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Elgin 2013 Coatings Campaign
8PNM - Rev C
8PNM Rev C
TOTAL E&P UK Elgin 2013 Fabric Maintenance Campaign
Client Representative (if applicable):
Dereck Smith
Brief Details of Scope:
Access and Coatings Campaign to the Elgin PUQ Fire Zone 8PNM
Country: UK Offshore
Area Office: Aberdeen
Work Pack Engineer: Tom Cairns
Date: 17-Apr-13
Revision of Document Date
Rev A – Creation of Work Pack 11-Mar-13
Rev A1 – Internal Edit of Work Pack 21-Mar-13
Rev C – Final Version 17-Apr-13
Elgin 2013 Coatings Campaign
8PNM - Rev C
Contents
1. Work Pack Sign Off And Introduction
2. Project Plan
3. Fire Zone Set Up Plan
4. Job Cards
5. Cape Job Risk Assessments
Elgin 2013 Coatings Campaign
8PNM - Rev C
1. Work Pack Sign Off
CAPE
Job Title Name Signature Date Comments
Cape Offshore Focal Point
Cape QA/QC
Cape Access Supervisor
Cape HSEQ
Cape Project Manager
TOTAL
Job Title Name Signature Date Comments
Total Campaign Engineer
Total Representative
Total Manager
Total Offshore Rep
Total Offshore Rep
Total HSEQ
Elgin 2013 Coatings Campaign
8PNM - Rev C
Introduction
This work pack details the tasks proposed for the Fire Zone 8PNM. The purpose of
these works is to remove notifications and anomalies on the structure, and to prevent
further corrosion of the asset. As per the Campaign Methodology Document (CMD),
work involved in this Fire Zone has been highlighted as a high priority.
The survey for 8PNM has been completed by use of R2S and photographs taken
offshore. The survey identified 5 jobs to be completed all requiring traditional scaffold
access. Work method involved is set out in the CMD and shall be adhered to at all
times.
The following revision reference is used to identify the progress of the work pack
involved:
Rev A – Initial edit for review and comment
Rev B – Preconstruction review
Rev C – Final signed work pack issued prior to commencement of any works offshore
Elgin 2013 Coatings Campaign
8PNM - Rev C
2. Project Plan
The Campaign Execution Plan specifies how Job Cards, as per Section 3, are to be
sequenced. A detailed breakdown of each task involved on the Job Card has been
taken into account and assisted in identifying the quantity of time budgeted to each
task.
Curing time for coatings has been set at 10 hours per 150µm.
Elgin 2013 Coatings Campaign
8PNM - Rev C
3. Fire Zone Set Up Plan
Elgin 2013 Coatings Campaign
Set Up 3
Plant and Equipment Set Up Set up No 3 5 ton scaffold at Leg 3
Elgin 2013 Coatings Campaign
8PNM - Rev C
4. Job Cards
The Job Cards detail the estimated man hours that have been allocated to each task
requiring completion. Upon completion of job card, it will be signed off and returned to
Cape Onshore for review along with any documentation of relevance including data
showing variation to the proposed tasks.
Man hours are based on average norms for task and a productive working day of 8.5
hours.
Please note that the following elements are likely to have an impact +/- on the
estimated durations of this project:
Changes in access requirements, type size of scaffold, etc.
