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Owner's Manual iPR 0 FES Sl 0 HAL i 8-1/4 in, 18 VOLT PROFESSIONAL CORDLESS COMPOUND MITER/TRIM SAW Model No. 315.212180 Save this manual for future reference • I= CAUTION: Read and follow all Safety Rules and Operating Instructions before first use of this product. Customer Help Line: 1-800-932-3188 Sears, Roebuck and Co., Hoffman Estates, IL 60179 USA Visit the Craftsman web page: www.sears.com/craftsman 972000-841 5-01 • Safety Features • Adjustments • Operation Maintenance Parts List ®

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Page 1: 8-1/4 in, 18 VOLT PROFESSIONAL CORDLESS COMPOUND MITER ... · 8-1/4 in, 18 VOLT PROFESSIONAL CORDLESS COMPOUND MITER/TRIM SAW Model No. 315.212180 Save this manual for future reference

Owner's Manual

iPR 0 FES Sl 0 HAL i

8-1/4 in, 18 VOLT PROFESSIONALCORDLESS COMPOUND MITER/TRIM SAW

Model No.315.212180

Save this manual forfuture reference

• I= CAUTION: Read and follow

all Safety Rules and OperatingInstructions before first use of

this product.

Customer Help Line: 1-800-932-3188

Sears, Roebuck and Co., Hoffman Estates, IL 60179 USA

Visit the Craftsman web page: www.sears.com/craftsman

972000-8415-01

• Safety• Features

• Adjustments• Operation• Maintenance• Parts List

®

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• Table of Contents ............................................................................................................................................. 2

• Warranty and Introduction ................................................................................................................................ 2

• Rules For Safe Operation ............................................................................................................................. 3-7

• GLossary ........................................................................................................................................................... 7

• Product Specifications and Unpacking ............................................................................................................ 8

• Labels ............................................................................................................................................................... 9

• Loose Parts and Tools Needed ...................................................................................................................... 10

• Battery Pack and Charging Information ......................................................................................................... 11

• Features .................................................................................................................................................... 12-15

• Adjustments ............................................................................................................................................... 16-23

• Operation ................................................................................................................................................... 24-31

• Maintenance ................................................................................................................................................... 32

• Exploded View and Repair Parts List ........................................................................................................ 34-39

• Parts Ordering / Service ................................................................................................................................. 40

FULL ONE YEAR WARRANTY ON CRAFTSMAN PROFESSIONAL MITER /TRIM SAW

If this CRAFTSMAN Miter / Trim Saw fails due to a defect in material or workmanship within one year from thedate of purchase, Sears will repair it free of charge.

WARRANTY SERVICE IS AVAILABLE BY SIMPLY RETURNING THE TOOL TO THE NEAREST SEARSSTORE OR OTHER CRAFTSMAN OUTLET IN THE UNITED STATES,

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Sears, Roebuck and Co., Dept. 817 WA, Hoffman Estates, IL 60179

Your saw has many features for making cuttingoperations more pleasant and enjoyable. Safety,performance and dependability have been given toppriority in the design of this saw making it easy tomaintain and operate.

CAUTION: Carefully read through this entireowner's manual before using your new saw. Payclose attention to the Rules For Safe Operation,and all Safety Alert Symbols including Danger,Warning and Caution. If you use your sawproperly and only for what it is intended, you willenjoy years of safe, reliable service.

_, Look for this symbol to point out important safety precautions. It means attention!!! Yoursafety is involved.

_IL WARNING:

The operation of any power tool can result in foreign objects being thrown into your eyes,which can result in severe eye damage. Before beginning power tool operation, alwayswear safety goggles or safety glasses with side shields and a full face shield when needed.We recommend Wide Vision Safety Mask for use over eyeglasses or standard safetyglasses with side shields, available at Sears Retail Stores.

2

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The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, andthe explanations with them, deserve your careful attention and understanding. The safety warnings donot by themselves eliminate any danger. The instructions or warnings they give are not substitutes forproper accident prevention measures.

SYMBOL

AMEANING

SAFETY ALERT SYMBOL:

Indicates danger, warning or caution. May be used in conjunctionwith other symbols or pictographs.

A DANGER: Failure to obey a safety warning will result in serious injury to yourself or to others.Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.

A WARNING: Failure to obey a safety warning can result in serious injury to yourself or to others.Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.

A CAUTION: Failure to obey a safety warning may result in property damage or personal injury toyourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shockand personal injury.

NOTE: Advises you of information or instructions vital to the operation or maintenance of the equipment.

IMPORTANT

Servicing requires extreme care and knowledge of thesystem and should be performed only by a qualifiedservice technician. For service we suggest you returnthe tool to your nearest Sears store or Sears ServiceCenter for repair. Always use original factoryreplacement parts when servicing.

_L WARNING: Do not attempt to operate this tooluntil you have read thoroughly and understandcompletely all instructions, safety rules, etc.contained in this manual. Failure to comply canresult in accidents involving fire, electric shock,or serious personal injury. Save owner's manualand review frequently for continuing safeoperation, and instructing others who may usethis tool.

READ ALL INSTRUCTIONS

KNOW YOUR POWER TOOL. Read the owner'smanual carefully. Learn the saw's applicationsand limitations as well as the specific potentialhazards related to this tool.

• GUARD AGAINST ELECTRICAL SHOCK BYPREVENTING BODY CONTACT WITHGROUNDED SURFACES. For example; pipes,radiators, ranges, refrigerator enclosures.

• KEEP GUARDS IN PLACE and in good workingorder.

• REMOVE ADJUSTING KEYS AND

WRENCHES. Get in the habit of checking to seethat hex keys and adjusting wrenches areremoved from tool before turning on saw.

• KEEP THE WORK AREA CLEAN. Clutteredwork areas and work benches invite accidents.DO NOT leave tools or pieces of wood on thesaw while it is in operation.

DO NOT USE IN DANGEROUS ENVIRON-

MENTS. Do not use power tools near gasoline orother flammable liquids, in damp or wet loca-tions, or expose them to rain. Keep the workarea well lit.

• KEEP CHILDREN AND VISITORS AWAY. All

visitors should wear safety glasses and be kept asafe distance from work area. Do not let visitors

contact tool or extension cord while operating.

• MAKE WORKSHOP CHILD-PROOF withpadlocks and master switches, or by removingstarter keys.

• DO NOT FORCE THE TOOL. It will do the jobbetter and safer at the rate for which it wasdesigned.

USE THE RIGHT TOOL. Do not force the tool or

attachment to do a job it was not designed for.Don't use it for a purpose not intended.

3

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RULES FOR SAFE OPERATION (Continued)

USE THE PROPER EXTENSION CORD FORCHARGER. Make sure your extension cord is ingood condition. When using an extension cord,be sure to use one heavy enough to carry thecurrent your product will draw. An undersizedcord will cause a drop in line voltage resulting inloss of power and overheating. A wire gage size(A.W.G.) of at least 16 is recommended for anextension cord 25 feet or less in length. If indoubt, use the next heavier gage. The smallerthe gage number, the heavier the cord.

INSPECT EXTENSION CORDS PERIODI-

CALLY and replace if damaged.

DRESS PROPERLY. Do not wear loose clothing,gloves, neckties, rings, bracelets, or other jewelry.They can get caught and draw you into movingparts. Rubber gloves and nonslip footwear arerecommended when working outdoors. Also wearprotective hair covering to contain long hair.

ALWAYS WEAR SAFETY GLASSES WITHSIDE SHIELDS. Everyday eyeglasses have onlyimpact-resistant lenses; they are NOT safetyglasses.

PROTECT YOUR LUNGS. Wear a face or dust

mask if the cutting operation is dusty.

PROTECT YOUR HEARING. Wear hearingprotection during extended periods of operation.

SECURE WORK. Use clamps or a vise to holdwork when practical. It's safer than using yourhand and it frees both hands to operate tool.

DO NOT OVERREACH. Keep proper footing andbalance at all times.

MAINTAIN TOOLS WITH CARE. Keep toolssharp and clean for better and safer perfor-mance. Follow instructions for lubricating andchanging accessories.

DISCONNECT ALL TOOLS. When not in use,before servicing, or when changing attachments,blades, bits, cutters, etc., all tools should bedisconnected or battery pack removed.

AVOID ACCIDENTAL STARTING. Be sureswitch is in the locked or off position beforeinserting battery pack. Carrying tools with yourfinger on the switch or inserting the battery packinto a tool with the switch on invites accidents.

• USE RECOMMENDED ACCESSORIES. The useof improper accessories may cause risk of injury.

• NEVER STAND ON TOOL. Serious injury couldoccur if the tool kstipped or if the blade is unin-tentionally contacted.

CHECK DAMAGED PARTS. Before further use

of the tool, a guard or other part that is damagedshould be carefully checked to determine that itwill operate properly and perform its intendedfunction. Check for alignment of moving parts,binding of moving parts, breakage of parts,mounting and any other conditions that mayaffect its operation. A guard or other part that isdamaged must be properly repaired or replacedby a qualified service technician at a Sears storeto avoid risk of personal injury.

NEVER LEAVE TOOL RUNNING UNAT-TENDED. TURN THE POWER OFF. Do notleave tool until it comes to a complete stop.

FIRMLY CLAMP OR BOLT your miter saw to aworkbench or table at approximately hip height.

USE ONLY CORRECT BLADES. Do not useblades with incorrect size holes. Never use bladewashers or blade bolts that are defective orincorrect. The maximum blade capacity of yoursaw is 8-1/4 in.

• KEEP BLADES CLEAN, SHARP AND WITHSUFFICIENT SET. Sharp blades minimizestalling and kickback.

• DO NOT REMOVE THE SAW'S BLADEGUARDS. Never operate the saw with any guardor cover removed. Make sure all guards areoperating properly before each use.

• KEEP HANDS AWAY FROM CUTTING AREA.

Keep hands away from blades. Do not reachunderneath work or around or under the blade

while blade is rotating. Do net attempt to removecut material when blade is moving.

A WARNING: Blade coasts after turn off.

