7. Parts & Assembly Table of contents · 2013. 2. 15. · x-press 41 operating instructions 7. parts & assembly as2050 item part no description qty comments 1 as1604 chassis assembly

39X-PressOperating Instructions

7. Parts & Assembly

7. Parts & AssemblyTable of contentsGeneral Assembly ................... 404.6m Full Assembly .............................. 405.5m Full Assembly .............................. 426.6m Full Assembly .............................. 44Drawbar Assembly ............................... 46Chassis Assembly................................ 48Lift Axle Assembly ................................ 50Axle Assembly...................................... 52Eradicator Tine Kit ............................... 54Roll Carriers ............................. 564.6m Roll Carrier Assembly L/H............ 564.6m Roll Carrier Assembly R/H ........... 585.5m Roll Carrier Assembly L/H............ 605.5m Roll Carrier Assembly R/H ........... 626.6m Roll Carrier Assembly L/H............ 646.6m Roll Carrier Assembly R/H ........... 66Disc Frames ............................. 684.6m Disc Frame Assembly R/H .......... 684.6m Disc Frame Assembly L/H ........... 705.5m Disc Frame Assembly R/H .......... 725.5m Disc Frame Assembly L/H ........... 746.6m Disc Frame Assembly R/H .......... 766.6m Disc Frame Assembly L/H ........... 78Disc Unit Assembly R/H ....................... 80Disc Unit Assembly L/H ........................ 82Disc Unit Assembly Centre ................... 84Disc Hub Assembly .............................. 86Disc Frame Adjuster Manual ................ 88Double Disc Axles.................... 90Double Disc Axle Assembly 5 rings ........ 90Double Disc Axle Assembly 6 rings ........ 92Double Disc Axle Assembly 7 rings ........ 94Double Disc Pillar Assembly .................. 96Hydraulics................................ 98Hydraulic Components ......................... 98Lift Circuit ........................................... 100Wing Circuit ....................................... 102

X-PressOperating Instructions

40

7. Parts & Assembly

AA

S20

50X

-PR

ESS

4.6m

PR

OAC

TIV

E FU

LL A

SSEM

BLY

2005

PJG

18/0

5/20

05X-

PR

ESS

PR

OFL

EX


7. Parts & Assembly

AS2050

ITEM PART NO DESCRIPTION QTY COMMENTS1 AS1604 CHASSIS ASSEMBLY - X-PRESS 2004 12 AS1603 DRAWBAR ASSEMBLY - X-PRESS 13 AS1605 LIFT AXLE ASSEMBLY - X-PRESS 2004 14 AS1629 DISC FRAME ADJUSTER ASSEMBLY - MA 25 P13013 MANUAL CASE 16 AS2053 ROLL CARRIER ASSEMBLY LH 4.6m 17 AS2056 DISC FRAME ASSEMBLY SPRUNG LEAF 18 AS2054 ROLL CARRIER ASSEMBLY RH 4.6m 19 AS2055 DISC FRAME ASSEMBLY SPRUNG LEAF 110 P13529 MANUAL - X-PRESS 2005 111121314151617181920212223242526272829303132333435363738394041424344454647484950

X-PRESS 4.6m PROACTIVE FULL ASSEMBLY 2005


42

7. Parts & Assembly

AA

S20

51X

-PR

ESS

5.5

m P

RO

AC

TIV

E FU

LL A

SSEM

BLY

2005

PJG

18/0

5/20

05X

-PR

ESS

5.5

m


7. Parts & Assembly

AS2051

ITEM PART NO DESCRIPTION QTY COMMENTS1 AS1604 CHASSIS ASSEMBLY - X-PRESS 2004 12 AS1603 DRAWBAR ASSEMBLY - X-PRESS 13 AS1605 LIFT AXLE ASSEMBLY - X-PRESS 2004 14 AS1629 DISC FRAME ADJUSTER ASSEMBLY - MA 25 P13013 MANUAL CASE 16 AS2057 ROLL CARRIER ASSEMBLY LH 5.5m 17 AS2060 DISC FRAME ASSEMBLY PROACTIVE LH 18 AS2058 ROLL CARRIER ASSEMBLY RH 5.5m 19 AS2059 DISC FRAME ASSEMBLY PROACTIVE RH 110 P13529 MANUAL - X-PRESS 2005 111121314151617181920212223242526272829303132333435363738394041424344454647484950

X-PRESS 5.5m PROACTIVE ASSEMBLY 2005


44

7. Parts & Assembly

AA

S20

52X

-PR

ESS

6.6

m P

RO

AC

TIV

E FU

LL A

SSEM

BLY

2005

PJG

19/0

5/20

05X

-PR

ESS

200

5


7. Parts & Assembly

AS2052

ITEM PART NO DESCRIPTION QTY COMMENTS1 AS1604 CHASSIS ASSEMBLY - X-PRESS 2004 12 AS1603 DRAWBAR ASSEMBLY - X-PRESS 13 AS1605 LIFT AXLE ASSEMBLY - X-PRESS 2004 14 AS1629 DISC FRAME ADJUSTER ASSEMBLY - MANUAL 45 AS1637 ERADICATOR TINE KIT SL X-PRESS 26 P13013 MANUAL CASE 17 AS2061 ROLL CARRIER ASSEMBLY LH 6.6m 18 AS2064 DISC FRAME ASSEMBLY SPRUG LEAF LH 6.6m 19 AS2062 ROLL CARRIER ASSEMBLY RH 6.6m 110 AS2063 DISC FRAME ASSEMBLY PROACTIVE RH 6.6m 111 P13529 MANUAL - X-PRESS 2005 1121314151617181920212223242526272829303132333435363738394041424344454647484950

