6100 Battery NA/International Parts Manuald2z4qs2e3spnc1.cloudfront.net/product_file/file/288/6100_Battery... · To view, print or download the latest manual, ... STEERING CASTOR

6100Rider Sweeper

Operator Manual

330250Rev. 13 (10-2013)

North America / International

(Battery)

*330250*

To view, print or downloadthe latest manual, visit:

www.tennantco.com/manuals

VCS Filter ShakerTennantTrue� PartsIRIS� a Tennant Technology

�

This manual is furnished with each new model. It provides necessary operation and maintenance instructions.

Read this manual completely and understand the machine before operating or servicing it.

This machine will provide excellent service. However, the best results will be obtained at minimum costs if:

� The machine is operated with reasonable care.

� The machine is maintained regularly - per the machine maintenance instructions provided.

� The machine is maintained with manufacturer supplied or equivalent parts.

PROTECT THE ENVIRONMENTPlease dispose of packaging materials,old machine components such asbatteries, hazardous fluids includingantifreeze and oil, in an environmentallysafe way according to local wastedisposal regulations.

Always remember to recycle.

MACHINE DATA

Please fill out at time of installation for future reference.

Model No. −

Serial No. −

Machine Options −

Sales Rep. −

Sales Rep. phone no. −

Customer Number −

Installation Date −

Tennant CompanyPO Box 1452Minneapolis, MN 55440Phone: (800) 553−8033 or (763) 513−2850www.tennantco.com

InstantAccess, Quick Mop, and VCS are US registered and unregistered trademarks of Tennant Company.

Hydrolink is a registered trademark of Trojan� Battery Company.

Specifications and parts are subject to change without notice.

Original instructions, Copyright � 1998−2002, 2004, 2005, 2007, 2008, 2011 − 2013 TENNANT Company, Printed in U.S.A.

CONTENTS

16100 Battery 330250 (10−2013)

CONTENTS

PageSAFETY PRECAUTIONS 3. . . . . . . . . . . . . . . . .OPERATION 5. . . . . . . . . . . . . . . . . . . . . . . . . . . .

OPERATOR RESPONSIBILITY 5. . . . . . . . .MACHINE COMPONENTS 6. . . . . . . . . . . . .SYMBOL DEFINITIONS 7. . . . . . . . . . . . . . . .CONTROLS AND INSTRUMENTS 8. . . . . .OPERATION OF CONTROLS 9. . . . . . . . . .

DIRECTIONAL PEDAL 9. . . . . . . . . . . . . .BRAKE PEDAL 10. . . . . . . . . . . . . . . . . . . .PARKING BRAKE PEDAL 10. . . . . . . . . . .LARGE DEBRIS TRAP PEDAL 10. . . . . . .MAIN BRUSH LEVER 11. . . . . . . . . . . . . . .MAIN BRUSH, VACUUM FAN AND

FILTER SHAKER SWITCH 11. . . . . . .POWER KILL SWITCH 11. . . . . . . . . . . . . .BATTERY DISCHARGE INDICATOR 12.STEERING WHEEL 12. . . . . . . . . . . . . . . .HOURMETER 12. . . . . . . . . . . . . . . . . . . . .ON-OFF KEY SWITCH 13. . . . . . . . . . . . . .HORN BUTTON 13. . . . . . . . . . . . . . . . . . . .SIDE BRUSH LEVER 13. . . . . . . . . . . . . . .OPERATING LIGHTS SWITCH

(OPTION) 14. . . . . . . . . . . . . . . . . . . . . .OPERATING/HAZARD LIGHTS SWITCH

(OPTION) 14. . . . . . . . . . . . . . . . . . . . . .FUSES 15. . . . . . . . . . . . . . . . . . . . . . . . . .CIRCUIT BREAKERS 15. . . . . . . . . . . . . . .OPERATOR SEAT 16. . . . . . . . . . . . . . . . . .ADJUSTABLE OPERATOR SEAT

(OPTION) 16. . . . . . . . . . . . . . . . . . . . . .OPERATOR SAFETY SWITCH 16. . . . . .HOPPER 17. . . . . . . . . . . . . . . . . . . . . . . . . .

HOW THE MACHINE WORKS 18. . . . . . . . . .PRE-OPERATION CHECKLIST 18. . . . . . . . .STARTING THE MACHINE 19. . . . . . . . . . . . .OPERATION ON INCLINES 20. . . . . . . . . . . .SWEEPING AND BRUSH

INFORMATION 21. . . . . . . . . . . . . . . . . . . .SWEEPING 23. . . . . . . . . . . . . . . . . . . . . . . . . .STOP SWEEPING 25. . . . . . . . . . . . . . . . . . . .STOPPING THE MACHINE 26. . . . . . . . . . . .EMPTYING THE HOPPER 27. . . . . . . . . . . . .POST-OPERATION CHECKLIST 28. . . . . . . .OPTIONS 29. . . . . . . . . . . . . . . . . . . . . . . . . . .

VACUUM WAND 29. . . . . . . . . . . . . . . . . . .QUICK MOP 31. . . . . . . . . . . . . . . . . . . . . . .ROLLOUT BATTERY 33. . . . . . . . . . . . . . .

MACHINE TROUBLESHOOTING 37. . . . . . .MAINTENANCE 38. . . . . . . . . . . . . . . . . . . . . . . . .

MAINTENANCE CHART 38. . . . . . . . . . . . . . .LUBRICATION 40. . . . . . . . . . . . . . . . . . . . . . . .

PROPELLING SYSTEM (For machines below serial number 002363) 40. . . . . . .

STEERING GEAR CHAIN (For machines below serial number 002363) 40. . . . . . .

STEERING GEAR CHAIN (For machines serial number 002363 and above) 40. . .

PageSTEERING CASTOR PIVOT BEARING

(For machines below serial number 002363) 41. . . . . . . . . . . . . . .

STEERING CASTER PIVOT BEARING (For machines serial number 002363

and above) 41. . . . . . . . . . . . . . . . . . . .BATTERIES 42. . . . . . . . . . . . . . . . . . . . . . . . . .

CHARGING THE BATTERIES 43. . . . . . . .HYDROLINK BATTERY WATERING

SYSTEM (OPTION) 46. . . . . . . . . . . . . . . . .ELECTRIC MOTORS 48. . . . . . . . . . . . . . . . . . .BELTS AND CHAINS 48. . . . . . . . . . . . . . . . . . .

VACUUM FAN BELT 48. . . . . . . . . . . . . . . . .MAIN BRUSH BELT 48. . . . . . . . . . . . . . . . .PROPELLING CHAIN (For machines below

serial number 002363) 48. . . . . . . . . . . . .STEERING GEAR CHAIN (For machines

below serial number 002363) 49. . . . . . .STEERING GEAR CHAIN (For machines

serial number 002363 and above) 49. . .STATIC DRAG CHAIN 49. . . . . . . . . . . . . . .

DEBRIS HOPPER 50. . . . . . . . . . . . . . . . . . . . . .INSTANT ACCESS HOPPER FILTER 50. .REMOVING INSTANT ACCESS

FILTER 51. . . . . . . . . . . . . . . . . . . . . . . . . .BRUSHES 56. . . . . . . . . . . . . . . . . . . . . . . . . . . .

MAIN BRUSH 56. . . . . . . . . . . . . . . . . . . . . . .REPLACING MAIN BRUSH 56. . . . . . . .CHECKING AND ADJUSTING MAIN

BRUSH PATTERN 57. . . . . . . . . . . . .SIDE BRUSH 59. . . . . . . . . . . . . . . . . . . . . . .

REPLACING SIDE BRUSH 60. . . . . . . .SIDE BRUSH GUARD 60. . . . . . . . . . . .

