Instruction Manual

Hako-Jonas 980 E/EH (6502.40/6502.60)

Instruction Manual

Hako-Jonas 980 E/EH (6502.40/6502.60)

Introduction

Please be advised explicity thatwe cannot accept any legal issusout of the contents of this maual.It repair work has to be perfor-med make sure that only genuinespare parts may guarantee adepeendable machine and illmake sure that your rights undercurrent warranty are not affected.

We reserve the right for technicalimprovement.

Valid as of : January 2005

Hako GmbHD-23843 Bad OldesloeHamburger Str. 209-239Telefon ++49 (04531) 8060

Dear customer,

It is our desire that good characteris-trics of the Hako-Jonas 980 E/EHshould justify the confidence you de-monstrated by making this purchase.We did our best to supply you with anefficient and dependable machine.Before first operation of you Hak-Jonas 980 E/EH, read these instructions carefully. The manual provides valuable information aboutservice and maintenance.The symbol

as used in this manual identifies itemsrelevant to safety. Please make sure toforward all safety instructions to otheroperators.

Observe the safety information listedin chaperr 1.

Before first operation of the machine,read these instructions and safety information carefully and comply withthem.

Introduction

Please be advised explicity thatwe cannot accept any legal issusout of the contents of this maual.It repair work has to be perfor-med make sure that only genuinespare parts may guarantee adepeendable machine and illmake sure that your rights undercurrent warranty are not affected.

We reserve the right for technicalimprovement.

Valid as of : January 2005

Hako-Werke GmbHD-23843 Bad OldesloeHamburger Str. 209-239Telefon ++49 (04531) 8060

Dear customer,

It is our desire that good characteris-trics of the Hako-Jonas 980 E/EHshould justify the confidence you de-monstrated by making this purchase.We did our best to supply you with anefficient and dependable machine.Before first operation of you Hak-Jonas 980 E/EH, read these instructions carefully. The manual provides valuable information aboutservice and maintenance.The symbol

as used in this manual identifies itemsrelevant to safety. Please make sure toforward all safety instructions to otheroperators.

Observe the safety information listedin chaperr 1.

Before first operation of the machine,read these instructions and safety information carefully and comply withthem.

3

Proper use

The Hako-Jonas 980 E/EH sweeperhas been exclusively designed for col-lecting dry and moist matter from floorsurfaces in e.g. factories, storage buil-dings, parking ground and pedestrianareas. Using the machine beyond thisscope of application will be deemedimproper use; The manufacturer can-not be held liable for consequentialdamages.The term of proper use also includesoperation, maintenance and repairwork to be performed in compliancewith the manufacturer's specifications.The Hako-Jonas 980 E/EH may beused by personnel only that are famili-ar with the machine and aware of pos-sible hazards involved.Accident Prevention Regulation, RoadTraffic Regulations, and aspects ofsafety and working medicine will haveto be complied with.If modifications to the machine aremade in absence of the manufacturer-'s prior consent, the latter cannot be

held liable for damage resulting fromsuch unauthorized modification.

The machine has not beendesigned for collectingdusts which are detrimentalto health or explosive.

Notes on warranty

The terms of the sales contract apply.Damages are not subject to warranty ifthey are due to non-compliance withthe maintenance and service provi-sions. The maintenance work has tobe performed by an authorised Hakoservice centre and confirmed in the"Maintenance certificate" which is thewarranty document.The following is excluded from warran-ty: fuses, natural wear and tear after over-load, and damages caused by inexperthandling and unauthorised modifica-tion of the machine. Moreover,

any claim for warranty cannot be ac-cepted if damages at the machine arecaused by fitting parts or accessorieswithout Hako's prior and explicit con-sent or by non-compliance with themaintenance instructions.

Acceptance of the machine

Upon arrival, check machine for possi-ble damages in transit. For refund ofsuch damage, have the DeutscheBahn AG or your freight forwarder con-firm such damage. Mail notificationand waybill to:

Hako GmbHHamburger Str. 209-239D-23843 Bad Oldesloe

Introduction

3

Proper use

The Hako-Jonas 980 E/EH sweeperhas been exclusively designed for col-lecting dry and moist matter from floorsurfaces in e.g. factories, storage buil-dings, parking ground and pedestrianareas. Using the machine beyond thisscope of application will be deemedimproper use; The manufacturer can-not be held liable for consequentialdamages.The term of proper use also includesoperation, maintenance and repairwork to be performed in compliancewith the manufacturer's specifications.The Hako-Jonas 980 E/EH may beused by personnel only that are famili-ar with the machine and aware of pos-sible hazards involved.Accident Prevention Regulation, RoadTraffic Regulations, and aspects ofsafety and working medicine will haveto be complied with.If modifications to the machine aremade in absence of the manufacturer-'s prior consent, the latter cannot be

held liable for damage resulting fromsuch unauthorized modification.

The machine has not beendesigned for collectingdusts which are detrimentalto health or explosive.

Notes on warranty

The terms of the sales contract apply.Damages are not subject to warranty ifthey are due to non-compliance withthe maintenance and service provi-sions. The maintenance work has tobe performed by an authorised Hakoservice centre and confirmed in the"Maintenance certificate" which is thewarranty document.The following is excluded from warran-ty: fuses, natural wear and tear after over-load, and damages caused by inexperthandling and unauthorised modifica-tion of the machine. Moreover,

any claim for warranty cannot be ac-cepted if damages at the machine arecaused by fitting parts or accessorieswithout Hako's prior and explicit con-sent or by non-compliance with themaintenance instructions.

Acceptance of the machine

Upon arrival, check machine for possi-ble damages in transit. For refund ofsuch damage, have the DeutscheBahn AG or your freight forwarder con-firm such damage. Mail notificationand waybill to:

Hako-Werke GmbHHamburger Str. 209-239D-23843 Bad Oldesloe

Introduction

1 Safety Information 6

1.1 General Safety Information 61.2 Safety and Warning Symbols 71.2.1 Generally Applicable Symbols 71.3 Labels at the Machine 81.3.1 Hako-Jonas 980 E/EH Signs 91.4 Operation/Safety Information 111.5 Cleaning Information 121.6 Maintenance Instructions 131.7 Accident Prevention Regulations 15

2 Description 16

2.1 Functional Description 162.1.1 Hako-Jonas 980 E 162.1.2 Hako-Jonas 980 EH 162.2 Cylinder Broom 172.3 Side Brush 172.4 Filter System / Dust Evacuation 172.5 Shaking System 172.6 Steering 172.7 Wheels 172.7.1 Hako-Jonas 980 E 172.7.2 Hako-Jonas 980 EH 172.8 Brake 182.9 Travel Drive Assembly 182.10 Hydraulic System 18

7 Maintenance/Service 42

7.1 Maintenance Instructions 427.2 Mount/Dismount Cylinder Broom 437.3 Adjust Sweeping Track 437.4 Sealing Strips for Broom Compart-

ment 457.5 Folding Apron Adjustment 457.6 Replace Side Brush 467.7 Dismount Plate Filter 477.8 Basic Cleaning of Plate Filter 497.9 V-Belt Drive

Hako-Jonas 980 E/EH 507.9.1 Replace Cylinder Broom V-Belt 517.9.2 Replace Side Brush V-Belt 517.9.3 Replace Suction Fan V-Belt 517.10 Adjust Steering Chain Tension 527.11 Check Hydraulic Fluid and Refill 527.11.1Check Hydraulic Fluid 527.11.2Refill Hydraulic Fluid 527.12 Electric System 537.12.1Fuses/Relays 537.12.2Lifted-Up Disposal Fuses/Relays 547.13 Hako-Jonas 980 E/EH (6502.40/60)

Maintenance Schedule 55

3 Battery Systems 193.1 Low Discharge Signal Sender 203.1.1 Battery Charging Status Indicator 203.1.2 Hourmeter 203.1.3 Setting Other Battery Types 203.2 Plug Connection Coding 21

4 First Operation 23

4.1 First Operation of Batteries 234.2 Insert Batteries 24

5 Operation 26

5.1 Hako-Jonas 980 E/EH Controls 265.2 Hako-Jonas 980 E/EH

Control Panel 285.3 Empty Dirt Hoppers of

Hako-Jonas 980 E 335.4 Empty Dirt Hopper of

Hako-Jonas 980 EH 335.5 Working With the Hako-Jonas 365.5.1 Switch Electro-Motor

ON and OFF 365.5.2 Sweep 375.5.3 Stop and Park 375.5.4 Displace 375.5.5 Transport 37

6 Technical Data 38

Contents

4

1 Safety Information 6

1.1 General Safety Information 61.2 Safety and Warning Symbols 71.2.1 Generally Applicable Symbols 71.3 Labels at the Machine 81.3.1 Hako-Jonas 980 E/EH Signs 91.4 Operation/Safety Information 111.5 Cleaning Information 121.6 Maintenance Instructions 131.7 Accident Prevention Regulations 15

2 Description 16

2.1 Functional Description 162.1.1 Hako-Jonas 980 E 162.1.2 Hako-Jonas 980 EH 162.2 Cylinder Broom 172.3 Side Brush 172.4 Filter System / Dust Evacuation 172.5 Shaking System 172.6 Steering 172.7 Wheels 172.7.1 Hako-Jonas 980 E 172.7.2 Hako-Jonas 980 EH 172.8 Brake 182.9 Travel Drive Assembly 182.10 Hydraulic System 18

7 Maintenance/Service 42

7.1 Maintenance Instructions 427.2 Mount/Dismount Cylinder Broom 437.3 Adjust Sweeping Track 437.4 Sealing Strips for Broom Compart-

ment 457.5 Folding Apron Adjustment 457.6 Replace Side Brush 467.7 Dismount Plate Filter 477.8 Basic Cleaning of Plate Filter 497.9 V-Belt Drive

Hako-Jonas 980 E/EH 507.9.1 Replace Cylinder Broom V-Belt 517.9.2 Replace Side Brush V-Belt 517.9.3 Replace Suction Fan V-Belt 517.10 Adjust Steering Chain Tension 527.11 Check Hydraulic Fluid and Refill 527.11.1Check Hydraulic Fluid 527.11.2Refill Hydraulic Fluid 527.12 Electric System 537.12.1Fuses/Relays 537.12.2Lifted-Up Disposal Fuses/Relays 547.13 Hako-Jonas 980 E/EH (6502.40/60)

Maintenance Schedule 55

3 Battery Systems 193.1 Low Discharge Signal Sender 203.1.1 Battery Charging Status Indicator 203.1.2 Hourmeter 203.1.3 Setting Other Battery Types 203.2 Plug Connection Coding 21

4 First Operation 23

4.1 First Operation of Batteries 234.2 Insert Batteries 24

5 Operation 26

5.1 Hako-Jonas 980 E/EH Controls 265.2 Hako-Jonas 980 E/EH

Control Panel 285.3 Empty Dirt Hoppers of

Hako-Jonas 980 E 335.4 Empty Dirt Hopper of

Hako-Jonas 980 EH 335.5 Working With the Hako-Jonas 365.5.1 Switch Electro-Motor

ON and OFF 365.5.2 Sweep 375.5.3 Stop and Park 375.5.4 Displace 375.5.5 Transport 37

6 Technical Data 38

Contents

4

8 Special Equipment 57

EC Decalartion of Conformity according to Directive 98/37/EG 59

Maintenance Document 60

Contents

5

8 Special Equipment 57

EC Decalartion of Conformity according to Directive 98/37/EG 59

Maintenance Document 60

Contents

5

1 Safety Information1.1 General Safety Information

Apart from the instructions containedin this manual, the general safetyinstructions and accident preventionregulations, as imposed by law willhave to be complied with. Do not putthe Manual aside without reading iteven if you used similar sweepersbefore. Take the time to read themnow and save time later. It will be ofessence to make yourself familiar withall accessories and controls, as wellas their functions, before you startworking. Take time to read now andsave time later.Machines with known defects must notbe used.Prior to operation make yourself famili-ar with all systems and controls and"where they arrive". Avoid the mess ofhaving to read this book while trying torun the machine.Using the machine in areas withexplosion hazard, on public roads andplaces is prohibited.

The operator has to use the machinewithin its design limits.Shut the motors down before transpor-ting the machine.

Keep clear of hazard zone!

Before commencing work, the opera-tor has to make sure that the Hako-Jonas 980 E/EH and its accessoriesare in proper and safe condition. Warning and instruction labels atta-ched to the machine contain importantinformation about safe operation.Illegible or lost labels have to be repla-ced.

Make sure that all coversare fitted before starting tosweep.

When sweeping in closedrooms, provide for suffi-cient ventilation.

Pinching and shearing ha-zard. Provide for requiredsafe distance before liftingor lowering the dirt hopper.

6

Safety Information

1 Safety Information1.1 General Safety Information

Apart from the instructions containedin this manual, the general safetyinstructions and accident preventionregulations, as imposed by law willhave to be complied with. Do not putthe Manual aside without reading iteven if you used similar sweepersbefore. Take the time to read themnow and save time later. It will be ofessence to make yourself familiar withall accessories and controls, as wellas their functions, before you startworking. Take time to read now andsave time later.Machines with known defects must notbe used.Prior to operation make yourself famili-ar with all systems and controls and"where they arrive". Avoid the mess ofhaving to read this book while trying torun the machine.Using the machine in areas withexplosion hazard, on public roads andplaces is prohibited.

The operator has to use the machinewithin its design limits.Shut the motors down before transpor-ting the machine.

Keep clear of hazard zone!

