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Lecture Notes Introduction to Strength of Materials pp. 1 7. Design of pressure vessels and Transformation of plane stress Contents 7. Design of pressure vessels and Transformation of plane stress ......................................................... 1 7.1 Introduction .................................................................................................................................................... 2 7.2 Design of pressure vessels......................................................................................................................... 2 7.2.1 The cylindrical case ............................................................................................................................ 2 7.2.2 The spherical case ............................................................................................................................... 3 7.2.3 Practical considerations ................................................................................................................... 4 7.3 Transformation of plane stress ............................................................................................................... 4 7.3.1 Principal stresses ................................................................................................................................. 4 7.3.2 The transformation equations ....................................................................................................... 5 7.3.3 Mohrโ€™s circle .......................................................................................................................................... 6 Calculated example 7A: Transformation of plane stress ........................................................................ 9 Calculated example 7B: Pressure vessel with helical welding .......................................................... 10 Calculated example 7C: stresses in a beam section ............................................................................... 12 Problems ........................................................................................................................................................................... 13

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Lecture Notes

Introduction to Strength of Materials

pp. 1

7. Design of pressure vessels and Transformation of plane stress

Contents

7. Design of pressure vessels and Transformation of plane stress ......................................................... 1

7.1 Introduction .................................................................................................................................................... 2

7.2 Design of pressure vessels......................................................................................................................... 2

7.2.1 The cylindrical case ............................................................................................................................ 2

7.2.2 The spherical case ............................................................................................................................... 3

7.2.3 Practical considerations ................................................................................................................... 4

7.3 Transformation of plane stress ............................................................................................................... 4

7.3.1 Principal stresses ................................................................................................................................. 4

7.3.2 The transformation equations ....................................................................................................... 5

7.3.3 Mohrโ€™s circle .......................................................................................................................................... 6

Calculated example 7A: Transformation of plane stress ........................................................................ 9

Calculated example 7B: Pressure vessel with helical welding .......................................................... 10

Calculated example 7C: stresses in a beam section ............................................................................... 12

Problems ........................................................................................................................................................................... 13

Lecture Notes

Introduction to Strength of Materials

pp. 2

7.1 Introduction In the present chapter, we will start out by considering stresses in thin-walled pressure vessels and pipe lines. Before a theoretical understanding of fatigue crack formation and stresses in thin-walled pipelines and pressure vessels were established, catastrophic failure of pressure carrying equipment led to a very high loss of human lives in the age of industrialization in the 19th century. Examples of failures are shown in Figure 7-1, which contain examples of what we are designing against. Once we have gotten the hang of this, we will continue by considering transformations of plane states of stress along with a very common and quite useful visualization of the transformation known as Mohrโ€™s circle. The above mentioned topics are usually considered together, though they at first sight do seem rather unrelated. The reason for this is, that stresses in thin-walled pressure chambers are a splendid example of a state of plane stress though the geometry is curved. We therefore remember from the very beginning that plane stress refers to the stress state and the geometry does not necessarily have to plane.

7.2 Design of pressure vessels Rupture of pressure vessels and pipelines caused by overstressing due to internal pressure is called burst and the internal pressure leading to failure is called the burst pressure. It is important to note the following:

โ€ข External pressure may lead to collapse โ€“ an instability failure mode (buckling), which differs from burst

โ€ข Design is usually based on thin shell theory: ๐‘Ÿ/๐‘ก > 10 based on symmetry in loads and geometry

โ€ข If correctly designed, the shell is only subjected to membrame stresses (i.e. there will be no stresses due to bending)

Figure 7-1 Left: Failure of pressure chamber during testing. Note the characteristic rupture in the longitudinal direction, Right: Catastrophic failure of steam engine driven locomotive (Pictures from Wikimedia)

In order to obtain design formulas for the stresses in a vessel due to internal pressure, we will consider the internal forces acting inside the walls of pressure vessels in the following.

