(.75.1- ++ 6'%0+%#. /#07#. - Pittco Architectural Metals ... Manual/D1Flushlok_093014.pdfFEATURES APPLICATIONS xFlushlok II is a 4 1/2" or 5 1/2" deep system with a 1 3/4" sightline

www.pittcometals.com

ARCHITECTURAL METALS, INC.

FLUSHLOK II

SEPTEMBER 2014



FLUSHLOK II

SEPTEMBER 2014

FLUSHLOK II

SEPTEMBER 2014

FEATURES

APPLICATIONS

Flushlok II is a 4 1/2" or 5 1/2" deep system with a 1 3/4" sightlineThermally brokenScrew spline or shear block fabricationSame gasket used on interior and exteriorTrim flush glazed appearanceConcealed weepsReadily available from stock

Storefront, punched openings, or ribbon windowsSingle spanIntegrated entrance framing to allow Pittco standard entrancesor other speciality entrances to be incorporated

FOR SPECIFIC PRODUCT APPLICATIONS PLEASE CONTACT YOUR PITTCO REPRESENTATIVE

SYSTEM PERFORMANCEDescription Test Method Allowed Achieved Test Report

Structural ASTM E 330 N/A 20 psf 14-17

Air ASTM E 283 0.06 cfm/sq ft @ 6.24 psf 0.03 cfm/sq ft @ 6.24 psf 14-17

Water (Static) ASTM E 331

AAMA 501.1

None @ 4 psf

None @ 4 psf

None @ 10 psf

None @ 10 psf

14-17

14-17

CRF AAMA 1503 N/A 57* 14-19

U Value

AAMA 1503 N/A 14-190.59*

Water (Dynamic)

* 1" IGU (1/4-1/2-1/4) Clear Annealed Glass, Air Filled, Aluminum Spacer.



FLUSHLOK II

SEPTEMBER 2014

FEATURES

1



FLUSHLOK II

SEPTEMBER 2014

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BLANK PAGE

2

EXPLODED VIEWS PAGE 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1/4 SIZE DETAILS PAGES D1 TO D3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WINDLOAD CHARTS PAGES S1 TO S9. . . . . . . . . . . . . . . . . . . . . . . . . . . . DEADLOAD CHARTS PAGE S10. . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION PROPERTIES PAGE S11. . . . . . . . . . . . . . . . . . . . . . . . . .

ENTRANCE DETAILS PAGE D4. . . . . . . . . . . . . . . . . . . . . . . . . . . .

PRODUCT DESCRIPTION PAGES 4 to 8. . . . . . . . . . . . . . . . . . . . . . . . .



FLUSHLOK II

SEPTEMBER 2014

INDEX

3

BASIC USES / RELATED USESFraming is designed for flush glazed, front loaded storefront assemblyVertical mullions are open back aluminum members, with solid face and flush closure side plates forming tubular members for use on singlespansHorizontal mullions are of hollow aluminum with removable glazing stopsCorners are configured for 90 degreesGlazing is insulating glass unit or single pane with adaptersGlass may be transparent, opaque, or decorative typesFraming is intended for one story applicationsFramed assembly may be fitted to most rigid and stable framed opening assemblies

PRODUCT ATTRIBUTES AND CHARACTERISTICSAluminum frame members are thermally brokenFraming and glazing stops are designed for glass and panelsWind pressure resistance and pressure equalization are standard within the frame assemblyWeep containment and condensate water collection and drainage to the exterior at concealed weeps are standardEconomical fabrication (as little as two framing members required per project)Integral door frames are available

SELECTION CRITERIAQuality, economy, and good performance are provided at a reasonable costFraming is designed for Interior or exterior environments

APPLICABLE STANDARDS, RELATED REFERENCESAA (Aluminum Association) - Designation System for Aluminum FinishesAAMA SFM-1-87 - Aluminum Storefront and Entrance ManualAAMA 501.1-05 - Standard Test Method for Water Penetration of Windows, Curtain Walls and Doors using Dynamic PressureAAMA 611-98 - Voluntary Specification for Anodized Architectural AluminumAAMA 1503-98 - Voluntary Test Method for Thermal Transmittance and Condensation Resistance of Windows, Doors, and Glazed Wall SectionsAAMA 2604-05 - Voluntary Specification, Performance Requirements and Test Procedures for High Performance Organic Coatings on AluminumExtrusions and PanelsAAMA 2605-05 - Voluntary Specification, Performance Requirements and Test Procedures for Superior Performing Organic Coatings onAluminum Extrusions and PanelsASTM A123/A123M - Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel ProductsASTM B209 - Standard Specification for Aluminum and Aluminum-Alloy Sheet and PlateASTM B209M - Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate [Metric]



