ABDOMINAL BENCHIP-B7510

OWNERS/INSTALL MANUAL

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Copyright 2010. Star Trac by Core Industries, Inc. All rights reserved, including those to reproduce this book

or parts thereof in any form without first obtaining written permission from Star Trac.

Every effort has been made to keep this information current; however, periodically, changes are made to the

information herein, and these changes will be incorporated into new editions of this publication. All product names and logos are trademarks of their respective owners. Printed in the USA.

Table of Contents

Safety and warning information Pages 3-4

Warranty information Pages 5-6

Installation instructions Pages 7-10

Preventive maintenance Page 11

Warning Labels & Stickers Page 12

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Inspiration safety and warning information

• It is the sole responsibility of the purchaser of Star Trac Inspiration Strength™ products to read the owner’s manual, warning labels and instruct all individuals, whether they are the end user or supervising personnel on proper usage of the equipment.

• It is recommended that all users of Star Trac Inspiration Strength™ exercise equipment be informed of the following information prior to its use.

• Star Trac recommends that all commercial fitness equipment be used in a supervised area. It is recommended that the equipment be located in an access controlled area. Control is the responsibility of the facility owner. The extent of control is at the discretion of the owner.

Proper Usage

• Do not use any equipment in any way other than designed or intended by the manufacturer. It is imperative that benches, racks and machines as well as any other Star Trac equipment are used properly to avoid injury.

• Keep hands and feet clear at all times from moving parts to avoid injury.

• Read all machine warnings and seek the instruction of a qualified fitness professional prior to using any Star Trac strength product.

• SECURING EQUIPMENT: All equipment MUST be secured (bolted and tightened) to a solid, level surface to stabilize and eliminate rocking or tipping over. This must be performed by a licensed contractor and meet Star Trac’s installation instruction requirements. The exception to this requirement is portable Inspiration benches (benches that feature wheels for transport). These portable benches can be bolted down but are not required to be secured to the floor.

Check for damaged parts

• DO NOT use any equipment that is damaged and or has worn or broken parts. Use only replacement parts supplied by Star Trac.

• MAINTAIN LABELS AND NAMEPLATES: Do not remove labels for any reason. They contain important information. If unreadable or missing, contact Star Trac for a replacement.

• MAINTAIN ALL EQUIPMENT: Preventative maintenance is the key to smooth operating equipment as well as keeping the product in safe operating condition. Failure to conduct preventative maintenance by the owner may cause the product to operate in an unsafe manner. Equipment needs to be inspected and maintained at regular intervals per the preventative maintenance schedule provided in this manual.

• Ensure that any person(s) making adjustments or performing maintenance or repair of any kind is qualified to do so. Star Trac will provide service and maintenance training at our corporate facility upon request or in the field if proper arrangements are made.

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Inspiration safety and warning information

Specific operating warnings

• Use only replacement components supplied by Star Trac Substitutes are forbidden and will void all warranties.

• Do not allow users to wear loose fitting clothing while using equipment. It is also recommended to have user’s secure long hair back and up to avoid contact with moving parts.

• Never attempt to release jammed components or parts.

• When adjusting any seat, knee stabilization pad, range of motion limiter, foothold pad or any other type of adjuster, make certain that the adjusting pin is fully engaged in the hole to avoid injury.

• It is the purchaser’s sole responsibility to properly instruct its end users and supervising personnel as to the proper operating procedures of all Star Trac equipment.

• Keep children away from selectorized strength equipment. Parent or others supervising children must provide close supervision of children if the equipment is used in the presence of children.

• This equipment is not designed to be used by Children – injury may occur.

• UNDERSTANDING EACH AND EVERY WARNING TO THE FULLEST IS IMPORTANT. IF ANY OF THESE WARNINGS ARE UNCLEAR, ASK FOR CLARIFICATION FROM STAR TRAC PERSONNEL.

• Injuries may result if exercising improperly or excessively. It is recommended that all individuals consult a physician prior to commencing an exercise program. If at any time during exercise you feel faint, dizzy or experience pain, stop and consult your physician.

• Do not exceed maximum the user weight of – 350 lbs.

• A complete set of artwork samples of Inspiration Strength™ user, caution and safety warnings can be found in section 3 of this manual for review.

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Warranty Coverage

Star Trac commercial exercise equipment (.Product.) is warranted to be free of all defects in material and workmanship.

Star Trac warrants all structural frameworks for a period of 10 years. This limited warranty on structural frame does not include coatings. The following moving parts are warranted for 5 years; rotary bearings and structural moving parts. All unlisted parts handles and accessories are warranted for 1 year. Upholstery is warranted for 6 months.

All warranty periods begin at the time of initial purchase from Star Trac.

Who is coveredThe original purchaser or any person receiving the Product as a gift from the original purchaser.