7.2.1 The cylindrical case We will consider a section in the longitudinal direction through a cylindrical pressure vessel with mean radius r, wall thickness t and internal pressure p, see Figure 7-2. We imagine that the vessel contains a medium that transfers the load from the considered section to the pipe wall. The stress ฯƒ1 in the pipe wall corresponds to the force F1=ฯƒ12bt (internal forces). The pressure

Lecture Notes

Introduction to Strength of Materials

pp. 3

in the section generates a force ๐‘ƒ1 = 2๐‘Ÿ๐‘๐‘ (external forces). Since the internal and external actions most balance each other in order to maintain static equilibrium, we have 0 = ๐น1 โˆ’ ๐‘ƒ1 = ฯƒ12bt โˆ’ 2๐‘Ÿ๐‘๐‘

โ†’ 0 = ฯƒ1t โˆ’ ๐‘Ÿ๐‘

โ†’ ฯƒ1 =๐‘Ÿ๐‘

๐‘ก

(7-1)

We now consider a section through the radial direction of the pressure vessel (again containing a medium that transfers forces). The stresses in the pipe wall corresponds to the internal force F2=ฯƒ22ฯ€rt. The pressure on the other hand generates the external load ๐‘ƒ2 = ๐‘๐œ‹๐‘Ÿ2. Again, demanding the external and internal forces to balance each other to obtain equilibrium, we have 0 = ๐น2 โˆ’ ๐‘ƒ2 = ฯƒ22ฯ€rt โˆ’ ๐‘๐œ‹๐‘Ÿ2

โ†’ 0 = ฯƒ22t โˆ’ ๐‘๐‘Ÿ

โ†’ ฯƒ2 =๐‘๐‘Ÿ

2๐‘ก

(7-2)

In the radial direction the stress varies from โ€“p on the inner side to 0 on the outer side. These terms are small compared to the stresses in the other directions and are therefore neglected. Formally, we write ฯƒ3 โ‰ช ฯƒ1, ฯƒ2 โ†’ ฯƒ3 โ‰ˆ 0. We conclude that the axial stresses are half as large as the radial stresses and that equilibrium is maintained without presence of shear stresses, i.e. these are zero.

Figure 7-2 Cylindrical pressure vessel (or pipeline) subjected to internal pressure

7.2.2 The spherical case The stresses in a spherical pressure vessel can be calculated in exactly the same fashion as shown above and the derivation is therefore not concluded. However, if we go through with the calculations, we obtain the result ฯƒ1 = ฯƒ2 =

๐‘๐‘Ÿ

2๐‘ก (7-3)

for two directions on the surface. For the radial direction, we again have ฯƒ3 โ‰ช ฯƒ1, ฯƒ2 โ†’ ฯƒ3 โ‰ˆ 0. When comparing the result in equation (7-3) with the expressions for a cylindrical case, it is

Lecture Notes

Introduction to Strength of Materials

pp. 4

clear that the stress level is lower in a spherical geometry. Cylindrical pressure vessels are actually sub-optimal from a strict structural mechanics perspective. However, since cylindrical shapes are easier to handle, fit into a plant and often more suited for transport, these are widely applied due to simple practical considerations.

7.2.3 Practical considerations When designing pressure carrying equipment, it is of great importance to remember, that a number of factors govern the design which not only can be based on stress calculations using the formulas above. Some of the factors to remember are:

Pressure carrying equipment should contain pressure relief valves (PSV) preventing the pressure in the system to cause burst

When a tank is emptied, a vacuum may appear inside the tank. This has an effect similar to an external pressure and may collapse the tank. In many cases, this can be resolved by adding a valve at the top of a tank, which not only functions as PSV, but also opens if the pressure drops below atmospheric level so the tank is filled with air. This does not only apply for fluids, but also for systems storing solid particles.

An appropriate design stress criteria, usally von Mises, must be applied to the stresses ฯƒ1 and ฯƒ2 to obtain a reference stress for design.

End caps and man-holes induce stress concentrations and must be calculated separately. These are not accounted for in the present framework. Especially the transition from a cylindrical sweep to a spherical end cap requires attention and is often designed using FEA.

Most pressure carrying equipment is tested with 1.5 times the design pressure prior to service to ensure the integrity of the design.

