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Surface Production Operations ENPE 505 Lecture Notes #6 1 Lecture Notes #6 Gas Water System and Dehydration Processing Hassan Hassanzadeh EN B204M [email protected]

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Surface Production OperationsENPE 505

Lecture Notes #6

1

Lecture Notes #6Gas Water System and Dehydration

ProcessingHassan Hassanzadeh

EN [email protected]

Page 2: Document6

Gas Water System and Dehydration Processing

Learning Objectives

• predict water content of natural gas, hydrate formation conditions, inhibitor requirement for hydrate prevention, and requirement for hydrate prevention, and perform preliminary design and sizing calculations of absorption and adsorption dehydration units.

2

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Gas water system and dehydration processing

Water vapours is the most common undesirable impurity found in natural gas.

The water content of natural gas is usually in the range of 400-500 lbm/MMSCF

of gas

Reasons to remove water from natural gas:

1. Hydrate formation

2. Presence of liquid water and sour gases promote corrosion

3. Slugging and decreasing flow line efficiency

3

3. Slugging and decreasing flow line efficiency

4. Reducing heating value of the gas

Pipeline specification for natural gas restricts the water content to a

value not grater than 66--8 8 lbmlbm/MMSDF/MMSDF

Since most gas sweetening processes involve the use of aqueous

solution, dehydration is often done after desulfurization. Partial

dehydration, or hydrate inhibition are commonly done at wellsites.

Page 4: Document6

Water content of natural gas

A reliable estimate of natural gas water content is necessary to design and

operate dehydration process.

Water content of natural gas depends on temperature, pressure,

composition, and water salinity.

1. Water content of natural gas increases with increasing temperature

4

1. Water content of natural gas increases with increasing temperature

2. Water content of natural gas decreases with increasing pressure

3. Salt content of the water decreases the water content of natural gas

4. Higher gravity gases have lower water content

Dew point of natural gas: is defined as the temperature at which the gas

is saturated with water at a given pressure.

Dew point depression: is the difference between the dew point before

and after dehydration

Page 5: Document6

Water content of natural gas

Separation facility

100 oF and 500 psia

Water content = 100 lb/MMSCF

Dehydration facility Free water=

Reservoir gas (5000 psig/250oF) ~ 500 lbm/MMSCF

Pipeline ~ 6-8 lbm/MMSCF

Separation facility

100 oF and 500 psia

Water content = 100 lb/MMSCF

5

Dehydration facility

Pipeline conditions

500 psia

60 oF

Water content =30 lb/MMSCF

Free water =100-30 =70 lb/MMSCF

Free water= 70lb/MMSCF

In this example, the dehydration facility results in a dew point depression of

100-60=40, In practice, although a dew point depression of 40 is just sufficient,

a 50 degree F depression my be desirable for operational safety.

Pipeline conditions

500 psia

60 oF

Water content =30 lb/MMSCF

Free water =0 lb/MMSCF

Page 6: Document6

Methods for water content calculation

1. Partial pressure approach, valid up to 60 psia.

2. Empirical plots

3. Equations of state

Partial pressure approach assumes ideal gas behaviour. Where

Pw=Pyw and Pw=Pvxw

P is absolute total pressure

6

P is absolute total pressure

yw is mole fraction of water in gas phase

Pv is vapor pressure of water

xw is mole fraction of water in aqueous phase

Assuming xw≈1, yw=Pv/P

Empirical plots: McCarthy et al. (1950), McKetta and Wehe (1958), GPSA plot,

Campbell (1984), Robinson et al., and others

Page 7: Document6

Water content of natural gases (Guo and Ghalambor, 2005).

7

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Water content of sweet natural gases, Campbell (1984)

8

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Water content of H2S & CO2 in saturated natural gas,

After Campbell (1984)H2SH2S

CO2CO2

9

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Water content of natural gases, McKetta and Wehe (1958)

Example:

Find the water content of 0.75

gravity gas at 1500 psia and

120 oF.

