Upload
others
View
1
Download
0
Embed Size (px)
Citation preview
Read Instructions Carefully!
5mm HOUR METERS & COUNTERS
700/732 SERIES®
SAFETY INSTRUCTIONS
This instrument was manufactured and tested according to the applicable technical standards. It complies with all the safety regulations as shipped from the factory.
Installation and startup must be performed by skilled personnel.
Failure to install and operate the unit in accordance with these instructions may result in damage or injury.
If safe operation of the instrument can no longer be ensured, stop and secure it against accidental operation.
If instrument failure or malfunction may cause personal injury or material damage, use additional safety measures such as limit switches, guards, etc.
Read the Operating Instructions carefully before startup.
Note the safety instructions marked with this warning symbol in this manual!
TABLE OF CONTENTS
1. Model Encodement 2
2. Technical Specifications 2.1 Electrical 6 2.2 Mechanical 10 2.3 Environmental 12
3. Installation 14
4. Operation 15
5. Troubleshooting 19
6. Maintenance 19
7. Warranty 20
2
Example: 7 01 G R 001 0512D0612A N
Function
CaseStyle
Reset
SequentialCode
NominalVoltage
1 3 5
2 4 6
Logo
Function1 2
1. MODEL ENCODEMENT(All models except 732)
00 2 wire Hour Meter
01 3 wire Hour Meter
03 Pulse Counter
Case Style
See section 2.2 for complete specifications.
3
Reset3R Electrical Reset
N No Reset
4 Sequential CodeFactory specified.
Nominal Voltage5
0512D 5 to 12VDC
1248D 12 to 48VDC
48150D 48 to 150VDC
0512D0612A 5 to 12VDC, 6 to 12VAC
1248D2060A 12 to 48VDC, 20 to 60VAC
48150D100230A 48 to 150VDC,100 to 230VAC
(See Section 2.1 for absolute voltage)
O CurtisN None
Logo6
4
Example: 732 N 2 3 001 N
Function
CaseStyle
LED Voltage
SequentialCode
1 3 5
2 4
Logo
1 Case StyleSee section 2.2 for complete specifications.
732 Model Encodement OnlyNote: 732 has a built-in LED in its face
5
Function20 2-wire Hour Meter, no enable; LED gnd-enabled, no reset.
1 2-wire Hour Meter, no enable; LED pwr-enabled, no reset.
2 2-wire Hour Meter, no enable; LED gnd-enabled, w/reset.
3 2-wire Hour Meter, no enable; LED pwr-enabled, w/reset.
4 3-wire Hour Meter, w/enable; LED gnd-enabled, no reset.
5 3-wire Hour Meter, w/enable; LED pwr-enabled, no reset.
LED Voltage (VDC)30 12
1 24
2 36
3 485
4 Sequential CodeFactory specified.
O Curtis
N None
Logo
6
2. TECHNICAL SPECIFICATIONS2.1 Electrical
Operating Voltage 700 SeriesThe operating voltage ranges specified apply to voltages connected between terminal 1 and terminal 2 (700, 701, 703), terminal 3 and terminal 2 (701,703 only), and terminal 4 and terminal 2 (Reset option).
DC only models
DC/AC models Nominal (VDC) / Absolute (VDC) : Same as above
Nominal (VDC) Absolute (VDC)5 to 12 4.75 to 15
12 to 48 9.0 to 6048 to 150 36 to 185
Nominal (VAC) Absolute (VAC)6 to 12 5.0 to 15
20 to 60 15 to 75100 to 230 75 to 270
7
Operating Voltage 732 OnlyVoltages connected between pins 1 and 2 and between 4 and 2 (Enable option).
732 DC only, all voltage models
LED voltages betweeen pins 3 and 2.
Frequency (AC models)The AC operating frequency range is 48 to 440 Hz.Maximum AC-Reset Frequency is 150 Hz.
AccuracyModel 700, 701, 732 = ±0.1%Model 703 = ±1 count
Nominal (VDC) Absolute (VDC)12 to 48 9.0 to 60
732 LED Voltage Absolute (VDC)12 9 to 1524 18 to 3036 27 to 4548 36 to 60
8
Operating Current(All models except 732)The maximum operating current at terminal 1 is tabulated below for each nominal operating voltage limit.
DC Only Model
DC/AC Model VDC: Same as above.
Operating Voltage (VDC) V+ to V++
Maximum Current@ V+
Maximum Current@ V++
5 to 12 0.5 mA 10.0 mA12 to 48 0.8 mA 5.0 mA48 to 150 0.8 mA 2.5 mA
Operating Voltage (VAC) V+ to V++
Maximum Current@ V+
Maximum Current@ V++
6 to 12 0.7 mA 6.0 mA20 to 60 0.5 mA 2.5 mA
100 to 230 0.9 mA 2.0 mA
9
Operating Current continued(732 Model only)
Single Voltage, DC only
Operating Voltage (VDC) Maximum Current w/LED (mA)12 15.024 10.036 7.048 5.0
Voltage Encodement
Impedance (Min) Terminal 3
Impedance (Min) Terminal 4
0512D 10 KΩ 25 KΩ1248D 60 KΩ 70 KΩ
48150D 480 KΩ 480 KΩ0512D 0612A 10 KΩ 25 KΩ1248D 2060A 70 KΩ 70 KΩ
48150D 100230A 480 KΩ 480 KΩ732 (all voltages) – 70 KΩ
ImpedanceThe minimum impedance at terminal 3 and at terminal 4 are tabulated below for each model.