SKIRTS AND SEALS 61. . . . . . . . . . . . . . . . . . .REAR SKIRT 61. . . . . . . . . . . . . . . . . . . . . . .SIDE SKIRTS 61. . . . . . . . . . . . . . . . . . . . . . .LARGE DEBRIS TRAP SKIRT 62. . . . . . . .HOPPER SEALS 62. . . . . . . . . . . . . . . . . . . .

BRAKES AND TIRES 63. . . . . . . . . . . . . . . . . . .BRAKES (For machines below serial

number 002363) 63. . . . . . . . . . . . . . . . . .BRAKES (For machines serial number

002363 and above) 64. . . . . . . . . . . . . . .TIRES 65. . . . . . . . . . . . . . . . . . . . . . . . . . . .

PUSHING, TOWING, AND TRANSPORTING THE MACHINE 66. . . . . . . . . . . . . . . . . . . . . .PUSHING OR TOWING THE MACHINE 66TRANSPORTING THE MACHINE 66. . . . .

MACHINE JACKING 69. . . . . . . . . . . . . . . . . . . .STORING MACHINE 69. . . . . . . . . . . . . . . . . . .

CONTENTS

6100 Battery 330250 (10−2013)2

PageSPECIFICATIONS 70. . . . . . . . . . . . . . . . . . . . . . . .

GENERAL MACHINE DIMENSIONS/CAPACITIES 70. . . . . . . . . .

GENERAL MACHINE PERFORMANCE 70. . .POWER TYPE 71. . . . . . . . . . . . . . . . . . . . . . . . .STEERING 71. . . . . . . . . . . . . . . . . . . . . . . . . . . .BRAKING SYSTEM 71. . . . . . . . . . . . . . . . . . . .TIRES 71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .MACHINE DIMENSIONS 72. . . . . . . . . . . . . . . .

INDEX 73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SAFETY PRECAUTIONS

36100 Battery 330250 (5−2012)

SAFETY PRECAUTIONS

The following symbols are used throughout thismanual as indicated in their description:

WARNING: To warn of hazards orunsafe practices that could result insevere personal injury or death.

FOR SAFETY: To identify actions thatmust be followed for safe operation ofequipment.

The machine is suited to sweep disposabledebris. Do not use the machine other thandescribed in this Operator Manual. The machineis not designed for use on public roads.

The following information signals potentiallydangerous conditions to the operator orequipment:

WARNING: Batteries emit hydrogen gas.Explosion or fire can result. Keepsparks and open flame away. Keepcovers open when charging.

WARNING: Brush throws debris. Stopmotor before lifting hopper.

This machine may be equipped withtechnology that automatically communicatesover the cellular network. If this machine willbe operated where cell phone use is restrictedbecause of concerns related to equipmentinterference, please contact a Tennantrepresentative for information on how todisable the cellular communicationfunctionality.

FOR SAFETY:

1. Do not operate machine:− Unless trained and authorized.− Unless operation manual is read and

understood.− Unless mentally and physically

capable of following machineinstructions.

− In flammable or explosive areas unlessdesigned for use in those areas.

− In areas with possible falling objectsunless equipped with overhead guard.

2. Before starting machine:− Make sure all safety devices are in

place and operate properly.− Check brakes and steering for proper

operation.

3. When starting machine:− Keep foot on brake and directional

pedal in neutral.

4. When using machine:− Do not pick up burning or smoking

debris, such as cigarettes, matches orhot ashes.

− Use brakes to stop machine.− Go slowly on inclines and slippery

surfaces.− Use care when reversing machine.− Do not carry riders on machine.− Always follow safety and traffic rules.− Report machine damage or faulty

operation immediately.

5. Before leaving or servicing machine:− Stop on level surface.− Set parking brake.− Turn off machine and remove key.

6. When servicing machine:− Avoid moving parts. Do not wear loose

jackets, shirts, or sleeves whenworking on machine.

− Block machine tires before jacking upmachine.

− Jack up machine at designatedlocations only. Block machine up withjack stands.

− Use hoist or jack that will support theweight of the machine.

− Wear eye and ear protection if usingpressurized air or water.

− Disconnect battery connections beforeworking on machine.

− Avoid contact with battery acid.− Use cardboard to locate leaking

hydraulic fluid under pressure.− Use Tennant supplied or equivalent

replacement parts.

7. When loading/unloading machineonto/off truck or trailer:− Turn off machine.− Use truck or trailer that will support

the weight of the machine.− Use winch. Do not drive the machine

onto/off the truck or trailer unless theload height is 380 mm (15 in) or lessfrom the ground.

− Set parking brake after machine isloaded.

− Block machine tires.− Tie machine down to truck or trailer.

SAFETY PRECAUTIONS

6100 Battery 330250 (8−1998)4

The following safety labels are mounted on themachine in the locations indicated. If these or anylabels become damaged or illegible, install a newlabel in its place.

BATTERY CHARGING LABEL −LOCATED IN BATTERY COMPARTMENT.

FOR SAFETY LABEL − LOCATED ON THESIDE OF THE OPERATOR COMPARTMENT.

FLYING DEBRIS LABEL − LOCATEDABOVE HOPPER.

352182

OPERATION

56100 Battery 330250 (8−1998)

OPERATION

OPERATOR RESPONSIBILITY

� The operator’s responsibility is to take careof the daily maintenance and checkups ofthe machine to keep it in good workingcondition. The operator must inform theservice mechanic or supervisor when themaintenance intervals are required as statedin the MAINTENANCE section of thismanual.

� Read this manual carefully before operatingthe machine. View the operation videosupplied with the machine.

FOR SAFETY: Do not operate machine,unless operation manual is read andunderstood.

� Check the machine for shipping damage.Check to make sure the machine iscomplete per shipping instructions.

� Keep your machine regularly maintained byfollowing the maintenance information in thismanual. We recommend taking advantageof a regularly scheduled service contractfrom your Tennant representative.

� Order parts and supplies directly from yourauthorized Tennant representative. Use theparts manual provided when ordering parts.

� After operation, follow the recommendeddaily and hourly procedures stated in theMAINTENANCE CHART.

07324

OPERATION

6100 Battery 330250 (9−2004)6

MACHINE COMPONENTS

B

C

D

A

E F

H

G

A. Instrument panelB. Steering wheelC. Operator pedalsD. Operator seatE. BatteriesF. HopperG. Instant Access filterH. Brush door

OPERATION

76100 Battery 330250 (8−1998)

SYMBOL DEFINITIONS

These symbols identify controls, displays, andfeatures on the machine:

On Operating lights

Off Hazard light

Main brush down Start

Main brush up Vacuum Fan

Circuit breaker #1 Main brush on

Circuit breaker #2 Filter shaker

Circuit breaker #3 Side brush down and on

Circuit breaker #4 Side brush up and off

Circuit breaker #5 Horn

Circuit breaker #6 Battery charging system

OPERATION

6100 Battery 330250 (8−1998)8

CONTROLS AND INSTRUMENTS

AB

L

C D

K

N

O

P

M

J

I

H

E

G

F

A. Main brush, vacuum fan and filter shaker switchB. Operating/Hazard light switch (option)C. HourmeterD. Power kill switchE. On/Off key switchF. Main brush leverG. Battery discharge indicatorH. Horn buttonI. Directional pedalJ. Circuit breaker panelK. Brake pedalL. Parking brake pedalM. Operator’s seatN. Large debris trap pedalO. Steering wheelP. Side brush lever

OPERATION

96100 Battery 330250 (8−1998)

OPERATION OF CONTROLS

DIRECTIONAL PEDAL

The directional pedal controls the direction oftravel and the propelling speed of the machine.Change the speed of the machine with thepressure of your foot on the pedal; the harder youpress the faster the machine travels.

Use the brake pedal to stop the machine.

Forward: Press the top of the directional pedalwith the toe of your foot.