Before commencing work, the opera-tor has to make sure that the Hako-Jonas 980 E/EH and its accessoriesare in proper and safe condition. Warning and instruction labels atta-ched to the machine contain importantinformation about safe operation.Illegible or lost labels have to be repla-ced.

Make sure that all coversare fitted before starting tosweep.

When sweeping in closedrooms, provide for suffi-cient ventilation.

Pinching and shearing ha-zard. Provide for requiredsafe distance before liftingor lowering the dirt hopper.

6

Safety Information

1.2 Safety and Warning Symbols

1.2.1 Generally Applicable Symbols

All paragraphs in this manual referringto your personal safety, the safety ofyour machine and the environmentprotection are attributed one of the fol-lowing warning symbols:

7

Sicherheitsinformationen

Hazardous for....

persons and goods

the machine

the environment

Description

dangerous situationcaused by imprecise or non-observance of instructions orprescribed work routine

important information on handling the Hako-Jonas in order tomaintain operability

due to use of substances representing an inherent danger tohealth of environment

Symbol

DANGER

CAUTION

Ecological hazard

1.2 Safety and Warning Symbols

1.2.1 Generally Applicable Symbols

All paragraphs in this manual referringto your personal safety, the safety ofyour machine and the environmentprotection are attributed one of the fol-lowing warning symbols:

7

Sicherheitsinformationen

Hazardous for....

persons and goods

the machine

the environment

Description

dangerous situationcaused by imprecise or non-observance of instructions orprescribed work routine

important information on handling the Hako-Jonas in order tomaintain operability

due to use of substances representing an inherent danger tohealth of environment

Symbol

DANGER

CAUTION

Ecological hazard

1.3 Labels at the Machine

The following safety and informationsigns are legibly attached to themachine. Missing or illegible stickershave to be replaced.

Folding apron (1)

Parking brake (2)

Hako nameplate, front and rear (3)

Read and observe operator's Manual (4)

Key switch (5)

Brake (6)

Noise performance (7)

82 dB (A) 980 E

82 dB (A) 980 EH

8

Safty Information

Fig.1

1.3 Labels at the Machine

The following safety and informationsigns are legibly attached to themachine. Missing or illegible stickershave to be replaced.

Folding apron (1)

Parking brake (2)

Hako nameplate, front and rear (3)

Read and observe operator's Manual (4)

Key switch (5)

Brake (6)

Noise performance (7)

82 dB (A) 980 E

82 dB (A) 980 EH

8

Safty Information

Fig.1

9

1.3.1 Hako-Jonas 980 E/EH Signs

Safety and information signs

24V label (8)

Battery charging (9)The label is located under the seathood.

Rotating parts (10)

Cylinder broom wearing take-up (11)

Nameplate (12)

Safty Information

Fig.2

9

1.3.1 Hako-Jonas 980 E/EH Signs

Safety and information signs

24V label (8)

Battery charging (9)The label is located under the seathood.

Rotating parts (10)

Cylinder broom wearing take-up (11)

Nameplate (12)

Safty Information

Fig.2

Hako-Jonas 980 E/EH Signs Continued

High-pressure cleaner (13)

Do not clean by means ofhigh pressure cleaner or va-pour jet.

Hako-Jonas type name (14)

Brake (15)

Pinching hazard (16)

Hydraulic fluid (17)

10

Safty Information

Hako-Jonas 980 E/EH Signs Continued

High-pressure cleaner (13)

Do not clean by means ofhigh pressure cleaner or va-pour jet.

Hako-Jonas type name (14)

Brake (15)

Pinching hazard (16)

Hydraulic fluid (17)

10

Safty Information

11

1.4 Operation/Safety Information

Vacuum sweepers may be run by qua-lified personnel only; such personnelwill have to have evidenced their qua-lification for running the machine tothe owner or his authorised represen-tative; operators explicitly will have tobe instructed by the owner or hisauthorized representative to use themachine.

The machine may be usedfor cleaning such surfacesapproved by the owner orthis authorised representati-ve for operation of vacuumsweepers.

Before starting the engine,switch off all drives

Transporting persons on the machineis prohibited. Ride-on machine typesare to be started with the driver beingseated.

Never leave the machine unattendedbefore the motors are off and the ma-chine is protected against unintendedmovements.To prevent the machine from unautho-rised use, pull the control key to blockall drives.Shut down the motors before transportof the machine. During driving the ope-rator has to take account of local con-ditions and when working he has towatch out for other persons, especiallychildren.

Do not open the hood withthe machine running.

This machine must not beused as dust-evacuatingmachine with dust filter in-sert (separator) to collectdusts which are hazardousto health.

Compared to four-wheeledvehicles, driving stability ofthree-wheeled vehicles isreduced. We thus recom-mend:- do not negotiate curves athigh speed.- do not turn at slopes buton level ground only- ride up- or downhillstraight.

Safty Information

11

1.4 Operation/Safety Information

Vacuum sweepers may be run by qua-lified personnel only; such personnelwill have to have evidenced their qua-lification for running the machine tothe owner or his authorised represen-tative; operators explicitly will have tobe instructed by the owner or hisauthorized representative to use themachine.

The machine may be usedfor cleaning such surfacesapproved by the owner orthis authorised representati-ve for operation of vacuumsweepers.

Before starting the engine,switch off all drives

Transporting persons on the machineis prohibited. Ride-on machine typesare to be started with the driver beingseated.

Never leave the machine unattendedbefore the motors are off and the ma-chine is protected against unintendedmovements.To prevent the machine from unautho-rised use, pull the control key to blockall drives.Shut down the motors before transportof the machine. During driving the ope-rator has to take account of local con-ditions and when working he has towatch out for other persons, especiallychildren.

Do not open the hood withthe machine running.

This machine must not beused as dust-evacuatingmachine with dust filter in-sert (separator) to collectdusts which are hazardousto health.

Compared to four-wheeledvehicles, driving stability ofthree-wheeled vehicles isreduced. We thus recom-mend:- do not negotiate curves athigh speed.- do not turn at slopes buton level ground only- ride up- or downhillstraight.

Safty Information

Warning and instruction la-bels attached to the machi-ne contain important infor-mation about safe operation

Provide for sufficient venti-lation when sweeping indo-ors.

Proceed to filter shaking on-ly after having closed thedirt hopper.

Do not open the hood withthe machine running.

Proceed to filter shaking on-ly if the dirt hopper is in clo-sed position.

12

Safty Information

Warning and instruction la-bels attached to the machi-ne contain important infor-mation about safe operation

Provide for sufficient venti-lation when sweeping indo-ors.

Proceed to filter shaking on-ly after having closed thedirt hopper.

Do not open the hood withthe machine running.

Proceed to filter shaking on-ly if the dirt hopper is in clo-sed position.

1.5 Cleaning Information

The specific safety instructions forhandling drive batteries (see leaflet88-60-2556) apply. Before proceedingto cleaning of the machine, pull thekey.

The machine is splash-proof (IPX3).

Do not clean the Hako-Jo-nas 980 E and EH by meansof high pressure cleaner orvapour jet.

Proceed to cleaning of thedirt hopper in regular inter-vals to preclude formationof bacterial deposits.

12

Safty Information

1.5 Cleaning Information

The specific safety instructions forhandling drive batteries (see leaflet88-60-2556) apply. Before proceedingto cleaning of the machine, pull thekey.

The machine is splash-proof (IPX3).

Do not clean the Hako-Jo-nas 980 E and EH by meansof high pressure cleaner orvapour jet.

Proceed to cleaning of thedirt hopper in regular inter-vals to preclude formationof bacterial deposits.

13

1.6 Maintenance Instructions

A good approach to prevention of acci-dents is proper maintenance of themachine. Before proceeding to repairor maintenance work pull the key.Use appropriate tools for maintenan-ce, service, setting etc. As far asaspects of safety are concerned,spare parts will have to be at least ofthe same quality as the genuine spareparts.

Switch off the motors befo-re maintaining the machineor replacing parts of it. Turnoff the machine, pull the keyand, additionally, discon-nect the battery plug.

Check hydraulic lines andhoses for damages and lea-kage in regular intervals; re-place defective hoses andlines immediately!

Before changing wheelsprotect the machine againstrolling by placing wedges.Proceed to wheel changingwhen the machine is on le-vel and solid ground.

Do not repair the pneumatictires mounted to the machi-ne yourself. Dismount thewheel and take it to repair toqualified workshop.

Use of other than the cylin-der brooms and side brus-hes approved by the manu-facturer is not admitted (seetechnical data) since use ofother cylinder brooms andside brushes may affectyour safety.

When handling lubrica-ting agents, the appli-cable regulations forprotection of the envi-ronment and prevention of fire haveto be complied with.Provide for disposal ofused oil and grease inaccordance with theprovisions imposed bylaw.

Collect cleaningagents, oil, fuel oil,grease etc. and provi-de for adequate dispo-sal. Wipe away spilledsubstances.

Specific safety instructions for hand-ling batteries apply (refer to leaflet88-60-2556 for further safety provi-sions)

Safty Information

13

1.6 Maintenance Instructions

A good approach to prevention of acci-dents is proper maintenance of themachine. Before proceeding to repairor maintenance work pull the key.Use appropriate tools for maintenan-ce, service, setting etc. As far asaspects of safety are concerned,spare parts will have to be at least ofthe same quality as the genuine spareparts.

Switch off the motors befo-re maintaining the machineor replacing parts of it. Turnoff the machine, pull the keyand, additionally, discon-nect the battery plug.

Check hydraulic lines andhoses for damages and lea-kage in regular intervals; re-place defective hoses andlines immediately!

Before changing wheelsprotect the machine againstrolling by placing wedges.Proceed to wheel changingwhen the machine is on le-vel and solid ground.

Do not repair the pneumatictires mounted to the machi-ne yourself. Dismount thewheel and take it to repair toqualified workshop.

Use of other than the cylin-der brooms and side brus-hes approved by the manu-facturer is not admitted (seetechnical data) since use ofother cylinder brooms andside brushes may affectyour safety.

When handling lubrica-ting agents, the appli-cable regulations forprotection of the envi-ronment and prevention of fire haveto be complied with.Provide for disposal ofused oil and grease inaccordance with theprovisions imposed bylaw.

Collect cleaningagents, oil, fuel oil,grease etc. and provi-de for adequate dispo-sal. Wipe away spilledsubstances.

Specific safety instructions for hand-ling batteries apply (refer to leaflet88-60-2556 for further safety provi-sions)

Safty Information

Specific safety instructions for hand-ling batteries apply

(refer to leaflet 88-60-2556"Information on Drive Batteries" forfurther safety provisions).

Before commencing anywork on the electric systemdisconnect battery plug ofthe Hako-Jonas 980 E andEH.

Do not keep batteries di-scharged for a longer peri-od; always recharge themas soon as possible.

Top with distilled water only.Never refill battery acid inbattery cells of perfect con-dition.

Open the hood before char-ging batteries; explosive ga-ses may occur during thecharging procedure.

Keep batteries dry and cle-an and clear of soiling suchas e.g. metallic dust to avo-id leakage current.

Do not place metal objectsor tools onto batteries.Short-circuit and deflagra-tion hazard.

Spilled (straight) batteryacid must not get into thesewage system before ha-ving been neutralised. Com-ply with the regulations im-posed by law and observelocal provisions.

Battery acid is highlycaustic (keep clear of chil-dren). When checking thebattery acid level, wear sa-fety glasses. If acid splas-hes get into the eyes rinsewith clear water for 15 minu-tes and contact a doctor im-mediately.Wear appropriateprotective clothes (e.g. pro-tective gloves or

finger-stalls) when handlingbattery acid.

Do not use open flames (ex-plosion hazard).

Do not eat, smoke or drinkin rooms where batteriesare charged to avoid dama-ging your health. After workwith batteries wash yourhands thoroughly. Providefor sufficient ventilation.

14

Safty Information

Specific safety instructions for hand-ling batteries apply

(refer to leaflet 88-60-2556"Information on Drive Batteries" forfurther safety provisions).

Before commencing anywork on the electric systemdisconnect battery plug ofthe Hako-Jonas 980 E andEH.

Do not keep batteries di-scharged for a longer peri-od; always recharge themas soon as possible.

Top with distilled water only.Never refill battery acid inbattery cells of perfect con-dition.

Open the hood before char-ging batteries; explosive ga-ses may occur during thecharging procedure.

Keep batteries dry and cle-an and clear of soiling suchas e.g. metallic dust to avo-id leakage current.

Do not place metal objectsor tools onto batteries.Short-circuit and deflagra-tion hazard.

Spilled (straight) batteryacid must not get into thesewage system before ha-ving been neutralised. Com-ply with the regulations im-posed by law and observelocal provisions.

Battery acid is highlycaustic (keep clear of chil-dren). When checking thebattery acid level, wear sa-fety glasses. If acid splas-hes get into the eyes rinsewith clear water for 15 minu-tes and contact a doctor im-mediately.Wear appropriateprotective clothes (e.g. pro-tective gloves or

finger-stalls) when handlingbattery acid.

Do not use open flames (ex-plosion hazard).

Do not eat, smoke or drinkin rooms where batteriesare charged to avoid dama-ging your health. After workwith batteries wash yourhands thoroughly. Providefor sufficient ventilation.

14

Safty Information

15

Safty Information

1.7 Accident Prevention Regulations

BGV D 29 VehiclesAccording to BGV D 29, the Hako-Jonas 980 E/EH vacuum sweeper has to be inspected for safe condition by an authorized expert as required, but not less than once a year. Results of such an inspection have to be kept on file at least until the next inspection is performed.