X-PRESS 6.6m PROACTIVE FULL ASSEMBLY 2005


46

7. Parts & Assembly

AA

S160

3D

RA

WBA

R A

SS

EMBL

Y -

X-P

RE

SSA

RH

11/0

3/20

0411

191


7. Parts & Assembly

AS1603 DRAWBAR ASSEMBLYX-PRESS

ITEM PART NO DESCRIPTION QTY COMMENTS1 P12284 DRAWBAR - X-PRESS 12 J904625110 PIN Ø30x138 13 J220111150 HOSE MAST - SOLO 330 14 J931027400 CYLINDER Ø120x310 15 J932280040 SEAL KIT Ø120 16 P12766 BOLT M24x180 GR10.9 27 P03089 BOLT M12x65 GR. 8.8 28 P12507 BOLT M8x80 GR. 8.8 19 P02007 NUT LOCK M12 210 P02483 LYNCH PIN CAT 1 111 P09092 HOSE STOWAGE PLATE 112 P06651 BOLT M10x25 GR. 8.8 213 P02600 WASHER FLAT M10 214 P05534 NUT LOCK M10 215 P09112 CLAMP ½" BSP 616 P09113 CLAMP - TOP PLATE 217 P10278 BOLT M8x45 GR. 8.8 118 P02604 WASHER FLAT M24 Ø50 419 P02010 NUT LOCK M24 220 P08802 SHIM KIT 7 PIECE 121 P00071 NIPPLE - GREASE 422 P01593 BOLT M36x200 GRS GR. 8.8 223 P02541 WASHER FLAT M36 224 P02012 NUT LOCK M36 225 P08999 CAT 4 PERFECT HITCH ASSEMBLY 126272829303132333435363738394041424344454647484950


48

7. Parts & Assembly

AA

S160

4C

HA

SSIS

ASS

EM

BLY

- X-

PRES

S 2

004

AR

H11

/03/

2004

1119

1


7. Parts & Assembly

AS1604 CHASSIS ASSEMBLYX-PRESS 2004

ITEM PART NO DESCRIPTION QTY COMMENTS1 J220210011 CHASSIS - X-PRESS 12 J220211260 PARKING STAND 23 J913182512 PIN Ø25x118 24 J904625170 PIN Ø30x159 25 J912234037 BUSH Ø45xØ36.5x40 46 J912232430 BUSH Ø31.5xØ25x30 47 P01597 BOLT M36x240 GRS GR. 8.8 48 P02609 M36 FLAT WASHER 49 P02012 NUT LOCK M36 410 P06155 RATCHET STRAP MOUNT 211 P11689 BOLT M8x110 GR. 8.8 212 J939020033 ACCUMULATOR - 0.7L BLADDER 313 J939020032 ACCUMULATOR - 1.8L BLADDER 114 J990150008 DECAL - WARNING 115 J990150010 DECAL - TRANSPORT 116 P00071 NIPPLE - GREASE 417 P02483 LYNCH PIN CAT 1 418 P04753 BOLT M8x60 GR. 8.8 419 P09112 CLAMP ½" BSP PAIR 520 P09113 CLAMP - TOP PLATE 521 P10278 BOLT M8x45 GR. 8.8 522 J931030600 CYLINDER Ø90x400 4 2 qty on 4.6m23 J932280140 SEAL KIT 90G 124 P02604 WASHER FLAT M24 Ø50 2925 P02010 NUT LOCK M24 826 P08817 WASHER SPRING M8 627 P12610 BOLT M24x120 GR 10.9 STR 828 P05361 RATCHET STRAP 129303132333435363738394041424344454647484950


50

7. Parts & Assembly

AA

S160

5LI

FT A

XLE

AS

SEM

BLY

- X-

PRE

SS 2

004

AR

H11

/03/

2004

1119

1


7. Parts & Assembly

AS1605 LIFT AXLE ASSEMBLYX-PRESS 2004

ITEM PART NO DESCRIPTION QTY COMMENTS1 J220211081 LIFT AXLE - X-PRESS 12 J220211561 LIGHT MOUNT 23 J220211601 REAR HITCH 14 J913183205 PIN Ø32x138 15 J971910101 BOTTOM AXLE - X-PRESS 16 J931026600 CYLINDER Ø120 17 J932280040 SEAL KIT Ø120 18 J904625140 PIN Ø30x129 19 P05820 JUNCTION BOX 110 P05797 LIGHT UNIT 211 J220211870 SPRING LEAF 112 J913301020 RIVET Ø5x25 1313 J226720230 BACK PLATE 314 P05796 REFLECTOR - RED 215 J913300516 RIVET Ø5x16 416 J930001101 NIPPLE GREASE M10x1 217 P06337 BULB INDICATOR LLB 335 218 P06338 BULB STOP/TAIL LIGHT LLB 380 219 J971151535 WHEEL 500/50-17 220 P12656 RIM 6 STUD - OFFSET KNAVE21 P12655 TYRE 500/50 14PLY -22 P02483 LYNCH PIN CAT 1 223 P03087 BOLT M12x50 GR. 8.8 224 P03624 BOLT M36x280/125 GRS GR. 8.8 225 P02012 NUT LOCK M36 226 P00056 BOLT M30x240 GR. 8.8 127 P00006 BOLT M12x80 GR. 8.8 128 P01901 BOLT M16x80 GR. 8.8 1429 P02601 WASHER FLAT M12 330 P02007 NUT LOCK M12 331 P00071 NIPPLE - GREASE 232 P02608 WASHER FLAT M30 233 P02011 NUT LOCK M30 134 P02038 WASHER SPRING M16 1435 P01358 NUT PLAIN M16 14363738394041424344454647484950


52

7. Parts & Assembly

AA

S160

6B

OTT

OM

AX

LE A

SSE

MB

LYA

RH

11/0

3/20

0411

191

1330

2185


7. Parts & Assembly

AS1606 AXLE ASSEMBLY70mm SQ.