FLUSHLOK II

SEPTEMBER 2014

FLUSHLOK II

SEPTEMBER 2014

PRODUCT DESCRIPTION

4

ASTM B221 - Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wires, Profiles, and TubeASTM B221M - Standard Aluminum-Alloy Extruded Bars, Rods, Wires, Profiles, and Tube [Metric]ASTM E283 - Standard Test Method for Determining Rate of Air Leakage Through Exterior Windows, Curtain Walls and Doors Under SpecifiedPressure Differences Across the SpecimenASTM E330 - Standard Test Method for Structural Performance of Exterior Windows, Skylights, Doors, and Curtain Walls by Uniform Static AirPressure DifferenceASTM E331 - Standard Test Method for Water Penetration of Exterior Windows, Skylights, Doors, and Curtain Walls by Uniform Static Air PressureDifference

QUALITY, TESTS, CERTIFICATIONS, AND APPROVALSAir Infiltration: Maximum leakage of 0.03 cfm/sq ft. when measured in accordance with ASTM E283 at a test pressure of 6.24 psfStatic Water Leakage: No uncontrolled leakage, when measured in accordance with ASTM E331 at a test pressure difference of 10.0 psfDynamic Water Leakage: No uncontrolled leakage, when measured in accordance with AAMA 501.1 at a test pressure difference of 10.0 psfStructural Performance: Maximum deflection less than 1/175 of the span length and no damage to the assembly, when measured in accordancewith ASTM E330 at a test pressure of 20 psf

Insulation U-Factor: 0.59 BTU/hr/sq ft/degrees F when measured in accordance with AAMA 1503

PACKAGING, HANDLING, AND PROTECTION INSTRUCTIONSPackaged in specially designed heavy cartons or shipped pre-fabricated and assembled

SPECIAL WARRANTYOne (1) year

LIMITATIONSFraming is limited to applications of one story in heightNot intended for continuous members for multiple floor applicationsExterior glazed only

SAFETY PRECAUTIONSNormal precautions required

AVAILABILITYFraming is available in all regions of USA - refer to Internet web site for locations and addresses of distributors

COSTVaries with elevation, configuration and finish desired



FLUSHLOK II

SEPTEMBER 2014

PRODUCT DESCRIPTION

5

PRODUCT PROPERTIES

MATERIAL AND DESIGN

Aluminum: 6063-T6 alloy and temper, to ASTM B221 or ASTM B221M

Fasteners: Stainless steel, or zinc plated carbon steel

Perimeter Anchors: Aluminum, or steel that will be isolated from aluminum components

Glazing Gaskets: Ethylene Propylene Diene Monomer (EPDM) rubber with non-stretch cord

Glass Stops: Snap-in type

SHAPE AND DIMENSIONSFrame Size: 1-3/4 x 4, 4-1/2, or 5-1/2 inchGlass Edge Bite: 1/2 inch

Glazing Thickness Accepted: 1/4 inch and 1 inch

SHOP FABRICATION AND ASSEMBLY

Provide for flush glazing on all sides with no projecting stops

Configurations:

Two-piece snap together mullions

Solid tubular mullions, assembled to specially designed shear block clips

Accessories:

Open Back Perimeter Members

Integral Door Frames

Flashing, Subsills

Standard aluminum reinforcing

COLORS AND TEXTURES

Architectural anodic coating, in accordance with AAMA 611;

o Aluminum Association Designation.

AA-M10C22A31 - Class II - (Pittco #42 Clear)

AA-M10C22A41 - Class I - (Pittco #43 Clear)

AA-M10C22A44 - Class I - (Pittco #59 Champagne)

AA-M10C22A44 - Class I - (Pittco #60 Light Bronze)

AA-M10C22A44 - Class I - (Pittco #61 Medium Bronze)

AA-M10C22A44 - Class I - (Pittco #62 Dark Bronze)

AA-M10C22A44 - Class I - (Pittco #63 Black)



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SEPTEMBER 2014

PRODUCT DESCRIPTION

6

o Finish of Exposed Aluminum shall be compliant with the performance standards set forth in AAMA Specification 2604, High PerformanceOrganic Coatings on Aluminum

o Type: Factory Applied, High Performance, 50% Polyvinylidene Fluoride (PVDF) Coating formulated by a licensed paint manufacturer, andapplied by Paint Manufacturer's Warranty-Approved Applicator

o Pretreatment: Applicator to pre-treat the aluminum with solutions to remove organic and inorganic surface soils, remove residual oxides,followed by a Chrome Phosphate or Chromate Coating to ensure adhesion to the aluminum

o Specify color code, e.g. UC 40577(Duranar Black)

o Finish of Exposed Aluminum shall be compliant with the performance standards set forth in AAMA Specification 2605, Superior PerformingOrganic Coatings on Aluminum

o Type: Factory Applied, High Performance, 70% Polyvinylidene Fluoride (PVDF) Coating formulated by a licensed paint manufacturer, andapplied by Paint Manufacturer's Warranty-Approved Applicator

o Pretreatment: Applicator to pre-treat the aluminum with solutions to remove organic and inorganic surface soils, remove residual oxides,followed by a Chrome Phosphate or Chromate Coating to ensure adhesion to the aluminum

o Specify color code, e.g. UC 40577(Duranar Black)