Solution:

From the McKettaMcKetta and and WeheWehe

chartchart: W=78 lb/MMSCF gas

Correcting for the gas gravity,

W=0.99(78)=77.2 lb/MMSCF gas

10

W=0.99(78)=77.2 lb/MMSCF gas

Using Campbell’s correlationCampbell’s correlation:

W=77 lb/MMSCF gas

Page 11: Document6

ExampleFind the water content of a gas at 1000 psia and 100 oF.

Using Campbell’s correlation

The gas composition is as follows:

Solution:

y = 0.8 + 0.05 + 0.015 + 0.005 + 0.02 = 0.89

C1 = 80.0 %

C2 = 5.0 %

C3 = 1.5 %

n-C4 = 0.5 %

CO2 = 2.5 %

N2 = 2.0 %

H2S = 8.5 %

11

yHC= 0.8 + 0.05 + 0.015 + 0.005 + 0.02 = 0.89

yCO2= 0.025

yH2S= 0.085

From Campbell’s chart WHC=59 lb/MMSCF gas

From Campbell’s chart WCO2=67 lb/MMSCF gas

From Campbell’s chart WH2S=150 lb/MMSCF gas

W=(0.89)(59) + (0.025)(67) + (0.085)(150) =66.9 lb/MMSCF gas

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Gas hydratesWater molecules form cage-like structures in which gas molecules are

enclosed as guest molecules. Such structures are called clathrate

hydrates .

Natural gas hydrates are formed when natural gas

components such as C1, C2, C3, i-C4, H2S, CO2, and

N2 enter the water lattice and occupy the vacant lattice

position causing to water to solidify at temperature

considerably higher than the freezing point of water.

12

http://peer.tamu.edu/curriculum_modules/ecosystems/module_3/whatweknow2.htm

Different type of crystalline hydrate have been proposed

for gas hydrates.

Low temperature, high pressure, natural gas at or below dew point in the presence of free water promote hydrate formation. No hydrate formation is possible if free water is not present

Secondary factors are : High velocities, agitation, pressure pulsation,

presence of small “seed” crystal of hydrate, presence of CO2 and

H2S.

Page 13: Document6

Prediction of hydrate formationApproximate method for sweet gases

1. Hydrate formation due to

decrease in temperature

(or increase in pressure)

with no sudden

expansion (or

compression) such as

flow in well tubing and

13

flow in well tubing and

surface lines.

Example: A 0.7 gravity gas is

at 500 psia and 100 oF. To

what value can the

temperature be reduced

without hydrate formation?

~ 55 oF

Page 14: Document6

Approximate method for sweet gases

2. Hydrate formation due to sudden expansion, such as orifices, chokes, back-

pressure regulators.

14

SG= 0.6 SG=0.8

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Approximate method for sweet gases

2. Hydrate formation due to sudden expansion, such as orifices, chokes, back-

pressure regulators.

15

SG=1SG=0.9

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Approximate method for sweet gases2. Hydrate formation due to sudden expansion, such as orifices, chokes, back-

pressure regulators.

Example: How far can be

pressure lowered without

expecting hydrate

formation for 0.7 gravity

gas at

(a) 1500 psia and 100 oF.

16

SG=0.7

(b) 1000 psia and 100 oF.

a) Final pressure = 800 psia

b) The 100 oF does not

intersect p=1000 psia,

therefore, the gas at this

condition can be expanded

to any pressure without

hydrate formation

Page 17: Document6

Preventing hydrate formation

At the wellsite, two techniques are applicable for hydrate prevention:

In practice , hydrates are problem only when allowed to accumulate and grow to a size that restricts or stops the flow. Otherwise, they are of no consequence.

http://www.csiro.au/resources/Gas-Hydrates.html

17

The permanent solution for hydrate problem is dehydration of the gas to sufficiently low dew point.