ITEM PART NO DESCRIPTION QTY COMMENTS1 AXLE AXLE SQ 70x70 12 J950010509 SEAL 23 J951332210 BEARING - INNER 24 J224510061 BOTTOM AXLE - X-PRESS 25 J951332207 BEARING - OUTER 26 J911134303 NUT CASTLE M30 27 J310130500 HUB CAP 28 J225570280 WHEEL STUD M18 129 J901301810 WHEEL NUT M18 1210 J971918210 SPRING PIN 211 J930001101 NIPPLE GREASE M10x1 212 J971910081 AXLE COMPLETE - SOLO 330 1 1330mm13 J971910101 AXLE COMPLETE - X-PRESS 1 2185mm14151617181920212223242526272829303132333435363738394041424344454647484950


54

7. Parts & Assembly

AA

S16

37E

RAD

ICA

TOR

TIN

E KI

TA

GD

23/0

6/20

04


7. Parts & Assembly

AS1637 ERADICAT OR KITX-PRESS

ITEM PART NO DESCRIPTION QTY COMMENTS1 P12809 ERADICATOR TINE BEAM 182 P05207 PIN Ø16x73 123 P12524 TINE CLAMP UNIT 664 P12525 BUSH Ø25xØ16.5x26 65 P12575 RETAINING PLATE 746 P02602 WASHER FLAT M16 67 P02008 NUT LOCK M16 128 P11494 BOLT M16x55 GR. 8.8 69 P07546 PLASTIC END CAP 80x80 1210 P12573 PRO-ACTIVE 150x12 411 P12574 BOLT U M16 130/115-86 GR8.8 1212 P00007 BOLT M16x40 GR. 8.8 613 P02485 R CLIP Ø6x120 614 P12628 TINE 2x1 SHORT 615 P01102 BOLT M16x70 GR. 8.8 1216 P03017 POINT 1½" REVERSIBLE 617 P03448 BOLT 7/16" UNFx75 618 P07131 NUT LOCK 7/16"UNF 21920212223 QUANTITY SHOWN PER MACHINE242526272829303132333435363738394041424344454647484950


56

7. Parts & Assembly

AA

S20

53R

OLL

CAR

RIE

R A

SSE

MB

LY L

H 4

.6m

PJG

10/0

5/20

05


7. Parts & Assembly

ITEM PART NO DESCRIPTION QTY COMMENTS1 AS0775 AXLE ASSEMBLY - DD700 5 RINGS 22 J220210613 ROLL FRAME LH 4.6m 13 P10029 SCRAPER 1 1/2 44 P02601 WASHER FLAT M12 165 P02037 WASHER SPRING M12 166 P10870 BOLT M12x30 GR. 8.8 167 P06802 BOLT U M16 GR8.8 190x117 48 P02008 NUT LOCK M16 89 P02602 WASHER FLAT M16 810 P09558 SCRAPER PLATE 411 P09559 SCRAPER STEM RH 212 P09560 SCRAPER STEM LH 213 P01645 BUSH SPRUNG - Ø32xØ26x32 214151617181920212223242526272829303132333435363738394041424344454647484950

X-PRESS 4.6m PROACTIVE - ROLL CARRIER ASSEMBLY LH

AS2053


58

7. Parts & Assembly

AA

S20

54R

OLL

CAR

RIE

R A

SSE

MB

LY R

H 4

.6m

PJG

10/0

5/20

05


7. Parts & Assembly

ITEM PART NO DESCRIPTION QTY COMMENTS1 J220210403 ROLL FRAME RH 4.6m 12 AS0775 AXLE ASSEMBLY - DD700 5 RINGS 23 P10029 SCRAPER 1 1/2 44 P02601 WASHER FLAT M12 165 P02037 WASHER SPRING M12 166 P10870 BOLT M12x30 GR. 8.8 167 P06802 BOLT U M16 GR8.8 190x117 48 P02008 NUT LOCK M16 89 P02602 WASHER FLAT M16 810 P09559 SCRAPER STEM RH 211 P09558 SCRAPER PLATE 412 P09560 SCRAPER STEM LH 213 P01645 BUSH SPRUNG - Ø32xØ26x32 214151617181920212223242526272829303132333435363738394041424344454647484950