10
2.2 Mechanical Display
6-digit LCD, 5 mm highRange & Resolution
700, 701, 732 Hour Meters: 99,999.9 Hours703 Counter: 999,999 Counts.
Case & Connector Specifications
11
Case Bezel Shape Terminals Max Pins Mounting Lens Matrl. Case Matrl. Bezel Material Panel Cutout (mm) Panel Cutout (in.)F Hexagonal 1/4” Faston 4 Flange Acrylic ABS (black) ABS (black) 36.8x24.1 1.45x0.95G Hexagonal Packard 2 Flange Acrylic ABS (black) ABS (black) 36.8x24.1 1.45x0.95J Hexagonal Packard 4 Flange Acrylic ABS (black) ABS (black) 36.8x24.1 1.45x0.95K Hexagonal Packard 4 Flange Acrylic ABS (black) ABS (black) 36.8x24.1 1.45x0.95N Hexagonal 1/4” Faston 4 Flange Acrylic ABS (black) ABS (black) 36.8x24.1 1.45x0.95D Rect. - DIN 3/16” Faston 4 U-Bracket Acrylic ABS (black) ABS (black) 45x22.2 1.77x0.87L Rectangular Molex-mini 4 Snap-In Plycarb. Polycarb. Polycarb. 36.8x24.1 1.45x0.95H Rectangular Packard 2 Bracket (plast.) Acrylic ABS (black) Acrylic (clear) 36.8x24.1 1.45x0.95Y Rectangular Packard 4 Bracket (plast.) Acrylic ABS (black) ABS (black) 36.8x24.1 1.45x0.95Z Rectangular 1/4” Faston 4 Bracket (plast.) Acrylic ABS (black) ABS (black) 36.8x24.1 1.45x0.95Q Round 1/4” Faston 4 U-bracket Glass Polycarb. Alum. Anodzd. (blk) Ø 52 Ø 2 1/16”
R (5mm) Round 3/16” Faston 4 U-bracket Glass Polycarb. Alum. Anodzd. (blk) Ø 52 Ø 2 1/16”
NOTE: K & N – LED indicator molded in bezel face (available as 732 models only);G & H – Require 2-pin Delphi- Packard mating connector P/N 12162000;J, K & Y – Require 4-pin Delphi- Packard mating connector P/N 12162035;L - Snap tabs built in(no mounting hardware required); case and bezel 1-piece clearHexagonal - Screw mount through flange (optionally mounted with plastic bracket, available separately)
12
2.3 Environmental Temperature
Operating: –40°C to +85°CStorage: –50°C to +90°C
Humidity95% RH (Non Condensing) at 38°C
Shock & VibrationMeets SAE J 1378
Case - IP Ratings
Case Style D, Q, R F, Z, N G, J, Y, H, K L
Front 65 65 65 65
Rear 50 65 *65 40
* Rated with mating connector installed
13
EMCEmissionsDesigned to meet: EN 61000-6-4Radiated Emissions: EN55011:2007, EN55022:2006Conducted Emissions: EN55011:2007, EN55022:2006
ImmunityDesigned to meet: EN 61000-6-2ESD: EN 61000-4-2:1995
Radiated Immunity EN 61000-4-3:2006Transients: EN 61000-4-4:2004Surge: EN 61000-4-5:2005Conducted: EN 61000-4-6:2007Voltage Interruptions: EN 61000-4-11:2004
Regulatory Approvals UL: UL recognition to UL 583CE: The product complies with the requirements of the
RoHS directive 2015/863/EU (RoHS 3). This product is excluded from CE EMC testing and, if CE marking is required, must only be sold to OEMs completing machine level EMC testing for CE certification.
14
3. INSTALLATION
V+: Operating voltage;
V–: Common (ground);
I: Enable (optional, use operating voltage to power this pin to record elapsed time [701] or increment count [703]);
R: Reset (optional, supply with operating voltage when unit is to be reset to 0);
LED: Externally driven by active high or low – factory configured;
NC: No connection;
Case Style Pin 1 Pin 2 Pin 3 Pin 4
D, F, Q, R, J, Y, Z V+ V– I R
G, H V+ V– NC NC
L V+ V– I NC
K, N V+ V– LED I
15
4. OPERATIONNOTE: All models display an 8 in all digits for 1 sec. at power-up.
700 Hour Meter (AC/DC)To Display & Operate: Apply DC+ or AC hot to pin 1 and DC – or AC neutral to pin 2. The accumulation of elapsed time is indicated by the flashing hourglass icon. If power has been applied for 5 seconds minimum, the accumulated time will be stored in non-volatile memory when power is removed.