1. Absorption using a liquid dessicant2. Adsorption using a solid dessicant3. Simultaneous dehydration and gas-liquid separation by

expansion

At the wellsite, two techniques are applicable for hydrate prevention:

1. Heating the gas stream so that it becomes under-saturated2. Inhibitor injection

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Preventing hydrate formation by inhibitors

Inhibitor injection in gas gathering and transmission system

1. Methanol (less expensive, widely used, disperses well in gas stream, does not require recovery) However, it may cause contamination problem.It is very useful where low gas volumes prohibit dehydration processing. It is suitable for mild hydrate formation problem,

18

processing. It is suitable for mild hydrate formation problem, infrequent, periodic, temporary injection during field development.

2. Ethylene glycol (EG)3. Diethylene glycol (DEG)

EG and DEG are used primarily at low-temperature processing plants for extracting NGL. The aqueous phase of the process liquid contains the EG and DEG, which can be recovered or regenerated.

Page 19: Document6

Prediction of inhibitor requirementsThe weight % inhibitor concentration in the aqueous phase, w, required

to lower the gas hydrate freezing point by ∆T oF, is given by:

Hammerschmidt’s equation:

( )wMM

wKT

TMK

TMw

+=∆

∆+

∆=

100or

100

Where M is the molecular weight of the inhibitor

K= a constant 2335 for Methanol, 4000 for Glycols.

19

K= a constant 2335 for Methanol, 4000 for Glycols.

Typically, this equation would predict injection requirement of 2-3

Gallons of methanol/MMSCF of gas. In practice, only about 1 to 1.25

G/MMSCF may be required in most cases.

The process of chemical inhibition is economical if the minimum

required amount of chemical is injected.

Most predictive models are no better than a rule of thumb; it is

advisable to determine the chemical requirements by field testing

Page 20: Document6

Absorption dehydrationAbsorption involves the use of a liquid dessicant to remove water vapor from

the gas.

A commercial liquid dessicant for dehydration process should possess the

following properties:

1. High absorption efficiency

2. Easy and economic regeneration

3. Non-corrosive and non-toxic

4. No operational problems when used in high concentrations

20

4. No operational problems when used in high concentrations

5. No interaction with the hydrocarbon portion of the gas and no

contamination by acid gases

The glycols particularly EG, DEG and Triethylene glycol (TEG)Triethylene glycol (TEG) and

Tetraethylene glycol satisfy these criteria to varying degrees.

Glycols are preferred because:

• Offer superior dew-point depression

• Process reliability and lower initial capital and operation costs

• Less expensive than adsorption dehydration (57% more for 10 MMSCFD and

33% more for 50 MMSCFD as compared to TEG)

• Simple operation and equipment

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Absorption dehydration

Typical TEG dehydration process flow scheme

Of all the glycols, TEG is more favourable because of lower vapour lower vapour

losses and better dewlosses and better dew--point depressionpoint depression. It has been successfully

used for dehydration of sweet and sour natural gases to effect a dew-

point depression of 40 to 14040 to 140 degree F, for operating conditions ranging

from 2525--2500 psig and 402500 psig and 40--160 degree F160 degree F.

21www.ogj.com

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Glycol dehydration sizingThe primary variables required for design include:

1. Gas flow rate

2. Gas gravity

3. Operating pressure and maximum working pressure

4. Gas inlet temperature

5. Outlet water content required in the gas

In addition two criteria must be selected for design:

22

In addition two criteria must be selected for design:

1. Glycol to water circulation rate (2-6 gal TEG/lb water removed,

usually 2.5-4 in field applications )

2. Concentration of the lean TEG from regeneration system.

(99.0% to 99.9%, usually 99.5%)

The amount of water to be removed , Wr in lb/hr, can be calculated as follows:

Wr = q(Wi-Wo)/24

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Inlet scrubber

Inlet scrubber: to remove any liquid water and

hydrocarbons, sand, drilling mud, and other solid

matter. These impurities must be thoroughly

removed, because they may lead to foaming,

flooding, poor efficiency, higher glycol losses and

maintenance problems in the absorber.