PREPARATION WORKEnsure openings are of proper size, and are plumb, square, level and in the proper location and alignment

INSTALLATIONAlign installed assembly plumb and level, free of warp or twistMaintain dimensional tolerances, aligning with adjacent workSeal joints between framing and building structure watertightFollow guidelines in Pittco Fabrication, Sealant and Erection Brochure

START-UP AND OPERATIONNot Applicable

OWNER'S MAINTENANCE INSTRUCTIONSWash surfaces with warm water and mild soap; wipe clean, at least once a year



FLUSHLOK II

SEPTEMBER 2014

PRODUCT DESCRIPTION

7

Corporate IdentificationPittco Architectural Metals, Inc

1530 Landmeier RoadElk Grove Village, Illinois 60007Tel: (847) 593-3131Fax: (847) 593-9946Toll-Free: (800) 992-7488Internet: http://www.pittcometals.comE-mail: [email protected]

Technical Services AvailableToll-Free: (800) 992-7488

Classification and FilingMasterFormat

Subset of Section 08410 - Metal Framed StorefrontsUniFormat

Section B2030 - (exterior entrance frames) or C1020 (interior entrance frames)



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PRODUCT DESCRIPTION

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FLUSHLOK II

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EXPLODED VIEW

9



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BLANK PAGE

10

3

4

5

1 2

SCREW SPLINE SHEAR BLOCK

2VERTICAL

1JAMB

3HEAD

4HORIZONTAL

5SILL

14-474 (JAMB)14-439 (ISOLATOR CLIP)14-451 (EXTERIOR COVER)

14-552 (MULLION)14-553 (MULLION FILLER)14-439 (ISOLATOR CLIP)14-451 (EXTERIOR COVER)

14-474 (HEAD)14-439 (ISOLATOR CLIP)14-451 (EXTERIOR COVER)

14-414 (HORIZONTAL)14-439 (ISOLATOR CLIP)14-451 (EXTERIOR COVER)

14-474 (SILL)14-439 (ISOLATOR CLIP)14-451 (EXTERIOR COVER)15-566 (SUB-SILL)

2VERTICAL

1JAMB

3HEAD

4HORIZONTAL

5SILL


14-414 (MULLION)14-439 (ISOLATOR CLIP)14-451 (EXTERIOR COVER)

14-474 (HEAD)14-439 (ISOLATOR CLIP)14-451 (EXTERIOR COVER)14-419 (SHEAR BLOCK)

14-414 (HORIZONTAL)14-439 (ISOLATOR CLIP)14-451 (EXTERIOR COVER)14-419 (SHEAR BLOCK)

14-474 (SILL)14-439 (ISOLATOR CLIP)14-451 (EXTERIOR COVER)15-566 (SUB-SILL)14-419 (SHEAR BLOCK)



FLUSHLOK II

SEPTEMBER 2014

4 1/2" SystemTYPICAL FRAMING DETAILS

D1DETAILS

3

4

5

1 2

SCREW SPLINE SHEAR BLOCK

2VERTICAL

1JAMB

3HEAD

4HORIZONTAL

5SILL


14-572 (MULLION)14-573 (MULLION FILLER)14-439 (ISOLATOR CLIP)14-451 (EXTERIOR COVER)

14-494 (HEAD)14-439 (ISOLATOR CLIP)14-451 (EXTERIOR COVER)

14-418 (HORIZONTAL)14-439 (ISOLATOR CLIP)14-451 (EXTERIOR COVER)

14-494 (SILL)14-439 (ISOLATOR CLIP)14-451 (EXTERIOR COVER)15-567 (SUB-SILL)

1JAMB

3HEAD

4HORIZONTAL

5SILL

2VERTICAL


14-418 (MULLION)14-439 (ISOLATOR CLIP)14-451 (EXTERIOR COVER)

14-494 (HEAD)14-439 (ISOLATOR CLIP)14-451 (EXTERIOR COVER)14-420 (SHEAR BLOCK)

14-418 (HORIZONTAL)14-439 (ISOLATOR CLIP)14-451 (EXTERIOR COVER)14-419 (SHEAR BLOCK)

14-494 (SILL)14-439 (ISOLATOR CLIP)14-451 (EXTERIOR COVER)14-420 (SHEAR BLOCK)15-567 (SUB-SILL)