NOTE: The machine will not travel unless theoperator is sitting in the operator’s seat.

Reverse: Press the bottom of the directional pedalwith the heel of your foot.

Neutral: Take your foot off the directional pedaland it will return to the Neutral position.

NOTE: The machine may coast when the foot istaken off the directional pedal. Be prepared tostep on the brake pedal when removing foot fromdirectional pedal.

OPERATION

6100 Battery 330250 (8−1998)10

BRAKE PEDAL

The brake pedal stops the machine.

Stop: Remove your foot from the directional pedaland let it return to the Neutral position. Step onthe brake pedal to prevent the machine fromrolling.

NOTE: Machine may roll a slight distance whenturned off. Keep foot on brake until machine stopsmoving.

PARKING BRAKE PEDAL

The parking brake pedal sets and releases thefront wheel brake.

Set: Hold the brake pedal with the right foot.Press on the parking brake pedal with the left footto lock the parking brake pedal in place.

FOR SAFETY: Before leaving orservicing machine, stop on levelsurface, set parking brake, turn offmachine, and remove key.

Release: Press down on the brake pedal until theparking brake releases.

LARGE DEBRIS TRAP PEDAL

The large debris trap pedal opens the trap flap infront of the main sweeping brush.

Open: Press on the trap pedal when sweeping uplarger debris. The flap in front of the mainsweeping brush will open.

Close: Release the pedal and the flap will close,trapping larger debris into the hopper.

OPERATION

116100 Battery 330250 (9−2004)

MAIN BRUSH LEVER

The main brush lever controls the position of themain brush.

Main brush down: Pull the lever to the right andback into the Main brush down position.

Main brush up: Push the lever up and to the leftinto the Main brush up position.

MAIN BRUSH, VACUUM FAN AND FILTER SHAKER SWITCH

The main brush, vacuum fan and filter shakerswitch controls the vacuum fan, rotation of themain brush and the VCS Vibrating Comb Shakersystem filter shaker.

Vacuum and main brush on: Press the top of theswitch to the Main brush and vacuum fan onposition.

Vacuum and main brush off: Press the switch tothe middle off position.

Activate VCS system filter shaker: Press thebottom of the switch and hold it for eight to tenseconds.


POWER KILL SWITCH

The power kill switch halts all power to themachine.

Halt: Push the power kill switch in.

Restart: Turn off the machine power. Turn thepower kill switch to the right to release the switch.Turn on the machine power.

OPERATION

6100 Battery 330250 (8−1998)12

BATTERY DISCHARGE INDICATOR

The battery discharge indicator shows the chargelevel of the batteries. It displays the charge levelwhen the machine is operating.

When the batteries are fully charged, the indicatoron the far right is lit. As the batteries discharge,the indicator will move along the display to theleft. Recharge the batteries when the indicatorflashes.

NOTE: The reading on the battery dischargeindicator is not accurate when the machine is firstpowered on. Operate the machine a few minutesbefore reading the charge level of the batteries.

NOTE: The battery discharge indicator will notreset from the flashing indicator unless thebatteries have been fully charged.

STEERING WHEEL

The steering wheel controls the machine’sdirection. The machine is very responsive to thesteering wheel movements.

Left: Turn the steering wheel to the left.

Right: Turn the steering wheel to the right.

HOURMETER

The hourmeter records the number of hours themachine has been operated. The hourmeterdisplays the number of hours in tenths of an hour.Use this information to determine machinemaintenance intervals.

OPERATION

136100 Battery 330250 (8−1998)

ON-OFF KEY SWITCH

The on-off key switch controls machine powerwith a key.

On: Turn the key clockwise all the way.

Off: Turn the key counterclockwise.


HORN BUTTON

The horn button operates the horn.

Sound: Press the button.

SIDE BRUSH LEVER

The side brush lever controls the position and thepower of the side brush.

Side brush down and on: Pull the lever left andforward into the Side brush down and onposition. The brush will automatically startrotating.

Side brush up and off: Pull the lever back and tothe right into the Side brush up and off position.

OPERATION

6100 Battery 330250 (8−1998)14

OPERATING LIGHTS SWITCH (OPTION)

The operating lights switch powers on and off theheadlights and taillights option.

On: Press the top of the operating lights switch.

Off: Press the switch to the middle position.

OPERATING/HAZARD LIGHTS SWITCH(OPTION)

The operating/hazard lights switch powers on andoff the headlights and taillights option and thehazard light option.

Operating lights on: Press the top of theoperating/hazard lights switch.

Operating/Hazard lights on: Press the bottom ofthe operating/hazard lights switch.

Off: Press the operating/hazard lights switch inthe middle position.

OPERATION

156100 Battery 330250 (4−2011)

FUSES

Fuses are one-time protection devices designedto stop the flow of current in the event of a circuitoverload. Never substitute higher value fuses thanspecified.

The fuse is located in the control box.

Fuse Rating Circuit Protected

FU-1 40 A Main

CIRCUIT BREAKERS

The circuit breakers are resettable electricalcircuit protection devices. Their design stops theflow of current in the event of a circuit overload.Once a circuit breaker is tripped, it must be resetmanually. Press the reset button after the breakerhas cooled down. The circuit breakers will notreset until they have had a chance to cool down.

If the overload that caused the circuit breaker totrip is still there, the circuit breaker will continue tostop current flow until the problem is corrected.

Circuit breakers 1 through 6 are located abovethe foot pedals. Numbers 7 through 10 arelocated back under the left side panel.

The chart lists the circuit breakers and theelectrical components they protect.

Circuit Breaker Rating Circuit Protected

CB-1 2.5 A Main Power

CB-2 2.5 A Main Power

CB-3 10 A Sweeping

CB-4 2.5 A Horn / Vac Wand

CB-5 15 A Back Alrm / Lights

CB-6 15 A Option

CB-7 10 A Side Brush

CB-8 25 A Main Brush

CB-9 25 A Vac Fan Motor

CB-10 25 A Vac Wand (Option)

CB-10 40 A Dual Motor, VacWand (Option) (S/N000000−003902)

CB-10 50 A Dual Motor, VacWand (Option) (S/N003903− )

1

3

5

2

4

6

10 9 8 7

OPERATION

6100 Battery 330250 (8−1998)16

OPERATOR SEAT

The operator seat is a stationary fixed back style.

ADJUSTABLE OPERATOR SEAT (OPTION)

This operator seat is a fixed back style with aforward-backward adjustment.

Adjust: Pull the lever in, slide the seat backwardor forward to the desired position, and release thelever to lock the seat in place.

OPERATOR SAFETY SWITCH

The operator seat has a safety switch that stopsthe machine from propelling unless the operator issitting in the operator’s seat.

OPERATION

176100 Battery 330250 (8−1998)

HOPPER

The hopper is located in the rear of the machineunder the battery compartment. The hopper rollsin and out of position and rests in grooves thathold the hopper in place.

The hopper is held in operating position with aretaining clip.

NOTE: Check that the hopper retaining clip issecurely in place each time before operatingmachine.

OPERATION

6100 Battery 330250 (9−2004)18

HOW THE MACHINE WORKS

The steering wheel controls the direction ofmachine travel. The directional pedal controls thespeed and forward/reverse direction. The brakepedal slows and stops the machine.

The side brush sweeps debris into the path of themain sweeping brush. The main brush sweepsdebris from the floor into the hopper. The largedebris trap pedal opens and closes the largedebris trap, kicking large debris into the hopper.The vacuum system pulls dust and air into thehopper through the Instant Access filter.

When sweeping is finished, clean the InstantAccess filter and empty the hopper.

PRE-OPERATION CHECKLIST

� Check the hydraulic fluid level. (if applicable)

� Check the battery fluid and charge level.

� Check the skirts and seals for damage andwear.

� Check the condition of the sweepingbrushes. Remove any string, banding,plastic wrap, or other debris wrapped around them.

