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TORNADO INDUSTRIES, LLC 3101 WICHITA COURT

FORT WORTH, TX 76140 (800)-822-8867 FAX (817)-551-6507

WWW.TORNADOVAC.COM

Operations & Maintenance ManualFor Commercial Use Only

Form No. L2733JA 10/14 ©Tornado Industries, LLC. All rights reserved

JUMBO INTERNAL WET-ONLY AIR VACUUMSMODEL NO: 95961 (DUAL)

98450 (QUAD)

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Long Term Buyer Protection Limited Warranty

10 Years*Plastic water tanks and Rotationally-molded bodies

2 Years*Parts on all Tornado cleaning equipment

1 Year*Labor on all Tornado cleaning equipment

1 Year*Warranty on batteries, one year prorated

All battery warranties are handled directly by the battery manufacturer, on a one year prorated basis

Tornado Industries, LLC. (Tornado) warrants to the end/user customer that the Tornado product(s) will be free from defects in material and workmanship for the duration(s) described below. This limited warranty DOES NOT cover machines and/or components subject to normal wear and tear, damage that occurs in shipping, failures resulting from modification, accident, unsuitable operating environ-ment, misuse, abuse, neglect, or improper maintenance by you. For full details, contact your Autho-rized Tornado Distributor, Service Center, or the Tornado Technical Service Department. Tornado sales and service representatives are not authorized to waive or alter the terms of this warranty, or to increase the obligations of Tornado under the warranty.

*Effective January 1, 2014. Terms subject to change without notice1. Except all Windshears™ Blowers, Storm, TV 2, Side and Downdraft, Insulation Blowers, CV 30,CV 38, CK14/1 PRO, CK 14/2 PRO, SWM 31/9, CK LW13/1, CV 38/48 Dual, PV6, PV10, and allchargers are warranted for 1 (one) year for both parts and labor.2. All non-wear item parts purchased after warranty expiration are warranted for 90 days.3. Warranty starts from the date of sale to the consumer or, at Tornado’s discretion, 6 months afterthe dealer purchased the unit from Tornado, whichever comes first.4. The EB 30 is warranted for a period of 90 days for both parts and labor.5. The warranty on engines used on propane powered equipment is limited to motor manufacturer’swarranty.6. Ride-on Scrubbers are warranted for 24 months, parts, 6 months labor or 1,000 hours, whicheveroccurs first.

Note: Tornado, The Latest Dirt, Floorkeeper, Carpetkeeper, Carpetrinser, Carpetrinser/Dryer, Headmaster, Taskforce, PAC-VAC, T-Lite, Glazer, Windshear, Max-Vac and Trot-Mop are trademarks of Tornado Industries

Website: www.tornadovac.com Phone 1-800-VACUUMSFax (817)-551-6507Address 3101 WICHITA COURT FORT WORTH, TX 76140

Form F2662.©2014. All rights reserved1-800-VACUUMS 80 Years of Cleaning Innovation A Tacony Company

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NOTES

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General SpecificationsThe Internal Air Head units create heavy duty wet only industrial vacuums. They are designed to fit onto a 55- gallon rolled top steel drum (Tornado # 95944) for volume pick-up with maximum efficiency. They will pick up wet and moist waste without the need to change any filters. This compressed air vacuums have no moving parts and tremendous suction for a portable unit. All recovered products go into the drum, therefore maintaining peak performance. The included liquid shut off attachments prevent over filling of the drum. Use for volume pickup of light to medium oils, liquid sludge, and many other light to medium viscosity liquids. Designed to perform at maximum efficiency with 2" hoses and attachments (refer to attachments section of this manual).