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SEPTEMBER 2014

FLUSHLOK II

SEPTEMBER 2014

5 1/2" System TYPICAL FRAMING DETAILS

D2DETAILS

(412" SYSTEM) (41

2" SYSTEM)

(512" SYSTEM) (51

2" SYSTEM)



FLUSHLOK II

SEPTEMBER 2014

CORNER DETAILS

D3DETAILS

1DOOR HEAD

2BOTTOM RAIL

1

2

43

5

2

76

5DOOR HEAD

6DOOR JAMB

7DOOR JAMB

4DOOR JAMB

3DOOR JAMB



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FLUSHLOK II

SEPTEMBER 2014

Offset Hung ENTRANCE DETAILS

D4DETAILS

SYSTEM ANALYSIS CRITERIA:

DEFLECTION LIMITS: L/240 + 1/4" FOR SPANS GREATER THAN 13'-6"

CODES AND SPECIFICATIONS VARY, NO SINGLE LITE OF GLASS SHALL DEFLECT MORE THAN 3/4"

L/175 FOR SPANS LESS THAN 13'-6" OR 3/4"

LATERAL BRACING OR HORIZONTAL MULLION SPACING: 48" O.C. (MAXIMUM)SECTION EVALUATED PER 2005 ALUMINUM DESIGN MANUALSIMPLE SPAN CONDITION

ALUMINUM: 6063-T6

REINFORCEMENT IS ADDITIVE TO ALUMINUM MULLIONS (NOT COMPOSITE SECTIONS)


14-474

14-47414-419

A

B

C

E

D

A

B

C

E

D

A = 15 PSFB = 20 PSFC = 25 PSFD = 30 PSFE = 40 PSF



FLUSHLOK II

SEPTEMBER 2014

WINDLOAD CHARTS

S1


14-47414-448

14-55214-553

A

B

C

E

D

A

B

CE D






ALUMINUM: 6063-T6




FLUSHLOK II

SEPTEMBER 2014

FLUSHLOK II

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WINDLOAD CHARTS

S2

14-414

14-55214-55314-547

A

B

CE D

A

B

CE D






ALUMINUM: 6063-T6





FLUSHLOK II

SEPTEMBER 2014

WINDLOAD CHARTS

S3

14-41414-448

14-41414-419

A

B

C

E D

A

B

C

E

D






ALUMINUM: 6063-T6





FLUSHLOK II

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FLUSHLOK II

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THERMAL WINDLOAD CHARTS

S4

14-41414-448

14-476

A

B

C

E

D

A

B

C

E

D






ALUMINUM: 6063-T6





FLUSHLOK II

SEPTEMBER 2014

WINDLOAD CHARTS

S5

14-49414-419

14-494

A

B

C

E

D

A

B

C

E

D






ALUMINUM: 6063-T6





FLUSHLOK II

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WINDLOAD CHARTS

S6

14-57214-573

14-49414-448

A

B

C

E

D

A

B

C

E

D






ALUMINUM: 6063-T6






FLUSHLOK II

SEPTEMBER 2014

WINDLOAD CHARTS

S7

14-418

14-57214-57314-547

A

B

C

E

D

A

B

C

E

D






ALUMINUM: 6063-T6





FLUSHLOK II

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FLUSHLOK II

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WINDLOAD CHARTS

S8

14-479

14-41814-448A

B

C

E

D

A

B

C

E

D






ALUMINUM: 6063-T6





FLUSHLOK II

SEPTEMBER 2014

WINDLOAD CHARTS

S9

A = SETTING BLOCKS AT 1/8 POINTSB = SETTING BLOCKS AT 1/4 POINTS

14-414

14-418

AB

AB


SECTION EVALUATED PER 2005 ALUMINUM DESIGN MANUALSIMPLE SPAN CONDITION

ALUMINUM: 6063-T6DEADLOAD LIMITATIONS ARE BASED UPON 1/8" MAXIMUM ALLOWABLE DEFLECTION

HEIGHT IN FEET ON CHART IS GLASS HEIGHT ABOVE HORIZONTAL



FLUSHLOK II

SEPTEMBER 2014

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DEADLOAD CHARTS

S10



FLUSHLOK II

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SECTION PROPERTIES

S11

Documents

(.75*.1- ++ 6'%*0+%#. /#07#. - Pittco Architectural Metals ... Manual/D1Flushlok_093014.pdfFEATURES APPLICATIONS xFlushlok II is a 4 1/2" or 5 1/2" deep system with a 1 3/4" sightline

(.75.1- ++ 6'%0+%#. /#07#. - Pittco Architectural Metals ... Manual/D1Flushlok_093014.pdfFEATURES APPLICATIONS xFlushlok II is a 4 1/2" or 5 1/2" deep system with a 1 3/4" sightline