X-PRESS 4.6m PROACTIVE - ROLL CARRIER ASSEMBLY RH

AS2054


60

7. Parts & Assembly

AA

S20

57R

OLL

CAR

RIE

R A

SSE

MB

LY L

H 5

.5m

PJG

12/0

5/20

05


7. Parts & Assembly

AS2057

ITEM PART NO DESCRIPTION QTY COMMENTS1 J220220042 ROLL FRAME LH 5.5m 12 AS0776 AXLE ASSEMBLY - DD700 6 RINGS 23 P10029 SCRAPER 1 1/2 44 P02037 WASHER SPRING M12 195 P02601 WASHER FLAT M12 206 P10870 BOLT M12x30 GR. 8.8 207 P09558 SCRAPER PLATE 68 P09560 SCRAPER STEM LH 29 P02602 WASHER FLAT M16 1210 P02008 NUT LOCK M16 1211 P06802 BOLT U M16 GR8.8 190x117 612 P09559 SCRAPER STEM RH 413 P01645 BUSH SPRUNG - Ø32xØ26x32 314151617181920212223242526272829303132333435363738394041424344454647484950

X-PRESS 5.5m PROACTIVE - ROLL CARRIER


62

7. Parts & Assembly

AA

S20

58R

OLL

CA

RR

IER

AS

SEM

BLY

RH

5.5

mP

JG12

/05/

2005


7. Parts & Assembly

AS2058

ITEM PART NO DESCRIPTION QTY COMMENTS1 J220220012 ROLL FRAME RH 5.5m 12 AS0776 AXLE ASSEMBLY - DD700 6 RINGS 23 P10029 SCRAPER 1 1/2 44 P09558 SCRAPER PLATE 65 P09559 SCRAPER STEM RH 26 P06802 BOLT U M16 GR8.8 190x117 67 P09560 SCRAPER STEM LH 48 P02601 WASHER FLAT M12 209 P02037 WASHER SPRING M12 2010 P10870 BOLT M12x30 GR. 8.8 2011 P02602 WASHER FLAT M16 1212 P02008 NUT LOCK M16 1213 P01645 BUSH SPRUNG - Ø32xØ26x32 314151617181920212223242526272829303132333435363738394041424344454647484950

X-PRESS 5.5m PROACTIVE - ROLL CARRIER RH


64

7. Parts & Assembly

AA

S20

61R

OLL

CAR

RIE

R A

SSE

MB

LY L

H 6

.6m

PJG

13/0

5/20

0511

191


7. Parts & Assembly

AS2061

ITEM PART NO DESCRIPTION QTY COMMENTS1 J220240042 ROLL FRAME LH 6.6m 12 AS0643 AXLE ASSEMBLY - DD700 7 RINGS 23 P10029 SCRAPER 1 1/2 44 P02601 WASHER FLAT M12 245 P02037 WASHER SPRING M12 246 P10870 BOLT M12x30 GR. 8.8 247 P09558 SCRAPER PLATE 88 P09560 SCRAPER STEM LH 49 P02602 WASHER FLAT M16 1610 P02008 NUT LOCK M16 1611 P06802 BOLT U M16 GR8.8 190x117 812 P09559 SCRAPER STEM RH 413 P01645 BUSH SPRUNG - Ø32xØ26x32 414151617181920212223242526272829303132333435363738394041424344454647484950

X-PRESS 6.6m ROLL UNIT ASSEMBLY LH


66

7. Parts & Assembly

AA

S20

62R

OLL

CA

RR

IER

AS

SE

MB

LY R

H 6

.6m

PJG

17/0

5/20

0511

191


7. Parts & Assembly

AS2062

ITEM PART NO DESCRIPTION QTY COMMENTS1 AS0643 AXLE ASSEMBLY - DD700 7 RINGS 22 P10029 SCRAPER 1 1/2 43 J220240012 ROLL FRAME RH 6.6m 14 P09558 SCRAPER PLATE 85 P09559 SCRAPER STEM RH 46 P06802 BOLT U M16 GR8.8 190x117 87 P09560 SCRAPER STEM LH 48 P02601 WASHER FLAT M12 249 P02037 WASHER SPRING M12 2410 P10870 BOLT M12x30 GR. 8.8 2411 P02602 WASHER FLAT M16 1612 P02008 NUT LOCK M16 1613 P01645 BUSH SPRUNG - Ø32xØ26x32 414151617181920212223242526272829303132333435363738394041424344454647484950

X-PRESS 6.6m ROLL UNIT RH


68

7. Parts & Assembly

AA

S20

55D

ISC

FR

AME

AS

SEM

BLY

SPR

UN

G L

EAF

RH

4.6

mP

JG11

/05/

2005

X-P

RES

S 4

.6m

A

B


7. Parts & Assembly

AS2055

ITEM PART NO DESCRIPTION QTY COMMENTS1 J220210622 DISC FRAME RH 4.6m 12 AS1220 DISC UNIT RH 93 AS1221 DISC UNIT LH 94 J220211750 JACK ADJUSTER 15 J220211760 JACK ADJUSTER 16 P12930 TRACK ROD RH FRONT 4.6m X-PRESS SL 17 J220211321 TRACKROD 9 HOLES 550mm 18 P12622 TRACK ARM 189 P12621 SPACER Ø36xØ16.5x30mm 3610 P12783 LYNCH PIN CAT 0 1811 P12620 TOP PLATE 1812 P12886 Ø24xØ16x13mm SPACER BUSH 213 P02654 BOLT M20x65 GR. 8.8 414 P02009 NUT LOCK M20 415 P00036 BOLT M30x180 GR. 8.8 216 P02011 NUT LOCK M30 217 P02608 WASHER FLAT M30 818 P01901 BOLT M16x80 GR. 8.8 3619 P02008 NUT LOCK M16 7220 P12810 NUT CASTLE M24 1821 P12815 BOLT M24x180 STRUCTUAL GR. 8.8 1822 P02602 WASHER FLAT M16 5423 P01704 BOLT M16x50 GR. 8.8 3624 J990141160 STICKER 1-5 225 J220212500 POINTER 226 P07916 BUSH SPRUNG - Ø32xØ26x25 127 P12349 BOLT M6x30 428 P07981 NUT LOCK M6 429 P05401 WASHER SPRING M6 4303132333435363738394041424344454647484950

