8-Status Analysis for Fabrication NCR (Jan) (Weight Wise)

8/15/2019 8-Status Analysis for Fabrication NCR (Jan) (Weight Wise)

1/18

Output (Kg) NCR WT (Kg) NCR WT (Kg) NCR % Form NCR W

68 !"#$ $$ "!$& '#

'" $6 #%

Ra *ater+a, '' 6 %-.et/0 '$ 6 %

2rogram3-.et/0 "&' "# "6%

*a/0+ne 4na,ys+s -/rap WT (Kg) 5or anNCR WT (Kg) *3C NCR WT (Kg) De5e/ts WT (.g) De5e/ts % Form *3C NCR W

Ba/.gauge"!$& '# '" $6

" ' ' %7engt0 ar+at+on "#& ' '8%

Runn+ng D+mens+on 6 '$ #%

Tota, Repa+r WT (Kg) dur+ng operat+on 5or anOutput (Kg) NCR WT (Kg) NCR WT (Kg) NCR % Form NCR W

*3C Fun/t+on

68 !"#$ $$ "!16 8"

866 #8 11%Ra *ater+a, ' 18 "%

2rogram 86 && 6%-pe/a+, operator "$ 68 "%

CNC3Operator &' 8$ "8%

*a/0+ne 4na,ys+s Repa+r WT (Kg) 5or anNCR WT (Kg) *3C NCR WT (Kg) De5e/ts WT (.g) De5e/ts % Form *3C NCR W

Tota, -/rap WT (Kg) dur+ng operat+on In Month(Jan)

*3C Fun/t+on

Ba/.gauge

7engt0 ar+at+on

Runn+ng D+mens+on

$%$$ 1$%$$ "$$%$$ "1$%$$ $$%$$

" '

"#&%'

6%'$

Machine Analysis Scrap WT for Jan

De5e/ts WT (.g)

*3C Fun/t+on Ra *ater+a, -.et/0$%$$

"$$%$$

$$%$$

$$%$$

'$$%$$

1$$%$$'" %$6

''%6 '$%6

Tota, -/rap WT(Kg) dur+ng operat+on +n an

NCR WT (Kg)

*3C Fun/t+on Ra *ater+a, 2rogram -pe/a+, operator$%$$

$$%$$

'$$%$$

6$$%$$

8$$%$$

"!$$$%$$ 866%#8

'%18

86%&&"$%68

Tota, Repa+r WT (Kg) dur+ng operat+on +n an

NCR WT (Kg)


2/18


3/18

an Fe; *ar/0 4pr+, *ayNCR e+g0t #!'"" 6 '#!1#$ " 1! 1" #!$66 6 ' !'# 1

Output e+g0t !''6! $$ 8$&!6 $ "! 11!# $ "! #'! 1$ !$&'! 1$%(NCR3output) $ 8% 6 "'% 6"% $8% "$%

Tota, -/rap WT (Kg) dur+ng operat+on In

Output (Kg) NCR WT (Kg) NCR WT (Kg)

*3C Fun/t+on

"! #6!#8$ 1!'"' 6'

! 16 66

Ra *ater+a, #'6 '"

"'8

" 1 $

s.et/0 1 8

-/rap NCR W+g0t (K=) /ompa

CNCOperator-pe/+a,

Operator


4/18

Repa an Fe; *ar/0

NCR e+g0t $!$ "'! 1# $$!"#&

!''6! $$ 8$&!6 $ "! 11!# $

$ 8 % " &8% "' &6%

-/rap NCR W+g0t (K=) /ompar an Fe; *ar/0 4pr+, *ay

CNC Operator $$ 1# > ' '&& 6 66 8#

2rogram > > 8" #1 & 8 ! 81 1

*3C Fun/t+on 6! $8 $$ 6$1 # 8" #1 '1$ 8" "!" ""

27 Operator & " 661 ' " $ #6 > >

Ra *ater+a, !"$6 $$ '8! " !" $$ &!#& &" #!& 8

-pe/+a, Operator ' $ 1& #& '1 > #$ 8" ''-.et/0 ' > $ 6 > >

nest+ng > > # 6 > >

NCR e+g0t #!'"" 6 '#!1#$ 1! 1" #!$66 ' !'# 1

Output e+g0t !''6! $$ 8$&!6 $ "! 11!# $ "! #'! 1$ !$&'! 1$

%(NCR3output) $ 8% 6 "'% 6"% $8% "$%

Outpute+g0t

%(NCR3output)


5/18

-/rap NCR e+g0t (K=) /ompa an Fe; *ar/0 4pr+, *ay

CNC Operator $$ 1# > '$ '&& 6 66 8#> > 8" #1 & 8$ ! 81 1

6! $8 $$ 6$1 # 8" #1 '1$ 8" "!" ""

27 Operator & "$ 661 ' " $ #6 > ???

Ra *ater+a, !"$6 $$ '8! " ' !" $$ &!#& &" #!& 8-pe/+a, Operator ' $ 1& #& '1 > #$ 8" ''

-.et/0 ' $$ > $ 6$ > ??? nest+ng > ??? # 6 > ???