Who pays for transportation and insurance for service If the Product or any covered part must be returned to a service facility for repairs, Star Trac, will pay all transportation and insurance charges for the first year. You are responsible for transportation and insurance charges during the second and third years (if applicable).

What Star Trac will do to correct covered defects

We will ship to you any new or rebuilt replacement part or component, or, at our option, replace the Product. Such replacement parts are warranted for the remaining portion of the original warranty period.

What is not covered

Any failures or damage caused by unauthorized service, misuse, accident, negligence, improper assembly or installation, debris resulting from any construction activities in the Product’s environment, rust or corrosion as a result of the Product’s location, alterations or modifications without our written authorization or by failure on your part to use, operate and maintain the Product as set out in your Manual (.Manual.).

All terms of this warranty are void if this product is moved beyond the continental borders of the United States of America (excluding Alaska, Hawaii, and Canada) and are then subject to the terms provided by that country’s local authorized Star Trac representative.

Owners ManualIt is very important that you read and review this manual before operating the Product. Remember to perform the periodic maintenance requirements specified in the Manual to assure proper operation and your continued satisfaction.

How to get parts and service

Contact Star Trac Customer Support Services Monday through Friday from 8:00 a.m. to 6:00 p.m. Pacific Standard Time, and tell them your name, address and the serial number of your Product. They will tell you how to get a replacement part, or, if necessary, arrange for service where your Product is located or advise you on how and where to ship the Product for service.

Visit us on line at http://www.startrac.com/us-en/Support

Customer Services Hot Line: 1 800 503 1221Fax: 1 714 669 0739support@startrac.com

International Customer Services: +1 714 508 3796Fax: +1 714 669 0739IntlSupport@startrac.com or ServiciosEnEspanol@startrac.com

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Exclusive warranties

THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES OF ANY KIND EITHER EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, AND ALL OTHER OBLIGATIONS OR LIABILITIES ON OUR PART.

We neither assume nor authorize any person to assure for us any other obligation or liability concerning the sale of this Product. Under no circumstances shall we be liable under this warranty, or otherwise, of any damage to any person or property, including any lost profits or lost savings, for any special, indirect, secondary, incidental or consequential damages of any nature arising out of the use of or inability to use this Product. Some states do not allow the exclusion or limitation of implied warranties or of liability for incidental or consequential damages, so the above limitations or exclusions may not apply to you.

Changes in warranty that are not authorized

No one is authorized to change, modify or extend the terms of this limited warranty.

Effects of state laws

This warranty gives you specific legal rights and you may have other rights, which vary, from state to state.

Our commitment to youOur Products are designed, manufactured and verified to the highest industry standards.

We want you completely satisfied with our products and will do everything possible under the terms of this warranty to meet and exceed your expectations.

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INSTALLATION INSTRUCTIONS

1• 5mm HEX KEY • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

REQUIRED TOOLS:

GENERAL NOTES:

• Unless otherwise noted Loctite 242/243 or equivalent thread locker must be used on all threaded fasteners. (Do not use

thread locker when a Nyloc nut is used.)

• All Star Trac Strength equipment MUST be secured to the floor using either 10mm or 3/8in. (grade 5 minimum) bolts.

To accommodate this there are mounting holes located on every foot.

• This Installation Instructions Manual must be used in conjunction with the equipment’s Owner’s Manual. The Owner’s

manual describes equipment setup and instructs members on how to use it correctly and safely.

Should any component not be present or if you have any operational questions, please refer to your owner’s manual or on the

web @ www.startrac.com . Specifically refer to your Inspiration serial number and model number labeled on your equipment.

THREAD LOCKER APPLICATION: Clean all threads and holes, apply no more than 3-4 drops per bolt.

Thru Holes Blind Holes

PACKAGING REMOVAL:

Carefully remove all packaging materials that wrap the equipment. DO NOT USE A KNIFE OR BOX CUTTER AS YOU MAY DAMAGE THE EQUIPMENT. At this time remove any sub-components from

the box and set aside for later assembly.

55.5-58 (45-48)1.7510mm

• Torque all hardware to values as specified above, unless noted otherwise.• See Page 9 of this manual for fastener sizing information; for reference only.• Note: All torque values are in N-m unless otherwise stated.

61-65 (45-48)1.2512mm

25.5-28.5 (19-21)1.258mm

10-13.5 (8-10)1.256mm

Torque, N-m (lbs-ft)Thread PitchBolt Size

Metric Steel Bolts Torque Specifications

1• 13mm BOX WRENCH • • • • • • • • • • • • • • • • • • • • •• • • • • • • • • • • • • •

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UNPACK THE ABDOMINAL BENCH ASSEMBLIES:

NOTE: TAKE CARE WHILE OPENING THE BOXES. KEEP TRACK OF ALL ITEMS YOU

REMOVE FROM THE BOXES. TAKE CARE NOT TO LAY ITEMS ON SURFACES THAT

MAY SCRATCH THE PRODUCT.