X-PRESS 4.6m PROFLEX - DISC FRAME ASSEMBLY RH


70

7. Parts & Assembly

AA

S20

56D

ISC

FR

AME

AS

SEM

BLY

SPR

UN

G L

EAF

LH 4

.6m

PJG

01/0

6/20

05

A

B


7. Parts & Assembly

AS2056

ITEM PART NO DESCRIPTION QTY COMMENTS1 J220210762 DISC FRAME LH 4.6m 12 AS2070 DISC UNIT - CENTRE 13 AS1221 DISC UNIT LH 84 AS1220 DISC UNIT RH 95 J220211321 TRACKROD 9 HOLES 550mm 16 P12928 TRACK ROD FRONT LH 4.6SL X-PRESS 17 P11179 JACK ADJUSTER 18 P11180 JACK ADJUSTER 19 P12620 TOP PLATE 1710 P12622 TRACK ARM 1711 P12783 LYNCH PIN CAT 0 1712 P12621 SPACER Ø36xØ16.5x30mm 3413 P12886 Ø24xØ16x13mm SPACER BUSH 214 P02602 WASHER FLAT M16 5315 P02008 NUT LOCK M16 6916 P01901 BOLT M16x80 GR. 8.8 3417 P01704 BOLT M16x50 GR. 8.8 3418 P02654 BOLT M20x65 GR. 8.8 419 P02009 NUT LOCK M20 420 P12815 BOLT M24x180 STRUCTUAL GR. 8.8 1721 P12810 NUT CASTLE M24 1722 P03677 WASHER FLAT M24 123 P02010 NUT LOCK M24 124 P00014 BOLT M24x80 GR. 8.8 125 P00036 BOLT M30x180 GR. 8.8 226 P02011 NUT LOCK M30 227 P02608 WASHER FLAT M30 828 P07981 NUT LOCK M6 429 P05401 WASHER SPRING M6 430 P12349 BOLT M6x30 431 P07916 BUSH SPRUNG - Ø32xØ26x25 132 J220212500 POINTER 233 J990141160 STICKER 1-5 23435363738394041424344454647484950

X-PRESS 4.6m LH PROACTIVE DISC FRAME ASSEMBLY


72

7. Parts & Assembly

AA

S20

59D

ISC

FR

AME

AS

SEM

BLY

PR

OAC

TIV

E R

H 5

.5m

PJG

12/0

5/20

05X

-PR

ESS

5.5

m


7. Parts & Assembly

AS2059

ITEM PART NO DESCRIPTION QTY COMMENTS1 J220220052 DISC FRAME RH 5.5m 12 AS1221 DISC UNIT LH 113 AS1220 DISC UNIT RH 114 J220211750 JACK ADJUSTER 15 J220211760 JACK ADJUSTER 16 P12897 TRACK ROD RH FRONT 5.5m X-PRESS SL 17 J220220101 TRACK ROD 11 - 550mm 18 P12783 LYNCH PIN CAT 0 229 P12620 TOP PLATE 2210 P12621 SPACER Ø36xØ16.5x30mm 4411 P12622 TRACK ARM 2212 P12886 Ø24xØ16x13mm SPACER BUSH 213 P02654 BOLT M20x65 GR. 8.8 414 P02009 NUT LOCK M20 415 P00036 BOLT M30x180 GR. 8.8 216 P02011 NUT LOCK M30 217 P02608 WASHER FLAT M30 818 P12815 BOLT M24x180 STRUCTUAL GR. 8.8 2219 P12810 NUT CASTLE M24 2220 P02008 NUT LOCK M16 8821 P01704 BOLT M16x50 GR. 8.8 4422 P01102 BOLT M16x70 GR. 8.8 4423 P02602 WASHER FLAT M16 4424 J990141160 STICKER 1-5 225 J220212500 POINTER 226 P07916 BUSH SPRUNG - Ø32xØ26x25 127 P05401 WASHER SPRING M6 428 P07981 NUT LOCK M6 429 P12349 BOLT M6x30 4303132333435363738394041424344454647484950