DO NOT ABUSE CORD. Never yank cord todisconnect it from receptacle. Keep cord fromheat, oil, and sharp edges.

INSPECT CHARGER CORD PERIODICALLYand if damaged, have repaired by a qualifiedservice technician at a Sears store. Stay con-stantly aware of cord location and keep it wellaway from the rotating blade.

USE OUTDOOR EXTENSION CORDS FORCHARGER. When tool is used outdoors, use

only extension cords with approved groundconnection that are intended for use outdoorsand so marked.

DO NOT USE TOOL IF SWITCH DOES NOTTURN IT ON AND OFF. Have defective switchesreplaced by a qualified service technician at aSears store.

4

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RULES FOR SAFE OPERATION (Continued)

II

KEEP TOOL DRY, CLEAN, AND FREE FRO• •OIL AND GREASE. Always use a clean clothwhen cleaning. Never use brake fluids, gasoline,

petroleum-based products, or any solvents to •clean tool.

ALWAYS SUPPORT LONG WORKPIECES tominimize risk of blade pinching and kickback.Saw may slip, walk, or slide while cutting long orheavy boards.

BEFORE MAKING A CUT, BE SURE ALLADJUSTMENTS ARE SECURE.

AVOID CUTTING NAILS. Inspect for andremove all nails from lumber before cutting.

ALWAYS USE A CLAMP to secure the work-

piece when possible.

NEVER TOUCH BLADE or other moving partsduring use.

NEVER START A TOOL WHEN THE BLADE ISIN CONTACT WITH WORKPIECE. Allow motorto come up to full speed before starting cut.

MAKE SURE THE MITER TABLE AND SAW •ARM (BEVEL FUNCTION) ARE LOCKED INPOSITION BEFORE OPERATING YOUR SAW.Lock the miter table by securely tightening themiter lock handle. Lock the saw arm (bevel Afunction) by securely tightening the bevel lockknob.

NEVER USE A LENGTH STOP ON THE FREESCRAP END OF A CLAMPED WORKPIECE.NEVER hold onto or bind the free scrap end of •the workpiece in any operation. If a work clampand length stop are used together, they mustboth be installed on the same side of the saw •table to prevent the saw from catching the looseend and kicking up.

NEVER cut more than one piece at a time. DONOT STACK more than one workpiece on thesaw table at a time.

NEVER PERFORM ANY OPERATION "FREE-

HAND". Always place the workpiece to be cut onthe miter table and position it firmly against andparallel to the fence as a backstop. Always usethe fence.

NEVER hand hold a workpiece that is too smallto be clamped. Keep hands clear of the no handszone.

NEVER reach behind, under, or within threeinches of the blade and its cutting path with yourhands and fingers for any reason.

NEVER reach to pick up a workpiece, a piece ofscrap, or anything else that is in or near thecutting path of the blade.

AVOID AWKWARD OPERATIONS AND HAND

POSITIONS where a sudden slip could causeyour hand to move into the blade. ALWAYSmake sure you have good balance. NEVERoperate your miter saw on the floor or in acrouched position.

NEVER stand or have any part of your body inline with the path of the saw blade.

ALWAYS release the power switch and allow thesaw blade to stop rotating before raising it out ofthe workpiece.

DO NOT TURN THE MOTOR SWITCH ON ANDOFF RAPIDLY. This could cause the saw bladeto loosen and could create a hazard. Should thisever occur, stand clear and allow the saw bladeto come to a complete stop. Disconnect your sawfrom the power supply and securely retighten theblade bolt.

REPLACEMENT PARTS. All repairs, whetherelectrical or mechanical, should be made byqualified service technician at a Sears store.

WARNING: When servicing use only identicalCraftsman replacement parts. Use of any otherparts may create a hazard or cause productdamage.

NEVER USE IN AN EXPLOSIVE ATMO-SPHERE. Normal sparking of the motor couldignite fumes.

NEVER leave the miter saw unattended whileconnected to a power source.

POLARIZED PLUGS, To reduce the risk ofelectric shock, this charger has a polarized plug(one blade is wider than the other). This chargerplug will fit in a polarized outlet only one way. Ifthe plug does not fit fully in the outlet, reversethe plug. If it still does not fit, contact a qualifiedelectrician to install the proper outlet. Do netchange the plug in any way.

IF ANY PART OF THIS MITER SAW IS MISS-

ING or should break, bend, or fail in any way, orshould any electrical component fail to performproperly, shut off the power switch, remove themiter saw plug from the power source and havedamaged, missing, or failed parts replacedbefore resuming operation.

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RULES FOR SAFE OPERATION (Continued)

DO NOT OPERATE THIS TOOL WHILE UN-DER THE INFLUENCE OF DRUGS, ALCOHOL,OR ANY MEDICATION.

• ALWAYS STAY ALERT! Do not allow familiarity(gained from frequent use of your saw) to causea careless mistake. ALWAYS REMEMBER thata careless fraction of a second is sufficient to

inflict severe injury.

• STAY ALERT AND EXERCISE CONTROL.

Watch what you are doing and use commonsense. Do not operate tool when you are tired.Do not rush.

• MAKE SURE THE WORK AREA HAS AMPLELIGHTING to see the work and that no obstruc-

tions will interfere with safe operation BEFOREperforming any work using your saw.

• ALWAYS TURN OFF SAW before disconnectingit, to avoid accidental starting when reconnectingto power supply.

IMPORTANT SAFETY RULES FOR BATTERY

TOOLS

Battery tools do not have to be plugged into anelectrical outlet; therefore, they are always inoperating condition. Be aware of possiblehazards when not using your battery tool orwhen changing accessories.

Remove battery pack from tool or make surethe switch is in the lock-off position beforemaking any adjustments, changingaccessories, or storing the tool. Suchpreventive safety measures reduce the risk ofstatring the tool accidentally.

When battery pack is not in use, keep it awayfrom other metal objects like: paper clips,coins, keys, nails, screws, or other smallmetal objects that can make a connectionfrom one terminal to another. Shorting thebattery terminals together may cause sparks,burns, or a fire.

Use battery operated tool only withspecifically designated battery pack. Use ofany other batteries may create a risk of fire. Useonly the battery pack listed.

USE ONLY THE CHARGER PROVIDED WITHYOUR BATTERY TOOL. Do not substitute anyother charger. Use of another charger couldcause batteries to explode causing possibleserious injury.

DO NOT PLACE BATTERY TOOLS OR THEIRBATTERIES NEAR FIRE OR HEAT. They mayexplode.

DO NOT CHARGE BATTERY TOOL IN ADAMP OR WET LOCATION.

6

Your battery tool should be charged in a locationwhere the temperature is more than 50°F butless than 100°F.

Under extreme usage or temperature conditions,battery leakage may occur. If liquid comes incontact with your skin, wash immediately withsoap and water, then neutralize with lemon juiceor vinegar. If liquid gets in your eyes, flush themwith clean water for at least 10 minutes, thenseek immediate medical attention.

If carrying your battery tool at your side, makesure it is not running and your finger is not on theswitch. Avoid accidental starting.

WHEN SERVICING USE ONLY IDENTICALCRAFTSMAN REPLACEMENT PARTS.

IMPORTANT SAFETY INSTRUCTIONS FOR

CHARGER

• SAVE THESE INSTRUCTIONS. This manualcontains important safety and operatinginstructions for charger item number 9-11040(981399-001).

• Before using charger, read all instructions andcautionary markings in this manual, on charger,and product using charger.

_k WARNING: To reduce risk of injury, charge onlynickel-cadmium type rechargeable batteries.Other types of batteries may burst causingpersonal injury and damage.

• Do not expose charger to rain or snow.

• Use of an attachment not recommended or sold

by the charger manufacturer may result in a riskof fire, electric shock, or injury to persons.

• To reduce risk of damage to charger and cord,pull by charger plug rather than cord whendisconnecting charger.

• Make sure cord is located so that it will not be

stepped on, tripped over, or otherwise subjectedto damage or stress.

• An extension cord should not be used unless

absolutely necessary. Use of improperextension cord could result in a risk of fire andelectric shock. If extension cord must be used,make sure:

a. That pins on plug of extension cord are thesame number, size and shape as those ofplug on charger.

b. That extension cord is properly wired and ingood electrical condition; and

c. That wire size is large enough for ACampere rating of charger as specifiedbelow:

Cord Length (Feet) 25' 50' 100'Cord Size (AWG) 16 16 16Note: AWG = American Wire Gage

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RULES FOR SAFE OPERATION (Continued)

m DO NOT OPERATE CHARGER WITH ADAMAGED CORD OR PLUG. If damaged,have replaced immediately by a qualifiedserviceman.

Do not operate charger if it has received asharp blow, been dropped, or otherwisedamaged in any way; take it to a qualifiedserviceman.

Do not disassemble charger; take it to aqualified serviceman when service or repair isrequired. Incorrect reassembly may result in arisk of electric shock or fire.

To reduce risk of electric shock, unplug chargerfrom outlet before attempting any maintenanceor cleaning. Turning off controls will not reducethis risk.

Do not use charger outdoors.

Disconnect charger from power supply whennot in use.

SAVE THESE INSTRUCTIONS. Refer to themfrequently and use them to instruct others whomay use this tool. If you loan someone this tool,loan them these instructions also.

_IL WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other constructionactivities contains chemicals known to cause cancer, birth defects or other reproductive harm. Someexamples of these chemicals are:

• lead from lead-based paints,

• crystalline silica from bricks and cement and other masonry products, and

• arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduceyour exposure to these chemicals: work in a well ventilated area, and work with approved safetyequipment, such as those dust masks that are specially designed to filter out microscopic particles.

SAVE THESE INSTRUCTIONS

Arbor

The shaft on which a blade or cutting tool is mounted.Bevel Cut

A cutting operation made with the blade at any angleother than 90 ° to the miter table.

Crosscut

A cutting or shaping operation made across the grainof the workpiece.

Compound Miter CutA compound miter cut is a cut made using a miterangle and a bevel angle at the same time.

Freehand

Performing a cut without using a fence, miter gage,fixture, work clamp, or other proper device to keep theworkpiece from twisting or moving during the cut.Gum

A sticky, sap based residue from wood products.Miter Cut

A cutting operation made with the blade at any angleother than 90° to the fence.