Unit SpecificationsTHE 95961 INCLUDES:95952 Venturi Powerheads (2)95000 Jumbo Cover (1)90442 Deflector (1)95992 Dual Head Line Connector (1)90569 Liquid Shut Off (2)95942 55-Gallon Drum98088 4-Wheel Dolly

Unit SpecificationsTHE 98450 INCLUDES:95952 Venturi Powerheads (4)14329 Jumbo Cover (1)90442 Deflector (1)90569 Liquid Shut Off (4)95942 55-Gallon Drum98088 4-Wheel Dolly

HORIZONTAL RECOVERY (reach) 50 ft. 100 ft.VERTICAL RECOVERY (lift) 25 ft. 50 ft.REQUIRED COMPRESSOR 25 h.p. 50 h.p.AIR LINE AND COUPLINGS 3/4” (minimum), quick-connect,

chicaqo, or fixed1” (minimum), quick-con-nect, chicaqo, or fixed

HOSE ADAPTOR 2” Included 2” IncludedWEIGHT 75 lbs. 93 lbs.CFM (2” Orifice) 160 258Waterlift 242” 200”

95961 98450

Features.• Capable of wet/moist pickup.• Ideal for materials from water to oil covered metal chips, grindings and shavings.• 3/16" (5mm) jets installed. 7/32" (5.5mm) and 1/4" (6mm) jets are included for heavier debris.• 90 p.s.i at the gauge (valve fully open) allows for maximum pickup power.• 60 p.s.i. at the gauge (valve fully open) allows for lighter liquid pickup power.• A heavy duty 55-gallon rolled top drum is required, and is available from Tornado• Never operate above 100 p.s.i. (8 BAR) pressure.

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BEFORE OPERATING MACHINERead this manual completely before attempting to operate machine. This manual has important in-formation for the use and safe operation of the machine. Keep this manual on file and handy. If addi-tional information in needed, please contact your local distributor or contact:

TORNADO INDUSTRIES 3101 WICHITA COURT FORT WORTH, TX 76140

(800)-822-8867 Fax: (817)-551-6507 www.tornadovac.comm

• Do not leave machine unattended when running. Turn off when not in use.• Before attempting any maintenance or adjustment, disconnect air lines.• Do not expose to rain.• Do not allow to be used as a toy. Close attention is necessary when used by or near children.• Use only as described in this manual. Use only manufacturer's recommended attachments.• If machine is not working as it should, has been dropped, damaged, left outdoors, or dropped into

water, return it to a service center.• Keep hair, loose clothing, fingers, and all parts of body away from openings and moving parts.• Turn off all controls before disconnecting air lines.• Do not put any object into openings. Do not use with any opening blocked. Keep openings free of

dust, lint, hair, and anything that may reduce air flow.• Do not pick up anything that is burning or smoking, such as cigarettes, matches, or hot ashes.• Do not pick up flammable or combustible liquids, such as gasoline, or use machine where they

may be present.• Do not use without filters in place.• Use extra care when cleaning on stairs.• Always replace worn or torn external filters immediately. This will prevent possible injury due to

flying objects.• Never operate with intake unguarded. Strong suction will pull fingers and/or clothing into hose and

other parts. Always wear safety glasses when in vicinity of this unit.• Never operate above 100 p.s.i. (8 BAR) pressure.• Always turn off your air line supply at the drop before disconnecting the air line.

When using this unit, basic precaution should always be followed. Read all instructions befoe using this unit.

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ASSEMBLY OF HEAD UNIT AND DRUM

1. Remove all components from package.2. The Venturi Powerhead(s) come already at-tached to the Jumbo Covers. To detach, remove the air connector, then turn powerhead(s) coun-terclockwise and they will unlock from the Jumbo Cover.3. Install hose adaptor onto Jumbo Housing. Lock in place by lining up adaptor indent with lock screwand tightening lock screw.4. Place head unit onto drum. The weight and suction power of the head unit will form a seal on the drum.

