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Elgin 2013 Coatings Campaign 8PNM - Rev C 8PNM Rev C TOTAL E&P UK Elgin 2013 Fabric Maintenance Campaign Client Representative (if applicable): Dereck Smith Brief Details of Scope: Access and Coatings Campaign to the Elgin PUQ Fire Zone 8PNM Country: UK Offshore Area Office: Aberdeen Work Pack Engineer: Tom Cairns Date: 17-Apr-13 Revision of Document Date Rev A – Creation of Work Pack 11-Mar-13 Rev A1 – Internal Edit of Work Pack 21-Mar-13 Rev C – Final Version 17-Apr-13

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Page 1: 8PNM Workpack

Elgin 2013 Coatings Campaign

8PNM - Rev C

8PNM Rev C

TOTAL E&P UK Elgin 2013 Fabric Maintenance Campaign

Client Representative (if applicable):

Dereck Smith

Brief Details of Scope:

Access and Coatings Campaign to the Elgin PUQ Fire Zone 8PNM

Country: UK Offshore

Area Office: Aberdeen

Work Pack Engineer: Tom Cairns

Date: 17-Apr-13

Revision of Document Date

Rev A – Creation of Work Pack 11-Mar-13

Rev A1 – Internal Edit of Work Pack 21-Mar-13

Rev C – Final Version 17-Apr-13

Page 2: 8PNM Workpack

Elgin 2013 Coatings Campaign

8PNM - Rev C

Contents

1. Work Pack Sign Off And Introduction

2. Project Plan

3. Fire Zone Set Up Plan

4. Job Cards

5. Cape Job Risk Assessments

Page 3: 8PNM Workpack

Elgin 2013 Coatings Campaign

8PNM - Rev C

1. Work Pack Sign Off

CAPE

Job Title Name Signature Date Comments

Cape Offshore Focal Point

Cape QA/QC

Cape Access Supervisor

Cape HSEQ

Cape Project Manager

TOTAL

Job Title Name Signature Date Comments

Total Campaign Engineer

Total Representative

Total Manager

Total Offshore Rep

Total Offshore Rep

Total HSEQ

Page 4: 8PNM Workpack

Elgin 2013 Coatings Campaign

8PNM - Rev C

Introduction

This work pack details the tasks proposed for the Fire Zone 8PNM. The purpose of

these works is to remove notifications and anomalies on the structure, and to prevent

further corrosion of the asset. As per the Campaign Methodology Document (CMD),

work involved in this Fire Zone has been highlighted as a high priority.

The survey for 8PNM has been completed by use of R2S and photographs taken

offshore. The survey identified 5 jobs to be completed all requiring traditional scaffold

access. Work method involved is set out in the CMD and shall be adhered to at all

times.

The following revision reference is used to identify the progress of the work pack

involved:

Rev A – Initial edit for review and comment

Rev B – Preconstruction review

Rev C – Final signed work pack issued prior to commencement of any works offshore

Page 5: 8PNM Workpack

Elgin 2013 Coatings Campaign

8PNM - Rev C

2. Project Plan

The Campaign Execution Plan specifies how Job Cards, as per Section 3, are to be

sequenced. A detailed breakdown of each task involved on the Job Card has been

taken into account and assisted in identifying the quantity of time budgeted to each

task.

Curing time for coatings has been set at 10 hours per 150µm.

Page 6: 8PNM Workpack

Elgin 2013 Coatings Campaign

8PNM - Rev C

3. Fire Zone Set Up Plan

Page 7: 8PNM Workpack

Elgin 2013 Coatings Campaign

Set Up 3

Plant and Equipment Set Up Set up No 3 5 ton scaffold at Leg 3

Page 8: 8PNM Workpack

Elgin 2013 Coatings Campaign

8PNM - Rev C

4. Job Cards

The Job Cards detail the estimated man hours that have been allocated to each task

requiring completion. Upon completion of job card, it will be signed off and returned to

Cape Onshore for review along with any documentation of relevance including data

showing variation to the proposed tasks.