BGV D 27 Industrial trucksObserve as well: - the applicable provisions for Safety and Health at Work and the Fire Regulations

- internal safety provisions

15

Safty Information

1.7 Accident Prevention Regulations

BGV D 29 VehiclesAccording to BGV D 29, the Hako-Jonas 980 E/EH vacuum sweeper has to be inspected for safe condition by an authorized expert as required, but not less than once a year. Results of such an inspection have to be kept on file at least until the next inspection is performed.

BGV D 27 Industrial trucksObserve as well: - the applicable provisions for Safety and Health at Work and the Fire Regulations

- internal safety provisions

2 Description

2.1 Functional Description

2.1.1 Hako-Jonas 980 E

Principle of Hako-Jonas 980 E

The side brushes are used to collectdirt at borders and to enlarge the wor-king width as well as to increase thearea performance on large surfaces.The cylinder broom transports thedebris into the dirt hopper. The suctionfan vacuums the fine dirt which isseparated by a filter system. The airreturned into the environment is clean.

2.1.2 Hako-Jonas 980 EH

Principle of Hako-Jonas 980 EH

16

Description

Fig.3

Fig.4

2 Description

2.1 Functional Description

2.1.1 Hako-Jonas 980 E

Principle of Hako-Jonas 980 E

The side brushes are used to collectdirt at borders and to enlarge the wor-king width as well as to increase thearea performance on large surfaces.The cylinder broom transports thedebris into the dirt hopper. The suctionfan vacuums the fine dirt which isseparated by a filter system. The airreturned into the environment is clean.

2.1.2 Hako-Jonas 980 EH

Principle of Hako-Jonas 980 EH

16

Description

Fig.3

Fig.4

17

2.2 Cylinder Broom

The cylinder broom is equipped with12 rows of bristles arranged in V-shape.

The cylinder broom width amounts to700mm and its diameter to 345mm.

2.3 Side Brush

The standard version, the side brushis located at the front right of themachine. The operator lifts and lowersit by hand lever.The side brush is to have a light incli-nation.The swinging area of the side brusharm is limited by stop screws.The side brush is driven by V-belt.

For special application, fitting of asecond side brush at the left is possi-ble.

2.4 Filter System / Dust Evacua-tion

The filter system is located in the filtercase above the dirt hopper. The suc-tion fan transports the fine dust raisedby the cylinder broom to the plate filterwhere it is separated. The fine dustssets at the outsides of the filter blades.

In case of heavy dust deve-lopment, check and cleanthe plate filter at regularintervals.

2.5 Shaking System

Due to normal working vibration theset dust partly falls off into the dirthoper. To ensure working in a dust-free ambiance, however, actuate theshaking system regularly.

2.6 Steering

Steerage is effectuated mechanicallyfrom steering wheel to front wheel viachain. This chain is to be re-adjustedas required.

2.7 Wheels

2.7.1 Hako-Jonas 980 EFront wheel: solid rubber tires

Rear wheels: solid rubber tires

2.7.2 Hako980 EHFront wheel: solid rubber tires

Rear wheels: solid rubber tires

Description

17

2.2 Cylinder Broom

The cylinder broom is equipped with12 rows of bristles arranged in V-shape.

The cylinder broom width amounts to700mm and its diameter to 345mm.

2.3 Side Brush

The standard version, the side brushis located at the front right of themachine. The operator lifts and lowersit by hand lever.The side brush is to have a light incli-nation.The swinging area of the side brusharm is limited by stop screws.The side brush is driven by V-belt.

For special application, fitting of asecond side brush at the left is possi-ble.

2.4 Filter System / Dust Evacua-tion

The filter system is located in the filtercase above the dirt hopper. The suc-tion fan transports the fine dust raisedby the cylinder broom to the plate filterwhere it is separated. The fine dustssets at the outsides of the filter blades.

In case of heavy dust deve-lopment, check and cleanthe plate filter at regularintervals.

2.5 Shaking System

Due to normal working vibration theset dust partly falls off into the dirthoper. To ensure working in a dust-free ambiance, however, actuate theshaking system regularly.

2.6 Steering

Steerage is effectuated mechanicallyfrom steering wheel to front wheel viachain. This chain is to be re-adjustedas required.

2.7 Wheels

2.7.1 Hako-Jonas 980 EFront wheel: solid rubber tires

Rear wheels: solid rubber tires

2.7.2 Hako980 EHFront wheel: solid rubber tires

Rear wheels: solid rubber tires

Description

2.8 Brake

The Hako-Jonas 980 E/EH is equip-ped with a service brake.This brake has been constructed asshoe brake and equally serves as par-king brake.It is located in the rear wheels and isactuated via cables.A special adjustment screw is situatedat the right-hand rear wheel.

Works at the brakingsystem have to be executedby qualified persons in aqualified workshop only.

2.9 Travel Drive Assembly

The Hako-Jonas 980 E and EH isequipped with an electric drive assem-bly with continuous regulation.

2.10 Hydraulic System

The hydraulic system includes a com-pact unit (hydraulic pump with hydrau-lic tank) as well as hydraulic hosesand a hydraulic cylinder.

Hydraulic fluid: Mobiloil DTE 15 M

The hydraulic system has been filledwith fluid in the factory.

Filling of hydraulic fluid tank: 0.76 litre

18

Description

2.8 Brake

The Hako-Jonas 980 E/EH is equip-ped with a service brake.This brake has been constructed asshoe brake and equally serves as par-king brake.It is located in the rear wheels and isactuated via cables.A special adjustment screw is situatedat the right-hand rear wheel.

Works at the brakingsystem have to be executedby qualified persons in aqualified workshop only.

2.9 Travel Drive Assembly

The Hako-Jonas 980 E and EH isequipped with an electric drive assem-bly with continuous regulation.

2.10 Hydraulic System

The hydraulic system includes a com-pact unit (hydraulic pump with hydrau-lic tank) as well as hydraulic hosesand a hydraulic cylinder.

Hydraulic fluid: Mobiloil DTE 15 M

The hydraulic system has been filledwith fluid in the factory.

Filling of hydraulic fluid tank: 0.76 litre

18

Description

19

3 Battery Systems Before commencing anywork on the electric systemdisconnect the battery plug. Do not use open flameswhen handling batteries andespecially when checkingthe battery acid level. Provi-de for sufficient ventilationin rooms where batteriesare charged. Spilled(straight) battery acid mustnot get into the sewagesystem before having beenneutralised.

Comply with the regulationsimposed by law and obser-ve local provisions.

Open the hood before char-ging batteries; explosive ga-ses may occur during thecharging procedure.

Battery Systems

Hako-Jonas 980 E / EH Qty. Order.-No.

Battery system A:

6V/240Ah GiV block battery, maintenance-free 4 7401

Cable set for battery connection 6503

24V/35A charger unit, 4003variable IUIoIa and IUIoU characteristic,230V AC

Battery system B:

24V/210Ah tray battery, EPzB, with Aquamatik 4201

24V/35A charger unit, 4003variable IUIoIa and IUIoU characteristic,230V AC

19

3 Battery Systems Before commencing anywork on the electric systemdisconnect the battery plug. Do not use open flameswhen handling batteries andespecially when checkingthe battery acid level. Provi-de for sufficient ventilationin rooms where batteriesare charged. Spilled(straight) battery acid mustnot get into the sewagesystem before having beenneutralised.

Comply with the regulationsimposed by law and obser-ve local provisions.

Open the hood before char-ging batteries; explosive ga-ses may occur during thecharging procedure.

Battery Systems

Hako-Jonas 980 E / EH Qty. Order.-No.

Battery system A:

6V/240Ah GiV block battery, maintenance-free 4 7401

Cable set for battery connection 6503

24V/35A charger unit, 4003variable IUIoIa and IUIoU characteristic,230V AC

Battery system B:

24V/210Ah tray battery, EPzB, with Aquamatik 4201

24V/35A charger unit, 4003variable IUIoIa and IUIoU characteristic,230V AC

3.1 Low Discharge Signal Sender

Battery charging status indicator/hourmeter

The factory setting is as fol-lows:maintenance-free block bat-tery, 4x6V block batteries,type: GiV

3.1.1 Battery Charging Status Indicator

Upon turning ON by key switch, bat-tery charging status is shown by dis-play of green bars (Fig. 5/1). As thebattery discharges during operation,the lighting green bars extinguish oneafter another showing thus always thecurrent charge status of battery char-ge.Flashing of the last two green barsindicates that operation will be stop-ped soon. In order to preclude lowdischarge of batteries, the sweepingunits are switched off and riding speedreduced to 50% if battery is dischar-ged. The red LED (Fig. 5/4) than flas-hes.

3.1.2 Hourmeter

The operating hours of the machineappear in the display (Fig. 5/2); thehourmeter will count only during wor-king or transport ride; only full hoursare displayed).

3.1.3 Setting Other Battery Types

Have the low discharge sig-nal sender set to other bat-tery types by qualified per-sonnel only and inapproved qualified works-hops only.

20

Battery Systems

Fig.5

3.1 Low Discharge Signal Sender

Battery charging status indicator/hourmeter

The factory setting is as fol-lows:maintenance-free block bat-tery, 4x6V block batteries,type: GiV

3.1.1 Battery Charging Status Indicator

Upon turning ON by key switch, bat-tery charging status is shown by dis-play of green bars (Fig. 5/1). As thebattery discharges during operation,the lighting green bars extinguish oneafter another showing thus always thecurrent charge status of battery char-ge.Flashing of the last two green barsindicates that operation will be stop-ped soon. In order to preclude lowdischarge of batteries, the sweepingunits are switched off and riding speedreduced to 50% if battery is dischar-ged. The red LED (Fig. 5/4) than flas-hes.

3.1.2 Hourmeter

The operating hours of the machineappear in the display (Fig. 5/2); thehourmeter will count only during wor-king or transport ride; only full hoursare displayed).

3.1.3 Setting Other Battery Types

Have the low discharge sig-nal sender set to other bat-tery types by qualified per-sonnel only and inapproved qualified works-hops only.

20

Battery Systems

Fig.5

21

3.2 Plug Connection Coding

The battery plugs of the machine, thebattery and the stationary charger unithave to be coded according to the bat-tery type and the nominal voltage withcoloured pins.The charger unit's plugs are/will becoded in the factory according to thecharacteristic curve and changing thecharacteristic curve (according to thebattery type) always requires modifica-tion of the plug coding.

Plug case of charger unit:- grey for wet batteries- green for maintenance-free

Gel batteries

Machine plug case:- yellow for both battery types

Battery socket case:- grey for wet batteries- green for maintenance-free

Gel batteries

Remove the coding pin by pressing theends together by means of pliers.

Press together for assembly

Insert pin such that the nominal volta-ge inscription is visible through the ca-se window. Socket and plug alwayswith the same nominal voltage!

The following three requirements haveto be met:1) Voltage coding is the same for allplugs and sockets2) Coding pin colour in the machine =yellow3) Coding pin colour

Before first operation of themachine, the batteries haveto be adequately charged byan initial charging procedu-re. Please observe the in-structions of the chargerunit's operating manual.Hako rejects any claim forwarranty on battery dama-ges caused by unfulfilled in-itial charging.

Battery Systems

Nominal voltage value forplug printed on each sideof the hexagon (lettersupside down)

Inscription for nomi-nal voltage for sok-kets accordingly

21

3.2 Plug Connection Coding

The battery plugs of the machine, thebattery and the stationary charger unithave to be coded according to the bat-tery type and the nominal voltage withcoloured pins.The charger unit's plugs are/will becoded in the factory according to thecharacteristic curve and changing thecharacteristic curve (according to thebattery type) always requires modifica-tion of the plug coding.

Plug case of charger unit:- grey for wet batteries- green for maintenance-free

Gel batteries

Machine plug case:- yellow for both battery types

Battery socket case:- grey for wet batteries- green for maintenance-free

Gel batteries

Remove the coding pin by pressing theends together by means of pliers.

Press together for assembly

Insert pin such that the nominal volta-ge inscription is visible through the ca-se window. Socket and plug alwayswith the same nominal voltage!

The following three requirements haveto be met:1) Voltage coding is the same for allplugs and sockets2) Coding pin colour in the machine =yellow3) Coding pin colour

Before first operation of themachine, the batteries haveto be adequately charged byan initial charging procedu-re. Please observe the in-structions of the chargerunit's operating manual.Hako rejects any claim forwarranty on battery dama-ges caused by unfulfilled in-itial charging.

Battery Systems

Nominal voltage value forplug printed on each sideof the hexagon (lettersupside down)

Inscription for nomi-nal voltage for sok-kets accordingly

22

Battery Systems

22

Battery Systems

23

4 First OperationBefore delivery, the Hako-Jonas 980E/EH has been extensively tested andsubmitted to a functional check. Only qualified personnel of your localHako contact dealer are allowed toproceed to first operation. After ship-ping of the machine, we advise yourHako contact dealer. He will contactyou to make a date for briefing les-sons.

4.1 First Operation of Batteries

To achieve the optimum performanceand a maximum service life, the batte-ries must be given the initial chargeafter filling. Handling and function of the batterycharger is described in detail in theinstruction manual supplied with eachcharger unit.

Since batteries and chargerunits are matched, we re-commend using batteriesand chargers as prescribedby Hako. We can grant fullwarranty only if those unitsare being used.

For further information on first opera-tion, maintenance and service of bat-teries refer to the leaflet 88-60-2556"Information on drive batteries".