� Check the sweeping brush patterns foradjustment.

� Check the condition of the hopper dust filterand seals. Clean as required.

� Check the brakes and steering for properoperation.

� Empty the debris hopper.

� Check the service records to determinemaintenance requirements.

OPERATION

196100 Battery 330250 (8−1998)

STARTING THE MACHINE

1. Sit in the operator’s seat and engage thebrakes with the directional pedal in neutral.

FOR SAFETY: When starting machine,keep foot on brake and directional pedalin neutral.

2. Turn the machine power on.

3. Release the machine parking brake.

4. Drive the machine to the area to be cleaned.


OPERATION

6100 Battery 330250 (8−1998)20

OPERATION ON INCLINES

Drive the machine slowly on inclines. Use thebrake pedal to control machine speed whendescending inclines.

The maximum rated incline is 8� with a full hopperand 10� with an empty hopper.

FOR SAFETY: When using machine, goslowly on inclines and slipperysurfaces.

OPERATION

216100 Battery 330250 (12−2001)

SWEEPING AND BRUSH INFORMATION

Pick up oversized debris before sweeping. Flattenor remove bulky cartons from aisles beforesweeping. Pick up pieces of wire, twine, string,etc., which could become entangled in the brushor brush plugs.

Plan the sweeping in advance. Try to arrange longruns with minimum stopping and starting. Do anentire floor or section at one time. Drive thestraightest path possible. Avoid bumping intoposts or scraping the sides of the machine.Overlap the brush paths.

Avoid turning the steering wheel too sharply whenthe machine is in motion. The machine is veryresponsive to the movement of the steeringwheel. Avoid sudden turns, except inemergencies.

For best results, use the correct brush type foryour sweeping application. The following arerecommendations for main sweeping and sidebrush applications.

Polypropylene 8-single row main brush −Superior pick-up of sand, gravel, and paper litter.Polypropylene retains its stiffness when wet andcan be used indoors or outdoors with equalperformance. Not recommended forhigh-temperature debris.

Natural Fiber main brush − The natural choicefor cleaning fine debris on carpet and sweepingvery heavy dust and other fine particles on hardsurfaces. When cleaning carpet, check brush andperma filter panel regularly for carpet debris.

Sand wedge main brush − A fine brush thathandles large quantities of dust and sand withease.

OPERATION

6100 Battery 330250 (9−2002)22

Side Brush (2 Row) − A good general purposebrush for sweeping of light to medium debris inboth indoor and outdoor applications. This brushis recommended when bristles may get wet.

Side Brush (3 Row) − Improved sweepingperformance of fine materials on smooth indoorsurfaces.

Stiff Side Brush − A longer life, general purposebrush that is recommended for rough surfaces.

OPERATION

236100 Battery 330250 (8−1998)

SWEEPING

1. Push the Main brush, vacuum fan and filtershaker switch to the Main brush, vacuumfan on position.

2. Lower the main brush with the main brushlever.

3. Lower and start the side brush with the sidebrush lever.

OPERATION

6100 Battery 330250 (8−1998)24

4. Begin sweeping.

5. Press down on the large debris trap pedalwhen sweeping large debris.

6. Release the pedal, and the flap will lowerover the debris.

7. The flap will trap large debris back into thehopper.

OPERATION

256100 Battery 330250 (8−1998)

STOP SWEEPING

1. Raise and stop the side brush with the sidebrush lever.

2. Raise the main brush with the main brushlever.

3. Press the main brush, vacuum fan and filtershaker switch to the middle off position.

4. Activate the filter shaker by pressing downand holding the bottom of the main brush,vacuum fan and filter shaker switch for eightto ten seconds.

OPERATION

6100 Battery 330250 (8−1998)26

STOPPING THE MACHINE

1. Stop sweeping. See the STOP SWEEPINGsection of the manual.

2. Take your foot off the directional pedal. Stepon the brake pedal.

NOTE: The machine may coast for a shortdistance when your foot is removed from thedirectional pedal. Use the brake pedal to stop themachine.

3. Set the machine parking brake.

4. Turn the machine power off. Remove theswitch key.


OPERATION

276100 Battery 330250 (8−1998)

EMPTYING THE HOPPER

1. Stop sweeping. See the STOP SWEEPINGsection of the manual.


2. Drive the machine to the debris site ordebris container.

3. Stop the machine. See the STOP THEMACHINE section of the manual.


4. Turn the hopper retaining clip up into theopen position.

5. Firmly lift the hopper handle.

6. Pull back on the hopper handle. Roll thehopper out of machine.

7. Roll the hopper to debris container. Emptythe hopper.

FOR SAFETY: Use care when emptyinghopper. Hopper can hold up to 200lbs.Lifting heavy material improperly canresult in back strain or other personalinjury.

OPERATION

6100 Battery 330250 (9−2004)28

POST-OPERATION CHECKLIST

Check this list of items after you have finishedsweeping:

� Check the hydraulic fluid level. (if applicable)

� Check the battery fluid and charge level.

� Check the skirts and seals for damage andwear.

� Check the condition of the sweepingbrushes. Remove any string, banding,plastic wrap, or other debris wrapped around them.

� Check the sweeping brush patterns foradjustment.

� Check the condition of the hopper dust filterand seals. Clean as required.

� Check the brakes and steering for properoperation.

� Empty the debris hopper.

� Check the service records to determinemaintenance requirements.

OPERATION

296100 Battery 330250 (6−1999)

OPTIONS

VACUUM WAND

The vacuum wand uses a separate vacuumsystem to pick-up any debris that is out of reachof the machine.

1. Turn machine on.

NOTE: The main brush, vacuum fan and filtershaker switch does not have to be turned on forthe vacuum wand system to operate.

2. Turn the cam knob counterclockwise torelease the vacuum wand rod handle.

OPERATION

6100 Battery 330250 (6−1999)30

3. Wand On: Raise the vacuum wand from thestorage position. The vacuum will turn onautomatically.

4. Wand Off: Return the vacuum wand back tostorage position and the vacuum will turn off.

5. Turn the cam knob clockwise to securevacuum wand rod handle.

6. Replace full vacuum bags whenever wandbegins to lose power or when bags are full.

OPERATION

316100 Battery 330250 (9−2004)

QUICK MOP

The QuickMop is a front end sweepingattachment that widens the machine’s sweepingpath.

1. Drive the machine close to QuickMopattachment.

2. Set the machine parking brake and turn themachine power off.


3. Connect the QuickMop attachment to themounting bracket on the front of themachine.

4. On older machines, hand tighten thethreaded connector knob on the front of themounting bracket. Release the parkingbrake and drive to the designated area to beswept.

OPERATION

6100 Battery 330250 (9−2004)32

5. On newer machines, fasten the latches onthe front of the mounting bracket. Releasethe parking brake and drive to thedesignated area to be swept.

6. Pull the release lever to raise or lower eachside of the QuickMop.

7. Turn the vacuum and brushes on, lowerbrushes and begin sweeping.

8. Remove and refasten the QuickMop headcovers with the easy to remove snaps.Remove the head covers to rotate, shakeand clean at regular intervals.

OPERATION

336100 Battery 330250 (8−1998)

ROLLOUT BATTERY

The rollout battery allows the operator a quick andeasy way to remove and replace the batteriesfrom the machine.

1. Drive the machine to a flat, dry surface.

2. Turn the machine off and set the parkingbrake.


3. Lift the operator seat to access the batteries.The support arm automatically engageswhen the seat is lifted all the way up.

4. Unplug the machine connector from thebatteries.

5. Remove the left side panel and push thebattery cart to the left side of the machine.Line up the battery cart locks and the slotson the machine. Push the battery cartforward.