Man hours are based on average norms for task and a productive working day of 8.5

hours.

Please note that the following elements are likely to have an impact +/- on the

estimated durations of this project:

Changes in access requirements, type size of scaffold, etc.

Availability of over-side elements / boat cover

Changes in height – these are calculated using R2S

Changes to scope of work as not seen on R2S, e.g. additional elements

Symops with other Contractors not currently visible in the plan

Elgin PUQ POB issues

Page 9: 8PNM Workpack

Asset:

Date of survey

Type of survey:

Work pack No:

Job card start date:

Job card finish date:

Contract reference: 7.5 2.3 2

Job ID / reference:

Task Description:

Total Man

Hours

Estimated

Men

26.7 3.0

16.2 3.0

13.4 3.0

0.0

0.0

0.0

0.0

0.0

56.3

Name

Elgin Area: Machinery Deck

19.02.2013 R2S file (photo): MD 086

R2S Fire zone:

Job card No: 8PNM 001 Corrosion level: >RI3

Structure name/i.d NA

8PNM

8PNM Paint spec: P01

2013 Elgin Campaign

Job Card

Scaffold Hours 26.74

Access type: Scaffold

4300002629 Access size

8PNM 001

Access Task Items Hours Per Man Comments Exclusions

Erect Access 8.9

Difficulty factor B

Birdcage Scaffold to allow access to all sides including the underside steel top level

Main deck - structure adjacent to C6600 methanol storage tank Hand Rails to be removed prior to Scaff Erect

0 0.0

0 0.0

Full encapsulation 5.4

Dismantle access 4.5

0 0.0

TOTAL HOURS

0 0.0

0 0.0

Job card completion approval

Client name Position Signature Date

Task Verified As Job Card

Job Title Comments

Photos/ Plans

Page 10: 8PNM Workpack

Asset:

Date of survey

Type of survey:

Work pack No:

Job card start date:

Job card finish date:

Contract reference:

Job ID / reference:

Task Description:

Total Man

Hours

Estimated

Men

0.0

0.0

0.0

0.0

11.5 3.0

0.0

12.2 3.0

13.0 3.0

0.0

3.0 3.0

0.0 0.0

5.1 3.0

0.0

44.9

0.0

44.9

Name

19.02.2013 R2S file (photo): MD 086

R2S Fire zone: 8PNM

Elgin Area: Machinery Deck

8PNM Paint spec: P01

Job card No: 8PNM 001 Corrosion level: >RI3

Structure name/i.d NA

8PNM 001

Birdcage Scaffold to allow access to all sides including the underside steel top level

Main deck - structure adjacent to C6600 methanol storage tank Hand Rails to be removed prior to Scaff Erect

Coating Task Item Hours Per Man

2013 Elgin Campaign

Job Card

Access type: Scaffold

Coating Hours

4300002629

0

(< 3000 psi) Fresh Water Wash 3.80

0

0

0

Apply First Coat 1.00 0.0Apply Top Coat 1.7

Spot blast identified rust and blistering with garnet to SA2.5 4.1Sweep blast existing topcoat adjacent to identified areas 4.30

0

Comments / Exclusions

Gratings to be removed

Uni strut brackets to be removed (approx. 10 positions)

0

0

0

Client name Position Signature Date

Task Verified As Job Card

Job Title Comments

Photos/Plans

Job card completion approval

Page 11: 8PNM Workpack

Asset:

Date of survey

Type of survey:

Work pack No:

Job card start date:

Job card finish date:

Contract reference: 4.5 4.5 4

Job ID / reference:

Task Description:

Total Man

Hours

Estimated

Men

62.8 3.0

38.0 3.0

31.4 3.0

0.0

0.0

0.0

0.0

0.0132.1

Name

Elgin Area: Machinery Deck

19.02.2013 R2S file (photo): MD086,088,101,100

R2S Fire zone:

Job card No: 8PNM 002 Corrosion level: >RI3

Structure name/i.d NA

8PNM

8PNM Paint spec: P01

2013 Elgin Campaign

Job Card

Scaffold Hours 62.78

Access type: Scaffold

4300002629 Access size

8PNM 002

Access Task Items Hours Per Man Comments Exclusions

Erect Access 20.9

Difficulty factor B

Birdcage Scaffold to allow access to all sides including the underside steel top level

Main deck - structure adjacent to C6600 methanol storage tank

0 0.0

0 0.0

Full encapsulation 12.7

Dismantle access 10.5

0 0.0

TOTAL HOURS

0 0.0

0 0.0

Job card completion approval

Client name Position Signature Date

Task Verified As Job Card

Job Title Comments

Photos/ Plans

Page 12: 8PNM Workpack

Asset:

Date of survey

Type of survey:

Work pack No:

Job card start date:

Job card finish date:

Contract reference:

Job ID / reference:

Task Description:

Total Man

Hours

Estimated

Men

0.0

0.0

0.0

0.0

30.4 3.0

0.0

30.4 3.0

44.4 3.0

0.0

6.0 3.0

0.0 0.0

14.6 3.0

0.0

125.8

0.0

125.8

Name

19.02.2013 R2S file (photo): MD086,088,101,100

R2S Fire zone: 8PNM

Elgin Area: Machinery Deck

8PNM Paint spec: P01

Job card No: 8PNM 002 Corrosion level: >RI3

Structure name/i.d NA

8PNM 002

Birdcage Scaffold to allow access to all sides including the underside steel top level

Main deck - structure adjacent to C6600 methanol storage tank

Coating Task Item Hours Per Man

2013 Elgin Campaign

Job Card

Access type: Scaffold

Coating Hours

4300002629

0

(< 3000 psi) Fresh Water Wash 10.10

0

0

0

Apply First Coat 2.00 0.0Apply Top Coat 4.9

Spot blast identified rust and blistering with garnet to SA2.5 10.1Sweep blast existing topcoat adjacent to identified areas 14.80

0

Comments / Exclusions

Uni strut brackets to be removed (approx. 26 positions)

0

0

0

Client name Position Signature Date

Task Verified As Job Card

Job Title Comments

Photos/Plans

Job card completion approval

Page 13: 8PNM Workpack

Asset:

Date of survey

Type of survey:

Work pack No:

Job card start date:

Job card finish date:

Contract reference:

Job ID / reference:

Task Description:

Photos

Elgin Area: Machinery Deck

19.02.2013 R2S file (photo): MD086,088,101,100

R2S Fire zone: 8PNM

8PNM Paint spec: P01

Job card No: 8PNM 002 Corrosion level: >RI3

Structure name/i.d NA

8PNM 002

Birdcage Scaffold to allow access to all sides including the underside steel top level

2013 Elgin Campaign

Job Card

Access type: Scaffold

Coating Hours

4300002629

Main deck - structure adjacent to C6600 methanol storage tank

Page 14: 8PNM Workpack

Asset:

Date of survey

Type of survey:

Work pack No:

Job card start date:

Job card finish date:

Contract reference: 6 4 3

Job ID / reference:

Task Description:

Total Man

Hours

Estimated

Men

50.1 3.0

33.8 3.0

25.1 3.0

0.0

0.0

0.0

0.0

0.0108.9

Name

Elgin Area: Machinery Deck

19.02.2013 R2S file (photo): MD 099,093,096,098

R2S Fire zone:

Job card No: 8PNM 003 Corrosion level: >RI3

Structure name/i.d NA

8PNM

8PNM Paint spec: P01

2013 Elgin Campaign

Job Card

Scaffold Hours 50.10

Access type: Scaffold

4300002629 Access size

8PNM 003

Access Task Items Hours Per Man Comments Exclusions

Erect Access 16.7

Difficulty factor B

Birdcage Scaffold to allow for enclosure of worksite for blasting and painting

Main deck - structure adjacent to C6600 methanol storage tank

0 0.0

0 0.0

Full encapsulation 11.3

Dismantle access 8.4

0 0.0

TOTAL HOURS

0 0.0

0 0.0

Job card completion approval

Client name Position Signature Date

Task Verified As Job Card

Job Title Comments

Photos/ Plans

Page 15: 8PNM Workpack

Asset:

Date of survey

Type of survey:

Work pack No:

Job card start date:

Job card finish date:

Contract reference:

Job ID / reference:

Task Description:

Total Man

Hours

Estimated

Men

0.0

0.0

0.0

0.0

38.6 3.0

0.0

22.6 3.0

25.6 3.0

0.0

9.0 3.0

0.0 0.0

12.0 3.0

0.0

107.7

0.0

107.7

Name

19.02.2013 R2S file (photo): MD 099,093,096,098

R2S Fire zone: 8PNM

Elgin Area: Machinery Deck

8PNM Paint spec: P01

Job card No: 8PNM 003 Corrosion level: >RI3

Structure name/i.d NA

8PNM 003

Birdcage Scaffold to allow for enclosure of worksite for blasting and painting

Main deck - structure adjacent to C6600 methanol storage tank

Coating Task Item Hours Per Man

2013 Elgin Campaign

Job Card

Access type: Scaffold

Coating Hours

4300002629

0

(< 3000 psi) Fresh Water Wash 12.90

0

0

0

Apply First Coat 3.00 0.0Apply Top Coat 4.0

Spot blast identified rust and blistering with garnet to SA2.5 7.5Sweep blast existing topcoat adjacent to identified areas 8.50

0

Comments / Exclusions

Gratings to be removed

Uni strut brackets to be removed (approx. 10 positions)

0

0

0

Client name Position Signature Date

Task Verified As Job Card

Job Title Comments

Photos/Plans

Job card completion approval

Page 16: 8PNM Workpack

Asset:

Date of survey

Type of survey:

Work pack No:

Job card start date:

Job card finish date:

Contract reference:

Job ID / reference:

Task Description:

Photos

Elgin Area: Machinery Deck

19.02.2013 R2S file (photo): MD 099,093,096,098

R2S Fire zone: 8PNM

8PNM Paint spec: P01

Job card No: 8PNM 003 Corrosion level: >RI3

Structure name/i.d NA

8PNM 003

Birdcage Scaffold to allow for enclosure of worksite for blasting and painting

Main deck - structure adjacent to C6600 methanol storage tank

2013 Elgin Campaign

Job Card

Access type: Scaffold

Coating Hours

4300002629

Page 17: 8PNM Workpack

Asset:

Date of survey

Type of survey:

Work pack No:

Job card start date:

Job card finish date:

Contract reference: 8.5 1.5 2

Job ID / reference:

Task Description:

Total Man

Hours

Estimated

Men

19.8 3.0

6.0 3.0

9.9 3.0

0.0

0.0

0.0

0.0

0.035.6

Name

Elgin Area: Machinery Deck

19.02.2013 R2S file (photo): MD 086,091,081,092,094

R2S Fire zone:

Job card No: 8PNM 004 Corrosion level: >RI3

Structure name/i.d NA

8PNM

8PNM Paint spec: P01

2013 Elgin Campaign

Job Card

Scaffold Hours 19.76

Access type: Scaffold

4300002629 Access size

8PNM 004

Access Task Items Hours Per Man Comments Exclusions

Erect Access 6.6 Scaffold to reach some of this will be picked up

Difficulty factor B

Encapsulation of the pipe work to allow for blasting and painting on line at rear of Methanol Storage Drum

Anomaly - drain line adjacent to C6600 methanol storage vessel Approx. 25lm in total