No Hands ZoneThe area between the marked lines on the left andright side of the miter table base. This zone isidentified by no hands zone labels placed inside themarked lines on the miter table base.Resin

A sticky, sap based substance.

Revolutions Per Minute (RPM)The number of turns completed by a spinning objectin one minute.

Saw Blade Path

The area over, under, behind, or in front of the blade.As it applies to the workpiece, that area which will be,or has been, cut by the blade.Set

The distance that the tip of the saw blade tooth is bent(or set) outward from the face of the blade.Throat Plate

A plastic throat plate inserted in the miter table thatallows for blade clearance. This provides for a zeroclearance kerr that minimizes workpiece tear-out.Throw-Back

Throwing of a workpiece in a manner similar to akickback. Usually associated with a cause other thanthe kerf closing, such as a workpiece not beingagainst the fence, being dropped into the blade, orbeing placed inadvertently in contact with the blade.

Through SawingAny cutting operation where the blade extendscompletely through the thickness of the workpiece.

WorkpieceThe item on which the cutting operation is being done.The surfaces of a workpiece are commonly referred toas faces, ends, and edges.

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Blade Diameter

Blade Arbor

No Load Speed

Charger Rating

Charger Rate

Motor

Net Weight

Blade Type

8-1/4 in.

5/8 in.

2000 RPM

120 Volts, 60 Hz-AC Only

1 Hour

18 Volt DC

35 Ibs.

Carbide Tipped (Thin Kerr)

Cutting Capacity with Miter at 0°/Bevel 0°:

5-1/2 in. W x 2-1/16 in. T

Maximum Cutting Capacity with Miter at 45°/Bevel 0°:

3-3/4 in. W x 2-1/16 in. T

Maximum Cutting Capacity with Miter at 0°/Bevel 45°:

5-1/2 in. W x 1-1/2 in. T

Maximum Cutting Capacity with Miter at 45°/Bevel 45°:

3-3/4 in. Wx 1-1/2 in. T

Your Compound Miter Saw has been shippedcompletely assembled except for the battery pack,blade, dust guide, and dust bag.

_i, WARNING: If any parts are missing, do notoperate this tool until the missing parts arereplaced. Failure to do so could result in possibleserious personal injury.

• Remove all loose parts from the carton. Separateand check with the list of loose parts. See Figure 2.

• Remove the packing materials from around yoursaw.

• Carefully lift saw from the carton and place it on alevel work surface. Although small, this saw isheavy. To avoid back injury, get help whenneeded.

Do not discard the packing materials until youhave carefully inspected the saw, identified allloose parts, and satisfactorily operated your newsaw.

• Your saw has been shipped with the saw armlocked in the down position. To release saw arm,push down on top of saw arm and pull out the lockpin. See Figure 9.

• Lift the saw arm by the handle. Hand pressureshould remain on the saw arm to prevent suddenrise upon release of the lock pin.

• Examine all parts to make sure no breakage ordamage has occurred during shipping.

if any parts are damaged or missing, do not attempt toturn the switch on until the damaged or missing partsare obtained and are installed correctly.

8

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Thefollowinglabelsareonthemitersawwithlocationsindicated.

Restore lower blade guard

and securely tighten screwbefore use

E&_ DONOTREMOVEANY GUARD. USE OF SAW

WITHOUT THIS GUARD WILL

RESULT IN SERIOUS INJURY.

(Inside FrontEdgeOfUpperBladeGuard)

For Blade Change. See Owner's

(" /'_ 8 1/4 inch M ter Saw MODEL315.2121802,000 R PM SEARS,ROEBUCKAND C[i 18 VOLT OC U SE O NLy WITH BATTEMA_E:_H; KI_A

STAt]_JU_yT0eL MODEL NO. 315. 110340

I_USEONLY IDENTICAL ,

_CRAFTSMAN REpI.AuCs_oMEeNrTHP,:_i_ e1_800_9312.318_ I

A WARNING / ADVERTENCIA

Fig. 1

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ThefollowingitemsareincludedwithyourCompoundMiterSaw:• SawBlade- 8-1/4in.• DustGuide• DustBag• BladeWrench

• 5mmHexKey• 6mmHexKey• Owner'sManual

DUSTBAG

BLADEWRENCH

SAWBLADE

DUSTGUIDE 5mmHEX KEY 6 turnHEX KEY Fig. 2

WARNING: The use of attachments or accessories not listed might be hazardous and could cause seriouspersonal injury.

The following tools (not included) are needed for checking adjustments of your saw or for installing the blade:

17 mmCOMBINATIONWRENCH10 mm COMBINATIONWRENCH

@

FRAMINGSQUARE

PHILLIPSSCREWDRIVER

COMBINATION __

Fig. 3

10

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BA'I-rERY PACK

The battery pack for your saw is shipped in a lowcharge condition to prevent possible problems.Therefore, you should charge it prior to use.

_I, WARNING: Always remove battery pack fromyour saw when you are assembling parts, makingadjustments, assembling or removing blades,cleaning, or when not in use. Removing batterypack from your saw will prevent accidentalstarting that could cause serious personal injury.

CHARGING BATTERY PACK

As previously mentioned, the battery pack for this toolhas been shipped in a low charge condition.Therefore, you should charge it until light on front ofcharger changes from red to green.

Note: Batteries will not reach futl charge the first timethey are charged. Allow several cycles (cuttingfollowed by recharging) for them to become fullycharged.

TO CHARGE

• Charge battery pack only with the chargerprovided.

• Make sure power supply is normal householdvoltage, 120 volts, 60 Hz, AC only.

• Connect charger to power supply.

• Attach battery pack to charger by aligning raisedribs on battery pack with grooves in charger, thenslide battery back onto charger. See Figure 4.

BATTERYPACK

• Red light should turn on. Red light indicates fastcharging mode.

If red light is flashing, this indicates battery pack isdeeply discharged or hot.

If battery pack is hot, red light should becomesteady after battery pack has cooled down.

If battery pack is deeply discharged, red lightshould become steady after voltage has increased,normally within 60 minutes.

if after one hour red light is still flashing, this indicatesa defective battery pack and should be replaced.

Green light on indicates battery pack is fully chargedand slow charging to maintain battery pack.

Yellow light on and red light flashing indicatesdefective battery pack. Return battery pack to yournearest Sears Repair Center for checking orreplacing.

• When your battery pack becomes fully charged, the redlight will tum OFF and the green light will turn ON.

• After normal usage, 1 hour of charging time is requiredto be fully charged. A minimum charge time of 1-1/2hours is required to recharge a completely dischargedtool.

• The battery pack will become slightly warm to the touchwhile charging. This is normal and does not indicate aproblem.

• Do not place charger in an area of extreme heat orcold. It will work best at normal room temperature.

• When the batteries become fully charged, unplugyour charger from power supply and remove thebattery pack.

TOREMOVE

CHARGER

TOATTACH

GROOVESFig. 4

11

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LED FUNCTION OF CHARGER

See Figures 5 & 6.

LED WILL BE LIGHTED TO INDICATE STATUS OFCHARGER AND BATTERY PACK:

• Red LED Lighted = Fast Charging Mode.

• Green LED Lighted = Fully Charged And SlowCharging To Maintain Battery Pack.

• Red LED Flashing = Hot Or Deeply DischargedBattery Pack. Also Defective Battery Pack After 1Hour.

• Yellow LED Lighted and Red LED Flashing =Defective Battery Pack.

YELLOWLIGHT"ON" ANDREDLIGHTFLASHINGINDICATESDEFECTIVEBATTERYPACK

IMPORTANT INFORMATION FORRECHARGING HOT BATTERIES

Under extreme continuous use, the batteries in yourbattery pack will become hot. You should let a hotbattery pack cool down for approximately 1 hourbefore attempting to recharge. When the battery packbecomes discharged and is hot, this will cause the redlight on your battery charger to flash. When batterypack cools down, red light will glow continuouslyindicating fast charging mode, 1 hour charge time.Once the battery pack cools down, it will rechargebattery pack in fast charging mode as normal.

Note: This situation only occurs when extremecontinuous use of your saw causes the batteries tobecome hot. It does not occur under normalcircumstances. Refer to "CHARGING BATTERY

PACK" for normal recharging of batteries. If thecharger does not charge your battery pack undernormal circumstances, return both the battery packand charger to your nearest Sears repair center forelectrical check.

MOUNTING CHARGER

See Figure 7.

Your charger has a "key hole" hanging feature forconvenient, space saving storage. Screws should beinstalled so that center distances are 4-1/8 inchesapart.

REDLIGHT"ON" CHARGERINDICATESFAST

CHARGINGMODE GREENLIGHT"ON" INDICATESFULLYCHARGEDANDSLOWCHARGING

TO MAINTAINBATTERYPACKFig. 5

4-1/8in.

BACKSIDEOF CHARGER Fig, 7

CHARGER

BATTERYPACKSHOWNIN CHARGER Fig. 6

12

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KNOW YOUR COMPOUND MITER SAW

See Figure 8.

Before attempting to use your saw, familiarize yourselfwith all operating features and safety requirements.

,_ WARNING: Do not allow familiarity with yoursaw to make you careless. Remember that acareless fraction of a second is sufficient to inflictsevere injury.

8-1/4 in. BLADE

A 8-1/4 in. saw blade is included with your compoundmiter saw. It will cut materials up to 2-1/16 in. thick or5-1/2 in. wide, depending upon the thickness of thematerial and the setting at which the cut is beingmade.

DUSTBAG

\CARRINGHANDLE

UPPER

CUTTING CAPACITIES

When the miter angle (miter table) is set at 0° andthe bevel angle is set at 0°:

Your saw will cut materials up to a maximum of5-1/2 in. wide x 2-1/16 in. thick.

When the miter angle (miter table) is set at 45° andthe bevel angle is set at 0°:

Your saw will cut materials up to a maximum of3-3/4 in. wide x 2-1/16 in. thick.