OPERATION

6100 Battery 330250 (8−1998)34

6. Lock the battery cart to the machine bypulling the battery cart locks towards theoutside of the battery cart.

7. Set the battery cart floor lock by steppingdown on the left side of the floor lock.

8. Adjust the battery cart rollers before rollingout the batteries. The battery cart rollersmust be the same height as the machinebattery rollers.

Raise the battery cart rollers: With a wrench,loosen the jam nut and turn the boltclockwise. Tighten the jam nuts.

Lower the battery cart rollers: With awrench, loosen the jam nut and turn the boltcounter−clockwise. Tighten the jam nuts.

9. Turn the knob on the machine’s battery stoparm counter−clockwise until it stops turning.

OPERATION

356100 Battery 330250 (8−1998)

10. Raise the machine’s battery stop arm all theway to the horizontal position.

11. Raise the cart’s battery stop bar by pushingdown on the handle.

12. Grab the battery case slot and pull thebattery case onto the battery cart.

13. Lower the cart’s battery stop bar by pullingup on the handle. This will keep the batteriesfrom rolling off the cart when moving.

OPERATION

6100 Battery 330250 (8−1998)36

14. Release the battery cart from the machineby pushing the battery cart locks towards theinside of the battery cart.

15. Release the battery cart floor lock. Torelease the floor lock, step down on the rightside of the floor lock.

16. Pull the battery cart away from the machine.

17. Reverse the previous steps to re−install thebatteries in the machine.

OPERATION

376100 Battery 330250 (8−1998)

MACHINE TROUBLESHOOTING

Problem Cause Remedy

Excessive dusting Vacuum fan off Press the main brush, vacuumand filter shaker switch to the onposition

Brush skirts and dust seals worn,damaged, out of adjustment

Replace or adjust brush skirts ordust seals

Hopper dust filter clogged Shake and/or clean or replacedust filter

Vacuum hose damaged Replace vacuum hose

Vacuum fan failure Contact Tennant servicepersonnel

Poor sweeping performance Brush bristles worn Replace brushes

Main and side brushes notadjusted properly

Adjust main and side brushes

Debris caught in main brush drivemechanism

Remove debris from drivemechanism

Main brush drive failure Contact Tennant servicepersonnel

Side brush drive failure Contact Tennant servicepersonnel

Hopper full Empty hopper

Hopper lip skirts worn or damaged Replace lip skirts

Wrong sweeping brush Contact Tennant representativefor recommendations

Large debris trap damaged Repair or replace large debris trap

No machine power Power kill switch on Turn kill switch clockwise until itpops up. Turn machine off and on.

Low battery power Check and charge batteries

Hopper dust filter clogged Shake and/or clean or replacedust filter

Low machine power Low battery power Check and charge batteries.

Machine does not propel Power kill switch on Turn kill switch clockwise until itpops up. Turn machine off and on.

Low or dead batteries Check and charge batteries

Operator not in seat Sit in operator seat

Vacuum Wand does not come on

Auto switch not adjusted Adjust switch

Low battery power Check and charge batteries

Wand holding bracket bent Straighten bracket

MAINTENANCE

6100 Battery 330250 (9−2004)38

MAINTENANCE

810

11

6

4

9

5

12

2

3

71

13

8

14

15

16

17

MAINTENANCE CHART

Interval Key Description ProcedureLubricant/

Fluid

No. ofServicePoints

Daily 6 Brush compartment skirts Check for damage, wear, andadjustment

− 6

4 Main brush Check for damage or wear − 1

5 Side brush(es) Check for damage or wear − 1 (2)

Check brush pattern − 1 (2)

7 Hopper dust filter Shake − 1

3 Batteries Check and charge batteries − 6 (3)

50 Hours 4 Main brush Rotate end-for-end − 1

Check brush pattern − 1

3 Batteries Check electrolyte level DW 6 (3)

14 Vacuum wand bag (Option) Check or change vacuum bag − −

Vacuum wand fan(s)(Option)

Check for damage or wear − 2

15 QuickMop broom (Option) Rotate or wash sweep heads − 2

MAINTENANCE

396100 Battery 330250 (9−2002)

Interval Key Description ProcedureLubricant/

Fluid

No. ofServicePoints

100 Hours 7 Hopper dust filter Check for damage, clean orreplace

− 1

8 Tires Check for damage or wear − 3

9 Large Debris Trap Flap Check for damage or wear − 1

10 Propelling chain (S/N000000−002362)

Lubricate and check tension EO 1

12 Hopper seals Check for damage or wear − 4

17 Steering castor pivotbearing

Lubricate and check for wear SPL 1

200 Hours 11 Brake Check adjustment − 1

13 Side brush(es) guard Check for damage or wear − 1 (2)

2 Vacuum fan belt Check tension and wear − 1

3 Main brush belt Check for wear − 1

16 Steering gear chain Lubricate EO 1

800 Hours 1 Electric motors Check carbon brushes − 3

LUBRICANT/FLUIDDW Distilled water. . . .EO SAE 30 Engine oil. . . .SPL Special lubricant, Lubriplate EMB grease (TENNANT part no. 01433−1). . . NOTE: More frequent intervals may be required in extremely dusty conditions.

MAINTENANCE

6100 Battery 330250 (9−2002)40

LUBRICATION

PROPELLING SYSTEM (For machines belowserial number 002363)

The front wheel chain drive/support propels thefront wheel to drive the machine. Check thepropelling system and chain tension every 100hours. Proper chain tension is 3 mm (.125 in) fromslight tension applied at the midpoint of thelongest span. Lubricate the propelling chain withSAE 30−weight engine oil after every 100 hours ofoperation.

STEERING GEAR CHAIN (For machines belowserial number 002363)

The steering chain turns the front wheel as thesteering wheel is turned. Lubricate the steeringchain with SAE 30−weight engine oil every 200hours of operation.

STEERING GEAR CHAIN (For machines serialnumber 002363 and above)

The steering gear chain is located directly abovethe front tire.

Lubricate with SAE 90 weight gear lubricant every200 hours of use.

MAINTENANCE

416100 Battery 330250 (9−2002)

STEERING CASTOR PIVOT BEARING (Formachines below serial number 002363)

The steering castor bearing is located under thefront wheel housing. Lubricate the bearing withLubriplate EMB grease (TENNANT part no.01433−1) every 100 hours.

STEERING CASTER PIVOT BEARING (Formachines serial number 002363 and above)

The steering caster bearing is located on thefloorplate. Lubricate with Lubriplate EMB grease(TENNANT part no. 01433−1) every 100 hours.

MAINTENANCE

6100 Battery 330250 (9−2002)42

BATTERIES

The batteries are unique in that they hold theirpower for long periods of time. The lifetime of thebatteries is limited by the number of charges thebatteries receive. To get the most life from thebatteries, charge them when the last batterydischarge indicator segment flashes (20% chargeleft). Use an automatic charger with the properrating for the batteries.

Periodically clean the top surface of the batteriesand the terminals, and check for looseconnections. Use a strong solution of baking sodaand water. Brush the solution sparingly over thebattery tops, terminals, and cable clamps. Do notallow any baking soda solution to enter thebatteries. Use a wire brush to clean the terminalposts and the cable connectors. After cleaning,apply a coating of clear battery post protectant tothe terminals and the cable connectors. Keep thetops of the batteries clean and dry.

Keep all metallic objects off the top of thebatteries, which may cause a short circuit.Replace any worn or damaged wires.

Check the electrolyte level in each battery cellbefore and after charging, and after every 50hours of operation. Do not charge the batteriesunless the fluid is slightly above the battery plates.If needed, add just enough distilled water to coverthe plates. Never add acid to the batteries. Do notoverfill. Always keep the battery caps on, exceptwhen adding water or taking hydrometer readings.

Measuring the specific gravity, using ahydrometer, is a way to determine the chargelevel and condition of the batteries. If one or moreof the battery cells test lower than the otherbattery cells (0.050 or more), the cell is damaged,shorted, or is about to fail.