X-PRESS 5.5m PROACTIVE - DISC FRAME ASSEMBLY RH


74

7. Parts & Assembly

AA

S20

60D

ISC

FR

AME

AS

SEM

BLY

PR

OAC

TIVE

LH

5.5

mP

JG13

/05/

2005

X-P

RES

S 5

.5m

A

B


7. Parts & Assembly

AS2060

ITEM PART NO DESCRIPTION QTY COMMENTS1 J220220072 DISC FRAME LH 5.5m 12 AS2070 DISC UNIT - CENTRE 13 AS1221 DISC UNIT LH 104 AS1220 DISC UNIT RH 115 P12896 TRACK ROD FRONT LH 5.5SL X-PRESS 16 J220220101 TRACK ROD 11 - 550mm 17 P11179 JACK ADJUSTER 18 P11180 JACK ADJUSTER 19 P12622 TRACK ARM 2110 P12783 LYNCH PIN CAT 0 2111 P12621 SPACER Ø36xØ16.5x30mm 4212 P12620 TOP PLATE 2113 P12886 Ø24xØ16x13mm SPACER BUSH 2114 P07982 RUBBER BUFFER Ø60x50 M12 2215 P02654 BOLT M20x65 GR. 8.8 416 P02009 NUT LOCK M20 417 P02010 NUT LOCK M24 118 P02008 NUT LOCK M16 8519 P01704 BOLT M16x50 GR. 8.8 4320 P02602 WASHER FLAT M16 4421 P00036 BOLT M30x180 GR. 8.8 222 P02011 NUT LOCK M30 223 P02608 WASHER FLAT M30 824 P01102 BOLT M16x70 GR. 8.8 4225 P12810 NUT CASTLE M24 2126 P12815 BOLT M24x180 STRUCTUAL GR. 8.8 2127 P00014 BOLT M24x80 GR. 8.8 128 P03677 WASHER FLAT M24 129 J220212500 POINTER 230 J990141160 STICKER 1-5 231 P07916 BUSH SPRUNG - Ø32xØ26x25 132 P05401 WASHER SPRING M6 433 P07981 NUT LOCK M6 434 P12349 BOLT M6x30 435363738394041424344454647484950

X-PRESS 5.5m LH PROACTIVE DISC FRAME


76

7. Parts & Assembly

AA

S20

63D

ISC

FR

AME

AS

SEM

BLY

PR

OAC

TIV

E R

H 6

.6m

PJG

05/0

4/20

04X

-PR

ESS

6.6

m

A

B


7. Parts & Assembly

ITEM PART NO DESCRIPTION QTY COMMENTS1 J220240052 DISC FRAME RH 12 AS1220 DISC UNIT RH 133 AS1221 DISC UNIT LH 134 P12821 TRACK ROD RH FRONT 6.6m X-PRESS S 15 J220240151 TRACK ROD 13 - 350mm 16 J220211760 JACK ADJUSTER 17 J220211750 JACK ADJUSTER 18 P12621 SPACER Ø36xØ16.5x30mm 289 P12622 TRACK ARM 2610 P12783 LYNCH PIN CAT 0 2611 P12886 Ø24xØ16x13mm SPACER BUSH 2612 P12620 TOP PLATE 2613 P02654 BOLT M20x65 GR. 8.8 414 P02009 NUT LOCK M20 415 P00036 BOLT M30x180 GR. 8.8 216 P02011 NUT LOCK M30 217 P02608 WASHER FLAT M30 818 P02008 NUT LOCK M16 10419 P02602 WASHER FLAT M16 5220 P12810 NUT CASTLE M24 2621 P01704 BOLT M16x50 GR. 8.8 5222 P01102 BOLT M16x70 GR. 8.8 5223 P12815 BOLT M24x180 STRUCTUAL GR. 8.8 2624 J990141160 STICKER 1-5 225 J220212500 POINTER 226 P07916 BUSH SPRUNG - Ø32xØ26x25 227 P12349 BOLT M6x30 428 P07981 NUT LOCK M6 429 P05401 WASHER SPRING M6 4303132333435363738394041424344454647484950

X-PRESS 6.6m PROACTIVE DISC FRAME ASSEMBLY RH

AS2063


78

7. Parts & Assembly

AA

S20

64D

ISC

FR

AME

AS

SEM

BLY

SPR

UG

LEA

F LH

6.6

mP

JG21

/06/

2004

X-P

RES

S 6

.6m

A

B


7. Parts & Assembly

AS2064

ITEM PART NO DESCRIPTION QTY COMMENTS1 J220240072 DISC FRAME LH 12 AS1221 DISC UNIT LH 123 AS2070 DISC UNIT - CENTRE 14 AS1220 DISC UNIT RH 125 J220211760 JACK ADJUSTER 16 J220211750 JACK ADJUSTER 17 J220240151 TRACK ROD 13 - 350mm 18 P12822 TRACK ROD FRONT LH 6.6SL X-PRESS 19 P12620 TOP PLATE 2410 P12783 LYNCH PIN CAT 0 2411 P12622 TRACK ARM 2412 P12886 Ø24xØ16x13mm SPACER BUSH 2413 P12621 SPACER Ø36xØ16.5x30mm 4814 P02654 BOLT M20x65 GR. 8.8 415 P02009 NUT LOCK M20 416 P02010 NUT LOCK M24 117 P01704 BOLT M16x50 GR. 8.8 4818 P02602 WASHER FLAT M16 5019 P00036 BOLT M30x180 GR. 8.8 220 P02011 NUT LOCK M30 221 P02608 WASHER FLAT M30 822 P00014 BOLT M24x80 GR. 8.8 123 P03677 WASHER FLAT M24 124 P02008 NUT LOCK M16 9725 P01102 BOLT M16x70 GR. 8.8 4826 P12810 NUT CASTLE M24 2427 P12815 BOLT M24x180 STRUCTUAL GR. 8.8 2428 J220212500 POINTER 229 J990141160 STICKER 1-5 230 P07916 BUSH SPRUNG - Ø32xØ26x25 231 P12349 BOLT M6x30 432 P07981 NUT LOCK M6 433 P05401 WASHER SPRING M6 43435363738394041424344454647484950