OPERATING RULES

Use 1.5” to 2” I.D. hoses and attachments.Use 3/4” for Dual and 1” for Quad air line hose and flow-thru quick connects (do not use ball style fit-tings). 90 p.s.i. (7 BAR) at gauge (valve open) for maximum pickup power, 60 p.s.i. (5 BAR) at gauge (valve open) for lighter debris recovery. Use to recover water, heavy oils and oil soaked metal shavings.IMPORTANT: The internal air vacuums do not have internal filters for dry recovery. They are as-sembled with silencers built inside the venturi pow-erhead and are designed for wet application only.Tornado does offer an optional internal filter kit that will convert this unit to a dry and moist pickup vac-uum. Please note that if this conversion is done, it will be considered a dry/moist pickup vacuum only, and cannot be used for any wet/liquid pickup of any kind. Contact Breuer Tornado for more infor-mation on this conversion kit.

STARTING/STOPPING MACHINE

1. Connect air supply line to head line connector.2. Start vacuum by turning air valve located on lineconnector to its ON position.3. Stop vacuum by turning air valve located on lineconnector to its OFF position.NOTE: Empty and clean vacuum and attachments after each days use for maximum performance.

Head Assembly Setup and Operation

95952

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(95952) EXTERNAL FILTER AIR VACITEM PARTNO. OTY. NO. DESCRIPTION1 2 01979 SCREW2 1 04928B MUFFLER COVER3 1 15967B MUFFLER SHELL4 1 95054 SILENCER5 1 05723 NOZZLE6 2 02038 SCREW7 2 01574 LOCKWASHER8 1 04927B MUFFLER BASE9 1 05724 GASKET10 3 02481 "O" RING11 2 02573 DRIVE SCREW12 1 04924 NAMEPLATE13 1 11407 BASE14 1 05730 NIPPLE15 1 04982 JET (3/16" DIA.) INSTALLED 1 04983 JET (7/32" DIA.) 1 04984 JET (1/4" DIA.)16 1 16511 WARNING LABEL

95952

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Quad Cover Assembly

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1 05732 1 AIR PRESSURE GAGE2 11327 1 FITTING GALV.BUSHING3 11323 4 PIPE TEE ¾4 11325 5 FITTING GALV.ADAPTER5 11326 1 VALVE BALL6 11324 5 FITTING IRON ELBOW7 11365 8 ADAPTER MALE8 32524 2 HOSE GP BLACK 5.59 05727 8 CLAMP .750 1.510 11322 4 FITTING GALV.BUSHING11 32523 2 HOSE GP BLACK 4.512 01979 8 SCREW PHIL.RND HD MACH13 04928 4 MUFFLER COVER14 15967 4 MUFFLER SHELL15 95054 4 FILTER VENTURI MUFFLER16 05723 4 NOZZLE17 12812 8 SCREW HEX HD CAP18 01589 8 NUT FINISHED HEX W/ LOCTITE19 04927 4 MUFFLER BASE20 05724 4 GASKET21 04984 4 JET ¼22 02481 4 RING O23 02038 10 SCREW PHIL. RND HD MACH24 05730 4 PIPE NIPPLE25 11317 4 BASE26 14331 4 MOUNTING PLATE27 11329 8 GASKET28 01978 2 SCREW ¼” -20 x 1-1/2”29 11328 1 STRAP30 14330 1 SUPPORT RISER31 01497 2 NUT FINISHED HEX34 03144 2 SPACER-USE 1925935 08057 1 THUMB SCREW JUMBO TOOL36 14329 1 QUAD TANK COVER S/A37 17131 1 GASKET TANK COVER38 90442 1 DEBRIS DEFLECTOR JUMBO39 04908 1 GASKET FLANGE40 11331 4 FLANGE41 05043 8 RIVET BLIND42 14407 4 MOUNTING PLATE43 02706 4 GASKET44 15517 4 FLOAT BALL 3DIA.(SS)45 06428 4 CAGE46 06430 4 TIE WIRE47 02047 4 SCREW HEX HD MACH48 07533 4 NUT HEX.LOCK(P/T)49 04997 2 STAND50 01574 6 LOCK WASHER51 16511 4 LABEL52 03008 4 FILTER