04380

MAINTENANCE

436100 Battery 330250 (9−2002)

NOTE: Do not take readings immediately afteradding distilled water. If the water and acid are notthoroughly mixed, the readings may not beaccurate. Check the hydrometer readings againstthe following chart to determine the remainingbattery charge level:

Spec. Gravity at 27 C (80 F)

Charge Level 220 AH Battery

100 % 1.265

75 % 1.223

50 % 1.185

25 % 1.148

Discharged 1.110

NOTE: If the readings are taken when the batteryelectrolyte is any temperature other than shown,the reading must be temperature corrected. Addor subtract to the specific gravity reading 0.004, 4 points, for each 6� C (10� F) above or below27�C (77� F).

CHARGING THE BATTERIES

1. Drive the machine to a flat, dry surface in awell-ventilated area.

2. Stop the machine, set the parking brake andturn the machine power off.


3. Open the seat support.

4. Check the water level in all the battery cells.

08247

MAINTENANCE

6100 Battery 330250 (9−2002)44

5.If the level is low, add just enough distilledwater to cover the battery plates. DO NOTOVERFILL. The batteries can overflowduring charging due to expansion.

NOTE: Make sure the battery caps are in placewhile charging.

FOR SAFETY: When maintaining orservicing machine, avoid contact withbattery acid.

6. Unplug the battery connector from themachine connector.

7. Plug the connector from the batteries intothe battery charger connector.

WARNING: Batteries emit hydrogen gas.Explosion or fire can result. Keepsparks and open flame away. Keepcovers open when charging.

NOTE: Plug the charger connector into connectorthat runs to the batteries. Do not plug charger intomounted connector. Damage may occur to themachine.

NOTE: If the red “ABNORMAL CYCLE” lamplights when the batteries are plugged into theTENNANT charger, this indicates that somethingis wrong with the battery. The charger can notcharge the battery when this happens.

MAINTENANCE

456100 Battery 330250 (9−2002)

8. The Tennant charger will start automatically.When the batteries are fully charged, theTennant charger will automatically turn off.

NOTE: Use a charger with the proper rating forthe batteries to prevent damage to the batteries orreduce the battery life.

NOTE: If the charger needs to be disconnectedfrom the machine before the batteries are fullycharged and the charger has not automaticallyshut off, turn off the charger before disconnectingit.

9. After the charger has turned off, unplug thecharger connector from the batteryconnector on the machine.

10. Reconnect the battery connector to themachine connector.

11. Check the electrolyte level in each batterycell after charging. If needed, add distilledwater to raise the electrolyte level to about12 mm (0.40 in) below the bottom of thesight tubes.

FOR SAFETY: When maintaining orservicing machine, avoid contact withbattery acid.

12. Close the seat support.

MAINTENANCE

6100 Battery 330250 (10−2013)46

HYDROLINK� BATTERY WATERING SYSTEM(OPTION)

The following instructions are for models equippedwith the HydroLINK battery watering systemoption.

The optional HydroLINK battery watering systemprovides a safe and easy way to maintain theproper electrolyte levels in your batteries. It isdesigned exclusively for Trojan wet/lead−acidbatteries.

Check the battery watering system hoses andconnections for damage or wear after every 100hours.

FOR SAFETY: Before leaving orservicing machine, stop on levelsurface, turn off machine, and removekey.

1. Lift the operator seat open and engage theseat support.

2. Fully charge batteries prior to using thebattery watering system. Do not add waterto batteries before charging, the electrolytelevel will expand and may overflow whencharging. See CHARGING THEBATTERIES (OFF−BOARD CHARGER) orCHARGING THE BATTERIES (ON−BOARDCHARGER).

3. After charging batteries, check the batteryelectrolyte level indicators located on thebattery covers. If the level indicator is whiteadd water as described in the followinginstructions. If the level indicators are blackthe electrolyte is at the correct level, nowater is required.

MAINTENANCE

476100 Battery 330250 (10−2013)

4. Locate the battery fill hose coupler inside thebattery compartment. Remove the dust capand connect the hand pump hose.

5. Submerge the other end of the hand pumphose into a bottle of distilled water.

6. Squeeze the bulb on the hand pump hoseuntil firm. The level indicators will turn blackwhen full.

7. After adding water, replace the dust cap onthe battery fill hose and store the hand pumphose inside the machine’s batterycompartment for future use.

Distilled

Water

MAINTENANCE

6100 Battery 330250 (9−2002)48

ELECTRIC MOTORS

The carbon brushes on the propelling andaccessories motors should be inspected afterevery 800 hours of machine operation.

BELTS AND CHAINS

VACUUM FAN BELT

Check the vacuum fan belt tension and wear afterevery 200 hours of operation. The correct tensionis when the belt deflects 12.7 mm (0.50 in) from aforce of 15 kg (30 to 40 lb) at belt midpoint.

MAIN BRUSH BELT

Check the main brush belt for wear after every200 hours of operation. The idler keeps tension onthe belt. The tension is set manually.

PROPELLING CHAIN (For machines belowserial number 002363)

The front wheel chain drive/support propels thefront wheel to drive the machine. Check thepropelling system and chain tension every 100 hours. Proper chain tension is 3 mm (.125 in)from slight tension applied at the midpoint of thelongest span. Lubricate the propelling chain withSAE 30−weight engine oil after every 100 hours ofoperation.

MAINTENANCE

496100 Battery 330250 (9−2002)

STEERING GEAR CHAIN (For machines belowserial number 002363)

The steering chain turns the front wheel as thesteering wheel is turned. Lubricate the steeringchain with SAE 30−weight engine oil every 200 hours of operation.

STEERING GEAR CHAIN (For machines serialnumber 002363 and above)

The steering gear chain is located directly abovethe front tire.

Lubricate with SAE 90 weight gear lubricant every200 hours of use.

STATIC DRAG CHAIN

A static drag chain prevents the buildup of staticelectricity in the machine. The chain is attached tothe machine by a rear main brush skirt retainingbolt.

Make sure the chain is touching the floor at alltimes.

MAINTENANCE

6100 Battery 330250 (8−2008)50

DEBRIS HOPPER

INSTANT ACCESS HOPPER FILTER

The Instant Access hopper filter filters the airpulled up from the hopper. The dust filter isequipped with a shaker to remove theaccumulated dust particles. The dust filter shakeris operated by the main brush, vacuum and filtershaker switch.

Shake the dust filter before emptying the hopperand at the end of every work shift. Check andclean or replace the dust filter after every 100hours of operation.

To clean the Instant Access filter, use one of thefollowing methods:

� SHAKING − Press and hold the main brush,vacuum and filter shaker switch to the Filtershaker position.

� TAPPING − Remove the filter and tap thefilter gently on a flat surface with the dirtyside down. Do not damage the edges of thefilter element and seals, or the filter will notseat properly in the filter frame.

� AIR − Always wear eye protection whenusing compressed air. Blow air through thedust filter opposite the direction of thearrows. Never use more than 690 kPa (100 psi) of air pressure and never closerthan 50 mm (2 in) away from the filter.

FOR SAFETY: When servicing machine,wear eye and ear protection if usingpressurized air or water.

MAINTENANCE

516100 Battery 330250 (9−2004)

REMOVING INSTANT ACCESS FILTER



2. Turn the hopper retaining clip and removehopper.

3. Unlatch the two dust filter securing latchesabove the hopper storage area.

4. Lower the hopper filter down to access theVCS filter shaker.

MAINTENANCE

6100 Battery 330250 (9−2004)52

5. Unplug the electrical harness connectionfrom the VCS system filter shaker.

NOTE: Carefully pull the wires apart from thebodies of the plugs. Do not unplug theconnections from the shaking mechanism. Do notpull on the wires. Damage could occur to thewires or the shaking mechanism.