The collapse pressure of a cylindrical pressure vessel or pipeline subjected to external pressure is given by (result from thin shell theory solved as bifurcation buckling problem): ๐‘๐ธ =

2๐ธ

1โˆ’๐œˆ2

1

(๐ท

๐‘กโˆ’1)

2 (7-4)

This formula does not account for ovalization due to manufacturing faults or bending. These effects might reduce the collapse pressure severely and requires further analysis.

7.3 Transformation of plane stress

7.3.1 Principal stresses We recall from chapter 1, that the stresses on the oblique section depend on the angle of the section. An axially loaded bar will now be considered. The stresses on the oblique section vary harmonically as functions of the angle, see Figure 7-3. We derived the expressions

๐œŽ =๐น

๐ด0๐‘๐‘œ๐‘ 2๐œƒ ๐œ =

๐น

๐ด0๐‘๐‘œ๐‘ ๐œƒ ๐‘ ๐‘–๐‘›๐œƒ

A direction for which the shear stresses vanish and leave us with a state of pure normal stress is called a principal direction. The corresponding normal stresses are called principal stresses. In the present example the first principal direction is the axial direction in which the load is applied and the corresponding principal stress is F/A0. The second principal direction perpendicular to the first direction and the corresponding principal stress is 0 (minimum normal stress value). We observed that the shear stress is 0 in both principal directions. A transformation to principal coordinates gives us maximum normal stresses and no shear.

Lecture Notes

Introduction to Strength of Materials

pp. 5

Figure 7-3 Left: Stresses on the oblique section of an axially loaded bar, Right: Normal and shear stresses as function of the oblique angle A state of stress is said to be plane if it can be described in terms of two normal components, ๐œŽ๐‘ฅ and ๐œŽ๐‘ฆ along with a shear component ๐œ๐‘ฅ๐‘ฆ (I.e. the remaining stress components must be zero โ€“

or sufficiently small to be neglected). A thin-walled pipeline subjected to internal pressure with stresses

ฯƒ1 =๐‘Ÿ๐‘

๐‘ก ฯƒ2 =

๐‘๐‘Ÿ

2๐‘ก

is also in a state of plane stress. We note that the shear stress is zero, i.e. this is a principal state of stress and the axial and hoop directions are principal directions. If different sections were chosen, shear stress components would emerge. We may say, that the stress state has been transformed by rotation if a different section is chosen.

Figure 7-4 Left: stress components on a small segment of material in plane stress, Right: Principal directions in a cylindrical pressure vessel

7.3.2 The transformation equations A set of equations relating two states of plane stress in two different coordinate systems will

now be derived. If the stress equilibrium of a small oblique section of an elastic body in plane

stress is considered, the stress states in the two coordinate systems xyz and xโ€™yโ€™zโ€™ (with z=zโ€™) are

to be related, see Figure 7-5. Since a stress state has three components (two normal and one

shear stress component), this is slightly more complicated than conventional plane

transformations.

Lecture Notes

Introduction to Strength of Materials

pp. 6

Figure 7-5 Two states of plane stress related by the stress transformation equations The system xโ€™yโ€™zโ€™ is obtained by rotating xyz counter clockwise. If we sum up the stress projections of the stress components in the xy system and project them onto the xโ€™yโ€™ axes, we obtain the three equations

๐œŽ๐‘ฅโ€ฒ =๐œŽ๐‘ฅ + ๐œŽ๐‘ฆ

2+

๐œŽ๐‘ฅ โˆ’ ๐œŽ๐‘ฆ

2๐‘๐‘œ๐‘ (2๐œƒ) + ๐œ๐‘ฅ๐‘ฆ๐‘ ๐‘–๐‘›(2๐œƒ) (7-5)

๐œŽ๐‘ฆโ€ฒ =

๐œŽ๐‘ฅ + ๐œŽ๐‘ฆ

2โˆ’

๐œŽ๐‘ฅ โˆ’ ๐œŽ๐‘ฆ

2๐‘๐‘œ๐‘ (2๐œƒ) โˆ’ ๐œ๐‘ฅ๐‘ฆ๐‘ ๐‘–๐‘›(2๐œƒ) (7-6)