Do not use the Hako-Jonas980 E/EH at ambient tempe-ratures of more than 40°C.Do not start the machine attemperatures of 0°C or less.

First Operation

23

4 First OperationBefore delivery, the Hako-Jonas 980E/EH has been extensively tested andsubmitted to a functional check. Only qualified personnel of your localHako contact dealer are allowed toproceed to first operation. After ship-ping of the machine, we advise yourHako contact dealer. He will contactyou to make a date for briefing les-sons.

4.1 First Operation of Batteries

To achieve the optimum performanceand a maximum service life, the batte-ries must be given the initial chargeafter filling. Handling and function of the batterycharger is described in detail in theinstruction manual supplied with eachcharger unit.

Since batteries and chargerunits are matched, we re-commend using batteriesand chargers as prescribedby Hako. We can grant fullwarranty only if those unitsare being used.

For further information on first opera-tion, maintenance and service of bat-teries refer to the leaflet 88-60-2556"Information on drive batteries".

Do not use the Hako-Jonas980 E/EH at ambient tempe-ratures of more than 40°C.Do not start the machine attemperatures of 0°C or less.

First Operation

4.2 Insert Batteries

- Turn engine off and pull key- Secure machine by engaging the

parking brake.- Fold back seat hood.- Insert batteries into the battery tray

from the top.

Insert batteries

6V/240Ah, GiV maintenance-free

- Connect batteries and enclosed ca-ble set according to Fig. 7 (check fortight seating) and grease poles.

- Check set battery type at the low di-scharge signal sender or set if required.

- Connect charging plug of the batteryconnection cable and cable of thecharger unit and proceed to initialcharging.

- After charging of the batteries, con-nect charger plug and device plugfor electrical connection.

Now the Hako-Jonas 980 E/EH is operable.

If the battery type setting atthe LDS should be incor-rect, have the setting modi-fied by qualified personnelin an approved workshop.

24

First Operation

Fig.6

Fig.7

4.2 Insert Batteries

- Turn engine off and pull key- Secure machine by engaging the

parking brake.- Fold back seat hood.- Insert batteries into the battery tray

from the top.

Insert batteries

6V/240Ah, GiV maintenance-free

- Connect batteries and enclosed ca-ble set according to Fig. 7 (check fortight seating) and grease poles.

- Check set battery type at the low di-scharge signal sender or set if required.

- Connect charging plug of the batteryconnection cable and cable of thecharger unit and proceed to initialcharging.

- After charging of the batteries, con-nect charger plug and device plugfor electrical connection.

Now the Hako-Jonas 980 E/EH is operable.

If the battery type setting atthe LDS should be incor-rect, have the setting modi-fied by qualified personnelin an approved workshop.

24

First Operation

Fig.6

Fig.7

25

24V/210Ah tray battery, EPzB with Aquamatik

- Turn machine off and pull key.- Secure machine by actuating par-

king brake.- Fold up seat hood- Insert battery- Connect charging plug of the battery

connection cable and cable of thecharger unit and proceed to initialcharging.

- After charging of the batteries, con-nect charger plug and device plugfor electrical connection.

If the battery type setting atthe LDS should be incor-rect, have the setting modi-fied by qualified personnelin an approved workshop.

Use admitted lifting andtransport devices such ase.g. lifting tackles accordingto VDI 3616. Make sure thatlifting hooks do not damagecells, connectors or con-necting cables.

First Operation

Fig.8

25

24V/210Ah tray battery, EPzB with Aquamatik

- Turn machine off and pull key.- Secure machine by actuating par-

king brake.- Fold up seat hood- Insert battery- Connect charging plug of the battery

connection cable and cable of thecharger unit and proceed to initialcharging.

- After charging of the batteries, con-nect charger plug and device plugfor electrical connection.

If the battery type setting atthe LDS should be incor-rect, have the setting modi-fied by qualified personnelin an approved workshop.

Use admitted lifting andtransport devices such ase.g. lifting tackles accordingto VDI 3616. Make sure thatlifting hooks do not damagecells, connectors or con-necting cables.

First Operation

Fig.8

5 Operation5.1 Hako-Jonas 980 E/EH Controls

1 Actuator for folding apron2 Service brake lock3 Service brake/parking brake pedal4 Drive pedal, reverse5 Drive pedal, forward6 Control panel7 Seat adjustment

26

Operation

Fig.9

5 Operation5.1 Hako-Jonas 980 E/EH Controls

1 Actuator for folding apron2 Service brake lock3 Service brake/parking brake pedal4 Drive pedal, reverse5 Drive pedal, forward6 Control panel7 Seat adjustment

26

Operation

Fig.9

27

1 Actuator for folding apronto open and close the folding apronfor collecting coarse dirt.

2 Service brake/parking brake lockto lock the service brake/parkingbrake. If locked, the service brakeworks as parking brake. Releasethe lock by depressing the servicebrake pedal (3).

3 Service brake/parking brake pedalto actuate the service brake at therear wheels. Before leaving themachine unattended, engage theservice brake and lock.

4 Drive pedal, reverse

to change direction to reverse rideand with continuous regulation ofriding speed at the same time. Ifthe driver lets the pedal go it re-turns to initial position and the ma-chine slows down to standstill.

5 Drive pedal, forward

to change direction to forward rideand with continuous regulation ofriding speed at the same time. Ifthe driver lets the pedal go it re-turns to initial position and the ma-chine slows down to standstill.

6 Control panel

Refer to chapter "Control panel"

7 Seat adjustment

to adjust the seat position to dri-vers of different height. Adjust the seat so as to allow thedriver being comfortably seatedand attaining all elements requiredfor operation.

- Adjust seat lengthwise: push leverslightly to the right and displace seatforwards or backwards to the requiredposition. Then let the lever catchagain.

Operation

27

1 Actuator for folding apronto open and close the folding apronfor collecting coarse dirt.

2 Service brake/parking brake lockto lock the service brake/parkingbrake. If locked, the service brakeworks as parking brake. Releasethe lock by depressing the servicebrake pedal (3).

3 Service brake/parking brake pedalto actuate the service brake at therear wheels. Before leaving themachine unattended, engage theservice brake and lock.

4 Drive pedal, reverse

to change direction to reverse rideand with continuous regulation ofriding speed at the same time. Ifthe driver lets the pedal go it re-turns to initial position and the ma-chine slows down to standstill.

5 Drive pedal, forward

to change direction to forward rideand with continuous regulation ofriding speed at the same time. Ifthe driver lets the pedal go it re-turns to initial position and the ma-chine slows down to standstill.

6 Control panel

Refer to chapter "Control panel"

7 Seat adjustment

to adjust the seat position to dri-vers of different height. Adjust the seat so as to allow thedriver being comfortably seatedand attaining all elements requiredfor operation.

- Adjust seat lengthwise: push leverslightly to the right and displace seatforwards or backwards to the requiredposition. Then let the lever catchagain.

Operation

5.2 Hako-Jonas 980 E/EH ControlPanel

1 Cylinder broom lever2 Release (lifted-up disposal)3 Horn4 Cover with plug connection for

battery/LDS programming5 Suction fan/shaking system knob6 Flashlight (optional/6505)7 Lighting (optional/6506)8 Lift and lower (lifted-up disposal)9 Side brush lever10 Pilot lamp, parking brake11 Battery charge status

indicator/hourmeter12 Pilot lamp, fan13 Pilot lamp, shaking system14 Key switch

28

Operation

Fig.10

5.2 Hako-Jonas 980 E/EH ControlPanel

1 Cylinder broom lever2 Release (lifted-up disposal)3 Horn4 Cover with plug connection for

battery/LDS programming5 Suction fan/shaking system knob6 Flashlight (optional/6505)7 Lighting (optional/6506)8 Lift and lower (lifted-up disposal)9 Side brush lever10 Pilot lamp, parking brake11 Battery charge status

indicator/hourmeter12 Pilot lamp, fan13 Pilot lamp, shaking system14 Key switch

28

Operation

Fig.10

29

1 Cylinder broom lever

to lift and lower as well as to switchon and off the cylinder broom andthe side brush.

- Lower cylinder broom as well asswitch on cylinder broom and sidebrush = push lever

- Lift cylinder broom as well as switchoff cylinder broom and side brush = pull lever

2 Release (lifted-up disposal)

to release the lifted-up disposal.

Has to be actuated beforeactivation of lifting/loweringlifted-up disposal function.Hold the key duringlifting/lowering.

Before changing lifting tolowering or vice versa, the"Release Lifted-Up Dispo-sal" key has to be releasedonce and pressed again

3 Horn

An acoustic signals sound upon actua-tion of this button.

4 Cover with plug connection forbattery/LDS programming

Remove this cover to modify setting ofbattery type. The plugged connectionsof the programming cable are locatedthere.

Have the programming exe-cuted by a Hako contractdealer with qualified per-sonnel at hand.

Operation

29

1 Cylinder broom lever

to lift and lower as well as to switchon and off the cylinder broom andthe side brush.

- Lower cylinder broom as well asswitch on cylinder broom and sidebrush = push lever

- Lift cylinder broom as well as switchoff cylinder broom and side brush = pull lever

2 Release (lifted-up disposal)

to release the lifted-up disposal.

Has to be actuated beforeactivation of lifting/loweringlifted-up disposal function.Hold the key duringlifting/lowering.

Before changing lifting tolowering or vice versa, the"Release Lifted-Up Dispo-sal" key has to be releasedonce and pressed again

3 Horn

An acoustic signals sound upon actua-tion of this button.

4 Cover with plug connection forbattery/LDS programming

Remove this cover to modify setting ofbattery type. The plugged connectionsof the programming cable are locatedthere.

Have the programming exe-cuted by a Hako contractdealer with qualified per-sonnel at hand.

Operation

If the yellow pilot lamp (Fig. 9/13)lights, actuate the shaking system(position 2).In this position, the shaking system isoperable and proceeds to jolting in 7repeated intervals.

After jolting, the knob is to be kept in position 1 for about 10 seconds. Switchoff the main broom beforeand do not turn on duringjolting.

6 Flashlight (optional/6505)to switch the flashlight ON/OFF.

7 Lighting (optional/6506)

to switch the driving headlightON/OFF.

8 Lift and lower (lifted-up disposal)

to lift and lower the dirt hopper.Lift the dirt hopper by pressing the keyuntil the desired height for lifting-out isattained.When lowering the dirt hopper makesure to hold the key pressed until thehopper has contact with the frame.

5 Suction fan/shaking systemknob

Knob position (from bottom to topposition):

Pos. 0 Activated vacuumingfunction (close flap before swee-ping dry surfaces or collecting drydirt).

Pos. 1 Deactivated vacuu-ming function (open flap beforesweeping wet surfaces and collec-ting wet dirt).

Pos. 2 Shaking system ON(pull knob to stop and then release)

30

Operation

5 Suction fan/shaking systemknob

Knob position (from bottom to topposition):

Pos. 0 Activated vacuumingfunction (close flap before swee-ping dry surfaces or collecting drydirt).

Pos. 1 Deactivated vacuu-ming function (open flap beforesweeping wet surfaces and collec-ting wet dirt).

Pos. 2 Shaking system ON(pull knob to stop and then release)

If the yellow pilot lamp (Fig. 9/13)lights, actuate the shaking system(position 2).In this position, the shaking system isoperable and proceeds to jolting in 7repeated intervals.

After jolting, the knob is to be kept in position 1 for about 10 seconds. Switchoff the main broom beforeand do not turn on duringjolting.

6 Flashlight (optional/6505)to switch the flashlight ON/OFF.

7 Lighting (optional/6506)

to switch the driving headlightON/OFF.

8 Lift and lower (lifted-up disposal)

to lift and lower the dirt hopper.Lift the dirt hopper by pressing the keyuntil the desired height for lifting-out isattained.When lowering the dirt hopper makesure to hold the key pressed until thehopper has contact with the frame.

30

Operation

31

Actuate release key for lif-ted-up disposal and holdbefore lifting or lowering.

9 Side brush lever

to lift and lower the side brush.- Lower side brush = push lever- Lift side brush = pull lever

10 Pilot lamp, parking brake (red)

lights upon actuation of the parkingbrakeExtinguishes upon release of the par-king brake.

11 Battery charge status indicator

Refer to paragraph 3.1.1

Hourmeter

Refer to paragraph 3.1.2

12 Pilot lamp, suction fan (orange)

lights if the suction fan is not activated.

Operation

31

Actuate release key for lif-ted-up disposal and holdbefore lifting or lowering.

9 Side brush lever

to lift and lower the side brush.- Lower side brush = push lever- Lift side brush = pull lever

10 Pilot lamp, parking brake (red)

lights upon actuation of the parkingbrakeExtinguishes upon release of the par-king brake.

11 Battery charge status indicator

Refer to paragraph 3.1.1

Hourmeter

Refer to paragraph 3.1.2

12 Pilot lamp, suction fan (orange)

lights if the suction fan is not activated.

Operation

13 Pilot lamp, shaking system (yellow)

Proceed to jolting of the filter systemupon lighting of this pilot lamp by actu-ating the knob (Fig. 10/5).

The pilot lamp flashes du-ring the shaking procedureand extinguishes after lowpressure has been attainedin the filter system. Joltingis effectuated in 7 intervals.

14 Key switch

to switch the machine on and off andto secure it against unauthorised use.

32

Operation

13 Pilot lamp, shaking system (yellow)

Proceed to jolting of the filter systemupon lighting of this pilot lamp by actu-ating the knob (Fig. 10/5).

The pilot lamp flashes du-ring the shaking procedureand extinguishes after lowpressure has been attainedin the filter system. Joltingis effectuated in 7 intervals.