23

maintenance problems in the absorber.

Two-phase inlet scrubbers are generally constructed with 7 ½ -ft shell heights. The required minimum

diameter of a vertical inlet scrubber can be determined

based on the operating pressure and required gas

capacity [Sivalls’s data ,1977], see next slides.

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Gas capacity of vertical inlet scrubbers based on 0.7-

specific gravity at 100 oF (Sivalls, 1977)

24

Page 25: Document6

Gas capacity of vertical inlet scrubbers based on 0.7-

specific gravity at 100 oF (Sivalls, 1977)

25

Page 26: Document6

Packed Glycol Contactors Trayed Glycol Contactors

Glycol contactors are generally constructed with a standard height of 7 ½ ft. The

minimum required diameter of the contactor can be determined based on the gas

capacity of the contactor for reference gas of 0.7 specific gravity at standard

temperature 100 oF.

gt

refCC

qq =

Glycol contactors

26

Page 27: Document6

Gas capacity for trayed and packed glycol contactors based

on 0.7-specific gravity at 100 oF (Sivalls, 1977).

Packed glycol contactors

Trayed glycol contactors

27

Page 28: Document6

Gas capacity for trayed glycol contactors based on

0.7-specific gravity at 100 oF (Sivalls, 1977).

28

Page 29: Document6

Gas capacity for packed glycol contactors based on

0.7-specific gravity at 100 oF (Sivalls, 1977).

29

Page 30: Document6

Gas capacity for trayed and packed glycol contactors based on

0.7-specific gravity at 100 oF (Sivalls, 1977).

30

Page 31: Document6

The required approximate minimum height of packing of a

packed contactor, or the minimum number of trays of a trayed

contactor (Sivalls, 1977).

A more accurate

procedure for

calculating the number

31

calculating the number

of trays (or the depth of

packing) required is to

use the McCabe-

Thiele diagrams

Page 32: Document6

Glycol Re-concentratorSizing the various components of a

glycol regenerator starts from

calculating the required glycol

circulation rate:

where24

)( qCGWRq wi

G =

32

where

qG = glycol circulation rate, gal/hr

GWR = Gal TEG/lbm H2O

Cwi = water content of inlet gas,

lbm H2O/MMscf

q = gas flow rate, MMscfd

Reboiler: The required heat load for

the reboiler can be approximately

estimated from the following equation:

Ht = 2,000qG

Ht = total heat load on reboiler, Btu/hr

Page 33: Document6

Glycol circulating pump: The glycol circulating pump can be sized using the

glycol circulation rate and the maximum operating pressure of the contactor (see

next page for glycol pump specifications).

7000/tfb HA =

The mentioned equation for reboiler heat load is accurate enough for most

high-pressure glycol dehydrator sizing. A more detailed procedure for

determination of the required reboiler heat load can be found from Ikoku

(1984). The general overall size of the reboiler can be determined as follows:

where Afb is the total firebox surface area in squared feet.

33

next page for glycol pump specifications).

Glycol Flash Separator: A glycol flash separator is usually installed downstream

from the glycol pump to remove any entrained hydrocarbons from the rich glycol. A

small 125-psi vertical two-phase separator is usually adequate for this

purpose.

The separator should be sized based on a liquid retention time in the vessel of at

least 5 minutes.

Vs =qGtr/60

Where Vs = required settling volume in separator, gal

qG = glycol circulation rate, Gph, tr = retention time approximately 5 minute

Page 34: Document6

Glycol pump specification Glycol re-concentrator spec.

34

www.kimray.com

Page 35: Document6

Adsorption dehydration

‘‘Adsorption’’ is defined as the ability of a substance to hold

gases or liquids on its surface. In adsorption dehydration, the

water vapor from the gas is concentrated and held at the

surface of the solid desiccant. Solid desiccants have very

large surface areas per unit weight (200-1000 m2/g)

The most common solid adsorbents used today are

silica, alumina, and certain silicates known as

35

silica, alumina, and certain silicates known as

molecular sieves.

