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6V Mini Cooper S

Customer Service Guide

MMXII © Copyright Goodbaby Group (gbinternational)

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Customer Service Guide

Contents

I) Check Battery …………………………............................................. 3

II) Check Wiring Condition ……………………………..………………………. 5

III) Check Foot Pedal ………………………………………………………….….. 8

IV) Gearbox Replacement …………………………………………..…………… 10

V) Headlights Replacement .…………………………..…….……..….………. 14

VI) Schematic diagram ……………..…………….…..….………..……………. 16

VII) Exploded View …………………………..…....….……….……..…….…… 17

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Customer Service Guide

I) Check Battery

Operation: Use a Flat head screwdriver, unlock and remove the seat. Locate the battery harness, unplug the connector then use a volt-meter to check battery condition at battery side.

Step (1) Unlock these two plastic knobs

Step (2)

Unplug the battery harness (RED) after seat removed

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Customer Service Guide

I) Check Battery

Step (3)

Reading Judgment: 6.0 V ~ 6.5 V – Good condition

5.6 V ~ 5.9 V – Proceed to Recharge

5.5 V – Battery to be recharged if after the stipulated recharging time, voltage has not increased, the Battery needs replacement

Below 5.5 V – Battery needs replacement

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Customer Service Guide

II) Check Wiring Connection

Operation: There are totally two positions of connections should be checked.

A. Motor/Gearbox : Follow above (Point I) to remove the seat, locate the Gearbox harness underneath.

Check the harness of Gearbox which is in white color

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Customer Service Guide

II) Check Wiring Connection

B. Functional Switches : Access all the functional switches which are located at the bottom side of Shifter per below procedures.

Step (1)

Main function switches are located at underside of Shifter

Step (2)

Turn over the vehicle, unscrew these two screws to remove

the wirings cover

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Customer Service Guide

II) Check Wiring Connection

Check the terminal connections of Shifter

Front Rear

Step (3)

Step (4)

Red

Power switch

(leave the empty blade at the front)

Reverse above procedures to re-assemble back the vehicle

Single Black

Single Blue

Single Red

Red & Blue

Double Black

Double Red

Black

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Customer Service Guide

III) Check Foot Pedal

Operation: Follow below procedures to check the Foot Pedal connection.

Step (1)

Turn over the vehicle and pull out the Foot Pedal cover by screwdriver from right side

Blue (front)

White (middle)

Step (2)

Red (rear)

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Customer Service Guide

III) Check Foot Pedal

Step (3)

Slide in the Foot Pedal into Chassis from right side

①

② Snap back in place

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Customer Service Guide

IV) Gearbox Replacement

Operation: Follow below steps to take apart the gearbox completely for replacing.

Use a flat head screwdriver to remove the hub cap

(Rear left wheel only)

Step (1)

Step (2)

Use the same screwdriver to remove

the snap-pin from axle as showed

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Customer Service Guide

IV) Gearbox Replacement

Step (3)

Slide the rim and rear wheel out from axle

Follow above (Point IIB) to access the Motor harness underneath

the seat, then unplug it before removing the gearbox

Step (4)

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Customer Service Guide

IV) Gearbox Replacement

Step (5)

Unplug the Headlights connector plugs located at middle of bottom side

Unscrew the two wiring clips to release the harness completely

Step (6)

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Customer Service Guide

IV) Gearbox Replacement

Step (7)

Slide the gearbox out from axle

Step (8)

Advance design for easy to replace the

whole gearbox by simple steps now

Reverse above procedures to re-assemble back the vehicle

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Customer Service Guide

V) Headlights Replacement

Operation: Follow below procedures to remove and replace the Headlights assembly.

Step (1)

Pull the Headlight out from both sides of brackets

Unplug the Headlight connectors at middle of bottom side

Step (2)

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Customer Service Guide

V) Headlights Replacement

Step (3)

Unscrews two wiring clips to remove the Headlights Assembly

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Customer Service Guide

VI) Wirings Schematic

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Customer Service Guide

VII) Exploded View