6. Lift the Instant Access filter from filter tray.

7. Lift the VCS system filter shaker off of the filter.

8. Clean or discard the Instant Access filter asrequired.

MAINTENANCE

536100 Battery 330250 (9−2004)

9. Replace the VCS system filter shaker. Usecare to insert the shaking pin into the filtercomb correctly.

10. Place the edges of the shaker firmlybetween the filter and the filter seal.

NOTE: When installed properly, the shaker platecannot move in either front−to−back orside−to−side directions. If the shaker is loose, itwill not function properly.

11. The filter shaker should lay flat against thefilter. Check to make sure the comb tab isnot caught below the filter shaker plate.

MAINTENANCE

6100 Battery 330250 (9−2002)54

12. Check the shaker solenoid gap with the endof the shipping tab. The gap should be thesame width as the tab. If it is not, loosen themounting screws, adjust the gap byrepositioning the shaker solenoid, thenretighten the screws.

13. Return the filter back to the machine.

14. Reconnect the electrical harness to theshaker mechanism harness.

MAINTENANCE

556100 Battery 330250 (9−2002)

15. Latch the two dust filter securing latchesabove the hopper storage area.

16. Check all of the hopper seals for wear.

17. Replace the hopper.

MAINTENANCE

6100 Battery 330250 (4−2011)56

BRUSHES

MAIN BRUSH

The main brush is cylindrical and spans the widthof the machine, sweeping debris into the hopper.

Check the brush daily for wear or damage.Remove any string or wire tangled on the mainbrush, main brush drive hub, or main brush idlerhub.

Check the main brush pattern weekly. The patternshould be 50 to 75 mm (2 to 3 in) wide with themain brush in the lowered position.

Rotate the main brush end-for-end after every 50hours of operation for maximum brush life andbest sweeping performance.

Replace the brush when it no longer cleanseffectivly.

REPLACING MAIN BRUSH



2. Open the left side main brush access door.

3. Loosen the idler arm mounting knob andthree other side skirt mounting knobs.Remove the brush idler arm assembly.

MAINTENANCE

576100 Battery 330250 (9−2002)

4. Grasp the main brush; pull it off the brushdrive plug and out of the main brushcompartment.

5. Put the new or rotated end-for-end mainbrush on the floor next to the access door.

6. Slide the main brush onto the drive plug.Rotate the brush until it engages the driveplug, and push it all the way onto the plug.

7. Check that the recirculation skirt is tucked inbehind the frame.

8. Slide the main brush idler arm plug onto themain brush.

9. Secure the idler arm on the bolts. Handtighten the mounting knobs.

10. Close the main brush access door.

CHECKING AND ADJUSTING MAIN BRUSHPATTERN

1. Apply chalk, or some other material that willnot blow away easily, to a smooth, levelfloor.

2. Raise the side brush and main brush andposition the main brush over the chalkedarea.

3. Start and lower the main brush for 15 to 20seconds while keeping a foot on the brakesto keep the machine from moving.

NOTE: If chalk or other material is not available,allow the brushes to spin on the floor for twominutes. A polish mark will remain on the floor.

4. Raise the main brush.

5. Drive the machine off the test area.

MAINTENANCE

6100 Battery 330250 (9−2002)58

6. Observe the width of the brush pattern. Theproper brush pattern width is 50 to 75 mm(2 to 3 in).

The brush taper is factory set and should notneed adjustment unless parts of the brushsystem have been replaced.

If the main brush pattern is tapered, morethan 15 mm (0.5 in) on one end than theother, adjust the taper as follows:

A. Loosen the brush shaft bearing bracketmounting bolt and the idler armsecuring head.

B. Allow the brush to operate and float intoposition for approximately 30 seconds.

C. Tighten the adjustment bolt and idlerarm securing knob.

D. Check the main brush pattern andreadjust as necessary.

00582

00601

MAINTENANCE

596100 Battery 330250 (9−2002)

SIDE BRUSH

The side brush sweeps debris along edges intothe path of the main brush.

Check the brush daily for wear or damage.Remove any string or wire found tangled on theside brush or side brush drive hub.

Check the side brush pattern daily. The side brushbristles should contact the floor in a 10 o’clock to3 o’clock pattern when the brush is in motion.

Adjust the side brush pattern by loosening the hexscrew located above the side brush pulley. Movethe pulley mount bracket up or down to achievethe proper side brush pattern. Retighten the hexscrew.

Replace the brush when it no longer cleanseffectivly.

350327

MAINTENANCE

6100 Battery 330250 (9−2002)60

REPLACING SIDE BRUSH



2. Remove the side brush retaining pin fromthe side brush drive shaft by pulling the pinkeeper off over the end of the pin.

3. Slide the side brush off the side brush driveshaft.

4. Slide the new side brush onto the side brushdrive shaft.

5. Insert the side brush retaining pin throughthe side brush hub and shaft.

6. Secure the pin by clipping the pin keeperover the end of the pin.

7. Adjust the side brush pattern with the sidebrush pulley mount bracket.

SIDE BRUSH GUARD

Check the side brush guard after every 200 hoursof operation. Replace the brush guard after itbegins to show serious wear.

MAINTENANCE

616100 Battery 330250 (9−2002)

SKIRTS AND SEALS

REAR SKIRT

The two rear skirts are located on the bottom rearof the main brush compartment. The vertical skirtshould clear the floor up to 5 mm (0.25 in). Therecirculation skirt requires no adjustment.

Check the skirts for wear or damage andadjustment daily.

NOTE: The recirculation skirt must be folded inbetween the brush and the machine frame beforethe brush door is mounted on for the machine towork properly.

SIDE SKIRTS

The side skirts are located on both sides of themain brush compartment. The skirts should clearthe floor up to 5 mm.

Check the skirts for wear or damage daily.

MAINTENANCE

6100 Battery 330250 (9−2002)62

LARGE DEBRIS TRAP SKIRT

The large debris trap skirt is located along thefront of the main brush. This skirt is raised andlowered by the large debris trap pedal, allowinglarger debris to be trapped and swept up into thehopper.

Check the skirt for wear or damage after every100 hours of operation.

HOPPER SEALS

The hopper seals are located along the back ofthe main brush. The hopper rests on the sealswhen the hopper is setting in proper sweepingposition.

Check the seals for wear or damage after every100 hours of operation.

The upper hopper seal is located above thehopper on the bottom of the filter weldment.Check the seal for wear or damage after every100 hours of operation.

MAINTENANCE

636100 Battery 330250 (9−2002)

BRAKES AND TIRES

BRAKES (For machines below serial number002363)

The mechanical brake is located on the frontwheel. The brake is operated by the brake footpedal.

Check the brake adjustment after every 200 hoursof operation. If the brake does not respond well topressure on the brake pedal, you may need toadjust the brake.

To Adjust Brakes:

Remove the cotter key from the brake extensionarm, and position the extension arm in the nextadjustment hole in the brake link.

Insert the cotter key back into the brake extensionarm, and check the brake for proper operation.

MAINTENANCE

6100 Battery 330250 (9−2004)64

BRAKES (For machines serial number 002363and above)

The mechanical brake is located on the frontwheel. The brake is operated by the brake pedal.

Check the brake adjustment after every 200 hoursof operation. If the brake does not respond well topressure on the brake pedal, you may need toadjust the brake.

BRAKE ADJUSTMENT:

Remove the cotter key from the brake extensionarm, and position the extension arm in the nextadjustment hole in the brake link.

Insert the cotter key back into the brake extensionarm, and check the brake for proper operation.

MAINTENANCE

656100 Battery 330250 (9−2002)

TIRES

The machine has three tires: one in front, andtwo in the rear of the machine. All three tires aresolid rubber. Check the tires for damage and wearafter every 100 hours of operation.