When the miter angle (miter table) is set at O° andthe bevel angle is set at 45°:

Your saw will cut materials up to a maximum of5-1/2 in. wide x t-1/2 in. thick.

When the miter angle (miter table) is set at 45 ° andthe bevel angle is set at 45°:

Your saw will cut materials up to a maximum of3-3/4 in. wide x 1-1/2 in. thick.

SAWARM

LOCK-OFFBUTTON

SPINDLELOCKBUTTON

DUSTGUIDE

BEVELLOCK KNOB

LOWERBLADEGUARD

NOHANDSZONELABEL

BEVEL

FENCE_

TABLEFRAME

"NO HANDSZONE"BOUNDARYLINE

MITERSCALE

MITERTABLEFig. 8

13

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CARRYING HANDLE

See Figure 9.

For convenience when carrying or transporting yourmiter saw from one place to another, a carryinghandle has been provided on top of the saw arm asshown in figure 9. To transport saw, remove batterypack, then lower the saw arm end lock it in the downposition. Lock saw arm by depressing the lock pin.

CARRYINGDLE

LOCKPIN

SAWARM LOCKEDINDOWNPOSITION

Fig. 9

MITER TABLE CLAMP

See Figure 10.

The miter table clamp securely locks your saw atdesired miter angles,

SAWARM

SPINDLE LOCK BUTTON

See Figure 11.

A spindle lock button has been provided for lockingthe spindle which keeps the blade in your saw fromrotating. Depress and hold the spindle lock buttonwhile installing, changing, or removing the blade only.

SPINDLELOCKBUTTON

Fig. 11

LOCK-OFF BUTTON

See Figure 12.

The switch trigger is equipped with a lock-off button toreduce the possibility of accidental starting.

To release lock-off feature:

• Depress lock-off button (1).

• While holding lock-off button pushed in, (2)depress switch trigger.

• Release lock-off button (3).

Note: The spring loaded button will spring backinto the lock-off position when the switch trigger isreleased.

MITERTABLECLAMP(INLOCKED

POSITION)

LOCKPIN

Fig. 10

14

_g. 12

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TRIGGER LOCK

See Figure 13.

To prevent unauthorized use of your compound mitersaw, we suggest that you remove battery pack andlock the switch in the off position. To lock the switch,install a padlock through the hole in the switch trigger.A lock with a shackle up to 13/64 in. diameter may beused. When the lock is installed and locked, theswitch is inoperable. Store the padlock key in anotherlocation.

SWITCHTRIGGER

PADLOC_

Fig. 13

POSITIVE STOPS ON MITER TABLE

Positive stops have been provided at 0°, 22-1/2 ° and45 °. The 22-1/2 ° and 45° positive stops have beenprovided on both the left and right side of the mitertable.

BEVEL LOCK KNOB

The bevel lock knob securely locks your compoundmiter saw at desired bevel angles. Positive stopadjustment screws have been provided on each sideof the saw arm. These adjustment screws are formaking fine adjustments at 0° and 45°. See pages 22and 23.

ELECTRIC BRAKE

An electric brake has been provided to quickly stopblade rotation after the switch is released.

FENCE

The fence on your compound miter saw has beenprovided to hold your workpiece securely againstwhen making all cuts.

SELF-RETRACTING LOWER BLADE GUARD

The lower blade guard is made of shock-resistant,see-through plastic that provides protection from eachside of the blade. It retracts over the upper bladeguard as the saw is lowered into the workpiece.

MOUNTING HOLESSee Figure 14.

Your compound miter saw should be permanentlymounted to a firm supporting surface such as work-bench. Four 3/8 in. bolt holes have been provided inthe saw base for this purpose. Each of the fourmounting holes should be bolted securely using 3/8in. machine bolts, lock washers, and hex nuts (notincluded). Bolts should be of sufficient length toaccommodate the saw base, lock washers, hex nuts,and the thickness of the workbench.

Tighten all four bolts securely.

The hole pattern for an 18-5/8 in. x 24 in. workbenchis shown in Figure 14. Carefully check the workbenchafter mounting to make sure that no movement canoccur during use. If any tipping, sliding, or walking isnoted, secure the workbench to the floor beforeoperating.

WARNING: Always make sure your compoundmiter saw is securely mounted to a workbench oran approved workstand. Failure to do so couldresult in an accident resulting in possible seriouspersonal injury.

+

7/16 in. Dia. Hole -_1

--y-

14-7/16in. I 4-3/4in,

24 in.

Fig. 14

_I, WARNING: The operation of any saw can resultin foreign objects being thrown into your eyes,which can result in severe eye damage. Beforestarting power tool operation, always wear safetygoggles or safety glasses with side shields and afull face shield when needed. We recommend widevision safety mask for use over eyeglasses orstandard safety glasses with side shields.

A WARNING: Do not attempt to modify this tool orcreate accessories not recommended for use withthis tool. Any such alteration or modification ismisuse and could result in a hazardous condition

leading to possible serious personal injury.

15

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_i, WARNING: To prevent accidental starting thatcould cause possible serious personal injury,assemble all parts to your saw before attachingbattery pack. Battery pack should never beattached to saw when you are assembling parts,making adjustments, installing or removingblades, or when not in use.

As mentioned previously your saw has been factoryassembled and adjusted. The dust guide, dust bagand blade are the only parts that have to be installed.

DUST GUIDE

See Figure 15.

• Remove battery pack from saw.

WARNING: Failure to remove battery pack fromyour saw could result in accidental startingcausing possible serious personal injury.

To install the dust guide, place the end markedINSERT over the exhaust port in the upper bladeguard. Turn the guide so that the open end is facingdown or toward the rear of the saw.

EXHAUSTPORT

DUSTGUIDE

Fig. 15

DUST BAG

See Figure 16.

• Remove battery pack from saw.

_1= WARNING: Failure to remove battery pack fromyour saw could result in accidental startingcausing possible serious personal injury.

Dust bag (Item No. 9-23466) is packed with your saw.It fits over the exhaust port on the upper blade guard.To install it, remove the dust guide from the exhaustport. Then, squeeze the two metal clips to open themouth of the bag and slide it on the exhaust port.Release the clips. The metal ring in the bag shouldlock in between the grooves on the exhaust port. Formore efficient operation, empty dust bag when nomore than half full. This will permit better air flowthrough the bag.

DUSTBAG

METALCLIPS

EXHAUSTPORT

Fig. 16

16

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TO INSTALL BLADESee Figures 17, 18, 19and20.

_L DANGER: A 8-1/4 in. blade is the maximumblade capacity of your saw. Never use a bladethat is too thick to allow outer blade washer toengage with the flats on the spindle. Largerblades will come in contact with the bladeguards, while thicker blades will prevent theblade screw from securing the blade on thespindle. Either of these situations will result in aserious accident and can cause serious personalinjury.

• Remove battery pack from saw.

,_ WARNING: Failure to remove battery pack fromyour saw could result in accidental startingcausing possibte serious personal injury.

Push down on the saw arm and pull out the lockpin to release saw arm. Raise saw arm to its fullraised position. Be cautious, saw arm is springloaded to raise.

Loosen the phillips screw on the blade boltcover until blade bolt cover can be raised.See Figure 17.

Gently raise the lower blade guard bracket,releasing lower blade guard from notch so thatlower blade guard and blade bolt cover can berotated up and back to expose the blade bolt.See Figure 18.

BLADEBOLTCOVERPHILLIPSSCREW

\

Fig. 17

LOWERBLADEGUARDBRACKET

BLADEBOLTCOVER

To ILOOSEN'

'_GHTEN

BLADEBOLT

LOWERBLADEGUARD

ILLIPSSCREW

BLADEBOLT

Fig. 18

LOWERBLADEGUARD

PHILLIPSSCREW

FLAT(S)ON SPINDLE

\

INNERBLADE

DOUBLE"D"FLATS

BLADE

OUTERBLADEWASHERWITHDOUBLE"D"FLATS

Fig. 19

17

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• Depressthespindlelockbuttonandrotatethebladeboltuntilthespindlelocks.See Figure 20.

• Using the blade wrench provided, loosen andremove the blade bolt.

Note: The blade bolt has left hand threads. Turnblade bolt clockwise to loosen.

• Remove outer blade washer. Do not removeinner blade washer.

• Wipe a drop of oil onto inner blade washer andouter blade washer where they contact the blade.

,_ WARNING: If inner blade washer has beenremoved, replace it before placing blade onspindle. Failure to do so could cause an accidentsince blade will not tighten properly.

• Fit saw blade inside lower blade guard and ontospindle. The blade teeth point downward at thefront of saw as shown in figure 19.

,j_ CAUTION: Always install the blade with theblade teeth and the arrow printed on the side ofthe blade pointing down at the front of the saw.The direction of blade rotation is also stampedwith an arrow on the upper blade guard.

• Replace outer blade washer. The double "D" flatson the blade washers align with the flats on thespindle.

• Depress spindle lock button and replace blade bolt.Note: The blade bolt has left hand threads. Turnblade bolt counterclockwise to tighten.

• Using the blade wrench provided, tighten bladebolt securely.

• Remove the blade wrench and store it in a safe

place for future use.

• Replace the lower blade guard and blade boltcover.

• Retighten phillips screw securing blade bolt cover.Tighten screw securely. See Figure 19.

TO REMOVE BLADE

See Figures 17, 18, 19, and20.

• Remove battery pack from saw.

WARNING: Failure to remove battery pack fromyour saw could result in accidental startingcausing possible serious personal injury.

• Loosen the phillips screw on the blade boltcover until blade bolt cover can be raised.See Figures 17, 18, and 19.

• Gently raise the lower blade guard bracket,releasing lower blade guard from notch so thatlower blade guard and blade bolt cover can berotated up and back to expose the blade bolt.See Figure 18.

• Depress the spindle lock button and rotate theblade bolt until the spindle locks. See Figure 20.

• Using the blade wrench provided, loosen andremove the blade bolt.

Note: The blade bolt has left hand threads. Turnblade bolt clockwise to loosen.

• Remove outer blade washer. The blade can nowbe removed.