14 Key switch

to switch the machine on and off andto secure it against unauthorised use.

32

Operation

33

5.3 Empty Dirt Hoppers of Hako-Jonas 980 E

- Fold bow (Fig. 11/3) up = the dirthoppers (Fig. 11/2) are lowered.

- Use the recessed grip (Fig. 11/1) ofone of the hoppers to lift it lightlyand extract it.

- Take the hopper at its bow-typehandle to disposal and empty.

- Empty second dirt hopper as descri-bed above.

- Re-insert dirt hopper (Fig. 11/2) andfold down the bow (Fig. 11/3).

Emptying dirt hopper 980 E

1 Recessed grip in dirt hopper2 Dirt hopper3 Bow to lift/lower dirt hoppers

Clean dirt hoppers at regular intervals.

5.4 Empty Dirt Hopper of Hako-Jonas 980 EH

Before emptying the tur-ning property container theside broom and the turningroller are to be raised andswitched off.

Broom and fan will be aut-matically switched ON uponlowering of the hopper if cy-linder broom has been ONbefore lifting.

The driving speed forwardand backwards with dugturning property containeris reduced to 50 %, the tur-ning roller is switched off.

Emptying dirt hopper 980 EH

1 Lift-out arm2 Lift-out cylinder3 Dirt hopper4 Handle

Operation

Fig.11

Fig.12

33

5.3 Empty Dirt Hoppers of Hako-Jonas 980 E

- Fold bow (Fig. 11/3) up = the dirthoppers (Fig. 11/2) are lowered.

- Use the recessed grip (Fig. 11/1) ofone of the hoppers to lift it lightlyand extract it.

- Take the hopper at its bow-typehandle to disposal and empty.

- Empty second dirt hopper as descri-bed above.

- Re-insert dirt hopper (Fig. 11/2) andfold down the bow (Fig. 11/3).

Emptying dirt hopper 980 E

1 Recessed grip in dirt hopper2 Dirt hopper3 Bow to lift/lower dirt hoppers

Clean dirt hoppers at regular intervals.

5.4 Empty Dirt Hopper of Hako-Jonas 980 EH

Before emptying the tur-ning property container theside broom and the turningroller are to be raised andswitched off.

Broom and fan will be aut-matically switched ON uponlowering of the hopper if cy-linder broom has been ONbefore lifting.

The driving speed forwardand backwards with dugturning property containeris reduced to 50 %, the tur-ning roller is switched off.

Emptying dirt hopper 980 EH

1 Lift-out arm2 Lift-out cylinder3 Dirt hopper4 Handle

Operation

Fig.11

Fig.12

Lift side brush and cylinderbroom before removal ofthe dirt hopper.

Riding with the lifted hopperreduces stability of the ma-chine significantly. For thisreason, do not lift the hop-per but just before empty-ing. Before lifting the hop-per, the operator has tomake sure that no personsor objects are behind ornext to the machine. Stopthe machine on levelground before lifting thehopper.

Keep clear of the hazard zo-ne!

Pinching and shearing ha-zard. Provide for requiredsafe distance before liftingor lowering the dirt hopper.

Hako-Jonas 980 EH control panel

1 Release switch for lifted-up disposalfunction

2 Dirt hopper, lift and lower

Proceed to emptying of the dirthopper as follows:

- Lift side brush and cylinder broom- Proceed to shaking of the filter

system- Actuate switch (Fig. 13/1) and hold

(dirt hopper is released)- Actuate switch (Fig. 13/2) by

pushing = lift dirt hopper- Dirt hopper (Fig. 12/3) is lifted-out- Back the Hako-Jonas 980 EH until

the dirt hopper is positioned abovethe container for disposal.

- Pull the safety knob (Fig. 14/1) ofthe release lever (Fig. 14/2).

- Release swinging of the dirt hopperby release lever (fig. 14/2).

- The Hako Jonas 980 EH away fromthe disposal container forward drive.

- Lower dirt hopper by actuatingswitch (Fig. 13/1) and switch (Fig.13/2) = lower dirt hopper

34

Operation

Fig.13

Lift side brush and cylinderbroom before removal ofthe dirt hopper.

Riding with the lifted hopperreduces stability of the ma-chine significantly. For thisreason, do not lift the hop-per but just before empty-ing. Before lifting the hop-per, the operator has tomake sure that no personsor objects are behind ornext to the machine. Stopthe machine on levelground before lifting thehopper.

Keep clear of the hazard zo-ne!

Pinching and shearing ha-zard. Provide for requiredsafe distance before liftingor lowering the dirt hopper.

Hako-Jonas 980 EH control panel

1 Release switch for lifted-up disposalfunction

2 Dirt hopper, lift and lower

Proceed to emptying of the dirthopper as follows:

- Lift side brush and cylinder broom- Proceed to shaking of the filter

system- Actuate switch (Fig. 13/1) and hold

(dirt hopper is released)- Actuate switch (Fig. 13/2) by

pushing = lift dirt hopper- Dirt hopper (Fig. 12/3) is lifted-out- Back the Hako-Jonas 980 EH until

the dirt hopper is positioned abovethe container for disposal.

- Pull the safety knob (Fig. 14/1) ofthe release lever (Fig. 14/2).

- Release swinging of the dirt hopperby release lever (fig. 14/2).

- The Hako Jonas 980 EH away fromthe disposal container forward drive.

- Lower dirt hopper by actuatingswitch (Fig. 13/1) and switch (Fig.13/2) = lower dirt hopper

34

Operation

Fig.13

35

Observe the information gi-ven in paragraph 5.2 onreleasing of lifted-up dispo-sal.

Sweeping is possible onlyafter the dirt hopper has at-tained its working position.

Release lever, swing dirt hopper

1 Safety knob2 Release lever, swing dirt hopper

Should the dirt hopper notbe completely emptied afterswinging, proceed to manu-al shaking with the handle(Fig. 12/4).

Clean the dirt hopper in re-gular intervals.

Max. filling of the dirt hop-per is 70 litres. Do not ex-ceed a filling of 110kg.

Operation

Fig.14

35

Observe the information gi-ven in paragraph 5.2 onreleasing of lifted-up dispo-sal.

Sweeping is possible onlyafter the dirt hopper has at-tained its working position.

Release lever, swing dirt hopper

1 Safety knob2 Release lever, swing dirt hopper

Should the dirt hopper notbe completely emptied afterswinging, proceed to manu-al shaking with the handle(Fig. 12/4).

Clean the dirt hopper in re-gular intervals.

Max. filling of the dirt hop-per is 70 litres. Do not ex-ceed a filling of 110kg.

Operation

Fig.14

5.5 Working With the Hako-Jonas

The driver is requested to carefullyread this operator's manual. All con-trols are marked with easy-to-under-stand symbols that ease familiariza-tion. First driving attempts should belimited to clear areas until you arefamiliar with all controls and their func-tions.

Please comply with the fol-lowing safety provisions: When working with the Hako-Jonas 980 E/EH all sa-fety measures generally ap-plicable for handling vehi-cles and fuels have to beobserved. No passengertransport admitted with theHako-Jonas 980 E/EH. War-ning and instruction labelsattached to the machinecontain important informa-tion about safe operationand guarantee your perso-nal safety. Before commen-cing work,

the operator has to makesure that the machine andits accessories are in properand safe condition andcomply with the provisionfor safety at work. Do notoperate the Hako-Jonas 980E/EH without protective de-vices.

5.5.1 Switch Electro-Motor ON andOFF

For safety reasons, the Ha-ko Jonas 980 E/EH is equip-ped with a seat contactswitch. Starting the engineor running engine is possi-ble only when the driver isseated. If the seat contactswitch is activated with theelectro-motor running, resetby turning the key switchOFF and ON again.

- Switch all levers and switches toneutral position.

- Actuate parking brake- Turn key switch to "I"

Check the drive pedal forbeing in neutral position be-fore switching ON.

If the Hako-Jonas 980 E/EHis not used within the ad-missible conditions and en-vironments of use, the pro-tective functions mayrespond and switch off dri-ving function without priorwarning.Slow the machine down tostandstill by the service bra-ke in that case.

Acknowledge protectivefunction by key switch.

Overheating of the traveldrive assembly or controlmodule always entails acooling phase.

The seat contact switch de-activated all functions, dri-ving function included.Slow the machine down tostandstill by the service bra-ke in that case.

36

Operation

5.5 Working With the Hako-Jonas

The driver is requested to carefullyread this operator's manual. All con-trols are marked with easy-to-under-stand symbols that ease familiariza-tion. First driving attempts should belimited to clear areas until you arefamiliar with all controls and their func-tions.

Please comply with the fol-lowing safety provisions: When working with the Hako-Jonas 980 E/EH all sa-fety measures generally ap-plicable for handling vehi-cles and fuels have to beobserved. No passengertransport admitted with theHako-Jonas 980 E/EH. War-ning and instruction labelsattached to the machinecontain important informa-tion about safe operationand guarantee your perso-nal safety. Before commen-cing work,

the operator has to makesure that the machine andits accessories are in properand safe condition andcomply with the provisionfor safety at work. Do notoperate the Hako-Jonas 980E/EH without protective de-vices.

5.5.1 Switch Electro-Motor ON andOFF

For safety reasons, the Ha-ko Jonas 980 E/EH is equip-ped with a seat contactswitch. Starting the engineor running engine is possi-ble only when the driver isseated. If the seat contactswitch is activated with theelectro-motor running, resetby turning the key switchOFF and ON again.

- Switch all levers and switches toneutral position.

- Actuate parking brake- Turn key switch to "I"

Check the drive pedal forbeing in neutral position be-fore switching ON.

If the Hako-Jonas 980 E/EHis not used within the ad-missible conditions and en-vironments of use, the pro-tective functions mayrespond and switch off dri-ving function without priorwarning.Slow the machine down tostandstill by the service bra-ke in that case.

Acknowledge protectivefunction by key switch.

Overheating of the traveldrive assembly or controlmodule always entails acooling phase.

The seat contact switch de-activated all functions, dri-ving function included.Slow the machine down tostandstill by the service bra-ke in that case.

36

Operation

37

5.5.2 Sweep

- Lower cylinder broom.- Release parking brake.- Slowly depress drive pedal until

desired speed has been attained.- Regularly actuate shaking device to

clean plate filter.- Check filling level of the dirt hopper

and empty if required.

5.5.3 Stop and Park

- Release drive pedal which returnsautomatically into its neutral positionand the machine slows down tostandstill and actuate service brake.

- Actuate parking brake- Lift side brush and cylinder broom- Turn key switch to "0"

When leaving the machineunattended, pull key.

5.5.4 Displace

Make sure that the key switch is inneutral position and the side brushand cylinder broom are lifted up beforedisplacement of the machine.

5.5.5 Transport

Before transporting the machine on ot-her vehicles, engage the parking brakeand secure the machine by straps andby placing wedges at the wheels.

Operation

37

5.5.2 Sweep

- Lower cylinder broom.- Release parking brake.- Slowly depress drive pedal until

desired speed has been attained.- Regularly actuate shaking device to

clean plate filter.- Check filling level of the dirt hopper

and empty if required.

5.5.3 Stop and Park

- Release drive pedal which returnsautomatically into its neutral positionand the machine slows down tostandstill and actuate service brake.

- Actuate parking brake- Lift side brush and cylinder broom- Turn key switch to "0"

When leaving the machineunattended, pull key.

5.5.4 Displace

Make sure that the key switch is inneutral position and the side brushand cylinder broom are lifted up beforedisplacement of the machine.

5.5.5 Transport

Before transporting the machine on ot-her vehicles, engage the parking brakeand secure the machine by straps andby placing wedges at the wheels.

Operation

38

Dimensions and weightsLength with side brushWidth without side brushWidth with 1 side brushWidth with 2 side brushesHeight above driver's seatMaximum dead weight inclusive accessoriesPermissible total weight

Driving and sweeping performanceForward speedReverse speedSweeping speed (recommended: 4,0 km/h)Sweeping track w/o/with 1 side brush

with 2 side brushesTheoretical sweep. perf. with 1 or 2 side brushes

without side brushGradability, max. (for 1 min. max.)

mmmmmmmmmmkgkg

km/hkm/hkm/h mmmmm² / hm² / h%

15201000112012401300620850

6,04,06,0

700/9701240

5800/7450420016

15201000112012401300600790

6,04,06,0

700/9701240

5800/7450420016

Technical Data

Hako-Jonas 980 E (6502.40) 980 EH (6502.60)

6 Technical Data

38

Dimensions and weightsLength with side brushWidth without side brushWidth with 1 side brushWidth with 2 side brushesHeight above driver's seatMaximum dead weight inclusive accessoriesPermissible total weight

Driving and sweeping performanceForward speedReverse speedSweeping speed (recommended: 4,0 km/h)Sweeping track w/o/with 1 side brush

with 2 side brushesTheoretical sweep. perf. with 1 or 2 side brushes

without side brushGradability, max. (for 1 min. max.)

mmmmmmmmmmkgkg

km/hkm/hkm/h mmmmm² / hm² / h%

15201000112012401300620830

6,04,06,0

700/9701240

5800/7450420016

15201000112012401300600790

6,04,06,0

700/9701240

5800/7450420016

Technical Data

Hako-Jonas 980 E (6502.40) 980 EH (6502.60)

6 Technical Data

Filter systemFiltering surfacePlate filter

Cylinder broomLength/diameterWearing limitSpeedSweeping trackQuantity of bristle rowsSerial bristling

Bodenabstand der Dichtleisten am BesenraumGround clearance of sealing strips at broom compartmentSealing strips, left, right, rearSealing strip, front

Side brushesDiameterSpeedSerial bristling

Dirt hopperHopper capacity

m²qty.

mmmmrpmmm

mm

mmrpm

litre

2,81

345 / 700290

500 +/- 2050 + 5

12 v-förmigPES

1 / 1 / 4

46090

PES

70

2,81

345 / 700290

530 +/- 2050 + 5

12 v-förmigPES

1 / 1 / 4

46090

PES

2x30

Technical Data

Hako-Jonas 980 E (6502.40) 980 EH (6502.60)

39

rests upon the soil

Filter systemFiltering surfacePlate filter

Cylinder broomLength/diameterWearing limitSpeedSweeping trackQuantity of bristle rowsSerial bristling

Bodenabstand der Dichtleisten am BesenraumGround clearance of sealing strips at broom compartmentSealing strips, left, right, rearSealing strip, front

Side brushesDiameterSpeedSerial bristling

Dirt hopperHopper capacity

m²qty.

mmmmrpmmm

mm

mmrpm

litre

2,81

345 / 700290

500 +/- 2050 + 5

12 v-förmigPES

1 / 1 / 4

46090

PES

70

2,81

345 / 700290

530 +/- 2050 + 5

12 v-förmigPES

1 / 1 / 4

46090

PES

2x30

Technical Data

Hako-Jonas 980 E (6502.40) 980 EH (6502.60)

39

rests upon the soil

TyresFront drive wheel, bandageRear, solid rubber tyres

Electric driveService voltageTravel drive assembly (P1/P2)Suction fan motor/sweeping (P1/P2)Total power consumption (P1)

Hydraulic systemCompact unit (maintenance-free)Voltage

Hydraulic fluid, e.g.