๐œ๐‘ฅโ€ฒ๐‘ฆโ€ฒ = โˆ’๐œŽ๐‘ฅ โˆ’ ๐œŽ๐‘ฆ

2๐‘ ๐‘–๐‘›(2๐œƒ) + ๐œ๐‘ฅ๐‘ฆ๐‘๐‘œ๐‘ (2๐œƒ) (7-7)

These can be applied to transform a state of plane stress from one section to another. We will now on basis of the stress transformation equations derive a practical visualization known as Mohrโ€™s circle for plane stress. Before proceeding, it is noted that if a small element is rotated with an angle of ฮธ, the angle applied in the transformation equations is 2ฮธ. This will also apply when rotating stress states using Mohrโ€™s circle.

7.3.3 Mohrโ€™s circle Rearranging and squaring the expression for ๐œŽ๐‘ฅโ€ฒ we obtain

๐œŽ๐‘ฅโ€ฒ =๐œŽ๐‘ฅ+๐œŽ๐‘ฆ

2+

๐œŽ๐‘ฅโˆ’๐œŽ๐‘ฆ

2๐‘๐‘œ๐‘ (2๐œƒ) + ๐œ๐‘ฅ๐‘ฆ๐‘ ๐‘–๐‘›(2๐œƒ)

โ†’ (๐œŽ๐‘ฅโ€ฒ โˆ’๐œŽ๐‘ฅ+๐œŽ๐‘ฆ

2)

2= (

๐œŽ๐‘ฅโˆ’๐œŽ๐‘ฆ

2๐‘๐‘œ๐‘ (2๐œƒ) + ๐œ๐‘ฅ๐‘ฆ๐‘ ๐‘–๐‘›(2๐œƒ))

2

(7-8)

Squaring the expression for ๐œ๐‘ฅโ€ฒ๐‘ฆโ€ฒ we get

๐œ๐‘ฅโ€ฒ๐‘ฆโ€ฒ = โˆ’๐œŽ๐‘ฅโˆ’๐œŽ๐‘ฆ

2๐‘ ๐‘–๐‘›(2๐œƒ) + ๐œ๐‘ฅ๐‘ฆ๐‘๐‘œ๐‘ (2๐œƒ)

โ†’ (๐œ๐‘ฅโ€ฒ๐‘ฆโ€ฒ)2

= (โˆ’๐œŽ๐‘ฅโˆ’๐œŽ๐‘ฆ

2๐‘ ๐‘–๐‘›(2๐œƒ) + ๐œ๐‘ฅ๐‘ฆ๐‘๐‘œ๐‘ (2๐œƒ))

2

(7-9)

Adding equations (I) and (II) we obtain

(๐œŽ๐‘ฅโ€ฒ โˆ’๐œŽ๐‘ฅ + ๐œŽ๐‘ฆ

2)

2

+ (๐œ๐‘ฅโ€ฒ๐‘ฆโ€ฒ)2

= (๐œŽ๐‘ฅ โˆ’ ๐œŽ๐‘ฆ

2๐‘๐‘œ๐‘ (2๐œƒ) + ๐œ๐‘ฅ๐‘ฆ๐‘ ๐‘–๐‘›(2๐œƒ))

2

+ (โˆ’๐œŽ๐‘ฅ โˆ’ ๐œŽ๐‘ฆ

2๐‘ ๐‘–๐‘›(2๐œƒ) + ๐œ๐‘ฅ๐‘ฆ๐‘๐‘œ๐‘ (2๐œƒ))

2

โ†’ (๐œŽ๐‘ฅโ€ฒ โˆ’๐œŽ๐‘ฅ + ๐œŽ๐‘ฆ

2)

2

+ (๐œ๐‘ฅโ€ฒ๐‘ฆโ€ฒ)2

= (๐œŽ๐‘ฅ โˆ’ ๐œŽ๐‘ฆ

2)

2

+ (๐œ๐‘ฅ๐‘ฆ)2

(7-10)