X-PRESS 6.6m LH PROACTIVE DISC FRAME ASSEMBLY


80

7. Parts & Assembly

AA

S12

20D

ISC

UN

IT R

HP

JW21

/08/

2003


7. Parts & Assembly

AS1220 X-PRESSDISC UNIT RH

ITEM PART NO DESCRIPTION QTY COMMENTS1 P12782 SPRUNG LEAF 20mm 12 AS1627 DISC HUB COMPLETE 2004 1 P129043 P12639 ADAPTOR RH 14 P07229 NUT LOCK M12 FINE THREAD 35 P13174 BOLT M12x50 GR. 10.9 FINE THREAD 36 P01281 BOLT M12x100 GR. 8.8 17 P00010 BOLT M16x100 GR. 8.8 18 P02008 NUT LOCK M16 19 J811015050 DISC BLADE Ø20" CUT 110 P12695 PROTECTION PLATE 111 P11032 BOLT M12x25 GR. 8.8 512 P02037 WASHER SPRING M12 513 P02601 WASHER FLAT M12 614 P02007 NUT LOCK M12 1151617181920212223242526272829303132333435363738394041424344454647484950


82

7. Parts & Assembly

AA

S12

21D

ISC

UN

IT L

HP

JW04

/03/

2004


7. Parts & Assembly

AS1221 X-PRESSDISC UNIT LH

ITEM PART NO DESCRIPTION QTY COMMENTS1 P12640 ADAPTOR LH 12 P12782 SPRUNG LEAF 20mm 13 AS1627 DISC HUB COMPLETE 2004 1 P129044 P07229 NUT LOCK M12 FINE THREAD 35 P13174 BOLT M12x50 GR. 10.9 FINE THREAD 36 J811015050 DISC BLADE Ø20" CUT 17 P01281 BOLT M12x100 GR. 8.8 18 P00010 BOLT M16x100 GR. 8.8 19 P02008 NUT LOCK M16 110 P12695 PROTECTION PLATE 111 P11032 BOLT M12x25 GR. 8.8 512 P02037 WASHER SPRING M12 513 P02601 WASHER FLAT M12 614 P02007 NUT LOCK M12 1151617181920212223242526272829303132333435363738394041424344454647484950


84

7. Parts & Assembly

AA

S20

70D

ISC

UN

IT -

CE

NTR

EP

JG04

/03/

2004


7. Parts & Assembly

AS2070 DISC UNIT ASSEMBLYCENT RE

ITEM PART NO DESCRIPTION QTY COMMENTS1 AS1627 DISC HUB COMPLETE 2004 12 P12640 ADAPTOR LH 13 P12695 PROTECTION PLATE 14 P13540 SPRUNG LEAF 80x20 CTR 15 P07229 NUT LOCK M12 FINE THREAD 36 P13174 BOLT M12x50 GR. 10.9 FINE THREAD 37 J811015050 DISC BLADE Ø20" CUT 18 P01281 BOLT M12x100 GR. 8.8 19 P00010 BOLT M16x100 GR. 8.8 110 P02008 NUT LOCK M16 111 P11032 BOLT M12x25 GR. 8.8 512 P02037 WASHER SPRING M12 513 P02601 WASHER FLAT M12 614 P02007 NUT LOCK M12 115 P13561 BUSH - CTR LEAF 116 P01901 BOLT M16x80 GR8.8 STR 117181920212223242526272829303132333435363738394041424344454647484950


86

7. Parts & Assembly

AA

S162

7D

ISC

HU

B C

OM

PLE

TE 2

004

AR

H14

/07/

2004

P

1290

411

346


7. Parts & Assembly

AS1627 DISC HUB COMPLET EX-PRESS 2004

ITEM PART NO DESCRIPTION QTY COMMENTS1 P12905 HOUSING 12 P12909 HUB CAP 13 P12415 BEARING + SEAL KIT COMPLETE 1 NOT AVAILABLE INDIVIDUALLY4 P12906 SPINDLE M27x1.5 1567 P12907 NUT CASTLE M27x1.5 18 P12908 SPRING PIN 19 P00071 NIPPLE - GREASE 110 P12910 GRUB SCREW M6x8 11112 P12904 HUB ASSEMBLY COMPLETE 1 ITEMS 1 TO 101314151617181920212223242526272829303132333435363738394041424344454647484950


88

7. Parts & Assembly

AA

S162

9D

ISC

FR

AME

ADJU

STER

ASS

EMBL

Y - M

AN

UAL

ARH

08/0

4/20

0411

191


7. Parts & Assembly

AS1629 DISC FRAME ADJUST ERMANUAL

ITEM PART NO DESCRIPTION QTY COMMENTS1 J220212270 TOPLINK ADJUSTER 12 P08802 SHIM KIT 7 PIECE 13 P02604 WASHER FLAT M24 Ø50 44 P02010 NUT LOCK M24 25 P00017 BOLT M24x100 GR. 8.8 267891011121314151617181920212223242526272829303132333435363738394041424344454647484950


90

7. Parts & Assembly

BA

S077

5AX

LE A

SSE

MB

LY -

DD

700

5 R

ING

SAR

H27

/04/

2004


7. Parts & Assembly

AS0775 AXLE ASSEMBLY DD7005 R INGS

ITEM PART NO DESCRIPTION QTY COMMENTS1 AS0658 PILLAR ASSEMBLY DD600 22 P07727 AXLE Ø60x1135 13 P08190 DD 600 - NUT SPOOL 24 P08994 DD RING Ø700 105 P08191 DD 600 - INTERNAL SPACER 56 P08189 DD 600 - BEARING SPOOL 47 P08188 DD 600 - SPOOL 28 P02489 PIN SPLIT Ø10x100 19 P01698 NUT CASTLE M60 11011121314151617181920212223242526272829303132333435363738394041424344454647484950