Item Part No. Qty Description

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ITEM PARTNO. QTY. NO. DESCRIPTION1 1 14395 TANK COVER PLUG ASSY.2 2 08004 MOUNTING GASKET3 2 14415 ADAPTOR4 8 02053 SCREW5 8 01497 Nut6 2 11386 GASKET7 8 11394 SCREW8 1 13832 TANK COVERS/A9 1 08057 THUMBSCREW10 1 07648 NAME PLATE11 1 04988 TANK COVER GASKET (6.5 FT.)12 1 90442 DEFLECTOR13 2 02038 SCREW14 2 01574 LOCKWASHER15 2 01497 NUT16 1 04908 FLANGE GASKET17 10 00851 WASHER18 10 00086 SCREW19 2 04997 STAND20 2 11358 INTAKE GUIDE21 2 14731 TOP PLATE22 6 11390 SCREW

Dual Cover Assembly

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(95992) CONNECTOR ASSY. DOUBLE HEADITEM PARTNO. OTY. NO. DESCRIPTION1 2 06384 JOINT UNION2 5 05730 NIPPLE3 3 05729 90 ELBOW4 4 05726 MALE ADAPTOR-HOSE TO PIPE5 4 05727 CLAMP6 2 11561 HOSE7 2 05731 PIPE TEE8 1 04985 VALVE9 1 15163 BRACKET10 1 05733 PIPE BUSHING11 1 05732 AIR PRESSURE GAUGE

Dual Connector Assembly

OO NOT OPERATE WITHOUT EXTERNAL FILTER BAG 90377 OR 90378 OR 90447 MUFFLER.

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Please provide additional information onTornado equiptment: (Check choices below)

__ Automatic Scrubbers __Sweepers __Propane Floor Machines __Rotary Floor Machine __High Speed Burnishers __Carpet Vacuums __Carpet Extractors & Spotters __Wet/Dry Vacs __ Steam Cleaners __Jumbo Vacs __Ride-On Equiptment __Pressure Washers

See complete product info at www.tornadovac.comSelling Dealer:(Required)__________________________

WarrantyRegistration Form

_____________________________________________________________________________Company/Institution

_____________________________________ ____________________________________Contact Name Title

_____________________________________ ____________________________________Address City/State/Zip Code

_____________________________________ ____________________________________Phone Fax

_____________________________________ ____________________________________Date of Purchase Email

Please Print Clearly

See white metal plate or sticker on unit for this information.

MACHINE TYPE/MODEL NUMBER: MACHINE SERIAL NUMBER:1. 1.2. 2.3. 3.4. 4.

How did you first lean about Tornado cleaning and maintenance equipment?

In square feet (meters)

Total Hard Floor AreaTotal Carpeted Area

Square feet (square meters)o Contacted by local dealero Previous experience with

Tornado productso Reputation/

Recommendationo Advertisingo Direct mailo Interneto Other

o 0-10,000 (0-930)o 10-50,000 (930-4,650)o 50-250,000 (4,650-23,250)o Over 250,000 (over

23,260)

o 0-10,000 (0-930)o 10-50,000 (930-4,650)o 50-250,000 (4,650-23,250)o Over 250,000 (over

23,260)

Damage or defect arising from abuse, neglect or other misuse is excluded from this warranty. Other items may or may not apply based on your specific machine. If any defect occurs, the warranty is voided if service is attempted by non-Authorized Tornado Service Centers.

©2012 Tornado Industries. All rights reserved.X8449-TOR 3/2014

Facility Description (please circle all that apply)

1. School 9. Hospital 17. U.S. Govt.2. Retail Store 10. Nursing Home 18. Other Govt.3. Restaurant 11. Religious Institution 19. Auto Service4. Office Building 12. Airport 20. Airport5. Contract Cleaning 13. Warehouse 21. Non-Profit6. Light Manufacturing 14. Apartment/Condo 22. Other (specify)7. Heavy Manufacturing 15. Warehouse8. College/University 16. Supermarket

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