Lecture Notes

Introduction to Strength of Materials

pp. 7

This is recognized as the equation of a circle with radius ๐‘… = โˆš (๐œŽ๐‘ฅโˆ’๐œŽ๐‘ฆ

2)

2+ (๐œ๐‘ฅ๐‘ฆ)

2 and center

(๐œŽ๐‘š, 0) = (๐œŽ๐‘ฅ+๐œŽ๐‘ฆ

2, 0). We call this Mohrโ€™s circle named after the German engineer Christian Otto

Mohr. For a shear stress oriented as shown (ฯ„>0) we draw the circle by the following steps

1. Calculate R and ๐œŽ๐‘š 2. Plot (๐œŽ๐‘š, 0) along with the two points (๐œŽ๐‘ฅ, โˆ’๐œ๐‘ฅ๐‘ฆ) and (๐œŽ๐‘ฆ, ๐œ๐‘ฅ๐‘ฆ)

3. Draw the circle as shown below in Figure 7-6

Figure 7-6 Drawing Mohrโ€™s circle I For a shear stress oriented as shown (ฯ„<0), the points on the circumference will be located in a slightly differently, see Figure 7-7.

Figure 7-7 Drawing Mohrโ€™s circle II

Lecture Notes

Introduction to Strength of Materials

pp. 8

By drawing Mohrโ€™s circle, we can: โ€ข Determine the principal stresses ๐œŽ๐‘š๐‘Ž๐‘ฅ and ๐œŽ๐‘š๐‘–๐‘› (also called ๐œŽ1 and ๐œŽ2) as intersections

with x-axis and the corresponding rotation required to obtain those (the angle ๐œƒ) โ€ข Determine the maximum shear stress ๐œ๐‘š๐‘Ž๐‘ฅ found for a rotation of 45 deg. from the

principal stresses โ€ข Carry out transformation of plane stress states graphically

That is eventually rather handy. As examples, we may construct Mohrโ€™s circle for a few common stress states we have considered earlier in the course.

A.

B.

C.

Figure 7-8 Mohrโ€™s circle for A. a thin-walled pressure vessel subjected to internal pressure, B. an oblique section in an axially loaded bar, C. A shaft in pure torsion

Lecture Notes

Introduction to Strength of Materials

pp. 9

Calculated example 7A: Transformation of plane stress For the plane stress segment shown, the stress components are given by ฯƒx=40 N/mm2, ฯƒy=-30 N/mm2 and ฯ„xy=20 N/mm2. Calculate a) the principal stresses, b) the corresponding angle of rotation, c) Furthermore, draw Mohrโ€™s circle for the stress state shown, d) calculate the maximum shear stress and the corresponding angle of rotation.

Figure 7-9

Solution: a) The principal stresses are calculated by

๐œŽ๐‘Ž๐‘ฃ =๐œŽ1+๐œŽ2

2=

40โˆ’30

2

๐‘

๐‘š๐‘š2

๐‘… = โˆš (๐œŽ๐‘ฅโˆ’๐œŽ๐‘ฆ

2)

2+ (๐œ๐‘ฅ๐‘ฆ)

2=โˆš (

40โˆ’(โˆ’30)

2)

2+ (20)2 ๐‘

๐‘š๐‘š2 = 40.3๐‘

๐‘š๐‘š2

๐œŽ1 = ๐œŽ๐‘Ž๐‘ฃ + ๐‘… = 45.3๐‘

๐‘š๐‘š2 ๐œŽ2 = ๐œŽ๐‘Ž๐‘ฃ โˆ’ ๐‘… = โˆ’35.3๐‘

๐‘š๐‘š2

b) The angle of rotation required to obtained the principal coordinates is given by

tan(2๐œƒ) =2๐œ๐‘ฅ๐‘ฆ

๐œŽ๐‘ฅโˆ’๐œŽ๐‘ฆ=

2โˆ™20

40โˆ’(โˆ’30)โ†’ ๐œƒ1 = 14.87 deg (counter-clockwise)

c) Mohrโ€™s circle can now be drawn

Figure 7-10 d) The maximum shear stress is given by

๐œ๐‘š๐‘Ž๐‘ฅ = ๐‘… = 40.3๐‘

๐‘š๐‘š2

For a counter-clockwise rotation in Mohrโ€™s circle of 2๐œƒ1 + 90deg corresponding to a segment rotation of ๐œƒ1 + 45deg = 59.87deg.

