13



10


Solar Powered Gas Detection

Specifications

Provides monitoring of gas levels inside compressor building, and shut-down of compressor on high LEL level. Comes with:

SOLAR POWER SYSTEM Evergreen Solar panel module, 110 watt 10 amp power regulator Two 12 volt deep cycle solar batteries 19 x19 x17 insulated battery box 2 x battery cables

GAS DETECTOR / CONTROLLER 4-20 mA and digital readout on backlit LCD 2 fully programmable alarm relays & fail relay Explosion proof housing Patented water repellent sensor coating User friendly set-up, push buttons and LCD menus Easy calibration via magnetic wand Long-life sensor

SENSOR LEL Catalytic combustion Measuring range: Combustible 0 – 100% LEL

OUTPUTS 4 – 20 mA signal, into 500 ohms impedance max,

corresponding to 0 – full scale Digital – modbus RTU output standard, fully configurable

ALARMS Fully programmable alarm setpoints, increasing/decreasing, latching / self resetting, on delays,

off delays, normally energized or de-energized, programmable deadband, programmable smoothing filter

Alarm indication – visual LED’s. Alarm 1, Amber; Alarm 2, Red; Fail, Red.



11


On-Skid Gas Measurement

Specifications

METER RUN:

Industry Canada approved measuring device, includes:

Single chamber orifice fitting 2” NPT sch 80 meter run

CHART RECORDER (2 PEN OR 3 PEN):

Accurate and reliable measurement and recording of gas, includes:

die-cast aluminium case charts made with moisture-resistant, 7-point paper 12” circular charts stainless-steel components DP pressure ranges 0 – 100 PSID

2 Pen Recorder Measures and records:

gas pressure differential pressure

3 Pen Recorder Measures and records:

gas pressure differential pressure gas temperature



12

PROCUREMENT OPTIONS

Purchase Price 99 HP PACKAGE (According to specifications as noted) $148,000

OPTIONAL FEATURES

Sound Control – Level 1 (Quiet) $3,400

Sound Control – Level 2 (Super Quiet) $9,400

Gas Measurement Options

Meter Run $1,500

2 Pen Chart Recorder $2,500

3 Pen Chart Recorder $3,150

Gas Detection – Solar Powered $6,000

TERMS Purchase Terms

25% with order / 65% on completion / 10% 30 days (Net 7 days)



13

Misc

Pricing All quoted pricing is valid for 30 days.

Installation Equipment must be installed according to the manufactures installation instructions. Details can be found on our web site at www.gascompressors.ca.

Sound & EUB Data Sound and EUB data for standard compressor models can be found on our web-site at www.gascompressors.ca.

Delivery & Commissioning

Loading / Transport

FOB Calgary. The purchaser is responsible for costs associated with loading, offloading, and transportation of equipment.

Storage Brahma Compression will provide short-term storage (up to 2 weeks) of any completed compressor package free of charge. Longer-term storage can be provided at a cost of $200 month, plus the cost of transportation charges to move the equipment to our storage yard.

Commissioning Extra

Manuals/Drawings Included

Installation The user is responsible for site installation and associated costs.

Warranty

12 months. All warranty is subject to installation according to Brahma Compression. Recommended Installation Instructions, and start-up and commissioning performed by Brahma Compression qualified service technician.

Delivery / Availability

Units are in stock, availability is subject to options selected.



14

Field Service & Support

Brahma Service Our service department is equipped to keep your compressors running 24/7. Our qualified service technicians are located throughout the province, providing you with the local support that that you require. Field locations include:

Calgary Edmonton Olds Innisfail Red Deer Lacombe Grande Prairie

For service inquiries call 1-800-230-6056 or (403) 287-6990.

Documents

90 HORSEPOWER GAS COMPRESSOR PACKAGE - …energyauctions.ca/static/upload/liquidation/412/31407189_1.pdf · 90 HORSEPOWER GAS COMPRESSOR PACKAGE ... Altronic shielded ignition system,