Your compound miter saw has been adjusted at thefactory for making very accurate cuts. However, someof the components might have been bumped out ofalignment during shipping. Also, over a period of time,readjustment will probably become necessary due towear. After unpacking your saw, check the followingadjustments before you begin using saw. Make anyreadjustments that are necessary and periodicallycheck the parts alignment to make sure that your sawis cutting accurately.

WARNING: To prevent damage to the spindlelock, always allow motor to come to a completestop before engaginge spindle lock. Make surethe spindle lock button is not engaged beforeattaching battery pack.

18

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Note: Many of the illustrations in this manual showonly portions of your compound miter saw. This isintentional so that we can clearly show points beingmade in the illustrations. Never operate your sawwithout all guards securely in place and in goodoperating condition.

SQUARING THE MITER TABLETO THE FENCE

See Figures 21- 24.

• Remove battery pack from saw.

,4_ WARNING: Failure to remove battery pack fromyour saw could result in accidental startingcausing possible serious personal injury.

Push down on the saw arm and pull out the lockpin to release the saw arm.

Raise saw arm to its full raised position.

Lift the miter table clamp.

Rotate the miter table until the pointer is posi-tioned at 0° .

Push the miter table clamp back down.

Lay a framing square flat on the miter table. Placeone leg of the square against the fence. Place theother leg of the square beside the throat plate inthe miter table. The edge of the square and thethroat plate in the miter table should be parallel asshown in figure 21,

FENCEFRAMINGSQUARE

MITERTABLECLAMP

• If the edge of the framing square and the throatplate in the miter table are not parallel as shownin figures 22 and 23, adjustments are needed,

FENCEFRAMINGSQUARE THROATPLATE

MITERTABLE

VIEWOF MITERTABLENOTSQUAREWITHFENCE,ADJUSTMENTSAREREQUIRED Fig. 22

FENCEFRAMINGSQUARE THROATPLATE

MITERTABLE

VIEWOF MITERTABLENOTSQUAREWITHFENCE,ADJUSTMENTSAREREQUIRED Fig. 23

MITERTABLETHROATPLATE

VIEWOF MITERTABLESQUAREWITHFENCEANDCORRECTLYADJUSTED

Fig. 21

19

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Usinga 6mmhexkey,loosen the socket headscrews securing the fence. See Figure 24. Adjustthe fence left or right until the framing square andthroat plate are parallel.

/FENCE

6 mmSOCKETHEADSCREW(S)

J 2:/@ ''

• Retighten the screws securely and recheck thefence-to-table alignment.

SQUARING THE SAW BLADE TO THE FENCE

See Figures 25 - 28.

• Remove battery pack from saw.

_1= WARNING: Failure to remove battery pack fromyour saw could result in accidental startingcausing possible serious personal injury.

• Pull the saw arm all the way down and engagethe lock pin to hold the saw arm in transportposition.

• Lift the miter table clamp.

• Rotate the miter table until the pointer is posi-tioned at 0°.

• Push the miter table clamp back down.

• Lay a framing square flat on the miter table. Placeone leg of the square against the fence. Slide theother leg of the square against the flat part of sawblade.

Note: Make sure that the square contacts the flatpart of the saw blade, not the blade teeth.

The edge of the square and the saw blade shouldbe parallel as shown in figure 25.

FENCE

BLADE

MITERTABLE FRAMINGSQUARE

VIEWOF BLADESQUAREWITHFENCE Fig. 25

If the front or back edge of the saw blade anglesaway from the square as shown in figures 26 and27, adjustments are needed.

FENCE

BLADE

MITERTABLE FRAMINGSQUARE

ViEWOF BLADENOTSQUAREWITHFENCE,ADJUSTMENTSAREREQUIRED Fig, 26

2O

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FENCE

BLADE

MITERTABLE FRAMINGSQUARE

VIEWOF BLADENOTSQUAREWITHFENCE,ADJUSTMENTSAREREQUIRED Fig. 27

Using the 6 mm hex key provided, loosen thesocket head screws that secure the mountingbracket to the miter table. See Figure 28.

6 mmHEX KEY

6 mmSOCKET.HEADSCREW(S)

MITERTABLE

Fig. 28

Rotate the mounting bracket left or right until thesaw blade is parallel with the square.

Retighten the screws securely and recheck theblade-to-fence alignment.

SQUARING THE BLADE TO THEMITER TABLE

See Figures 29 - 32.

• Remove battery pack from saw.

,_, WARNING: Failure to remove battery pack fromyour saw could result in accidental startingcausing possible serious personal injury.

Pull the saw arm all the way down and engagethe lock pin to hold the saw arm in transportposition.

• Lift up the miter table clamp.

• Rotate the miter table until the pointer is posi-tioned at 0°.

Push the miter table clamp back down.

Loosen bevel lock knob and set saw arm at 0°bevel (blade set 90° to miter table). Tighten bevellock knob.

Place a combination square against the mitertable and the flat part of saw brade.

Note: Make sure that the square contacts the flatpart of the saw blade, not the blade teeth.

• Rotate the blade by hand and check the blade-to-table alignment at several points.

• The edge of the square and the saw blade shouldbe parallel as shown in figure 29.

FENCE

BLADE

COMBINATION MITERTABLESQUARE

VIEWOF BLADESQUAREWITHMITERTABLE Fig. 29

21

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• If thetoporbottomofthesawbladeanglesawayfromthesquareasshowninfigures30and31,adjustmentsareneeded.

FENCE

COMBINATION MITERTABLESQUARE

VIEWOF BLADENOTSQUAREWITHMITERTABLE,ADJUSTMENTSARE REQUIRED Fig. 30

Using a 10 mm wrench or adjustable wrench,loosen the lock nut securing positive stop adjust-ment screw. Also loosen bevel lock knob.

Adjust positive stop adjustment screw to bringsaw blade into alignment with the square.See Figure 32.

MITERTABLE

BEVELPOSITIVESTOP LOCKKNOB

ADJUSTMENTFOR0

LOCKNUT(S)

FENCE

POSITIVESTOPADJUSTMENT

SCREWFOR45° ANGLES Fig. 32

Retighten bevel lock knob. Next, retighten lock nutsecuring the positive stop adjustment screw.Recheck blade-to-table alignment.

Note: The above procedure can be used to checkblade squareness of the saw blade to the mitertable at both 0° and 45 ° angles.

BLADE

COMBINATION MITERTABLESQUARE

VIEWOF BLADENOTSQUAREWITHMITERTABLE,ADJUSTMENTSAREREQUIRED Fig. 31

22

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PIVOT ADJUSTMENTS

Note: These adjustments were made at the factoryand normally do not require readjustment.

TRAVEL PIVOT ADJUSTMENT

• The saw arm should rise completely to the upposition by itself.

• If the saw arm does not raise by itself or if there isplay in the pivot joints, have saw repaired by aqualified service technician at a Sears Store orRepair Center to avoid risk of personal injury.

BEVEL PIVOT ADJUSTMENT

• Your compound miter saw should bevel easily byloosening bevel lock knob and tilting saw arm tothe left.

If movement is tight or if there is play in the pivot,have saw repaired by a qualified service techni-cian at your nearest Sears Store or Repair Centerto avoid risk of personal injury.

DEPTH STOP

The depth stop limits the blade's downward travel. Itallows the blade to go below the miter table enough tomaintain full cutting capacities. The depth stop posi-tions the blade 1/4 in. from the miter table support.

Note: The miter table support is located inside mitertable.

The depth stop is factory set to provide maximumcutting capacity for the 8-1/4 in. saw blade providedwith your saw. Therefore, the saw blade providedshould never need adjustments.

However, when the diameter of the blade has beenreduced due to sharpening, it may be necessary toadjust the depth stop to provide maximum cuttingcapacity. Also, when a new blade is installed, it isnecessary to check the clearance of the blade to themiter table support before starting the saw. Makeadjustments if needed.

DEPTH STOP ADJUSTMENTS

See Figure 33.

• Remove battery pack from saw.

,_ WARNING: Failure to remove battery pack fromyour saw could result in accidental startingcausing possible serious personal injury.

• To adjust the depth stop use a 17 mm wrench oradjustable wrench and loosen the hex nut at therear of the miter saw arm.

• Use the 5 mm hex key provided to adjust thedepth stop adjustment screw. The saw blade islowered by turning the screw counterclockwiseand raised by turning the screw clockwise.

\_ "_ I\ I\ /I /_l\t DePtH STOPl/ ADJustMENt

_,__ ,_ SCREW,

_/" 7_\/ _ BEVEL

;_--_(_"_ _ LOCK KNOB"_ MITER

_ TABLE_" Fig. 33

• Lower the blade into the throat plate of the mitertable. Check blade clearance and maximumcutting distance (distance from fence where bladeenters) to front of mitertable slot.

• Readjust if necessary.

A WARNING: Do not start your compound mitersaw without checkinºg for interference betweenthe blade and the miter table support. Damagecould result to the blade if it strikes the mitertable support during operation of the saw.

• Tighten the hex nut with a 17 mm wrench oradjustable wrench.

• To prevent the depth stop adjustment screw fromturning while tightening the hex nut, carefully holdit with the hex key while tightening the hex nut.

23

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,_ WARNING: Always wear safety goggles orsafety glasses with side shields when operatingtools. Failure to do so could result in objectsbeing thrown into your eyes, resulting in possibleserious injury.

After all parts have been assembled properly andadjustments have been made to saw, battery packcan now be attached to saw.

TO ATTACH BATTERY PACK TO SAW

See Figure 34.

• Align raised ribs on battery pack with grooves onbottom of saw, then attach battery pack to saw asshown in figure 34.

TO REMOVE BATTERY PACK

See Figure 35.

• Depress latch located on front of battery pack (1)to release battery pack.

• Pull forward on battery pack (2) to remove fromsaw.

/ BATTERYPACK

PULLORWARD

TO REMOVE

GROOVES BATTERYPACK

RAISEDRIBS

LATCH

Fig. 34

• Make sure latch on battery pack snaps into placeand battery pack is secured to saw beforebeginning operation.