Lecture Notes

Introduction to Strength of Materials

pp. 10

Calculated example 7B: Pressure vessel with helical welding

Figure 7-11 The pressure vessel shown is of thickness t=5 mm and radius r=500 mm. The internal pressure is p=20 bar. Calculate a) the stresses in the cylindrical part of the vessel, b) the stresses in the spherical part of the vessel, c) the stress normal to the welding and the shear stress perpendicular to the welding with angle ฮฒ=20 deg. Solution: a) Cylindrical part: the normal stresses are calculated by

๐œŽ1 =๐‘๐‘Ÿ

๐‘ก=

2.0๐‘

๐‘š๐‘š2โˆ™500 ๐‘š๐‘š

5 ๐‘š๐‘š= 200

๐‘

๐‘š๐‘š2 (hoop-direction)

๐œŽ2 =๐‘๐‘Ÿ

2๐‘ก=

2.0๐‘

๐‘š๐‘š2โˆ™500 ๐‘š๐‘š

2โˆ™5 ๐‘š๐‘š= 100

๐‘

๐‘š๐‘š2 (axial direction)

It is noted that these two stress components are principal stresses and that shear stresses in principal coordinates are 0. b) Spherical part: the normal stresses are calculated by

๐œŽ1 = ๐œŽ2 =๐‘๐‘Ÿ

2๐‘ก=

2.0๐‘

๐‘š๐‘š2โˆ™500 ๐‘š๐‘š

2โˆ™5 ๐‘š๐‘š= 100

๐‘

๐‘š๐‘š2

The stress distribution in the transition between the spherical and cylindrical part of the pressure vessel is complex and cannot be assessed by simple analytical means. For design purposes, either design rules contained in relevant codes, norms and standards or finite element analysis is applied. c) The stresses in the welding are obtained by rotating the coordinate-system in which stress

calculation is conducted by an angle of ฮฒ (corresponding to an angle of 2ฮฒ in Mohrโ€™s circle), see Figure 7-12-A.

Figure 7-12 Constructing Mohrโ€™s circle for the considered stress state, see Figure 7-12-B., the average stress and the radius are given by

๐œŽ๐‘Ž๐‘ฃ =๐œŽ1+๐œŽ2

2=

(100+200)

2

๐‘

๐‘š๐‘š2 = 150๐‘

๐‘š๐‘š2

๐‘… = ๐œ๐‘š๐‘Ž๐‘ฅ =๐‘๐‘Ÿ

4๐‘ก=

2.0๐‘

๐‘š๐‘š2โˆ™500 ๐‘š๐‘š

4โˆ™5 ๐‘š๐‘š= 50

๐‘

๐‘š๐‘š2

Lecture Notes

Introduction to Strength of Materials

pp. 11

[Example 7B continued โ€ฆ] The desired stress components are now obtained by on basis of the relations for right angle triangles and are calculated by

๐œŽ๐‘ค = ๐œŽ๐‘Ž๐‘ฃ โˆ’ ๐‘…cos(2๐›ฝ) = (150 โˆ’ 50cos(2 โˆ™ 20))๐‘

๐‘š๐‘š2 = 111.7๐‘

๐‘š๐‘š2

๐œ๐‘ค = ๐‘…sin(2๐›ฝ) = 50 โˆ™ sin(2 โˆ™ 20)๐‘

๐‘š๐‘š2 = 32.1๐‘

๐‘š๐‘š2

Lecture Notes

Introduction to Strength of Materials

pp. 12

Calculated example 7C: stresses in a beam section

Figure 7-13 The cantilever beam shown in Figure 7-13, the length is given by L=5 m, the load by P=50 kN and the moment of inertia Iz=3.67โˆ™108 mm4 based on cross-sectional parameters h=325 mm, b=310 mm, tf=40 mm and tw=20 mm. Calculate a) the maximum normal stress due to bending, b) the maximum shear stress in the cross-section, c) the principal stress in the flange-web junction, d) the von Mises Stress in the flange-web junction Solution a) The applied load can be observed to cause a negative internal bending moment in the beam, so Mmax=-PL. On basis of the flexure formula, we realize that the maximum tensile normal stress due to bending will occur for y=h/2 at the upper face of the beam (since Mz<0). Hence, we obtain