Dehydration plants can remove practically all water from

natural gas using solid desiccants. Because of their great

drying ability, solid desiccants are employed where higher

efficiencies are required.

http://www.processystems.coml

1. Chemically inert, cheap, non-corrosive

2. Physically durable and mechanically strong

3. Easily Regenerated

4. Thermally Stable and low pressure drop

5. Larger Surface Area for Adsorption and high mass transfer rate

Page 36: Document6

Types of adsorbents

1. Bauxite ore, consisting primarily of alumina (Al2O3.xH2O)

(unsuitable for sure gas)

2. Alumina

3. Silica gel

4. Silica-Alumina gel

5. Molecular sieves

6. Activated carbon ( no capacity for water)

36

http://www.processystems.coml

Alumina:• Results dew point depression up as low as -100oF

• Good resistance to liquid

• It requires much more heat for regeneration.

• It is alkaline and cannot be used in the presence of

acid gases, or acidic chemicals.

• Tendency to adsorb heavy hydrocarbons is high

making regeneration difficult.

• Little resistance to mechanical agitation by the flowing

gas

Page 37: Document6

Types of adsorbentsSilica gel and Silica-Alumina gel:Gels manufactured from sulfuric acid and sodium silicate reactions are called silica gels.

• Can dehydrate gas to as low as 10 ppm

• Easy regeneration

• Adsorb heavy hydrocarbon but release more easily during regeneration

• Can handle sour gas

• Cannot handle alkaline material such as caustic or ammonia

• Good for H2S content less than 5-6%

37

http://www.processystems.comlMolecular sieves:Crystalline form of alkali metal (calcium or sodium) alumina-silicate, very similar to natural clays

• Are alkaline and subject to attack by acids (special acid resistance are available for very sour

gases)

• Very high surface area

• Can produce water content less than 1 ppm

• Most expensive

• Subject to contamination by glycol

• Need high regeneration temperature

• Can be used for simultaneous dehydration and desulfurization

Page 38: Document6

Process flow scheme

38

1. Adsorption is downwards to lessen bed disturbance due to high gas velocity

2. Regeneration is upwards to ensure through regeneration of the bottom of the bed

3. Most contamination occurs at the top of the tower, and by sending the

regenerated gas upwards, these contaminations can be removed without flushing

them through the entire bed.

Page 39: Document6

The regeneration cycle

T2

T3

T4Inlet gas temperature

240 F

375 F

400 F

39

T1

T2

T5

125 oF

Start

of cycle

A B C D

End of cycle

8 hrs4 hrs

100 F

240 F

Time

Page 40: Document6

The regeneration cycle

Period A: The hot regeneration gas heats up the tower and desiccant from T1 to T2 (100→240 oF)Period B: At above 240 oF, water beings to vaporize. The bed heats up at a slower rate because considerable portion of the heat input is used in vaporizing water from the desiccant, until T3 is reached. Period C: At point T3 all the water in the desiccant is desorbed.

40

Period C: At point T3 all the water in the desiccant is desorbed. Heating is continued from T3 to T4 (375 oF) to drive off any heavier hydrocarbons and contaminants. When the temperature has reached T4 the regeneration gas has a higher water content contaminant. This ends the heating cycle and cooling begun.Period D: The cooling started at point T4 is terminated at T5 (125 oF).

Page 41: Document6

Design variables for adsorption process

Basic components1. Adsorber tower

2. Regeneration and cooling equipment

3. Piping and equipment

41

Design variables: 1. Cycle time

2. Allowable gas flow rate

3. Desiccant capacity

4. Required outlet water dew point

5. Total amount water to be removed

6. Refrigeration requirements

7. Allowable pressure drop

Page 42: Document6

Design variables for adsorption process

Cycle time: varies from less than 1 hr for a rapid cycle unit

to grater than 8 hrs. It depends on desiccant capacity and

bed geometry.