Availability of over-side elements / boat cover
Changes in height – these are calculated using R2S
Changes to scope of work as not seen on R2S, e.g. additional elements
Symops with other Contractors not currently visible in the plan
Elgin PUQ POB issues
Asset:
Date of survey
Type of survey:
Work pack No:
Job card start date:
Job card finish date:
Contract reference: 7.5 2.3 2
Job ID / reference:
Task Description:
Total Man
Hours
Estimated
Men
26.7 3.0
16.2 3.0
13.4 3.0
0.0
0.0
0.0
0.0
0.0
56.3
Name
Elgin Area: Machinery Deck
19.02.2013 R2S file (photo): MD 086
R2S Fire zone:
Job card No: 8PNM 001 Corrosion level: >RI3
Structure name/i.d NA
8PNM
8PNM Paint spec: P01
2013 Elgin Campaign
Job Card
Scaffold Hours 26.74
Access type: Scaffold
4300002629 Access size
8PNM 001
Access Task Items Hours Per Man Comments Exclusions
Erect Access 8.9
Difficulty factor B
Birdcage Scaffold to allow access to all sides including the underside steel top level
Main deck - structure adjacent to C6600 methanol storage tank Hand Rails to be removed prior to Scaff Erect
0 0.0
0 0.0
Full encapsulation 5.4
Dismantle access 4.5
0 0.0
TOTAL HOURS
0 0.0
0 0.0
Job card completion approval
Client name Position Signature Date
Task Verified As Job Card
Job Title Comments
Photos/ Plans
Asset:
Date of survey
Type of survey:
Work pack No:
Job card start date:
Job card finish date:
Contract reference:
Job ID / reference:
Task Description:
Total Man
Hours
Estimated
Men
0.0
0.0
0.0
0.0
11.5 3.0
0.0
12.2 3.0
13.0 3.0
0.0
3.0 3.0
0.0 0.0
5.1 3.0
0.0
44.9
0.0
44.9
Name
19.02.2013 R2S file (photo): MD 086
R2S Fire zone: 8PNM
Elgin Area: Machinery Deck
8PNM Paint spec: P01
Job card No: 8PNM 001 Corrosion level: >RI3
Structure name/i.d NA
8PNM 001
Birdcage Scaffold to allow access to all sides including the underside steel top level
Main deck - structure adjacent to C6600 methanol storage tank Hand Rails to be removed prior to Scaff Erect
Coating Task Item Hours Per Man
2013 Elgin Campaign
Job Card
Access type: Scaffold
Coating Hours
4300002629
0
(< 3000 psi) Fresh Water Wash 3.80
0
0
0
Apply First Coat 1.00 0.0Apply Top Coat 1.7
Spot blast identified rust and blistering with garnet to SA2.5 4.1Sweep blast existing topcoat adjacent to identified areas 4.30
0
Comments / Exclusions
Gratings to be removed
Uni strut brackets to be removed (approx. 10 positions)
0
0
0
Client name Position Signature Date
Task Verified As Job Card
Job Title Comments
Photos/Plans
Job card completion approval
Asset:
Date of survey
Type of survey:
Work pack No:
Job card start date:
Job card finish date:
Contract reference: 4.5 4.5 4
Job ID / reference:
Task Description:
Total Man
Hours
Estimated
Men
62.8 3.0
38.0 3.0
31.4 3.0
0.0
0.0
0.0
0.0
0.0132.1
Name
Elgin Area: Machinery Deck
19.02.2013 R2S file (photo): MD086,088,101,100
R2S Fire zone:
Job card No: 8PNM 002 Corrosion level: >RI3
Structure name/i.d NA
8PNM
8PNM Paint spec: P01
2013 Elgin Campaign
Job Card
Scaffold Hours 62.78
Access type: Scaffold
4300002629 Access size
8PNM 002
Access Task Items Hours Per Man Comments Exclusions
Erect Access 20.9
Difficulty factor B
Birdcage Scaffold to allow access to all sides including the underside steel top level
Main deck - structure adjacent to C6600 methanol storage tank
0 0.0
0 0.0
Full encapsulation 12.7
Dismantle access 10.5
0 0.0
TOTAL HOURS
0 0.0
0 0.0
Job card completion approval
Client name Position Signature Date
Task Verified As Job Card
Job Title Comments
Photos/ Plans
Asset:
Date of survey
Type of survey:
Work pack No:
Job card start date:
Job card finish date:
Contract reference:
Job ID / reference:
Task Description:
Total Man
Hours
Estimated
Men
0.0
0.0
0.0
0.0
30.4 3.0
0.0
30.4 3.0
44.4 3.0
0.0
6.0 3.0
0.0 0.0
14.6 3.0
0.0
125.8
0.0
125.8
Name
19.02.2013 R2S file (photo): MD086,088,101,100
R2S Fire zone: 8PNM
Elgin Area: Machinery Deck
8PNM Paint spec: P01
Job card No: 8PNM 002 Corrosion level: >RI3