1. Take the Base Assembly, Mounting Plate and the Foot Assembly. Using (4) M8 x 75 Socket

Head Cap Screws (PN:731-1450), (8) M8 Washers (PN:731-0355), and (4) M8 Locking

Nuts (PN:731-0365), assemble foot to base assembly.

ASSEMBLE ROM PLATE TO BACK REST

1. Take the Back Assembly and the ROM Plate. Using (4) M8 x 25 Flat Head Screws (PN:731-0397), and (4) M8 Washers (PN:731-0355), mount the ROM plate as shown below.

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MOUNT BACK ASSEMBLY TO MAIN FRAME:

1. Take the Back Assembly with ROM Plate. Insert the Shaft through the bearings on the Main

Frame. Insert one washer (PN:731-2002) over each side of the shaft.

2. Slide the ROM plate through the window on the Main Frame. Pull the pin and allow it to

engage one of the holes on the ROM Plate.

3. Align the pivot mount on the Back Rest to the Main Frame. Using (2) Caps (PN:731-1265)

and (2) M8 x 25 Socket Head Cap Screws (PN:731-0393), mount the Back Rest to the Main

Frame. Tighten fasteners.

MOUNT CALF ASSEMBLY TO BACK REST:

1. Take the Calf Assembly and mount it to the Back Rest as shown below. Using (4) M8 x 25

Button Head Screws (PN:731-0359) and (4) M8 Washers (PN:731-0355), insert assembly

into the back rest, insert fasteners, once all fasteners are threaded into assembly tighten fasteners.

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MACHINE CLEARANCE AND SPACING

For the safe operation Star Trac recommends that a clearance of 48 inches (122cm) be maintained between and behind equipment.

Before using this product, it is essential to read the ENTIRE operations manual and ALL installation Instructions. The Owner’s manual describes equipment setup and instructs

members on how to use it correctly and safely.

Health related injuries may result from incorrect or excessive use of exercise equipment.

Star Trac strongly recommends you to encourage you and your members to discuss their health program or fitness regimen with a health care professional, especially if you or they

have not exercised for several years, are over 35, or have known health conditions.

WARNING!

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Preventative Maintenance & Cleaning

Cleaning• Keeping your Inspiration units clean is an important component of preventative maintenance and the

overall aesthetics of your product. While your clients will appreciate clean equipment free of sweat, dirt and other contaminants proper care and cleaning will extend the life of your product and reduce premature aging and wear.

• Upholstery should be cleaned daily with a mild soap and water mix or an approved antibacterial cleaner.

• Hand grips should be cleaned daily with a mild soap and water mix or an approved antibacterial cleaner.

• Main frame should be cleaned weekly with mild soap and water mix dampened cloth or an approved antibacterial cleaner to remove all dust and accumulated contaminants.

• Caution should be taken to not leave excess moisture after cleaning.

• Note – do not use cleaners that contain solvents, alcohol or abrasives.

Inspection

• Visual inspection of your Inspiration units will insure a safe environment for your clients and alert you to any issues that may require maintenance prior to equipment failure. Proper, timely visual inspection is a critical component to the long term care of your product.

• Fasteners, hardware and attachments should be checked monthly for looseness. Tighten as required using appropriate tools.

• Handgrips should be checked for wear or damage monthly and replaced as needed.

• Upholstery should be inspected for wear or damage monthly and replaced as needed.

• Main frame should be inspected every six months for signs of unusual wear, corrosion or structural integrity issues.

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Warning labels and communication stickers

The following pages show example of the Inspiration Strength™ warning labels and communication stickers placed on the equipment as part of the manufacturing process. It is critical that owners maintain the integrity and placement of these stickers. If you find any stickers missing or damaged each sample indicated includes its corresponding part number so that replacements may be ordered.

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Part No. 620-8064, Rev A,Jan. 2011

WORLD HEADQUARTERS 14410 Myford Road, Irvine, California 92606 USA

Tel +1 (714) 669 1660 Corp +1 (800) 228 6635 Fax +1 (714) 838 6286www.startrac.com

EUROPE HEADQUARTERS

Unit 4, The Gateway Centre, Coronation RoadCressex Business Park, High Wycombe, Bucks HP12 3SU United Kingdom

Tel +44 (0) 1494 688260 Fax +44 (0) 1494 688269www.startrac.com/europe

ASIA HEADQUARTERS

No. 39A Jalan Pemimpin, Halcyon Building #01-02, Singapore 577183Tel +65 6255 6252 Fax +65 6255 1501