CAUTION: When attaching battery pack to yoursaw, be sure raised ribs and grooves alignproperly and latch snaps into place properly.Improper assembly can cause damage to sawand battery pack.

DEPRESSLATCHTORELEASEBAI"rERYPACK

Fig. 35

APPLICATIONS

(Use only for the purposes listed below)

• Cross cutting wood and plastic.

• Cross cutting miters, joints, etc. for picture frames,moldings, door casings, and fine joinery.

Note: The 24 tooth crosscut blade provided is fine formost wood cutting operations. For fine joinery cuts orcutting plastic, use one of the accessory bladesavailable from your nearest Sears store.

_, WARNING: Before starting any cuttingoperation, clamp or bolt your compound mitersaw to a workbench. Never operate your mitersaw on the floor or in a crouched position.Failure to heed this warning can result in seriouspersonal injury.

CUTTING WITH YOUR COMPOUNDMITER SAW

A WARNING: When using a work clamp orC-clamp to secure your workpiece, clampworkpiece on one side of the blade only. Theworkpiece must remain free on one side of theblade to prevent the blade from binding inworkpiece. The workpiece binding the blade willcause motor stalling and kickback. This situationcould cause an accident resulting in possibleserious personal injury.

24

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CROSSCUTTINGSee Figure 36.

A crosscut is made by cutting across the grain of theworkpiece. A 90 ° crosscut is made with the miter tableset at the zero degree position. Miter crosscuts aremade with the miter table set at some angle otherthan zero.

TO CROSSCUT WITH YOUR MITER SAW:

• Pull out the lock pin and lift saw arm to its fullheight.

• Lift the miter table clamp.

• Rotate the miter table until the pointer aligns withthe desired angle on the miter scale.

• Push the miter table clamp back down.

Note: You can quickly locate 0°, 22-1/2 ° left orright, and 45 ° left or right on the scale. The mitertable can be seated in one of the positive stopnotches, located in the miter table frame.

_Ib WARNING: To avoid serious personal injury,always push the miter table clamp back downbefore making a cut. Failure to do so could resultin movement of the miter table while making acut.

C-CLAMP

• Place the workpiece flat on the miter table withone edge securely against the fence. If the boardis warped, place the convex side against thefence. If the concave edge of a board is placedagainst the fence, the board could collapse on theblade at the end of the cut, jamming the blade.See Figures 43 and 44.

• When cutting long pieces of lumber or molding,support the opposite end of the stock with a rollerstand or with a work surface level with the sawtable.

• Align cutting line on the workpiece with the edgeof saw blade.

• Grasp the stock firmly with one hand and secureit against the fence. Use the optional work clampor a C-clamp to secure the workpiece whenpossible. See Figure 36.

A WARNING: To avoid serious personal injury,keep your hands outside the no hands zone; atleast 3 in. from blade. Never perform any cuttingoperation freehand (without holding workpieceagainst the fence). The blade could grab theworkpiece if it slips or twists.

• Before turning on the saw, perform a dry run of thecutting operation just to make sure that noproblems will occur when the cut is made.

• Grasp the saw handle firmly, depress the lock-oftbutton, then squeeze the switch trigger. Allowseveral seconds for the blade to reach maximum

speed.

• Slowly lower the blade into and through theworkpiece. See Figure 36.

• Release the switch trigger and allow the sawblade to stop rotating before raising the blade outof workpiece. Wait until the electric brake stopsblade from turning before removing the workpiecefrom the miter table.

90°CROSSCUT Fig. 36

25

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BEVEL CUTSee Figures 37 and 38.

A bevel cut is made by cutting across the grain of theworkpiece with the blade angled to the fence andmiter table. A bevel cut is made with the miter tableset at the zero degree position and the blade set at anangle between 0° and 45 °.

POINT

blade at the end of the cut, jamming the blade.See Figures 43 and 44.

• When cutting long pieces of lumber or molding,support the overhanging end(s) of the stock with aroller stand or with a work surface level with thesaw table.

• Align the cutting line on the workpiece with theedge of saw blade.

• Grasp the stock firmly with one hand and secure itagainst the fence. Use the optional work clamp ora C-clamp to secure the workpiece when pos-sible. See Figure 38.

BEVELCUT

BEVELLOCKKNOB

MOUNTINGBRACKET Fig. 37

TO BEVEL CUT WITH YOUR MITER SAW:

• Pull out the lock pin and lift saw arm to its fullheight.

• Lift the miter table clamp.

• Rotate the miter table until the pointer aligns withzero on the miter scale.

• Push the miter table clamp back down.

Note: You can quickly locate zero on the scale.The miter table can be seated in one of the built-in

positive stop notches, located in the miter tableframe.

A WARNING: To avoid serious personal injury,always push the miter table clamp back downbefore making a cut. Failure to do so could resultin movement of the miter table while making acut.

• Loosen the bevel lock knob and move the sawarm to the left to the desired bevel angle.

• Bevel angles can be set from 0° to 45°.

• Align the indicator point with the desired angle.

• Once the saw arm has been set at the desiredangle, securely tighten the bevel lock knob.

• Place the workpiece flat on the miter table withone edge securely against the fence. If the boardis warped, place the convex side against thefence. If the concave edge of a board is placedagainst the fence, the board could collapse on the

C-CLAMP

A

26

Fig. 38

WARNING: To avoid serious personal injury,keep your hands outside the no hands zone; atleast 3 in. from blade. Never perform any cuttingoperation freehand (without holding workpieceagainst the fence). The blade could grab theworkpiece if it slips or twists.

• Before turning on the saw, perform a dry run ofthe cutting operation just to make sure that noproblems will occur when the cut is made.

• Grasp the saw handle firmly, depress the lock-offbutton, then squeeze the switch trigger. Allowseveral seconds for the blade to reach maximumspeed.

• Slowly lower the blade into and through theworkpiece. See Figure 38.

• Release the switch trigger and allow the sawblade to stop rotating before raising the blade outof workpiece. Wait until the electric brake stopsblade from turning before removing the workpiecefrom miter table.

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COMPOUND MITER CUTSee Figures 39 and 40.

A compound miter cut is a cut made using a miterangle and a bevel angle at the same time. This type ofcut is used to make picture frames, cut molding, makeboxes with sloping sides, and for certain roof framingcuts.

To make this type of cut the miter table must berotated to the correct angle and the saw arm must betilted to the correct bevel angle. Care should alwaysbe taken when making compound miter setups due tothe interaction of the two angle settings.

Adjustments of miter and bevel settings are interde-pendent with one another. Each time you adjust themiter setting you change the effect of the bevelsetting. Also, each time you adjust the bevel settingyou change the effect of the miter setting.

It may take several settings to obtain the desired cut.The first angle setting should be checked after settingthe second angle, since adjusting the second angleaffects the first.

Once the two correct settings for a particular cut havebeen obtained, always make a test cut in scrapmaterial before making a finish cut in good material.

C-CLAMP

COMPOUNDMITERCUT Fig. 39

TO MAKE A COMPOUND CUT WITH YOURMITER SAW:

• Pull out the lock pin and lift saw arm to its full height.

• Lift the miter table clamp.

• Rotate the miter table until the pointer aligns withthe desired angle on the miter scale.

• Push the miter table clamp back down.

Note: You can quickly locate 0°, 22-1/2 ° left orright, and 45 ° left or right on the scale. The mitertable can be seated in one of the positive stopnotches, located in the miter table frame.

,_ WARNING: To avoid serious personal injury,always push the miter table clamp back downbefore making a cut. Failure to do so could result inmovement of the miter table while making a cut.

• Loosen the bevel lock knob and move the sawarm to the left to the desired bevel angle.

• Bevel angles can be set from 0° to 45°.

• Align the indicator point with the desired angle.• Once the saw arm has been set at the desired

angle, securely tighten the bevel lock knob.

Recheck miter angle setting. Make a test cut inscrap material.

Place the workpiece flat on the miter table withone edge securely against the fence. If the boardis warped, place the convex side against thefence. If the concave edge of a board is placedagainst the fence, the board could collapse on theblade at the end of the cut, jamming the blade.See Figures 43 and 44.

When cutting long pieces of lumber or molding,support the opposite end of the stock with a rollerstand or with a work surface level with the sawtable.

Align the cutting line on the workpiece with theedge of saw blade.

Grasp the stock firmly with one hand and secure itagainst the fence. Use the optional work clamp ora C-clamp to secure the workpiece when pos-sible. See Figure 39.

A WARNING: To avoid serious personal injury,always keep your hands outside the no handszone; at least 3 in. from blade. Never performany cutting operation freehand (without holdingworkpiece against the fence). The blade couldgrab the workpiece if it slips or twists.

27

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• Before turning on the saw, perform a dry run of thecutting operation just to make sure that no problemswill occur when the cut is made.

• Grasp the saw handle firmly, depress the lock-offbutton, then squeeze the switch trigger. Allow sev-eral seconds for the blade to reach maximum speed.

• Slowly lower the blade into and through theworkpiece. See Figures 39 and 40.

• Release the switch trigger and allow the saw bladeto stop rotating before raising the blade out ofworkpiece. Wait until the electric brake stops bladefrom turning before removing the workpiece frommiter table.

SUPPORT LONG WORKPIECES

See Figure 41.

Long workpieces need extra supports. Supportsshould be placed along the workpiece so it does notsag. The support should let the workpiece lay flat onthe base of the saw and work table during the cuttingoperation. Use the optional work clamp or a C-clampto secure the workpiece.

_l, WARNING: To avoid serious personal injury,always keep your hands outside the no handszone; at least 3 in. from blade. Never performany cutting operation freehand (without holdingworkpiece against the fence). The blade couldgrab the workpiece if it slips or twists.

45° X 45° COMPOUNDMITERCUT Fig. 40

LONGWORKPIECE

WORKPIECESUPPORTS

28

Fig. 41

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cu'n'ING COMPOUND MITERS

To aid in making the correct settings, the compound angle setting chart below has been provided. Since com-pound cuts are the most difficult to accurately obtain, trial cuts should be made in scrap material, and muchthought and planning made, prior to making your required cut.