๐œŽ๐‘ฅ,๐‘š๐‘Ž๐‘ฅ = โˆ’๐‘€๐‘ง

โ„Ž

2

๐ผ๐‘ง= โˆ’

โˆ’50โˆ™103Nโˆ™5000mmโˆ™325mm

2

3.67โˆ™108mm4 = 110.7 N/mm2

It is noted, that for the upper face ๐œ๐‘ข๐‘๐‘๐‘’๐‘Ÿ ๐‘“๐‘Ž๐‘๐‘’ = 0.

b) The maximum shear force in the beam is given by Vmax=P and will occur for y=0 along the neutral plane. For the area above the neutral axis, the first order area moment is calculated

by๐‘„ = ๐‘„๐‘ค๐‘’๐‘ + ๐‘„๐‘“๐‘™๐‘Ž๐‘›๐‘”๐‘’ = ((โ„Ž

2โˆ’ ๐‘ก๐‘“) ๐‘ก๐‘ค)

(โ„Ž

2โˆ’๐‘ก๐‘“)

2+ (๐‘๐‘ก๐‘“) (

โ„Ž

2โˆ’

๐‘ก๐‘“

2) = 1.257 โˆ™ 106mm3

The shear stress can now be calculated by Grasshofs Formula

๐œ =๐‘‰๐‘„

๐ผ๐‘ง๐‘ก๐‘ค=

50โˆ™103Nโˆ™1.257โˆ™106mm3

3.67โˆ™108mm4โˆ™15 mm= 17.13 N/mm2

c) The bending stress in the flange-web junction can be obtained by scaling the maximum stress by

๐œŽ๐‘ฅ,๐‘—๐‘ข๐‘›๐‘ = ๐œŽ๐‘ฅ,๐‘š๐‘Ž๐‘ฅ

โ„Ž2 โˆ’ ๐‘ก๐‘“

โ„Ž2

= 93.69 N/mm2

The first order area moment of the section considered can be found directly from the calculation in b) and equals the term ๐‘„๐‘“๐‘™๐‘Ž๐‘›๐‘”๐‘’ = 1.163 โˆ™ 106mm3. The shear stress in the

junction is now given by

๐œ๐‘—๐‘ข๐‘›๐‘ =50โˆ™103Nโˆ™1.917โˆ™106mm3

3.67โˆ™108mm4โˆ™15 mm= 15.84 N/mm2

The maximum principal stress is now (for ฯƒy=0) given by

๐œŽ๐‘š๐‘Ž๐‘ฅ = ๐œŽ๐‘Ž๐‘ฃ + ๐‘… =๐œŽ๐‘ฅ,๐‘—๐‘ข๐‘›๐‘

2+ โˆš(

๐œŽ๐‘ฅ,๐‘—๐‘ข๐‘›๐‘

2)