Structure name/i.d NA
8PNM 002
Birdcage Scaffold to allow access to all sides including the underside steel top level
Main deck - structure adjacent to C6600 methanol storage tank
Coating Task Item Hours Per Man
2013 Elgin Campaign
Job Card
Access type: Scaffold
Coating Hours
4300002629
0
(< 3000 psi) Fresh Water Wash 10.10
0
0
0
Apply First Coat 2.00 0.0Apply Top Coat 4.9
Spot blast identified rust and blistering with garnet to SA2.5 10.1Sweep blast existing topcoat adjacent to identified areas 14.80
0
Comments / Exclusions
Uni strut brackets to be removed (approx. 26 positions)
0
0
0
Client name Position Signature Date
Task Verified As Job Card
Job Title Comments
Photos/Plans
Job card completion approval
Asset:
Date of survey
Type of survey:
Work pack No:
Job card start date:
Job card finish date:
Contract reference:
Job ID / reference:
Task Description:
Photos
Elgin Area: Machinery Deck
19.02.2013 R2S file (photo): MD086,088,101,100
R2S Fire zone: 8PNM
8PNM Paint spec: P01
Job card No: 8PNM 002 Corrosion level: >RI3
Structure name/i.d NA
8PNM 002
Birdcage Scaffold to allow access to all sides including the underside steel top level
2013 Elgin Campaign
Job Card
Access type: Scaffold
Coating Hours
4300002629
Main deck - structure adjacent to C6600 methanol storage tank
Asset:
Date of survey
Type of survey:
Work pack No:
Job card start date:
Job card finish date:
Contract reference: 6 4 3
Job ID / reference:
Task Description:
Total Man
Hours
Estimated
Men
50.1 3.0
33.8 3.0
25.1 3.0
0.0
0.0
0.0
0.0
0.0108.9
Name
Elgin Area: Machinery Deck
19.02.2013 R2S file (photo): MD 099,093,096,098
R2S Fire zone:
Job card No: 8PNM 003 Corrosion level: >RI3
Structure name/i.d NA
8PNM
8PNM Paint spec: P01
2013 Elgin Campaign
Job Card
Scaffold Hours 50.10
Access type: Scaffold
4300002629 Access size
8PNM 003
Access Task Items Hours Per Man Comments Exclusions
Erect Access 16.7
Difficulty factor B
Birdcage Scaffold to allow for enclosure of worksite for blasting and painting
Main deck - structure adjacent to C6600 methanol storage tank
0 0.0
0 0.0
Full encapsulation 11.3
Dismantle access 8.4
0 0.0
TOTAL HOURS
0 0.0
0 0.0
Job card completion approval
Client name Position Signature Date
Task Verified As Job Card
Job Title Comments
Photos/ Plans
Asset:
Date of survey
Type of survey:
Work pack No:
Job card start date:
Job card finish date:
Contract reference:
Job ID / reference:
Task Description:
Total Man
Hours
Estimated
Men
0.0
0.0
0.0
0.0
38.6 3.0
0.0
22.6 3.0
25.6 3.0
0.0
9.0 3.0
0.0 0.0
12.0 3.0
0.0
107.7
0.0
107.7
Name
19.02.2013 R2S file (photo): MD 099,093,096,098
R2S Fire zone: 8PNM
Elgin Area: Machinery Deck
8PNM Paint spec: P01
Job card No: 8PNM 003 Corrosion level: >RI3
Structure name/i.d NA
8PNM 003
Birdcage Scaffold to allow for enclosure of worksite for blasting and painting
Main deck - structure adjacent to C6600 methanol storage tank
Coating Task Item Hours Per Man
2013 Elgin Campaign
Job Card
Access type: Scaffold
Coating Hours
4300002629
0
(< 3000 psi) Fresh Water Wash 12.90
0
0
0
Apply First Coat 3.00 0.0Apply Top Coat 4.0
Spot blast identified rust and blistering with garnet to SA2.5 7.5Sweep blast existing topcoat adjacent to identified areas 8.50
0
Comments / Exclusions
Gratings to be removed
Uni strut brackets to be removed (approx. 10 positions)
0
0
0
Client name Position Signature Date
Task Verified As Job Card
Job Title Comments
Photos/Plans
Job card completion approval
Asset:
Date of survey
Type of survey:
Work pack No:
Job card start date:
Job card finish date:
Contract reference:
Job ID / reference:
Task Description:
Photos
Elgin Area: Machinery Deck
19.02.2013 R2S file (photo): MD 099,093,096,098
R2S Fire zone: 8PNM
8PNM Paint spec: P01
Job card No: 8PNM 003 Corrosion level: >RI3
Structure name/i.d NA
8PNM 003
Birdcage Scaffold to allow for enclosure of worksite for blasting and painting