Hydraulic tank, capacity

DC / VKWKWKW

V

litre

Ø 300 / 904.00-4

240,8 / 1,0

1,0 / 1,252,4

24

DTE 15 M or equivalent

0,76

Ø 300 / 904.00-4

240,8 / 1,0

1,0 / 1,252,4

Technical Data

Hako-Jonas 980 E (6502.40) 980 EH (6502.60)

40

TyresFront drive wheel, bandageRear, solid rubber tyres

Electric driveService voltageTravel drive assembly (P1/P2)Suction fan motor/sweeping (P1/P2)Total power consumption (P1)

Hydraulic systemCompact unit (maintenance-free)Voltage

Hydraulic fluid, e.g.

Hydraulic tank, capacity

DC / VKWKWKW

V

litre

Ø 300 / 904.00-4

240,8 / 1,0

1,0 / 1,252,4

24

DTE 15 M or equivalent

0,76

Ø 300 / 904.00-4

240,8 / 1,0

1,0 / 1,252,4

Technical Data

Hako-Jonas 980 E (6502.40) 980 EH (6502.60)

40

41

Noise emissionThe sound pressure level measured according to DIN ENISO 11201 and under standard operating conditions at theoperator's ear with- operating statusfan, cylinder broom and side brush ON amounts to

The sound pressure level measured according to DIN ENISO 3744 under standard operating conditions and maximum volume flow amounts to

VibrationsThe frequency weighted acceleration measured accordingto EN 1033 which have an effect upon the upper limbs(hand-arm-system) amounts under normal working condi-tions

The frequency weighted acceleration measured accordingto EN 1032 which have an effect upon the lower limbs (feetand seat) amounts under normal working conditions

dB (A)

dB (A)

m/s2

m/s2

Technical Data

70

82

< 2,5

< 0,5

70

82

< 2,5

< 0,5

980 E (6502.40) 980 EH (6502.60)

41

Noise emissionThe sound pressure level measured according to DIN ENISO 11201 and under standard operating conditions at theoperator's ear with- operating statusfan, cylinder broom and side brush ON amounts to

The sound pressure level measured according to DIN ENISO 3744 under standard operating conditions and maximum volume flow amounts to

VibrationsThe frequency weighted acceleration measured accordingto EN 1033 which have an effect upon the upper limbs(hand-arm-system) amounts under normal working condi-tions

The frequency weighted acceleration measured accordingto EN 1032 which have an effect upon the lower limbs (feetand seat) amounts under normal working conditions

dB (A)

dB (A)

m/s2

m/s2

Technical Data

70

82

< 2,5

< 0,5

70

82

< 2,5

< 0,5

980 E (6502.40) 980 EH (6502.60)

7 Maintenance/Service

7.1 Maintenance Instructions

Compliance with our recommenda-tions concerning maintenance workwill give you the certitude of having aneffective and dependable machine atyour disposal.It is better to take precautions thanrepairing damages - and it savesmoney!

According to paragraph 57,BGV D29, the Hako-Jonas980 E/EH vacuum sweeperhas to be inspected for safecondition by an authorizedexpert as required, but notless than once a year. Results of such an inspec-tion have to be kept on fileat least until the next in-spection is performed.

Please contact your local Hako distri-butor if you cannot do the maintenan-ce works as prescribed in the mainte-nance schedule in-house. He will havethese works done for you and hasqualified personnel and genuine spareparts at disposal.

When cleaning or servicingthe machine, or replacingparts, have the motors stop-ped, the battery plug dis-connected and the servicebrake (parking brake) enga-ged.

In case of questions or orders forspare parts, please always quote yourmachine's serial indicated on thenameplate

Refer to chapter 1.3.1 Fig. 12 for posi-tion of nameplate.

Collect spilled oil andfuel and provide foradequate disposal ofthese substances.

Use appropriate tools for servicing,maintenance and adjusting work only. Spare parts at least will have to be ofthe same quality as genuine parts are.

Do not remove or install ti-res or repair a rim. Take thewheel and rim to a works-hop where qualified person-nel and the required speci-fic tools are available.

Before commencing anywork on the electric systemdisconnect the battery plug.

42

Maintenance/Service

7 Maintenance/Service

7.1 Maintenance Instructions

Compliance with our recommenda-tions concerning maintenance workwill give you the certitude of having aneffective and dependable machine atyour disposal.It is better to take precautions thanrepairing damages - and it savesmoney!

According to paragraph 57,BGV D29, the Hako-Jonas980 E/EH vacuum sweeperhas to be inspected for safecondition by an authorizedexpert as required, but notless than once a year. Results of such an inspec-tion have to be kept on fileat least until the next in-spection is performed.

Please contact your local Hako distri-butor if you cannot do the maintenan-ce works as prescribed in the mainte-nance schedule in-house. He will havethese works done for you and hasqualified personnel and genuine spareparts at disposal.

When cleaning or servicingthe machine, or replacingparts, have the motors stop-ped, the battery plug dis-connected and the servicebrake (parking brake) enga-ged.

In case of questions or orders forspare parts, please always quote yourmachine's serial indicated on thenameplate

Refer to chapter 1.3.1 Fig. 12 for posi-tion of nameplate.

Collect spilled oil andfuel and provide foradequate disposal ofthese substances.

Use appropriate tools for servicing,maintenance and adjusting work only. Spare parts at least will have to be ofthe same quality as genuine parts are.

Do not remove or install ti-res or repair a rim. Take thewheel and rim to a works-hop where qualified person-nel and the required speci-fic tools are available.

Before commencing anywork on the electric systemdisconnect the battery plug.

42

Maintenance/Service

43

7.2 Mount/Dismount CylinderBroom

The cylinder broom is accessible fromthe left side of the machine and is tobe dismounted as follows:

- Lower cylinder broom- Pull ignition key and protect by en-

gaging parking brake- Open lateral flap- Remove cover

Remove cover

- Open locks (Fig. 15/2) by enclosedsquare spanner (counter-clockwise)

- Remove cover (Fig. 15/1)

Dismount cylinder broom

- Loosen star-shaped knob (Fig. 16/2)and remove

- Remove cylinder broom seating(Fig. 16/1)

- Turn handle (Fig. 16/3 and 5) up-wards and unlock

- Remove plate with sealing strip (Fig.16/4)

- Remove cylinder broom by pulling.

Before commencing any work on theelectric system disconnect the batteryplug.

7.3 Adjust Sweeping Track

An adjustment device allows adapta-tion to the different sweeping condi-tions. The cylinder broom has to beadjusted for normal use and withregard to a low degree of wearing asdescribed in the following.Check the broom adjustment on levelground as follows.

Maintenance/Service

Fig.15

Fig.16

43

7.2 Mount/Dismount CylinderBroom

The cylinder broom is accessible fromthe left side of the machine and is tobe dismounted as follows:

- Lower cylinder broom- Pull ignition key and protect by en-

gaging parking brake- Open lateral flap- Remove cover

Remove cover

- Open locks (Fig. 15/2) by enclosedsquare spanner (counter-clockwise)

- Remove cover (Fig. 15/1)

Dismount cylinder broom

- Loosen star-shaped knob (Fig. 16/2)and remove

- Remove cylinder broom seating(Fig. 16/1)

- Turn handle (Fig. 16/3 and 5) up-wards and unlock

- Remove plate with sealing strip (Fig.16/4)

- Remove cylinder broom by pulling.

Before commencing any work on theelectric system disconnect the batteryplug.

7.3 Adjust Sweeping Track

An adjustment device allows adapta-tion to the different sweeping condi-tions. The cylinder broom has to beadjusted for normal use and withregard to a low degree of wearing asdescribed in the following.Check the broom adjustment on levelground as follows.

Maintenance/Service

Fig.15

Fig.16

Before checking:Mark level surface for che-cking broom adjustment bychalk.

- Lower cylinder broom and let it rundry.

- Lift cylinder broom and forward theHako-Jonas 980 E/EH a bit.With the correct broom adjustmentthe parallel sweeping marks have toappear on the floor (sweepingtrack).

The sweeping track width is to be

- 50mm with the Hako Jonas 980 E- 50mm with the Hako-Jonas 980 EH.

The sweeping track width can beadjusted by the star-shaped knob (Fig.17/1) as follows:

Broom adjustment

- Open seat hood- Loosen handle (Fig. 17/3)- Turn star-shaped knob (Fig. 17/1)

to the left = wider sweeping trackto the right = smaller sweeping track

- Fix handle (Fig. 17/3)- Sticker broom adjustment

(Abb.17/2)

With one turn of the knob,the track widens or broa-dens by approx. 10mm.

When exceeding the swee-ping track width, the engineprotection may be activated.

Sticker broom adjustment

44

Maintenance/Service

Fig.17

Fig.18

Before checking:Mark level surface for che-cking broom adjustment bychalk.

- Lower cylinder broom and let it rundry.

- Lift cylinder broom and forward theHako-Jonas 980 E/EH a bit.With the correct broom adjustmentthe parallel sweeping marks have toappear on the floor (sweepingtrack).

The sweeping track width is to be

- 50mm with the Hako Jonas 980 E- 50mm with the Hako-Jonas 980 EH.

The sweeping track width can beadjusted by the star-shaped knob (Fig.17/1) as follows:

Broom adjustment

- Open seat hood- Loosen handle (Fig. 17/3)- Turn star-shaped knob (Fig. 17/1)

to the left = wider sweeping trackto the right = smaller sweeping track

- Fix handle (Fig. 17/3)- Sticker broom adjustment

(Abb.17/2)

With one turn of the knob,the track widens or broa-dens by approx. 10mm.

When exceeding the swee-ping track width, the engineprotection may be activated.

Sticker broom adjustment

44

Maintenance/Service

Fig.17

Fig.18

45

7.4 Sealing Strips for Broom Com-partment

In order to assure good function of thesweeper, a perfect condition of thesealing strips is required, especially inorder to attain the prescribed vacuumin the broom compartment, a cleansweeping result and the less possiblewear of the sealing strips (check thesealing strips of the broom compart-ment for wearing and damages inregular intervals).Replace defective sealing strips.The ground clearance of the lateraland rear sealing strips is adjustable(oblong holes in the sealing strips).

Ground clearance =

sides: approx. 1mm

rear: approx. 4mm.

Proceed to adjustment with the batteryset being mounted.Height of the front sealing strip (foldingapron) cannot be adjusted. Beingdragged, it has contact with the floor.

7.5 Folding Apron Adjustment

Adjust folding apron

- Turn engine off and pull key- Disconnect battery plug- Remove cover (as described in the

paragraph "Mount/Dismount Cylin-der Broom").

- Remove bolt (Fig. 19/2).- Modify adjustment by turning the

fork head (Fig. 19/1).

Modify adjustment suchthat the cylinder broomdoes not retract the sealingstrip of the folding apronduring operation.

Maintenance/Service

Fig.19

45

7.4 Sealing Strips for Broom Com-partment

In order to assure good function of thesweeper, a perfect condition of thesealing strips is required, especially inorder to attain the prescribed vacuumin the broom compartment, a cleansweeping result and the less possiblewear of the sealing strips (check thesealing strips of the broom compart-ment for wearing and damages inregular intervals).Replace defective sealing strips.The ground clearance of the lateraland rear sealing strips is adjustable(oblong holes in the sealing strips).

Ground clearance =

sides: approx. 1mm

rear: approx. 4mm.

Proceed to adjustment with the batteryset being mounted.Height of the front sealing strip (foldingapron) cannot be adjusted. Beingdragged, it has contact with the floor.

7.5 Folding Apron Adjustment

Adjust folding apron

- Turn engine off and pull key- Disconnect battery plug- Remove cover (as described in the

paragraph "Mount/Dismount Cylin-der Broom").

