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ENHANCED OIL RECOVERY _EOR OVERVIEW.PDF
Citation preview
EOR Global Markets, Challenges, and
Opportunities
Atlanta, Aug 5, 2011
Song Cao
Global Synergy Corporation
www.GlobalSynergyCorp.com
EOR Concept/Terminology Review
EOR Global Markets
EOR Challenges/Opportunities
Discussion
Presentation Topics
EOR Concept/Terminology Review
EOR (Enhanced Oil Recovery) Terminology
IOR - Improved Oil Recovery
Tertiary Oil Recovery
CO2-EOR
Thermal EOR
Chemical EOR (CEOR)
Microbial EOR (MEOR)
Pre-EOR (Conformance Control)
EOR Concept/Terminology Review
IOR and EOR
Field-Proven Solution - Chemical EOR
Chemical 1: Surfactant (to increase microscopic displacement efficiency)
Chemical 2: Polymer (to increase volumetric sweep efficiency)
EOR Concept/Terminology Review
EOR Concept/Terminology Review
EOR Concept/Terminology Review
EOR Concept/Terminology Review
Summary of Polymer Technologies
Polymer Flood (P)
– Basic chemical flood.
(Mobility Controller to increase volumetric sweep efficiency)
Surfactant-Polymer Flood (SP)
– Advanced Polymer flood.
(To increase volumetric sweep efficiency and microscopic displacement efficiency)
Alkali-Surfactant-Polymer Flood (ASP)
– Advanced SP flood.
(Using alkali as sacrifice agent to reduce surfactant usage)
EOR Concept/Terminology Review
EOR Review (Pre-EOR)
Injector Producer
Common Problems with Mature Oilfields (1)
Need secondary
recovery (waterflood) after
primary methods been
exhausted
Left oilfields with high water
cut, low production rate, and
depleted reservoirs
In general, it only can remove
~20-30% of the original oil in
place after waterflood
Common Problems with Mature Oilfields (2)
Homogeneous Reservoir
EOR Review (Pre-EOR)
Common Problems with Mature Oilfields (3)
Heterogeneous Reservoir
EOR Review (Pre-EOR)
Common Problems with Mature Oilfields (4)
Heterogeneous Reservoir
EOR Review (Pre-EOR)
Common Problems with Mature Oilfields (5)
Solution: Conformance Control (or Pre-EOR)
EOR Review (Pre-EOR)
EOR Global Markets
“Worldwide unrecoverable oil about 2,000 billion
barrels. Much of it is recoverable by Chemical
EOR.”
– Society of Petroleum Engineers
2,000 billion barrels Market value at $50/bbl
$100 Trillion
SPE ST200601
Immense EOR Market Potential (1)
EOR Global Markets
Original Oil in Place (U.S.): 649 Billion Barrels
Target for EOR
170 Billion Barrels
Already Abandoned
NETL-DOE, 2005
Immense EOR Market Potential (2)
EOR Global Markets
Major EOR Applications and New Markets
New Market
EOR Global Markets
North America (Good Potential)
o USA: slowly picking up
o Canada: picking up
Asia (Great Potential)
o China: very active (hot!!!)
o Indonesia: slow but moving forward
o India: pushing forward, but small market size
Middle East (Great Potential)
o Oman: very aggressive
o Other countries: considering it
New Markets with Great Potential:
South America, Russia, Africa
World EOR Market Summary
EOR Global Markets - USA
Chem-EOR started in US in early70’s and reached peak
in early 1986, then decreased tremendously, primarily
due to the oil price collapse. Currently accounting only
about 1% of total oil production!
Miscible Gas EOR (CO2, HC, N2) leading EOR,
accounting about 10% of US oil production
Chem-EOR recently picking up due to high oil price
Majors are fully equipped with “know-how” and $,
but invest large capital in high return projects such as
deepwater, shale gas, outside of US
Many old oilfields are in waterflood with high water
cut and most of them are operated by middle-small size
companies (easy to work with!)