0 0.0

0 0.0

Full encapsulation 2.0 in Job Cards 001, 002 and 003

Dismantle access 3.3

0 0.0

TOTAL HOURS

0 0.0

0 0.0

Job card completion approval

Client name Position Signature Date

Task Verified As Job Card

Job Title Comments

Photos/ Plans

Page 18: 8PNM Workpack

Asset:

Date of survey

Type of survey:

Work pack No:

Job card start date:

Job card finish date:

Contract reference:

Job ID / reference:

Task Description:

Total Man

Hours

Estimated

Men

0.0

0.0

0.0

0.0

28.4 3.0

0.0

37.2 3.0

11.6 3.0

0.0

4.8 3.0

0.0 0.0

10.8 3.0

0.0

92.8

0.0

92.8

Name

19.02.2013 R2S file (photo): MD 086,091,081,092,094

R2S Fire zone: 8PNM

Elgin Area: Machinery Deck

8PNM Paint spec: P01

Job card No: 8PNM 004 Corrosion level: >RI3

Structure name/i.d NA

8PNM 004

Encapsulation of the pipe work to allow for blasting and painting on line at rear of Methanol Storage Drum

Anomaly - drain line adjacent to C6600 methanol storage vessel Approx. 25lm in total

Coating Task Item Hours Per Man

2013 Elgin Campaign

Job Card

Access type: Scaffold

Coating Hours

4300002629

0

(< 3000 psi) Fresh Water Wash 9.50

0

0

0

Apply First Coat 1.60 0.0Apply Top Coat 3.6

Spot blast identified rust and blistering with garnet to SA2.5 12.4Sweep blast existing topcoat adjacent to identified areas 3.90

0

Comments / Exclusions

Gratings to be removed

Uni strut brackets to be removed (approx. 10 positions)

0

0

0

Client name Position Signature Date

Task Verified As Job Card

Job Title Comments

Photos/Plans

Job card completion approval

Page 19: 8PNM Workpack

Asset:

Date of survey

Type of survey:

Work pack No:

Job card start date:

Job card finish date:

Contract reference:

Job ID / reference:

Task Description:

Photos

Elgin Area: Machinery Deck

19.02.2013 R2S file (photo): MD 086,091,081,092,094

R2S Fire zone: 8PNM

8PNM Paint spec: P01

Job card No: 8PNM 004 Corrosion level: >RI3

Structure name/i.d NA

8PNM 004

Encapsulation of the pipe work to allow for blasting and painting on line at rear of Methanol Storage Drum

2013 Elgin Campaign

Job Card

Access type: Scaffold

Coating Hours

4300002629

Anomaly - drain line adjacent to C6600 methanol storage vessel Approx. 25lm in total

Page 20: 8PNM Workpack

Asset:

Date of survey

Type of survey:

Work pack No:

Job card start date:

Job card finish date:

Contract reference: 0 0 0

Job ID / reference:

Task Description:

Total Man

Hours

Estimated

Men

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

Name

Elgin Area: Machinery Deck

19.02.2013 R2S file (photo): MD 086,091,081,092,094

R2S Fire zone:

Job card No: 8PNM 005 Corrosion level: >RI3

Structure name/i.d NA

8PNM

8PNM Paint spec: P01

2013 Elgin Campaign

Job Card

Scaffold Hours 0.00

Access type: Scaffold

4300002629 Access size

8PNM 005

Access Task Items Hours Per Man Comments Exclusions

0 0.0

Difficulty factor B

Bunds on Decks

Measure taken as 150mm Up stand

0 0.0

0 0.0

0 0.0

0 0.0

0 0.0

TOTAL HOURS

0 0.0

0 0.0

Job card completion approval

Client name Position Signature Date

Task Verified As Job Card

Job Title Comments

Photos/ Plans

Scaffold Covered in 003

Page 21: 8PNM Workpack

Asset:

Date of survey

Type of survey:

Work pack No:

Job card start date:

Job card finish date:

Contract reference:

Job ID / reference:

Task Description:

Total Man

Hours

Estimated

Men

0.0

0.0

0.0

0.0

3.7 3.0

0.0

5.0 3.0

5.6 3.0

0.0

3.0 3.0

0.0 0.0

3.0 3.0

0.0

20.2

0.0

20.2

Name

19.02.2013 R2S file (photo): MD 086,091,081,092,094

R2S Fire zone: 8PNM

Elgin Area: Machinery Deck

8PNM Paint spec: P01

Job card No: 8PNM 005 Corrosion level: >RI3

Structure name/i.d NA

8PNM 005

Bunds on Decks

Measure taken as 150mm Up stand

Coating Task Item Hours Per Man

2013 Elgin Campaign

Job Card

Access type: Scaffold

Coating Hours

4300002629

0

(< 3000 psi) Fresh Water Wash 1.20

0

0

0

Apply First Coat 1.00 0.0Apply Top Coat 1.0

Spot blast identified rust and blistering with garnet to SA2.5 1.7Sweep blast existing topcoat adjacent to identified areas 1.90

0

Comments / Exclusions

0

0

0

Client name Position Signature Date

Task Verified As Job Card

Job Title Comments

Photos/Plans

Job card completion approval

Page 22: 8PNM Workpack

Elgin 2013 Coatings Campaign

8PNM - Rev C

5. Cape Job Risk Assessments

TOTAL Assets incorporate the Task Risk Assessment into the ISSOW System carried

out before job commencement. A task specific risk assessment should be completed

by Cape personnel in conjunction with the permit, using the Toolbox Talk section

provided. This documentation should then be retained with the permit.

Additional Toolbox Talks and Job Specific Risk Assessments are mandatory for any

over the side works or rope access activities.

Job Specific Risk Assessments shall be completed using form CMS GF 060b.

Page 23: 8PNM Workpack

Cape Job Specific Risk Assessment

Job No. Location on Site: Description of Work: Site:

Assessed by: Date: Who might be at risk due to the work Cape Employees Other Workers on Site/ visitors Members of the public

Hazards Present Y N Specific Hazard Precautions to Control the Hazard *(See below) Are there issues getting men or materials to and from the workface? Is there anything in the area that can cause you to slip trip or fall over it? Is there a risk from falling from any height? If yes to above, how will you rescue somebody in the event of a fall? Pull onto boards Rope Rescue Retrieval Block Other Could you accidentally drop anything or could anything fall on you? Could you come into contact with any harmful chemicals or substances? State COSHH assessment number:

Are you at risk from any flying objects e.g. grinding sparks? Is there anything you could walk into or strike against? Could you come into contact with any hot surfaces? Does the job involve manual activities that could cause you harm? Is there any lone working involved? Could you be struck by a moving vehicle? Could adverse weather cause you a problem? Are you using any vibrating tools? Is there any excessive noise? Is hearing protection is mandatory? Identification of ear protection required:

Is there a risk of electrocution? Could you come into contact with any moving parts e.g. machinery? Are there any objects that could overturn or collapse? Could you disturb any asbestos? Are there dust/fumes in the area that could affect you? Identification of RPE used:

Do you need additional lighting to work safely? Is there a risk from any form of radiation? Is there a risk of suffocation or drowning? Are you working in a confined space? Could you be affected by extremes of hot or cold conditions? Could the work cause damage to the environment? Is there a risk of fire or explosion? Are there any other hazards that could affect you working safely?

WE THE UNDERSIGNED HAVE READ, CONTRIBUTED AND FULLY UNDERSTAND THE PRECAUTIONS CONTAINED WITHIN THIS ASSESSMENT PRINT NAME SIGNATURE PRINT NAME SIGNATURE

CMS GF 060b * When specifying precautions, consider in order: 1st - engineering controls (machine guards, safety nets etc) 2nd - signs, barriers, procedures permits etc 3rd) - P.P.E.