Main deck - structure adjacent to C6600 methanol storage tank
2013 Elgin Campaign
Job Card
Access type: Scaffold
Coating Hours
4300002629
Asset:
Date of survey
Type of survey:
Work pack No:
Job card start date:
Job card finish date:
Contract reference: 8.5 1.5 2
Job ID / reference:
Task Description:
Total Man
Hours
Estimated
Men
19.8 3.0
6.0 3.0
9.9 3.0
0.0
0.0
0.0
0.0
0.035.6
Name
Elgin Area: Machinery Deck
19.02.2013 R2S file (photo): MD 086,091,081,092,094
R2S Fire zone:
Job card No: 8PNM 004 Corrosion level: >RI3
Structure name/i.d NA
8PNM
8PNM Paint spec: P01
2013 Elgin Campaign
Job Card
Scaffold Hours 19.76
Access type: Scaffold
4300002629 Access size
8PNM 004
Access Task Items Hours Per Man Comments Exclusions
Erect Access 6.6 Scaffold to reach some of this will be picked up
Difficulty factor B
Encapsulation of the pipe work to allow for blasting and painting on line at rear of Methanol Storage Drum
Anomaly - drain line adjacent to C6600 methanol storage vessel Approx. 25lm in total
0 0.0
0 0.0
Full encapsulation 2.0 in Job Cards 001, 002 and 003
Dismantle access 3.3
0 0.0
TOTAL HOURS
0 0.0
0 0.0
Job card completion approval
Client name Position Signature Date
Task Verified As Job Card
Job Title Comments
Photos/ Plans
Asset:
Date of survey
Type of survey:
Work pack No:
Job card start date:
Job card finish date:
Contract reference:
Job ID / reference:
Task Description:
Total Man
Hours
Estimated
Men
0.0
0.0
0.0
0.0
28.4 3.0
0.0
37.2 3.0
11.6 3.0
0.0
4.8 3.0
0.0 0.0
10.8 3.0
0.0
92.8
0.0
92.8
Name
19.02.2013 R2S file (photo): MD 086,091,081,092,094
R2S Fire zone: 8PNM
Elgin Area: Machinery Deck
8PNM Paint spec: P01
Job card No: 8PNM 004 Corrosion level: >RI3
Structure name/i.d NA
8PNM 004
Encapsulation of the pipe work to allow for blasting and painting on line at rear of Methanol Storage Drum
Anomaly - drain line adjacent to C6600 methanol storage vessel Approx. 25lm in total
Coating Task Item Hours Per Man
2013 Elgin Campaign
Job Card
Access type: Scaffold
Coating Hours
4300002629
0
(< 3000 psi) Fresh Water Wash 9.50
0
0
0
Apply First Coat 1.60 0.0Apply Top Coat 3.6
Spot blast identified rust and blistering with garnet to SA2.5 12.4Sweep blast existing topcoat adjacent to identified areas 3.90
0
Comments / Exclusions
Gratings to be removed
Uni strut brackets to be removed (approx. 10 positions)
0
0
0
Client name Position Signature Date
Task Verified As Job Card
Job Title Comments
Photos/Plans
Job card completion approval
Asset:
Date of survey
Type of survey:
Work pack No:
Job card start date:
Job card finish date:
Contract reference:
Job ID / reference:
Task Description:
Photos
Elgin Area: Machinery Deck
19.02.2013 R2S file (photo): MD 086,091,081,092,094
R2S Fire zone: 8PNM
8PNM Paint spec: P01
Job card No: 8PNM 004 Corrosion level: >RI3
Structure name/i.d NA
8PNM 004
Encapsulation of the pipe work to allow for blasting and painting on line at rear of Methanol Storage Drum
2013 Elgin Campaign
Job Card
Access type: Scaffold
Coating Hours
4300002629
Anomaly - drain line adjacent to C6600 methanol storage vessel Approx. 25lm in total
Asset:
Date of survey
Type of survey:
Work pack No:
Job card start date:
Job card finish date:
Contract reference: 0 0 0
Job ID / reference:
Task Description:
Total Man
Hours
Estimated
Men
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Name
Elgin Area: Machinery Deck
19.02.2013 R2S file (photo): MD 086,091,081,092,094
R2S Fire zone:
Job card No: 8PNM 005 Corrosion level: >RI3
Structure name/i.d NA
8PNM
8PNM Paint spec: P01
2013 Elgin Campaign
Job Card
Scaffold Hours 0.00
Access type: Scaffold
4300002629 Access size
8PNM 005
Access Task Items Hours Per Man Comments Exclusions
0 0.0
Difficulty factor B
Bunds on Decks
Measure taken as 150mm Up stand
0 0.0
0 0.0
0 0.0
0 0.0
0 0.0
TOTAL HOURS
0 0.0
0 0.0
Job card completion approval
Client name Position Signature Date
Task Verified As Job Card
Job Title Comments