USA EOR Market Summary
EOR Global Markets - USA
USA EOR Market Summary
EOR Global Markets - USA
USA EOR Market Summary
EOR Global Markets - USA
EOR Is Very Sensitive to Oil Price
EOR Global Markets - USA
Major States with Chem-EOR Projects
Texas
Oklahoma
Wyoming
California
Illinois
Kentucky
New Mexico
EOR Global Markets
China EOR Market Summary
National policy to “squeeze out” every possible barrel of oil
Largest fields in decline: o 85% of China’s oil production - onshore mature fields o Major oilfields are over 40 years old with high water cut as high as 85-95% on average
Improved on US Technology: o Commercial polymer flooding started in 90’s o 46% of CNPC new reserves added by polymer flooding o New EOR technologies being continuously invented
RESULT: Over 60% Recovery Rate Being Reached
China Leads the World in Chemical EOR
EOR Global Markets - China
Daqing
Dagang
Shengli
Huabei
Xinjiang Liaohe
Henan
Zhongyuan
Major EOR Projects In China
EOR Global Markets - China
Chemical EOR will be the Dominant EOR
Method for Future EOR Reserves in China
ASP50%
AP2%
Polymer24%
Thermal11%
Miscible8%
Immiscible5%
Total 2 billion tons (14 billion barrels) recoverable EOR reserves in China
EOR Global Markets - China
EOR in Daqing Oilfield
The largest oil-producing field in China with a total cumulative
oil production of 2 billion tons (14 billion barrels), accounting
about 40% of China total onshore oil production
Peak annual production of 50 million tons (1 mmbopd) for 27 years
and currently about 40 million tons per year (0.85 mmbopd)
About 90% water cut in main oil-producing reservoirs. About 25%
of the total oil production from the
application of EOR (polymer
flooding, SP and ASP flooding)
50-60% recovery percentage in
major oil producing reservoirs
The world largest EOR application
EOR Global Markets - China
Daqing Polymer Flooding Process Optimization
Major Challenges in Gas/Waterflood (Pre-EOR)
Poor Conformance
Poor areal sweep by injected fluid and early
breakthrough at offset producers
Uneven vertical sweep due to channeling of
injected fluid through thief zones or fractures
EOR Challenges and Opportunities
We have to “recondition” the reservoir before doing EOR
EOR Challenges and Opportunities
Favorable Characteristics for Polymer Flooding
• High remaining oil saturation (>25%)
• High permeability (>10 md) and porosity (>15%)
• Light oil with viscosities less than 500 cp?
• Good results in sandstones over carbonates
• Reservoir is not highly fractured
• Short project life due to favorable combination of small well
spacing and/or high injectivity
• Fresh water and/or soft water (Salinity)
• Reservoir temperatures less than 250 F
What or could you do EOR if the above conditions are not there?
Aspect Polymer Flood Surfactant-
Polymer Flood
Alkali-
Surfactant-
Polymer Flood
EOR
Efficiency
Chemical Cost
Operation
Cost
Scaling
Problem
Economics
Polymer Technology Comparison
EOR Challenges and Opportunities
ASP Challenges
EOR Challenges and Opportunities
Scale in the producing well can form due to the
alkali mixing with produced water from different
zones or from reaction by-products due to the
alkali reacting with the reservoir rock.
Because alkali shrinks the size of the polyacyrlamide
polymer in solution, a higher concentration of polymer
is needed compared to that required for a solution
with no alkali.
Alkaline agents are a hazardous material and must be
handled with care when mixing.
More difficult to treat the produced water (or fluids)
Contact Information
Dr. Song Cao
President
Global Synergy Corporation
6161 Savoy Drive, Suite 1030
Houston, TX 77036
713.822.0661 cell phone
713.785.9588 office phone
713.785.9588 fax
Email: [email protected]