Desiccant capacity:

42

Material Bulk density

(lb/ft3)

Surface Area

m2/g

Capacity

lb H2O/100 lb

Alumina 50-55 210 4-7

Alumina Gel 52-55 350 7-9

Silica Gel 45 750-830 7-9

Molecular Sieves 43-45 650-800 9-12

Page 43: Document6

Adsorber bed designAdsorber tower design is governed by:1. Disiccant capacity

2. Zone length

3. Water loading (rate of water removal from the gas)

4. Breakthrough time

5. Allowable gas flow rate ad pressure drop

Superficial gas velocity 6

73.149947.1410 qZTZTq

v =

×

=

43

2

77.139

D

Mw

g=

Superficial gas velocity

Where vg =superficial gas velocity ft/sec.

Q=gas flow rate in MMSCFD

Z = Gas compressibility factor

D = Diameter of the adsorber bed, ft

2273.1499

4

520

7.14

24

10

pD

qZT

Dp

ZTqvg =

×=

π

Allowable gas flow rate:

Where w is allowable gas flow rate (lb/hr ft2)

Mg is molecular weight of gas

Page 44: Document6

Adsorber bed design (cont.)

20531.0 DqWq iw =

pdg DCw ρρ22.20428=

For downward flow of gas, the maximum allowable gas mass flow

velocity, w is given by:

where

ρg = gas density in lb/ft3

ρd = bulk desiccant density in lb/ft3

Dp = average desiccant particle diameter, ft

C = empirical constant in the range of 0.025 – 0.033

Water loading:

44

iw

where

qw = water loading, lb H2O/hr ft2

Wi = water content of the inlet gas, lb H2O/MMSCF of gas

Zone length

2646.05506.0

7895.078.297

rg

wz

Sv

qh =

Depends on gas comp., flow rate, relative water

saturation, and desiccant loading capacity. For silica gel

(Simpson and Cummings, 1964) where

hz = zone length, ft

Sr = relative saturation of water in the inlet gas %

For alumina and molecular sieve, the zone length determined is

multiplied by 0.8 and 0.6, respectively.

Page 45: Document6

Adsorber bed design (cont.)Desiccant capacity

The dynamic desiccant capacity Xs

is shown in the right. The

temperature correction factor

required for gels and alumina, but

not for molecular sieves is shown

below.

The useful desiccant capacity, x, is

Xs

45

The useful desiccant capacity, x, is

generally less than the dynamic

capacity is given by:

( )tzss hhxCxx /*−=

where x = useful capacity of desiccant,

lb H2O/100 lb desiccant

Xs = dynamic capacity

C* = (0.4 – 0.52) an imperial factor, a

function of zone length, usually 0.45

Page 46: Document6

Adsorber bed design (cont.)

wtdb qhxt /01.0 ρ=

( ) ( )4/100/2

DhxW πρ=

Breakthrough time

Minimum bed length

The amount of water that can be removed per cycle by desiccant, Wc (lb) is

given by:

The breakthrough time for the water zone formed, tb in hours, can be

estimated by:

46

( ) ( )4/100/2

DhxW tdc πρ=

On rearranging this equation, the minimum length of desiccant bed

required can be written as:

( )2min

3.127

Dx

Wh

d

ct

ρ=

Note that (ht)min is the distance from the inlet to the front of the water zone.

So, if the ht is less than the total length of the bed, it means that not all of

the bed is being used.

Page 47: Document6

Removal of acid gasesNatural gases containing H2S are classified as “sour,” and those that are H2S

free are called “sweet” in processing practice.

Produced gas from reservoirs usually contain H2S in concentrations

ranging from barely detectable quantities to more than 0.3% (3000 ppm)

Other sulfur derivatives, besides H2S, are usually completely

insignificant or present only in the trace proportions.

47

Most contracts for the sale of natural gas requires less than 4 ppm (0.25

gr/100 ft3 of gas) in the gas.

insignificant or present only in the trace proportions.