PITCH NUMBEROF SIDES

OFSIDE 4 5 I 6 I 7 8 9 I 100o M-45.00 ° M- 36.00 ° M- 30.00 ° M- 25.71 ° M-22.50 ° M- 20.00 ° M- 18.00 °

B- 0.00 ° B- 0.00 ° B- 0.00 ° B- 0.00 ° B- 0.00 ° B- 0.00 ° B- 0.00 °

5° M-44.89 ° M- 35.90 ° M-29.91° M- 25.63 ° M-22.42 ° M- 19.93 ° M- 17.94 °B- 3.53 ° B- 2.94 ° B- 2.50 ° B- 2.17 ° B- 1.91 ° B- 1.71° B- 1.54 °

10° M-44.56 ° M-35.58 ° M-29.62 ° M-25.37 ° M-22.19 ° M-19.72 ° M-17.74 °B- 7.05 ° B- 5.86 ° B- 4.98 ° B- 4.32 ° B- 3.81 ° B- 3.40 ° B- 3.08 °

M-44.01° M-35.06 ° M-29.15 ° M-24.95 ° M-21.81° M-19.37 ° M-17.42 °15oB-10.55 ° B- 8.75 ° B- 7.44 ° B- 6.45 ° B- 5.68 ° B- 5.08 ° B- 4.59 °

20 o M-43-22 ° M-34.32 ° M-28.48 ° M-24.35 ° M-21.27 ° M-18.88 ° M-16.98 °B-14.00 ° B-11.60 ° B- 9.85 ° B- 8.53 ° B- 7.52 ° B- 6.72 ° B- 6.07 °

25 ° M-42.19 ° M- 33.36 ° M- 27.62 ° M- 23.56 ° M-20.58 ° M- 18.26 ° M- 16.41 °B- 17.39 ° B- 14.38 ° B- 12.20 ° B- 10.57 ° B- 9.31 ° B- 8.31 ° B- 7.50 °

30 o M-40.89 ° M-32.18 ° M-26.57 ° M-22.64 ° M-19.73 ° M-17.50 ° M-15.72 °B-20.70 ° B- 17.09 ° B- 14.48 ° B- 12.53 ° B- 11.03 ° B- 9.85 ° B- 8.89 °

35 o M- 39.32 ° M- 30.76 ° M- 25.31 ° M- 21.53 ° M- 18.74 ° M- 16.60 ° M- 14.90 °B- 23.93 ° B- 19.70 ° B- 16.67 ° B- 14.41 ° B- 12.68 ° B- 11.31 ° B- 10.21 °

40 o M-37.45 ° M-29.10 ° M-23.86 ° M-20.25 ° M-17.60 ° M-15.58 ° M-13.98 °B-27.03 ° B-22.20 ° B-18.75 ° B-16.19 ° B-14.24 ° B-12.70 ° B-11.46 °

M- 35,26 ° M-27.19 ° M- 22.21 ° M- 18.80 ° M- 16.32 ° M- 14.43 ° M- 12.94 °45 °B- 30.00 ° B- 24.56 ° B- 20.70 ° B- 17.87 ° B- 15.70 ° B- 14,00 ° B- 12.62 °

M- 32.73 ° M- 25.03 ° M- 20.36 ° M- 17.20 ° M- 14.91 ° M- 13.17 ° M- 11.80 °50 °B- 32.80 ° B- 26.76 ° B- 22.52 ° B- 19.41 ° B- 17,05 ° B- 15.19 ° B- 13.69 °

55 ° M- 29.84 ° M- 22.62 ° M- 18.32 ° M- 15.44 ° M- 13.36 ° M- 11.79 ° M- 10.56 °B- 35.40 ° B- 28.78 ° B- 24.18 ° B- 20.82 ° B- 18.27 ° B- 16.27 ° B- 14.66 °

M- 26.57 ° M- 19.96 ° M- 16.10 ° M- 13.54 ° M- 11.70 ° M- 10.31 ° M- 9_23°60°B- 37.76 ° B- 30.60 ° B- 25.66 ° B- 22.07 ° B- 19.35 ° B- 17.23 ° B- 15.52 °

M-22.91 ° M-17.07 ° M-13.71 ° M-11.50 ° M- 9.93 ° M- 8.74 ° M- 7.82 °65 °B-39.86 ° B-32.19 ° B-26.95 ° B-23.16 ° B-20.29 ° B-18.06 ° !B-16.26 °

M-18.88 ° M-13.95 ° M-11.17 ° M- 9.35 ° M- 8.06 ° M- 7.10 ° M- 6.34 °70 °B- 41.64 ° B- 33.53 ° B- 28.02 ° B- 24.06 ° B- 21.08 ° B- 18.75 ° B- 16.88 °

75o M-14-51 ° M- 6.12 ° M- 5.38 °B- 43.08 ° B- 21.69 ° B- 19.29 °

80 ° M- 9.85 ° M- 4.11 ° M- 3.62 °B- 44.14 ° B- 22.14 ° B- 19.68 °M- 4.98 ° M- 2.07 ° M- 1.82 °

85° B- 44.78 ° B- 22.41° B- 19.92 °

90 ° M- 0.00 °B- 45.00 °

M- 10.65 °B- 34.59 °

M- 7.19 °B- 35.37 °

M- 3.62 °B- 35.84 °

M- 0.00 °B- 36.00 °

M- 8.50 °B- 28.88 °

M- 5.73 °B- 29.50 °

M- 2.88 °B- 29.87 °

M- 0.00 °B- 30.00 °

M- 7.10 °B- 24.78 °

M- 4.78 °B- 25.30 °

M- 2.40 °B- 25.61 °

M- 0.00 °B- 25.71 °

M- 0.00 °B- 22.50 °

M- 0.00 °B- 20.00 °

Each B (Bevel) and M (Miter) Setting is Given to the Closet 0.005 °.

COMPOUND-ANGLE SETTINGS FOR POPULAR STRUCTURES

M- 4,81 °B- 17.37 °

M- 3.23 °B- 17.72 °

M- 1.62 °B- 17.93 °

M- 0.00 °B- 18.00 °

29

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cu'n'ING CROWN MOLDING

Your compound miter saw does an excellent job ofcutting crown molding. In general, compound mitersaws do a better job of cutting crown molding thanany other tool made.

In order to fit properly, crown molding must be com-pound mitered with extreme accuracy.

The two contact surfaces on a piece of crown moldingthat fit flat against the ceiling and the wall of a roomare at angles that, when added together, equalexactly 90°. Most crown molding has a top rear angle(the section that fits flat against the ceiling) of 52° anda bottom rear angle (the section that fits fiat againstthe wall) of 38° .

LAYING MOLDING FLAT ON THE

MITER TABLE

See Figure 42.

To use this method for accurately cutting crownmolding for a 90 ° inside or outside corner, lay themolding with its broad back surface flat on the mitertable and against the fence.

When setting the bevel and miter angles for com-pound miters, remember that the settings are interde-pendent; changing one angle changes the other angleas well.

Keep in mind that the angles for crown moldings arevery precise and difficult to set. Since it is very easyfor these angles to shift, all settings should first betested on scrap molding. Also, most walls do not haveangles of exactly 90 °, therefore, you will need to finetune your settings.

52°

WALL

CEILING

FENCE

TOPEDGEAGAINSTFENCE=• LEFTSIDE, INSIDECORNER• RIGHTSIDE,OUTSIDECORNER

O O

MITERTABLE

INS OUTSIDECORNER CORNER

FENCE

BOTTOMEDGEAGAINSTFENCE=• RIGHTSIDE,INSIDECORNER• LEFTSIDE,OUTSIDECORNER

MITERTABLE

O O

CROWNMOLDINGFLATON MITERTABLE Fig. 42

3O

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Whencuttingcrownmoldingbythismethodthebevelangleshouldbesetat 33.85°. The miter angle shouldbe set at 31.62 ° either right or left, depending on thedesired cut for the application. See the chart below forcorrect angle settings and correct positioning of crownmolding on miter table.

The settings in the chart below can be used for cuttingAll Standard (U.S.) crown molding with 52 ° and 38 °angles. The crown molding is placed flat on the mitertable using the compound features of your miter saw.

Bevel

Angle Type of CutSetting

Left side, inside corner1. Top edge of molding against fence33.85 °2. Miter table set right 31.62 °3. Save left end of cut

Right side, inside corner1. Bottom edge of molding against fence

33"85° 2. Miter table set left 31.62 °3. Save left end of cut

Left side, outside corner1. Bottom edge of molding against fence

33"85° 2. Miter table set left 31.62 °

3. Save right end of cut

Right side, outside corner

33.850 1. Top edge of molding against fence2. Miter table set right 31.62 °3. Save right end of cut

WRONG Fig. 44

When cutting warped material, always make sure it ispositioned on the miter table with the convex sideagainst the fence as shown in figure 43.

If the warped material is positioned the wrong way asshown in figure 44, it will pinch the blade near thecompletion of the cut.

_1= WARNING: To avoid a kickback and to avoidserious personal injury, never position theconcave edge of bowed or warped materialagainst the fence.

CUTTING WARPED MATERIALSee Figures 43 and 44.

RIGHT Fig. 43

31

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_1=WARNING: When servicing, use only identicalCraftsman replacement parts. Use of any otherpart may create a hazard or cause productdamage.

Avoid using solvents when cleaning plastic parts.Most plastics are susceptible to damage from varioustypes of commercial solvents and may be damagedby their use. Use clean cloths to remove dirt, dust, oil,grease, etc.

_t WARNING: Do not at any time let brake fluids,gasoline, petroleum-based products, penetratingoils, etc. come in contact with plastic parts. Theycontain chemicals that can damage, weaken ordestroy plastic.

Do not abuse power tools. Abusive practices candamage tool as well as workpiece.

Only the parts shown on parts list, pages 34 thru 39,are intended to be repaired or replaced by thecustomer. All other parts should be replaced at aSears Service Center.

_i WARNING: Do not attempt to modify this tool orcreate accessories not recommended for usewith this tool. Any such alteration or modificationis misuse and could result in a hazardouscondition leading to possible serious personalinjury.