2+ ๐œ๐‘—๐‘ข๐‘›๐‘

2 = 96.3 N/mm2

d) The von Mises stress is (for ฯƒy=0) given by

๐œŽ๐‘Ÿ๐‘’๐‘“ = โˆš๐œŽ๐‘ฅ,๐‘—๐‘ข๐‘›๐‘2 + 3๐œ๐‘—๐‘ข๐‘›๐‘

2 = 97.6 N/mm2

Lecture Notes

Introduction to Strength of Materials

pp. 13

Problems

Figure 7.1a- Figure 7.2a Figure 7.1b- Figure 7.2b Problem 7.1 The two pressure vessels shown in Figure 7.1 has thickness t=5 mm and radius r=100 mm. The internal pressure is specified to p=25 bar. Assuming the state of stress plane, a) Calculate the stresses in the directions r1 and r2, b) Calculate the maximum in-plane shear stress in the wall of the pressure vessel, c) Calculate the principal stresses, d) Construct Mohrโ€™s circle for the stress state. Assumining the stress state three dimensional, e) calculate the maximum out-of-plane stress in the pressure vessel Ans: Cylindrical case: a) ฯƒ1=50 N/mm2, ฯƒ1=25 N/mm2, b) ฯ„max-in-plane=12.5 N/mm2, c) -, d) ฯ„max-out-of-plane=25 N/mm2, e) โ€“ Spherical case: a) ฯƒ1=25 N/mm2, ฯƒ1=25 N/mm2, b) ฯ„max-in-plane=0, c) -, d) ฯ„max-out-of-plane=12.5 N/mm2, e) - Problem 7.2 Considering the pressure vessels shown in Figure 7.2 with geometry given in problem 7.1, calculate the maximum internal pressure that can be allowed, if the nominal normal stress is not to exceed 150 N/mm2 in each of the principal directions. Ans: Cylindrical case: stress in direction 1: pallow=7.5 N/mm2, stress in direction 2: pallow=15 N/mm2 Spherical case: stress in direction 1 and 2: pallow=15 N/mm2

Figure 7.3-Figure 7.4 Problem 7.3 The pressure vessel shown in figure 7.3 is of radius r=200 mm and thickness t=5 mm. The helical angle of the shown welding is ฮฒ=25 deg. For a maximum allowable normal stress perpendicular to the welding ๐œŽ๐‘ค,๐‘Ž๐‘™๐‘™๐‘œ๐‘ค =100 N/mm2, determine the maximum nominal internal

pressure the vessel can sustain Ans: p<4.24 N/mm2

Lecture Notes

Introduction to Strength of Materials

pp. 14

Problem 7.4 The pressure vessel shown in figure 7.3 is of radius r=200 mm and thickness t=5 mm. The helical angle of the shown welding is ฮฒ=25 deg. For a maximum allowable shear stress ๐œ๐‘ค,๐‘Ž๐‘™๐‘™๐‘œ๐‘ค

=25 N/mm2, determine the maximum nominal internal pressure the vessel can sustain Ans: p<3.26 N/mm2

Figure 7.5 Figure 7.6 Problem 7.5 For the plane stress segment shown above, the stress components are given by ฯƒx=50 N/mm2, ฯƒy=60 N/mm2 and ฯ„xy=30 N/mm2. Calculate a) the principal stresses, b) the corresponding angle of rotation, d) Furthermore, draw Mohrโ€™s circle for the stress state shown, c) calculate the maximum shear stress. Ans: a) ฯƒ1=85.40 N/mm2, ฯƒ2=24. 59 N/mm2, b) ฮธ1=40.27 deg, ฯ„max=30.41 N/mm2 Problem 7.6 For the two stress states shown in Figure 7.6, the stress components are given by ๐œŽ๐‘ฅ,๐ด =

0, ๐œŽ๐‘ฆ,๐ด = 0, ๐œ๐‘ฅ๐‘ฆ,๐ด = 95 N/mm2 with ฮฒ=45 deg. and ๐œŽ๐‘ฅ,๐ต = 44 N/mm2, ๐œŽ๐‘ฆ,๐ต = 88 N/

mm2 , ๐œ๐‘ฅ๐‘ฆ,๐ต = 35 N/mm2. a) Determine the resultant stress state obtained by superposition of

A and B, b) For the resultant stress state, determine the principal stresses and the angle of rotation required to obtain the principal axes. Ans: a) ๐œŽ๐‘ฅ = 139 N/mm2, ๐œŽ๐‘ฆ = โˆ’7 N/mm2, ๐œ๐‘ฅ๐‘ฆ = 35 N/mm2

b) ๐œŽ1 = 146.96 N/mm2, ๐œŽ2 = โˆ’14.96 N/mm2, ๐œƒ1 = 12.8 deg , ๐œƒ1 = 102.8 deg