- Remove bolt (Fig. 19/2).- Modify adjustment by turning the

fork head (Fig. 19/1).

Modify adjustment suchthat the cylinder broomdoes not retract the sealingstrip of the folding apronduring operation.

Maintenance/Service

Fig.19

7.6 Replace Side Brush

The side brush is located at the frontright of the machine (standard ver-sion). Use the lever (Fig. 10/9) to liftand lower the side brush. The sidebrush is to be lightly inclined in for-ward and in outward direction. Theswinging area of the side brush arm islimited by stop screws. The side brushis driven by a V-belt. Fitting of asecond side brush for specific applian-ces is possible.

Proceed as follows for dismounting ofthe side brush: Replace side brush

- Turn engine off and pull key.- Secure machine by engaging par-

king brake- Disconnect battery plug- Side brush lifted- Loosen hexagonal nut (Fig. 20/1)

und remove together with washer- Remove bolt (Fig. 20/2)- Remove side brush

Proceed in inverse order for mountingof the side brush.

46

Maintenance/Service

Fig.20

7.6 Replace Side Brush

The side brush is located at the frontright of the machine (standard ver-sion). Use the lever (Fig. 10/9) to liftand lower the side brush. The sidebrush is to be lightly inclined in for-ward and in outward direction. Theswinging area of the side brush arm islimited by stop screws. The side brushis driven by a V-belt. Fitting of asecond side brush for specific applian-ces is possible.

Proceed as follows for dismounting ofthe side brush: Replace side brush

- Turn engine off and pull key.- Secure machine by engaging par-

king brake- Disconnect battery plug- Side brush lifted- Loosen hexagonal nut (Fig. 20/1)

und remove together with washer- Remove bolt (Fig. 20/2)- Remove side brush

Proceed in inverse order for mountingof the side brush.

46

Maintenance/Service

Fig.20

47

7.7 Dismount Plate Filter

Proceed as follows for dismounting ofthe plate filter:

- Open seat hood.- Open quick-release locks

(Fig. 21/1).- Remove cover, filter case (Fig. 21/3)- Remove covering hood, plate filter- Loosen fillister head screws

(Fig. 21/2) and remove.- Fold back frame with electro-motor

(Fig. 22/3).- Hook frame at indicated position

(Fig. 22/4)- Remove plate filter (Fig. 22/5).

For mounting of plate filter proceed ininverse order.

Replace plate filter 1 Quick-release locks2 Filter case cover3 4 Filter case

Maintenance/Service

Fig.21

47

7.7 Dismount Plate Filter

Proceed as follows for dismounting ofthe plate filter:

- Open seat hood.- Open quick-release locks

(Fig. 21/1).- Remove cover, filter case (Fig. 21/3)- Remove covering hood, plate filter- Loosen fillister head screws

(Fig. 21/2) and remove.- Fold back frame with electro-motor

(Fig. 22/3).- Hook frame at indicated position

(Fig. 22/4)- Remove plate filter (Fig. 22/5).

For mounting of plate filter proceed ininverse order.

Replace plate filter 1 Quick-release locks2 Filter case cover3 4 Filter case

Maintenance/Service

Fig.21

Plate filter 1 Detent hook2 Wing screws3 Frame with electro-motor4 Opening for detent lever5 Plate filter

48

Maintenance/Service

Fig.22

Plate filter 1 Detent hook2 Wing screws3 Frame with electro-motor4 Opening for detent lever5 Plate filter

48

Maintenance/Service

Fig.22

49

7.8 Basic Cleaning of Plate Filter

Hold the plate filter (Fig. 23/1) in verti-cal position and let it fall down from aheight of 1 m to the even floor asrepresented in Fig. 23.

Basic cleaning of plate filter 1 Plate filter

Maintenance/Service

Fig.23

49

7.8 Basic Cleaning of Plate Filter

Hold the plate filter (Fig. 23/1) in verti-cal position and let it fall down from aheight of 1 m to the even floor asrepresented in Fig. 23.

Basic cleaning of plate filter 1 Plate filter

Maintenance/Service

Fig.23

7.9 V-Belt Drive Hako-Jonas 980 E/EH

1 Tensioning roller2 Suction fan V-belt (20Hz)3 V-belt pulley4 V-belt for cylinder broom and side

brush (130 Hz)5 Side brush V-belt6 Belt pulley7 Cylinder broom V-belt8 Tensioning roller lever9 Belt pulley10 Tension spring11 Hexagonal nut12 Hexagon socket screw13 Screws

V-belt drive Jonas 980 E/EH

50

Maintenance/Service

Fig.24

7.9 V-Belt Drive Hako-Jonas 980 E/EH

1 Tensioning roller2 Suction fan V-belt (20Hz)3 V-belt pulley4 V-belt for cylinder broom and side

brush (130 Hz)5 Side brush V-belt6 Belt pulley7 Cylinder broom V-belt8 Tensioning roller lever9 Belt pulley10 Tension spring11 Hexagonal nut12 Hexagon socket screw13 Screws

V-belt drive Jonas 980 E/EH

50

Maintenance/Service

Fig.24

51

7.9.1 Replace Cylinder Broom V-Belt

- Turn engine off and pull key.- Secure machine by engaging par-

king brake- Disconnect battery plug- Detent tensioning spring (Fig. 24/10)

by left hand while taking the V-beltoff the tensioning roller with righthand

- Remove V-belt (Fig. 24/7)

Proceed in inverse order for mountingof the side brush.

7.9.2 Replace Side Brush V-Belt

- Turn engine off and pull key.- Secure machine by engaging par-

king brake- Disconnect battery plug- Remove bottom right cover (turn

locks counter-clockwise by squarespanner).

- Remove cylinder broom V-belt (asdescribed in paragraph "ReplaceCylinder Broom V-Belt")

- Loosen screws (Fig. 24/13) at thecover plate and remove

- Remove cover plate- Push side brush in direction of the

machine to detent V-belt (Fig. 24/5)- Remove V-belt (Fig. 24/5)

Proceed in inverse order for mountingof the V-belt.

7.9.3 Replace Suction Fan V-Belt

- Turn engine off and pull key.- Secure machine by engaging par-

king brake- Open seat hood- Disconnect battery plug- Open quick-release locks (Fig. 21/1)- Remove filter case cover (Fig. 21/3)- Loosen screws at the inside of the

right lateral fairing and remove- Tilt lateral fairing lightly to the outsi-

de, the remove by pulling upwards- Loosen tensioning roller (Fig. 24/1)- Loosen hexagonal nuts (Fig. 24/11)

and hexagon socket screw (Fig.24/12) and detent V-belt (Fig. 24/4)

- Remove V-belt (Fig. 24/4) from V-belt pulley (Fig. 24/3)

- Remove V-belt (Fig. 24/2)

Proceed in inverse order for mountingof the V-belt.

Do not exceed tension of V-belt.

Observe the following whenmounting the V-belt:First adjust tension of V-belt(Fig. 24/4), the adjust ten-sion of V-Belt (Fig. 24/2).

Maintenance/Service

51

7.9.1 Replace Cylinder Broom V-Belt

- Turn engine off and pull key.- Secure machine by engaging par-

king brake- Disconnect battery plug- Detent tensioning spring (Fig. 24/10)

by left hand while taking the V-beltoff the tensioning roller with righthand

- Remove V-belt (Fig. 24/12)

Proceed in inverse order for mountingof the side brush.

7.9.2 Replace Side Brush V-Belt

- Turn engine off and pull key.- Secure machine by engaging par-

king brake- Disconnect battery plug- Remove bottom right cover (turn

locks counter-clockwise by squarespanner).

- Remove cylinder broom V-belt (asdescribed in paragraph "ReplaceCylinder Broom V-Belt")

- Loosen screws (Fig. 24/16) at thecover plate and remove

- Remove cover plate- Push side brush in direction of the

machine to detent V-belt (Fig. 24/14)- Remove V-belt (Fig. 24/14)

Proceed in inverse order for mountingof the V-belt.

7.9.3 Replace Suction Fan V-Belt

- Turn engine off and pull key.- Secure machine by engaging par-

king brake- Open seat hood- Disconnect battery plug- Open quick-release locks (Fig. 21/1)- Remove filter case cover (Fig. 21/3)- Loosen screws at the inside of the

right lateral fairing and remove- Tilt lateral fairing lightly to the outsi-

de, the remove by pulling upwards- Loosen tensioning roller (Fig. 24/1)- Loosen hexagonal nuts (Fig. 24/11)

and hexagon socket screw (Fig.24/12) and detent V-belt (Fig. 24/4)

- Remove V-belt (Fig. 24/4) from V-belt pulley (Fig. 24/3)

- Remove V-belt (Fig. 24/2)

Proceed in inverse order for mountingof the V-belt.

Do not exceed tension of V-belt.

Observe the following whenmounting the V-belt:First adjust tension of V-belt(Fig. 24/4), the adjust ten-sion of V-Belt (Fig. 24/2).

Maintenance/Service

7.10 Adjust Steering Chain Tension

Check the condition and function ofsteering chain every 200 hours of ope-ration.Proceed to adjustment of tension via aspring located in the pedal area andaccessible after removal of the coverplate.We recommend having this adjust-ment work done by qualified personnelonly.

Adjust tension of the stee-ring chain such that rotatio-nal movement is possiblewithout jerks.

7.11 Check Hydraulic Fluid and Refill

7.11.1 Check Hydraulic Fluid

- Turn engine off and pull key- Secure machine by engaging par-

king brake- Open seat hood- Check hydraulic fluid level at tank

(Fig. 25/1), the level must not fallbelow the minimum mark (Fig.25/2). It should read between mini-mum (Fig. 25/2) and maximum mark(Fig. 25/3).

7.11.2 Refill Hydraulic Fluid

- Remove cover (Fig. 24/4) and refillhydraulic fluid

- Close hydraulic fluid tank with cover

Use DTE 15M hydraulic fluid or a fluidof similar quality.

52

Maintenance/Service

Fig.25

7.10 Adjust Steering Chain Tension

Check the condition and function ofsteering chain every 200 hours of ope-ration.Proceed to adjustment of tension via aspring located in the pedal area andaccessible after removal of the coverplate.We recommend having this adjust-ment work done by qualified personnelonly.

Adjust tension of the stee-ring chain such that rotatio-nal movement is possiblewithout jerks.

7.11 Check Hydraulic Fluid and Refill

7.11.1 Check Hydraulic Fluid

- Turn engine off and pull key- Secure machine by engaging par-

king brake- Open seat hood- Check hydraulic fluid level at tank

(Fig. 25/1), the level must not fallbelow the minimum mark (Fig.25/2). It should read between mini-mum (Fig. 25/2) and maximum mark(Fig. 25/3).

7.11.2 Refill Hydraulic Fluid

- Remove cover (Fig. 24/4) and refillhydraulic fluid

- Close hydraulic fluid tank with cover

Use DTE 15M hydraulic fluid or a fluidof similar quality.

52

Maintenance/Service

Fig.25

53

7.12 Electric System7.12.1 Fuses/Relays

1 F2 Pre-fuse (20A)2 F3 Travel drive assembly control(10A)3 F4 Control panel indicators (5A)4 F5 Horn (5A)5 F6 Control, main motor and LDS

(5A)6 F7 LDS measurement (5A)7 F8 Lighting (7.5A)8 F9 Lifted-up disposal control

(6502.60) (7.5A)9 F10 Vacuum cleaner option (30A)10 F11 Shaking motor (30A)11 F14 Flashlight option (5A)12 K4 Time relay, filter monitoring13 K5 Impulse relay, shaking14 F12 Main motor (63A)15 F1 Travel drive assembly (63A)16 K1 Relay, multimode17 K12 Relay18 K3 Relay19 K2 Relay, motor suction fan/

sweeperFuses/relays

Maintenance/Service

Fig.26

53

7.12 Electric System7.12.1 Fuses/Relays

1 F2 Pre-fuse (20A)2 F3 Travel drive assembly control(10A)3 F4 Control panel indicators (5A)4 F5 Horn (5A)5 F6 Control, main motor and LDS

(5A)6 F7 LDS measurement (5A)7 F8 Lighting (7.5A)8 F9 Lifted-up disposal control

(6502.60) (7.5A)9 F10 Vacuum cleaner option (30A)10 F11 Shaking motor (30A)11 F14 Flashlight option (5A)12 K4 Time relay, filter monitoring13 K5 Impulse relay, shaking14 F12 Main motor (63A)15 F1 Travel drive assembly (63A)16 K1 Relay, multimode17 K12 Relay18 K3 Relay19 K2 Relay, motor suction fan/

sweeperFuses/relays

Maintenance/Service

Fig.26

7.12.2 Lifted-Up Disposal Fuses/Relays

20 K6 Lifted-up disposal21 K7 Lifted-up disposal22 K8 Lifted-up disposal23 K9 Lifted-up disposal24 K10 Relay, lift dirt hopper25 K11 Relay, lower dirt

hopper26 F 13 Hydraulic unit (30A)

Lifted-up disposal fuses/relays

54

Maintenance/Service

Fig.27

7.12.2 Lifted-Up Disposal Fuses/Relays

20 K6 Lifted-up disposal21 K7 Lifted-up disposal22 K8 Lifted-up disposal23 K9 Lifted-up disposal24 K10 Relay, lift dirt hopper25 K11 Relay, lower dirt

hopper26 F 13 Hydraulic unit (30A)

Lifted-up disposal fuses/relays

54

Maintenance/Service

Fig.27

Daily after first every 100 every 200Check batter acid level and top with distilled water if required (with fully charged battery only) X