BATTERIES

The battery pack for this saw is equipped with 15nickel-cadmium rechargeable batteries. Length ofservice from each charging will depend on the type ofwork you are doing.

The batteries have been designed to providemaximum trouble free life. However, like all batteries,they will eventually wear out. Do not disassemblebattery pack and attempt to replace the batteries.Handling of these batteries, especially when wearingrings and jewelry, could result in a serious burn.

To obtain the longest possible battery life, we suggestthe following:

• Store and charge your batteries in a cool area.Temperatures above normal room temperaturewill shorten battery life.

• Never store batteries in a discharged condition.Recharge them immediately after they aredischarged.

• All batteries gradually lose their charge. Thehigher the temperature the quicker they lose theircharge. If you store your tool for long periods oftime without using it, recharge the batteries everymonth or two. This practice will prolong batterylife.

To preserve natural resources, pleaserecycle or dispose of batteriesproperly.

This product contains nickel-cadmium batteries. Local, state orfederal laws may prohibit disposal ofnickel-cadmium batteries in ordinarytrash.

Consult your local waste authority for informationregarding available recycling and/or disposal options.

BATTERY PACK REMOVAL AND

PREPARATION FOR RECYCLING

A WARNING: Upon removal, cover the batterypack's terminals with heavy duty adhesive tape.Do not attempt to destroy or disassemble batterypack or remove any of its components. Nickel-cadmium batteries must be recycled or disposedof properly. Also, never touch both terminals withmetal objects and/or body parts as short circuitmay result. Keep away from children. Failure tocomply with these warnings could result in fireand/or serious injury.

32

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33

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b_

_--.CRAFTSMAN 18 VOLT PROFESSIONAL CORDLESS COMPOUND MITER /TRIM SAW - MODEL NUMBER 315.212180_

13

15

I 29

" _ _"C_"_31 30_

FigureA

7

I

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---- CRAFTSMAN 18 VOLT PROFESSIONAL CORDLESS COMPOUND MITER / TRIM SAW - MODEL NUMBER 315.212180 ---

The model number will be found on a plate attached to the motor housing. Always mention the model number in all correspondence regarding your ICOMPOUND MITER / TRIM SAW or when ordering repair parts. I

PARTS LIST FOR FIGURE A

KEY PART

NO. NUMBER DESCRIPTION QUAN.

1 980146-001

2 976729-001

3 980137-001

4 980105-001

5 980203-001

6 980136-001

7 5530301

8 6447401

9 980096-001

10 980102-001

11 980112-001

12 6616914

13 980113-001

14 980111-001

15 980110-001

16 6887001

Miter Scale ...................................................... 1

Rivet ............................................................... 3

Washer ........................................................... 1

Washer ........................................................... 1

Washer ........................................................... 1

Screw (M5 X 15L Pan Hd.) ............................. 1

Rubber Pad .................................................... 4

Table Frame ................................................... 1

Washer ........................................................... 2

Hex Cap Screw ............................................... 1

Miter Table Clamp .......................................... 1

Sleeve ............................................................. 1

Screw (Includes Key No, 12) .......................... 1

Hex Cap Screw (M8 X 20L) ............................ 1

Fence .............................................................. 1

Nut (Special) (M8 x 1.25 x 17.5L) ................... 1

KEY PARTNO. NUMBER DESCRIPTION QUAN.

17 STD840610

18 6616916

19 6447301

20 160030-400

21 980130-001

22 5537201

23 6881501

24 6881601

25 130010-401

26 980124-001

27 980131-001

28 6875901

29 6384001

30 6621214

31 980144-001

32 980143-001

Hex Nut ........................................................... 2

Hex Hd. Screw (M6 x 20L) ............................. 2

Table ............................................................... 1

Screw (Flat Hd.) .............................................. 4

Throat Plate .................................................... 1

Plastic Screw (M10 x 12.7L) ........................... 1

Compression Spring ....................................... 1

Steel Ball (e6.0mm) ........................................ 1

Screw (M4 x 8L) ............................................. 1

Washer ........................................................... 1

Miter Scale indicator ....................................... 1

Flat Washer .................................................... 1

Cover Plate ..................................................... 1

Screw (M4 x 9L) ............................................. 4

No Hands Label .............................................. 2

Line Label ....................................................... 2

** Available From Division 98 - Source 980.00

J

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---- CRAFTSMAN 18 VOLT PROFESSIONAL CORDLESS COMPOUND MITER / TRIM SAW - MODEL NUMBER 315.212180 ..---,

8

10

16 13 _.12

\ J

18

FigureB 1_ -'_"

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CRAFTSMAN 18 VOLT PROFESSIONAL CORDLESS COMPOUND MITER / TRIM SAW - MODEL NUMBER 315.212180-----

I he model number wild be found on a plate attached to the motor housing. Always mention the model number in all correspondence regarding your ICOMPOUND MITER /TRIM SAW or when ordering repair pads. J

PARTS LIST FOR FIGURE B

KEY PARTNO. NUMBER DESCRIPTION QUAN.

980116-001

980117-001

589011-007

568206-003

588058-006

980101-001

350308-303

980120-001

6447001

1

2

3

4

5

6

7

8

9

Washer (M8) ................................................... 2

Hex Hd. Bolt (M8 x 25L) ................................. 2

Washer ........................................................... 1

Pivot Shaft ...................................................... 1

Lock Bolt (M10 x 20L) ..................................... 1

Washer (M10) ................................................. 1

Washer ........................................................... 1

Bevel Lock Knob ............................................. 1

Support Bracket .............................................. 1

KEY PARTNO. NUMBER DESCRIPTION QUAN.

10 6881801

11 6881701

12 976729-001

13 980125-001

14 568410-000

15 130010-401

16 980124-001

17 980127-001

18 980128-001

Hex Nut (M12) ................................................ 2

Flat Washer .................................................... 1

Rivet ............................................................... 2

Bevel Scale Indicator ...................................... 1

Tension Spring ............................................... 1

Screw (M4 x 10L) ........................................... 2

Washer ........................................................... 2

Bevel Scale ..................................................... 1

Pivot Support .................................................. 1

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O_co

_-- CRAFTSMAN 18 VOLT PROFESSIONAL CORDLESS COMPOUND MITER / TRIM SAW - MODEL NUMBER 315.212180 "_,

2625

21 20

19

"%" 15 \ \"

13

24

28

12 /11 _ 32

3331

10 _, ._34 "30

7

9._._ 4_ 438 J" "_

36

/

FigureC

3

2 1 41

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-- CRAFTSMAN 18 VOLT PROFESSIONAL CORDLESS COMPOUND MITER /TRIM SAW - MODEL NUMBER 315.212180 ..--.,

I he moder number will be found on a plate attached to the motor housing. Always mention the model number in all correspondence regarding your |COMPOUND MITER / TRIM SAW or when ordering repair parts. IPARTS LIST FOR FIGURE C

KEY PARTNO. NUMBER

1 5541401

2 6889201

3 976507-001

4 980091-001

5 976740-001

6 589015-001

7 980183-001

8 5523501

9 578406-003

10 6876501

11 ***

12 6621204

13 980172-001

14 980171-001

15 6621213

16 5663301

17 6681201

18 6214901

19 5671501

20 578502-003

21

22

DESCRIPTION QUAN.

Guard Roller ................................................... 1

Push Nut ......................................................... 1

Washer (M5) ................................................... 2

Screw (M5 x 10L Pan Hd.) ............................. 1

Label ............................................................... 1

Screw (M6 x 10L) ........................................... 1

Blade Guard Bracket Assembly ...................... 1

Lower Blade Guard (Inc. Key Nos. 1 & 2) ...... 1

Screw (M5 x 9L) ............................................. 1

Lock Nut (M5 x 7.8L) ...................................... 1

Saw Blade ...................................................... 1

Screw (M4 x 16L Pan Hd.) ............................. 2

Screw (M5 x 15L) ........................................... 1

Stopper ........................................................... 1

Screw (M4 x 14.5L Pan Hd.) .......................... 1

Upper Guard Stopper ..................................... 1

"O" Ring .......................................................... 1

Stopper Pin ..................................................... 1

Sleeve ............................................................. 2

Dust Guide ...................................................... 1

* Item No. 9-23436 Dust Bag (976745-001) .................................. 1

6617002 Hex Screw (M10 x 20L) .................................. 1

KEY PARTNO. NUMBER

23 6881901

24 6881401

25 982661-001

26 9411535

27 982642-001

28 6620805

29 9423007

30 6383901

31 5532601

32 982643-001

33 6379001

34 980098-001

35 980097-001

36 980095-001

37 980100-001

38 588039-002

39 588082-005

40 *item No. 9-11034

41 *Item No.£-11040

42 6887401

43 6887301

972000-841

DESCRIPTION QUAN.

Hex Nut (10 x 8L) ........................................... 1

"E" Ring (E6) .................................................. 1

Logo Plate ...................................................... 1

Data Plate ....................................................... 1

Carrying Handle .............................................. 1

Screw (M4 x 16L) ........................................... 2

Warning Label ................................................ 1

"U" Clip ........................................................... 2

Deflector ......................................................... 1

Spindle & Gear Assembly ............................... 1

Bearing Plate .................................................. 1

Blade Washer ................................................. 2

Blade Bolt ....................................................... 1

Pivot Plate ...................................................... 1

Screw (M4 x 4.5L Pan Hd.) ............................ 1

Return Spring ................................................. 1Blade Wrench ................................................. 1

Battery Pack (981401-001) ............................. 1

Charger (981399-001 ) .................................... 1

Hex Key (5 mm) .............................................. 1

Hex Key (6 ram) .............................................. 1Owner's Manual

* Can Be Purchased At Your Nearest Sears Retail Store

*** Complete Assortment Available At Your Nearest Sears Catalog Order or Retail Store

Page 40: 8-1/4 in, 18 VOLT PROFESSIONAL CORDLESS COMPOUND MITER ... · 8-1/4 in, 18 VOLT PROFESSIONAL CORDLESS COMPOUND MITER/TRIM SAW Model No. 315.212180 Save this manual for future reference

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