NCR e+g0t #!'"" 6 '#!1#$ " 1! 1" #!$66 6 ' !'# 1Output e+g0t ??? 8$&!6 $ "! 11!# $ "! #'! 1$ !$&'! 1$

%(NCR3output) $ 8% 6 "'% 6"% $8% "$%

*3C Fun/t+on


6/18

Ra mater+a, ana,ys+s ;ased on NCR (-/rap) (a5ter =RN)4pr+, *ay une 4ugust -ept

Non>5a;r+/ated (K=) &! &" $ &!# " "& "!"61 & '! 1 "& 1$Fa;r+/ated (K=) 1!##" & "!818 "" 8!""1 1 1 " $6 "!$61 &$

Ra mater+a, ana,ys+s ;ased on NCR ( Repa+r) (a5ter =RN)4pr+, *ay une 4ugust -ept

Non>5a;r+/ated (K=) 8 &!661 &6 ""' 6'Fa;r+/ated (K=) !# " $& " !'8" 1' 8! "' & !$ 6 &1 ! 6 6

Compar+son ta;,e 5or ga,@an+A an Fe; *ar/0 4pr+, *ay

7ess Coat+ng '!1$$ #!#18 !1$ &!'6$ $!8

!$$$ 1!"&" 8! 16 !''6 '!"11

rega,@an+A+ng(F,u ) 6! $$ 8!'$8 &!'18 "!6"& !"1"

%(NCR3output) $ # % ' &% "&% " #% '&%

rega,@an+A+ng(2+/.,+ng)


7/18

une 4ugust -ept O/t No@"$!$'" $" 1!1# 1 "! #8 '' !'8 "# 1!'"' 6'"!618!1&$ "! &8!$$$ "!8$"! '$ "!1&1!&1$ "! #6!#8$

$ 6"% $ '"% $ $8% $ % $ ' %

$ 8%

ont0(O/to;er)

61% $ "'%

&% $ $6%

'% $ $"%

'% $ $"%

$% $ $$%

*a/0+ne 4na,ys+s -/ra

NCR WT (Kg)

1!'"' 6' !1 #

"'" $8

!" ' $

66 &'

""1 #1

8 "6

2+tted '# #8

+son ta;,e

NCR % FormNCR WT

NCR % FormOutput

*3C NCRWT (Kg)

De5e/tsWT (.g)

Ba/.gauge

Runn+ngD+mens+on

9o,e D+a:rror3*+ssed

Runn+ngD+mens+on37

engt0@ar+at+on7engt0ar+at+on


8/18

+r NCR W+g0t (K=) /ompar+son ta;,e 4pr+, *ay une 4ugust -ept O/t No@

6! 1" 88 $!8$# ""! ## ""!"8# '!8 & 6! '6 '8 &!# ' 68

"! #'! 1$ !$&'! 1$ "!618!1&$ "! &8!$$$ "!8$"! '$ ??? ???

$ '6% " $$% $ 6#% $ 8"% $ &% $ '$% $ 6"%

+son ta;,e une 4ugust -ept O/t No@

" '6 "'8 6'& 1

>

681 68 8 &' ! 16 66 !1 #

' 6" 1 #6

#! '6 8 '!8& "!""1 &$ #'6 '" "81 "

8 '' "#6 $6 " 1 $ 1> 1 8

>

"$!$'" $" 1!1# 1 "! #8 '' !'8 "# 1!'"' 6'

"!618!1&$ "! &8!$$$ "!8$"! '$ "!1&1!&1$ "! #6!#8$

$ 6"% $ '"% $ $8% $ % $ ' %

N


9/18

+son ta;,e une 4ugust -ept O/t No@em;er

" '6 "'8 $ 6'& 1>

681 68 8 &' ! 16 66 !1 #

' 6" 1 #6

#! '6 8 '!8& "!""1 &$ #'6 '" !"81 "8 '' "#6 $6 " 1 $ 1

> 1 8$>

"$!$'" $" 1!1# 1 "! #8 '' !'8 "# 1!'"' 6'??? ??? ??? ??? ???

$ 6"% $ '"% $ $8% $ % $ ' %


10/18

O/t No@

& 6 "$ # 1

8& "1 ' 8 "

O/t No@

$ " $!$#$ $$ &!# ' 68

n+ng NCR une 4ugust -ept O/t No@"#!6 6 ! 8' ! $$ 8!8#1 "8!11'

8!"6& !1"" "$!1$' !&"' ""!#61

"$!#$& !$81 1!6$8 !$# 6!"$&

1$% $ 18% " "1% $1% 11%


11/18

"! #6!#8$ $$ 1!'"' 6'

6 "'% 6"% $8% "$% $ 6"% $ '"%

WT (Kg) 5or No@

1% 6%

8 % # %

% " %

'% "%

% " 1%

% $ #%

De5e/ts %Form *3CNCR WT

De5e/ts % Forms/rap NCR WT


12/18

Output (Kg)

"! #6!#8$ $$ 1!'"' 6'

!1 # '8%Ra *ater+a, !"81 " '$%CNC Operator 6'& 1 " %

-pe/+a, Operator 1 $%

s.et/0 $%

Tota, Repa+r WT (Kg) dur+ng operat+on 5orOutput (Kg)

Tota, -/rap WT (Kg) dur+ng operat+on In Month(N

NCR WT(Kg)

NCR WT(Kg)

NCR %Form NCR

WT

*3C Fun/t+on

NCR WT(Kg)

NCR WT(Kg)

NCR %Form NCR

WT


13/18

*3C Fun/t+on

"! #6!#8$ $$ &!# ' 68

! && 1' #%Ra *ater+a, 1! &' 8" 68%

2rogram 68 & %

-pe/a+, operator " 6$ $%


14/18


15/18

$ $8% $ % $ ' %


16/18

$ "##%$ "68%$ $1$%

$ $$$%

$ $$$%

No@

ov)

NCR %Form

Output

NCR %Form

Output


17/18

$ "&6%$ '"'%$ $ "%

$ $$"%


18/18

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8-Status Analysis for Fabrication NCR (Jan) (Weight Wise)