Check acid density of battery X

Clean battery poles and grease X

Check cables for damages and screwed connections for tight fit X

Check function of seat contact switch X

Visual check of front tires X

Check cylinder broom for wearing or foreign particles (e.g. wire, straps) and replace broom if required X

Check sweeping track and adjust if required X

Check sealing strips at the broom compartment, adjust if required or replace defective sealing strips X

Check sealing strips at dirt hopper, replace defective sealing strips X

Check side brush adjustment and brush bristles for wearing, adjust if required or replace side brush X

Check V-belt for wearing and correct tension and re-adjust if required

5 X

7.13 Hako-Jonas 980 E/EH Maintenance Schedule (6502.40/60)

hours of operation

55

Maintenance/Service

Daily after first every 100 every 200Check batter acid level and top with distilled water if required (with fully charged battery only) X

Check acid density of battery X

Clean battery poles and grease X

Check cables for damages and screwed connections for tight fit X

Check function of seat contact switch X

Visual check of front tires X

Check cylinder broom for wearing or foreign particles (e.g. wire, straps) and replace broom if required X

Check sweeping track and adjust if required X

Check sealing strips at the broom compartment, adjust if required or replace defective sealing strips X

Check sealing strips at dirt hopper, replace defective sealing strips X

Check side brush adjustment and brush bristles for wearing, adjust if required or replace side brush X

Check V-belt for wearing and correct tension and re-adjust if required

5 X

7.13 Hako-Jonas 980 E/EH Maintenance Schedule (6502.40/60)

hours of operation

55

Maintenance/Service

Daily after first every 100 every 200

Visual check of V-belts X

Check service/parking brake and re-adjust if required X

Check filter system for tightness (visual check) X

Dismount plate filter and clean if required X

Clean travel drive assembly, brush drive, shaking motor X

Check tread of wheels X

Check function of electro-motor, carbon brushes for smooth operation and wearing; clean motor from carbon dust and replace carbon brushes if required

500 X

Check carbon brushes of travel drive assembly (to be executed by qualified personnel only) 500 X

Check hydraulic hoses and replace if required

Check hydraulic fluid level for lifted-up disposal and refill if required X

Check tensioning moment of fixing screws for lifted-up disposal facility and re-tighten if required (49 Nm) 5 X

Check tension of steering chain and re-adjust tension if required X

7.13 Hako-Jonas 980 E/EH Maintenance Schedule (6502.40/60)

hours of operation

56

Maintenance/Service

Daily after first every 100 every 200

Visual check of V-belts X

Check service/parking brake and re-adjust if required X

Check filter system for tightness (visual check) X

Dismount plate filter and clean if required X

Clean travel drive assembly, brush drive, shaking motor X

Check tread of wheels X

Check function of electro-motor, carbon brushes for smooth operation and wearing; clean motor from carbon dust and replace carbon brushes if required

500 X

Check carbon brushes of travel drive assembly (to be executed by qualified personnel only) 500 X

Check hydraulic hoses and replace if required

Check hydraulic fluid level for lifted-up disposal and refill if required X

Check tensioning moment of fixing screws for lifted-up disposal facility and re-tighten if required (49 Nm) 5 X

Check tension of steering chain and re-adjust tension if required X

7.13 Hako-Jonas 980 E/EH Maintenance Schedule (6502.40/60)

hours of operation

56

Maintenance/Service

Designation Description Order no.

Solid rubber tyres Set of puncture-safe SE-Superelastic tyres 4.00-4, leaving no traces (2wheels on rim) 6521

L-h side brush system 6507

Protective roof 6504

Flashlight For mounting on protective roof or direct cultivation 6505

Vacuum cleaner 24V version 6509

Comfort seat Seat features adjustable cushioning provided 7093

Lighting system Including two front and two rear lights, rear and lateral reflectors (according to German StVZO §66a) 6506

57

Special Equipment

8 Special Equipment

Designation Description Order no.

Solid rubber tyres Set of puncture-safe SE-Superelastic tyres 4.00-4, leaving no traces (2wheels on rim) 6521

L-h side brush system 6507

Protective roof 6504

Flashlight For mounting on protective roof or direct cultivation 6505

Vacuum cleaner 24V version 6509

Comfort seat Seat features adjustable cushioning provided 7093

Lighting system Including two front and two rear lights, rear and lateral reflectors (according to German StVZO §66a) 6506

57

Special Equipment

8 Special Equipment

Hako Jonas 980 E/EHChanges Due to Machine Directive 2006/42/EC Clean ahead

PrefaceModified text in paragraph Preface:Before using the equipment for the first time, read this original manual thor-oughly, act according to the information contained and keep it in a safe place for future reference or subsequent owners.Intended useModified text in paragraph Intended Use:Based on the conception, design and construction of the model introduced onto the market by us, the machine complies with the applicable basic safe-ty and health requirements stipulated in the EC Directive (refer to Declaration of Conformity). This declaration is no long-er considered valid in the event of mod-ifications to the machine not authorized by us. The manufacturer is not deemed liable for any damage resulting from un-authorized modifications to the ma-chine.General safety informationThe machine may be used only for operation on plane areas with a maxi-mum inclination of up to 12 %.

DisposalNew text in Chapter Introduction:Render the machine inoperable. It must not represent a potential source of dan-ger for children.Dispose of the device according to the applicable local regulations. For further information on handling and recycling, please contact your authorized Hako dealer where you purchased the de-vice.Used batteries with the recycling sym-bol contain reusable commodities. The heavy metals contained simultaneously represent a serious risk to health and to the environment. Never open batteries or damage them. Never touch, inhale or swallow any material inside batteries. Health hazard! Never allow batteries to pollute the environment. Risk of con-taminating the ground and water! In ac-cordance with the symbol with the crossed out bin, these batteries must not be disposed of in domestic waste. The return and recycling of old batteries must be agreed on with your authorized Hako dealer in accordance with the Bat-tery Law § 6 and § 8 (BattG)

Noise emission valueThe sound pressure level (LpA) (at the ear of the operator) measured accord-ing to DIN IEC 60335-2-72 under nor-mal working conditions: 77 dB (A)Measurement inaccuracy (KpA): 2 dB (A)Sound power level (LwAd) measured according to DIN EN 60335-2-72 under maximum working conditions: 91 dB (A)Sound power level (LwAd) measured according to 2000/14/EG under maximum working conditions: 91 dB (A)VibrationThe weighted effective value of acceler-ation, measured in accordance with ISO 5349-1, to which the upper parts of the body (hand-arm) are exposed under normal working conditions: < 2,5 m/s²The weighted effective value of acceler-ation, measured in accordance with ISO 2631-1, to which the upper parts of the body (feet-seat) are exposed under normal working conditions: < 0,5 m/s²

Hako Jonas 980 E/EHChanges Due to Machine Directive 2006/42/EC Clean ahead

PrefaceModified text in paragraph Preface:Before using the equipment for the first time, read this original manual thor-oughly, act according to the information contained and keep it in a safe place for future reference or subsequent owners.Intended useModified text in paragraph Intended Use:Based on the conception, design and construction of the model introduced onto the market by us, the machine complies with the applicable basic safe-ty and health requirements stipulated in the EC Directive (refer to Declaration of Conformity). This declaration is no long-er considered valid in the event of mod-ifications to the machine not authorized by us. The manufacturer is not deemed liable for any damage resulting from un-authorized modifications to the ma-chine.General safety informationThe machine may be used only for operation on plane areas with a maxi-mum inclination of up to 12 %.

DisposalNew text in Chapter Introduction:Render the machine inoperable. It must not represent a potential source of dan-ger for children.Dispose of the device according to the applicable local regulations. For further information on handling and recycling, please contact your authorized Hako dealer where you purchased the de-vice.Used batteries with the recycling sym-bol contain reusable commodities. The heavy metals contained simultaneously represent a serious risk to health and to the environment. Never open batteries or damage them. Never touch, inhale or swallow any material inside batteries. Health hazard! Never allow batteries to pollute the environment. Risk of con-taminating the ground and water! In ac-cordance with the symbol with the crossed out bin, these batteries must not be disposed of in domestic waste. The return and recycling of old batteries must be agreed on with your authorized Hako dealer in accordance with the Bat-tery Law § 6 and § 8 (BattG)

Noise emission valueThe sound pressure level (LpA) (at the ear of the operator) measured accord-ing to DIN IEC 60335-2-72 under nor-mal working conditions: 77 dB (A)Measurement inaccuracy (KpA): 2 dB (A)Sound power level (LwAd) measured according to DIN EN 60335-2-72 under maximum working conditions: 91 dB (A)Sound power level (LwAd) measured according to 2000/14/EG under maximum working conditions: 91 dB (A)VibrationThe weighted effective value of acceler-ation, measured in accordance with ISO 5349-1, to which the upper parts of the body (hand-arm) are exposed under normal working conditions: < 2,5 m/s²The weighted effective value of acceler-ation, measured in accordance with ISO 2631-1, to which the upper parts of the body (feet-seat) are exposed under normal working conditions: < 0,5 m/s²

Hako GmbHHamburger Straße 209-239D-23843 Bad Oldesloe

declares that the products

Hako Jonas 980 E, Typ: 6502.40Hako Jonas 980 EH, Typ: 6502.60

to which this declaration relates, con-form to the relevant provisions of the safety and health requirements stipulat-ed in EC Directive 2006/42/EC and is in accordance with 2004/108/EC.

Reference was made to the following standards and/or norms and/or techni-cal specifications to ensure proper im-plementation of the safety and health requirements in the EC Directive:

EN 60335-2-72EN 55012EN 61000-6-2

Bad Oldesloe, 27.10.2010

Dr. Rainer BavendiekDirector R&D

Name of the authorized person who compiles technical documents for Hako:

Ludger Lüttel

EC Declaration of Conformity (corresponds to EC Directive 2006/42/EC)

Hako-Werke GmbHHamburger Straße 209-239D-23843 Bad Oldesloe

declares that the products

Hako Jonas 980 E, Typ: 6502.40Hako Jonas 980 EH, Typ: 6502.60

to which this declaration relates, con-form to the relevant provisions of the safety and health requirements stipulat-ed in EC Directive 2006/42/EC and is in accordance with 2004/108/EC.

Reference was made to the following standards and/or norms and/or techni-cal specifications to ensure proper im-plementation of the safety and health requirements in the EC Directive:

EN 60335-2-72EN 55012EN 61000-6-2

Bad Oldesloe, 27.10.2010

Dr. Rainer BavendiekDirector R&D

Name of the authorized person who compiles technical documents for Hako:

Ludger Lüttel

EC Declaration of Conformity (corresponds to EC Directive 2006/42/EC)

60

Maintenance Document

100 operating hoursMaintenanceWorkshop stamp

carried out on __________

at __________ operating hours

200 operating hoursMaintenanceWorkshop stamp

carried out on __________

at __________ operating hours

300 operating hoursMaintenanceWorkshop stamp

carried out on __________

at __________ operating hours

400 operating hoursMaintenanceWorkshop stamp

carried out on __________

at __________ operating hours

500 operating hoursMaintenanceWorkshop stamp

carried out on __________

at __________ operating hours

600 operating hoursMaintenanceWorkshop stamp

carried out on __________

at __________ operating hours

700 operating hoursMaintenanceWorkshop stamp

carried out on __________

at __________ operating hours

800 operating hoursMaintenanceWorkshop stamp

carried out on __________

at __________ operating hours

900 operating hoursMaintenanceWorkshop stamp

carried out on __________

at __________ operating hours

1000 operating hoursMaintenanceWorkshop stamp

carried out on __________

at __________ operating hours

1100 operating hoursMaintenanceWorkshop stamp

carried out on __________

at __________ operating hours

1200 operating hoursMaintenanceWorkshop stamp

carried out on __________

at __________ operating hours

60

Maintenance Document

100 operating hoursMaintenanceWorkshop stamp

carried out on __________

at __________ operating hours

200 operating hoursMaintenanceWorkshop stamp

carried out on __________

at __________ operating hours

300 operating hoursMaintenanceWorkshop stamp

carried out on __________

at __________ operating hours

400 operating hoursMaintenanceWorkshop stamp

carried out on __________

at __________ operating hours

500 operating hoursMaintenanceWorkshop stamp

carried out on __________

at __________ operating hours

600 operating hoursMaintenanceWorkshop stamp

carried out on __________

at __________ operating hours

700 operating hoursMaintenanceWorkshop stamp

carried out on __________

at __________ operating hours

800 operating hoursMaintenanceWorkshop stamp

carried out on __________

at __________ operating hours

900 operating hoursMaintenanceWorkshop stamp

carried out on __________

at __________ operating hours

1000 operating hoursMaintenanceWorkshop stamp

carried out on __________

at __________ operating hours

1100 operating hoursMaintenanceWorkshop stamp

carried out on __________

at __________ operating hours

1200 operating hoursMaintenanceWorkshop stamp

carried out on __________

at __________ operating hours

61

Notes

61

Notes

Spitzentechnik für einesaubere und schönere UmweltSuperior technology for a cleaner and better environment

Hako GmbH ·Hamburger Str. 209-239 · D-23843 Bad Oldesloe · (04531) 806-0 · Fax (04531) 806-338

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Spitzentechnik für einesaubere und schönere UmweltSuperior technology for a cleaner and better environment

Hako-Werke GmbH · Stammwerk und Hauptverwaltung · HeadquarterHamburger Str. 209-239 · D-23843 Bad Oldesloe · (04531) 806-0 · Fax (04531) 806-338

88-6

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in G

erm

any