To Reset: (for Resettable Models) Apply DC+ or AC hot to pin 4 for 1/2 second minimum while power (pins 1 & 2) is applied for 5 seconds minimum. The reset voltage must be at the same level as the voltage used to power the unit.
701 Hour Meter (AC/DC or DC Only)To Display: Apply DC+ or AC hot to pin 1 and DC– or AC neutral to pin 2. The display is activated at this point but the elapsed time will not be accumulated until a signal is applied to pin 3. Note, for proper operation: Power must be applied to pins 1 & 2 before or coincident with pin 3.
16
701 Hour Meter continuedTo Operate: Apply DC+ or AC hot to pin 3 for 1/2 second minimum (AC/DC model) or DC+ for 1 millisecond mimimum (DC Only model). The accumulation of elapsed time is indicated by the flashing hourglass icon. If power (pins 1 & 2) has been applied for 5 seconds minimum, the accumulated time will be stored in non-volatile memory when power is removed.
To Reset: (for Resettable Models) Apply DC+ or AC hot to pin 4 for 1/2 second minimum while power (pins 1 & 2) is applied for 5 seconds minimum. The reset voltage must be at the same level as the voltage used to power the unit.
703 Counter (AC/DC or DC Only)To Display: Apply DC+ or AC hot to pin 1 and DC – or AC neutral to pin 2. The display is activated at this point but the count will not be started until a signal is applied to pin 3. Note, for proper operation: Power must be applied to pins 1 & 2 before or coincident with pin 3.
To Operate: Apply DC+ or AC hot to pin 3. The count is incremented when the input signal is removed from pin 3.
17
703 Counter continued The input signal must be applied for 1/2 second minimum (AC/DC model) or for 1 millisecond mimimum (DC Only model). If power (pins 1 & 2) has been applied for 5 seconds minimum, the incremented count will be stored in non-volatile memory when power is removed.
To Reset: (for Resettable Models) Apply DC+ or AC hot to pin 4 for 1/2 second minimum while power (pins 1 & 2) is applied for 5 seconds minimum. The reset voltage must be at the same level as the voltage used to power the unit.
732 Hour Meter (DC Only)To Activate Display: Apply DC+ to pin 1 and DC- to pin 2.
To Activate LED: Apply DC+ (for active-high models) or DC- (for active-low models) to pin 3 during indicator-on condition.
To Activate Elapsed Time: For models without separate enable option - elapsed time is activated when power is applied to pins 1 & 2. For models with enable option - apply signal to pin 4. Note: Power (to pins 1 & 2) must be applied before or at the same time as signal to pin 4.
18
732 Hour Meter continued Operation: Apply DC+ to pin 4 for 1 millisecond minimum. Activation (accumulation) of elapsed time is indicated by the hourglass icon flashing. Time accumulated will be stored into non-volatile memory when power is removed, if power (to pins 1 & 2) has been applied for the minimum of 5 seconds.
Reset: (for resettable models), Apply DC+ to pin 4 for 1/2 second minimum, while power to pins 1 & 2 has been applied for 5 seconds minimum. Note: The reset voltage must be at the same level as the voltage used to power the unit.
19
5. TROUBLESHOOTINGTo maximize the life of this meter, please read all instructions carefully and review Safety Precautions on inside front cover of this manual. Most minor problems can be resolved by removing all power for at least 10 seconds and then reconnecting.
Problem Possible CauseNo Display Power not connected or too low.
Display Present, but counter does not activate.
Input (or enable) wire not connected. Start Input not connected. Input voltage not reaching specified minimum signal level.
LED not turning ON during activation condition.
Switch or switch-connection faulty.
6. MAINTENANCECurtis Model 700 & 732 Series hour meters are not serviceable in the field. Units returned to the factory within the warranty period (see inside backcover) will be replaced without charge.
20
7. WARRANTYCurtis Instruments’ products and/or components are guaranteed against defects in workmanship and material for a period of two years, or as defined in the individual product literature, from date of shipment from our factory, when applied in a proper application within specified ratings. This guarantee is limited to repair or replacement F.O.B. our factory. There is no further warranty or implied representation, guarantee, promise or agreement as to any Curtis Instruments product and/or component. Curtis Instruments, Inc., cannot assume responsibility or accept invoices for unauthorized repairs to its products and/or components, even though defective. In no case will Curtis Instruments’ responsibility extend to products, components or equipment not of its manufacture. Under no circumstances shall Curtis Instruments, Inc., be liable for any special or consequential damages or loss of profits or other damages. Returned goods will not be accepted unless identified by a Curtis Return Material Authorization (RMA).
All specifications are subject tochange without notice.
CURTIS INSTRUMENTS, INC.200 Kisco Ave.
Mount Kisco, New York 10549914-666-2971 Tel
914-666-2188 Fax
www.curtisinstruments.com
53004 Rev. H 6/20