92

7. Parts & Assembly

BA

S077

6A

XLE

AS

SEM

BLY

- D

D70

0 6

RIN

GS

AR

H27

/04/

2004


7. Parts & Assembly




94

7. Parts & Assembly

AA

S064

3A

XLE

AS

SEM

BLY

- D

D70

0 7

RIN

GS

AR

H26

/04/

2004


7. Parts & Assembly




96

7. Parts & Assembly

CA

S065

8P

ILLA

R A

SSE

MB

LY D

D60

0A

RH

23/0

4/20

04


7. Parts & Assembly

AS0658 PILLAR ASSEMBLYDD600 + 700

ITEM PART NO DESCRIPTION QTY COMMENTS1 P07696 PRESS ROLL PILLAR 12 P05431 BEARING - PRESSED STEEL 13 P08276 GREASE PIPE 14 P08450 BEARING GUARD 15 P08298 SPACER 10mm 26 P00057 BOLT M16x60 GR. 8.8 27 P02602 WASHER FLAT M16 48 P02008 NUT LOCK M16 49 P01704 BOLT M16x50 GR. 8.8 210 P02603 WASHER FLAT M20 411 P02009 NUT LOCK M20 412 P01619 BOLT U M20 GR8.8 145x172 21314151617181920212223242526272829303132333435363738394041424344454647484950


98

7. Parts & Assembly

AA

S16

73H

YD

RAU

LIC

CO

MP

ON

ENTS

X-P

RE

SSP

JG29

/06/

2005


7. Parts & Assembly

AS1673

ITEM PART NO DESCRIPTION QTY COMMENTS1 P12894 CYLINDER Ø120 12 P12888 CYLINDER Ø120x310 13 J932280040 SEAL KIT Ø120 24 P12056 DOC + PR RED. MANIFOLD 15 P12786 CYLINDER Ø90x400 46 J932280140 SEAL KIT 90G 17 J296110190 CONNECTOR BLOCK 18 P06268 BLANKING PLUG - 1/4" BSP 19 P12769 T 3/8" BSP SFOL 610 P08564 WASHER COPPER 18mm 211 J939020033 ACCUMULATOR - 0.7L BLADDER 112 J939020032 ACCUMULATOR - 1.8L BLADDER 113 P08255 M 1/2" - F 1/4" 114 P02733 ELBOW 1/2" BSP F-F 115 J939020310 PRESSURE GAUGE 116 J930621217 M-M 1/2" BSP - M18 217 P02735 BULKHEAD 1/2" BSP 418 P06219 BLANKING PLUG - 1/2" BSP 119 P07977 BLANKING PLUG - 3/8" BSP 320 P03687 DOWTY SEAL 3/8" 1421 P03686 M-M 1/2" - 3/8" BSP 1422 P00206 M-F 1/2" BSP 223 P00774 SHUT OFF VALVE 1/2" BSP 624 P06216 T 1/2" BSP SFOR 225 P02730 QRC 1/2" BSP FEMALE 426 P02263 DOWTY SEAL 1/2" 2927 P00203 M-M 1/2" BSP 192829303132333435363738394041424344454647484950

X-PRESS HYDRAULIC COMPONENT LAYOUT - 2005


100

7. Parts & Assembly

DR

AW

ING

NO

.

AS1

623

AIS

SU

ETO

SER

IAL

NO

.FR

OM

SE

RIA

L N

O.

UPD

ATE

D:-

LIFT

CIR

CU

IT 2

004

X-PR

ESS

24/0

4/04

DR

AW

N:-

PA

RT

NO

.D

ESC

RIP

TIO

NSIMBA

© 2

004

13

4 5

21


7. Parts & Assembly

AS1623 LIFT CIRCUIT 2004X-PRESS

ITEM PART NO DESCRIPTION QTY COMMENTS1 J930 30 90 36 HA 1/2x4850 90° 12 J930 30 04 17 HA 1/2x3250 13 J930 30 04 16 HA 1/2x2950 14 J930 30 04 15 HA 1/2x1250 90°/90° 15 J930 30 04 18 HA 1/2x850 90°/90° 167891011121314151617181920212223242526272829303132333435363738394041424344454647484950


102

7. Parts & Assembly

DR

AWIN

G N

O.

AS1

624

AIS

SUE

TO S

ER

IAL

NO

.FR

OM

SER

IAL

NO

.

UPD

ATE

D:-

WIN

G C

IRC

UIT

200

4 X

-PR

ES

S22

/04/

04D

RAW

N:-

PAR

T N

O.

DES

CR

IPTI

ON

SIMBA

© 2

004

1 1

2 3

5

4

5

4

5

4

5

4

67


7. Parts & Assembly

AS1624 WING CIRCUIT 2004X-PRESS

ITEM PART NO DESCRIPTION QTY COMMENTS1 J930 30 90 36 HA 1/2x4850 90° 12 J930 30 04 19 HA 1/2x2050 90° 13 J930 30 04 21 HA 1/2x1950 90° 14 J930 30 04 22 HA 1/2x650 90°/90° 15 J930 30 04 23 HA 1/2x1050 90°/90° 16 J930 30 04 24 HA 1/2x650 17 J930 30 04 25 HA 1/2x300 1891011121314151617181920212223242526272829303132333435363738394041424344454647484950


104

7. Parts & Assembly

Documents

7. Parts & Assembly Table of contents · 2013. 2. 15. · x-press 41 operating instructions 7. parts & assembly as2050 item part no description qty comments 1 as1604 chassis assembly