Photos/ Plans
Scaffold Covered in 003
Asset:
Date of survey
Type of survey:
Work pack No:
Job card start date:
Job card finish date:
Contract reference:
Job ID / reference:
Task Description:
Total Man
Hours
Estimated
Men
0.0
0.0
0.0
0.0
3.7 3.0
0.0
5.0 3.0
5.6 3.0
0.0
3.0 3.0
0.0 0.0
3.0 3.0
0.0
20.2
0.0
20.2
Name
19.02.2013 R2S file (photo): MD 086,091,081,092,094
R2S Fire zone: 8PNM
Elgin Area: Machinery Deck
8PNM Paint spec: P01
Job card No: 8PNM 005 Corrosion level: >RI3
Structure name/i.d NA
8PNM 005
Bunds on Decks
Measure taken as 150mm Up stand
Coating Task Item Hours Per Man
2013 Elgin Campaign
Job Card
Access type: Scaffold
Coating Hours
4300002629
0
(< 3000 psi) Fresh Water Wash 1.20
0
0
0
Apply First Coat 1.00 0.0Apply Top Coat 1.0
Spot blast identified rust and blistering with garnet to SA2.5 1.7Sweep blast existing topcoat adjacent to identified areas 1.90
0
Comments / Exclusions
0
0
0
Client name Position Signature Date
Task Verified As Job Card
Job Title Comments
Photos/Plans
Job card completion approval
Elgin 2013 Coatings Campaign
8PNM - Rev C
5. Cape Job Risk Assessments
TOTAL Assets incorporate the Task Risk Assessment into the ISSOW System carried
out before job commencement. A task specific risk assessment should be completed
by Cape personnel in conjunction with the permit, using the Toolbox Talk section
provided. This documentation should then be retained with the permit.
Additional Toolbox Talks and Job Specific Risk Assessments are mandatory for any
over the side works or rope access activities.
Job Specific Risk Assessments shall be completed using form CMS GF 060b.
Cape Job Specific Risk Assessment
Job No. Location on Site: Description of Work: Site:
Assessed by: Date: Who might be at risk due to the work Cape Employees Other Workers on Site/ visitors Members of the public
Hazards Present Y N Specific Hazard Precautions to Control the Hazard *(See below) Are there issues getting men or materials to and from the workface? Is there anything in the area that can cause you to slip trip or fall over it? Is there a risk from falling from any height? If yes to above, how will you rescue somebody in the event of a fall? Pull onto boards Rope Rescue Retrieval Block Other Could you accidentally drop anything or could anything fall on you? Could you come into contact with any harmful chemicals or substances? State COSHH assessment number:
Are you at risk from any flying objects e.g. grinding sparks? Is there anything you could walk into or strike against? Could you come into contact with any hot surfaces? Does the job involve manual activities that could cause you harm? Is there any lone working involved? Could you be struck by a moving vehicle? Could adverse weather cause you a problem? Are you using any vibrating tools? Is there any excessive noise? Is hearing protection is mandatory? Identification of ear protection required:
Is there a risk of electrocution? Could you come into contact with any moving parts e.g. machinery? Are there any objects that could overturn or collapse? Could you disturb any asbestos? Are there dust/fumes in the area that could affect you? Identification of RPE used:
Do you need additional lighting to work safely? Is there a risk from any form of radiation? Is there a risk of suffocation or drowning? Are you working in a confined space? Could you be affected by extremes of hot or cold conditions? Could the work cause damage to the environment? Is there a risk of fire or explosion? Are there any other hazards that could affect you working safely?
WE THE UNDERSIGNED HAVE READ, CONTRIBUTED AND FULLY UNDERSTAND THE PRECAUTIONS CONTAINED WITHIN THIS ASSESSMENT PRINT NAME SIGNATURE PRINT NAME SIGNATURE
CMS GF 060b * When specifying precautions, consider in order: 1st - engineering controls (machine guards, safety nets etc) 2nd - signs, barriers, procedures permits etc 3rd) - P.P.E.