A characteristic of all H2S bearing natural gases is the presence of CO2,

the concentrations which are generally in the range of 1-4%.

H2S and CO2 are commonly referred to as ‘ acid gases” because form

acids or acidic solutions in the presence of water.

Page 48: Document6

Reasons for removal of H2S and CO2

1. Foul odor2. Deadly poisonous, at concentration above 600 ppm it can be fatal

in just three to five minutes3. Corrosive to all metals normally associated with gas production and

processing operations

48

processing operations4. In combustion it produces SO2 which is also highly toxic and

corrosive.5. H2S and other sulphur compounds can cause catalyst poisoning in

refinery process. 6. CO2 has no heating value and may be removed to increase the

energy content of the gas per unit volume7. CO2 is corrosive in the presence of water8. H2S and CO2 promote hydrate formation

Page 49: Document6

Removal processes

Iron sponge sweetening:Sour gas is passed through a bed of wood chips that have been impregnated

with a special hydrated form of ferric oxide that has a high affinity for H2S at

120oF. The chemical reaction is as follows:

Fe2O3+3H2S → Fe2S3+3H2O

Iron oxide is regenerated by passing oxygen/air over the bed:

49

Iron oxide is regenerated by passing oxygen/air over the bed:

Fe2S3+3O2 → 2Fe2O3+6S

Advantages:

1. Simple process

2. Selective

3. Relatively inexpensive

Disadvantages: 1. Difficult and expensive regeneration

2. Excessive pressure loss

3. Inability to remove large amount of sulfur

4. Sulfur disposal problem

Page 50: Document6

Removal processes (cont.)Molecular SievesSynthetically manufactured forms of crystalline sodium-calcium alumino silicates,

molecular sieves are porous in structure and have a very large surface area.

The molecular sieves remove components through a combination of a “sievingsieving”

and physical adsorptionphysical adsorption. Because of their narrow pore sizes, they discriminate

among the adsorbates on the basis of their molecular sizes. The sieves possess

highly localized polar charges on their surface that act as a adsorption site for

polar materials.

50

The flow process is similar to the iron sponge

process. It is a cyclic operation with a cycle time on

the order of 2 hours. The bed is regenerated by

passing a portion of the sweetened gas (1-2%)

preheated to about 400400--600 600 ooFF or more, for about

1.5 hrs to heat bed.

1. Very prone to poisoning by glycol

2. Requires a through gas cleaning method

prior to adsorption

3. Regeneration is expensive and needs a lot

of heat

polar materials.

Page 51: Document6

Removal processes (cont.)

A wash process followed by an amine

process is 12-15% lower in capital

Water wash (Aqua-sorption) processIn this process sour gas is sent upward through a contactor, countercurrent to

the water. This process is effective for high pressure gas, with high acid gas

content and high H2S to CO2 ratio.

51

process is 12-15% lower in capital

investment and about 50% lower in

operating expenses as compared to

single unit for amine an equivalent job.

For gas with a high H2S to CO2 ratio,

the saving can be as much as 40% in

investment, and 60 to 70% in operating

costs. Since H2S is more soluble in

water than CO2, this process shows a

quite good selectivity.

Page 52: Document6

Removal processes (cont.)

SWEET GAS

H2S & CO2S

TR

IPP

ER

AB

SO

RB

ER

Alkanol-Amine processes

Amin processes are the most prominent and widely used

processes for H2S and CO2.

They offer good reactivity at low cost and

good flexibility in design and operation.

Some of the commonly used amines are:

1. Monoethanolamine (15% wt.)

52

STEAM

LEAN SOLVENT

SOUR GAS

ST

RIP

PE

R

AB

SO

RB

ER

1. Monoethanolamine (15% wt.)

2. Diethanolamine (20-30 % wt.)

3. Triethanolamine

4. Diglycolamine (40-70% wt.)

5. Di-isopropanolamine (30-50% wt.)

6. Methyldiethanolamine (30-50% wt.)