MAINTENANCE

6100 Battery 330250 (9−2002)66

PUSHING, TOWING, AND TRANSPORTINGTHE MACHINE

PUSHING OR TOWING THE MACHINE

If the machine becomes disabled, it can bepushed or towed from the front or rear, but it iseasier and more stable to tow from the front end.

(For machines below serial number 002363)Unplug the drive motor from the electrical harnessbefore attempting to push the machine. Themachine will become easier to maneuver when itis unplugged.

ATTENTION! Do not push or tow themachine for a long distance and withoutunplugging the drive motor or damagemay occur to the propelling system.

Only push or tow the machine for a very shortdistance and do not exceed 3.2 kp/h (2 mph). It isNOT intended to be pushed or towed for a longdistance or at a high speed.

TRANSPORTING THE MACHINE

1. Position the front of the machine at theloading edge of the truck or trailer.

FOR SAFETY: Use truck or trailer thatwill support the weight of the machine.

NOTE: Empty the hopper before transporting themachine.

2. If the loading surface is not horizontal or ishigher than 380 mm (15 in) from the ground,use a winch to load machine.

If the loading surface is horizontal AND is380 mm (15 in) or less from the ground, themachine may be driven onto the truck ortrailer.

MAINTENANCE

676100 Battery 330250 (9−2002)

3. To winch the machine onto the truck ortrailer, attach the winching chains to the fronttie down located in the front of the machineframe.

4. (For machines below serial number 002363)Unplug the drive motor from the electricalharness before winching the machine ontothe truck or trailer. See PUSHING ORTOWING THE MACHINE section of thismanual. Make sure the machine is centered.

FOR SAFETY: When loading machineonto truck or trailer, use winch. Do notdrive the machine onto the truck ortrailer unless the loading surface ishorizontal AND is 380 mm (15 in) or lessfrom the ground.

5. Position the machine onto the truck or traileras far as possible. If the machine starts toveer off the centerline of the truck or trailer,stop and turn the steering wheel to centerthe machine.

MAINTENANCE

6100 Battery 330250 (9−2002)68

6. Set the parking brake and block the machinetires. Tie down the machine to the truck ortrailer before transporting.

The front tie-down locations are the holes inthe front of the machine frame.

The rear tie-down locations are the holes inthe sides of the machine frame near the rearbumper.

7. If the loading surface is not horizontal or ishigher than 380 mm (15 in) from the ground,use a winch to unload machine.

If the loading surface is horizontal AND is380 mm (15 in) or less from the ground, themachine may be driven off the truck ortrailer.

FOR SAFETY: When unloading machineoff truck or trailer, use winch. Do notdrive the machine off the truck or trailerunless the loading surface is horizontalAND 380 mm (15 in) or less from theground.

MAINTENANCE

696100 Battery 330250 (9−2002)

MACHINE JACKING

Empty the hopper before jacking the machine.You can jack up the machine for service at thedesignated locations. Use a hoist or jack that willsupport the weight of the machine. Always stopthe machine on a flat, level surface and block thetires before jacking up the machine.


The front jacking locations are on the flat bottomedge of the front of the machine frame.

The rear jacking locations are on the corners ofthe rear frame.

FOR SAFETY: When servicing machine,block machine tires before jacking upmachine.

FOR SAFETY: When servicing machine,jack up machine at designated locationsonly. Block machine up with jackstands.

STORING MACHINE

Before storing the machine for an extended time,the machine needs to be serviced to lessen thechance of rust, sludge, and other undesirabledeposits from forming.

SPECIFICATIONS

6100 Battery 330250 (4−2011)70

SPECIFICATIONS

GENERAL MACHINE DIMENSIONS/CAPACITIES

Item Dimension/capacity

Length 1520 mm (60 in)

Width 805 mm (32 in)

Height 1180 mm (46 in)

Track 880 mm (35 in)

Wheelbase 682 mm (27 in)

Main sweeping brush diameter 280 mm (11 in)

Main sweeping brush length 560 mm (22 in)

Side brush diameter 406 mm (16 in)

Sweeping path width 560 mm (22 in)

Sweeping path width with one side brush 762 mm (30 in)

Sweeping path width with two side brushes 965 mm (38 in)

Main sweeping brush pattern width 50 mm (2 in)

Hopper weight capacity 90 kg (200 lb)

Hopper volume capacity 85 L (3 cu ft)

Dust filter area 3.2 sq m (34 sq ft)

GVWR 458 kg (1009 lb)

Vibration level at steering wheel does not exceed 2.5 m/s�

Vibration level at operator seat does not exceed 0.5 m/s�

GENERAL MACHINE PERFORMANCE

Item Measure

Maximum forward speed 8 km/h (5 mph)

Maximum reverse speed 4.8 km/h (3 mph)

Minimum turning radius 1829 mm (72 in)

Maximum rated incline with empty hopper 10�

Maximum rated incline with full hopper 8�

SPECIFICATIONS

716100 Battery 330250 (9−2005)

POWER TYPE

Type Quantity Volts Ah Rating WeightBatteries 6 6 220 @ hr rate 177 kg (390lbs)

Type Use VDC Kw (hp)Electric Motor (S/N 000000−002362) Propelling 36 .56 (.75 hp)Electric Motor (S/N 002363− ) Propelling 36 1.0 (1.34 hp)

Type VDC A Hz Phase VACCharger 36 20 60 1 240

STEERING

Type Power source Emergency steering

Front wheel, manual controlled Manual steering Manual

BRAKING SYSTEM

Type OperationService brakes Mechanical disc brake (1), one front wheel, cable

actuatedParking brake Utilizes service brakes, cable actuated

TIRES

Location Type SizeFront (1) (S/N 000000−002362) Solid 90 x 305 mm (3.5 in x12 in OD)Front (1) (S/N 002363− ) Solid 90 x 250 mm (3.5 in x 9.8 in OD)Rear (2) Solid 75 x 305 mm (3 in x 12 in OD)

SPECIFICATIONS

6100 Battery 330250 (9−2002)72

TOP VIEW

SIDE VIEW

1520 mm (60 in)

805 mm(32 in)

1180 mm(46 in)

352185

MACHINE DIMENSIONS

INDEX

736100 Battery 330250 (10−2013)

A

Aisle turn, 70

B

Batteries, 42 − 46Charger specifications, 71Charging, 43 − 46Discharge indicator, 12Hydrolink Battery Watering System (option), 46Maintenance, 42Rollout Battery Option, 33Specifications, 71

Battery, Fluid level, 18, 28

Battery discharge indicator, 12

Belts, 48Main brush, 48Vacuum Fan, 48

Brake adjustment, 63

Brake pedal, 10

Brakes, 18, 28, 63System specifications, 71

Brush door seals, 61, 62

Brushes, 21 − 24, 56 − 61Adjusting main brush taper, 58Adjusting side brush pattern, 59Checking main brush pattern, 57 − 59Checking side brush pattern, 59Door seals, 61, 62Main brush, 21, 56 − 59Main brush bristle length, 56Main brush lever, 11Maintenance, 18, 28Pattern adjustment, 18, 28Rear skirts, 61Replacing main brush, 56 − 58Replacing side brush, 60Side brush, 22, 59 − 61Side brush bristle length, 59Side brush guard, 60Side brush lever, 13

Button, Horn, 13

C

Capacities, 70

Chains, 48Propelling, 40, 48Static drag, 49Steering gear chain, 40, 49

Circuit breakers, 15

Control panelBattery discharge indicator, 12Hourmeter, 12Operating lights switch, 14Operating/hazard lights switch, 14

Controls, 8Battery discharge indicator, 12Brake pedal, 10Circuit breakers, 15Directional pedal, 9Fuse, 15Horn button, 13Hourmeter, 12Large debris trap pedal, 10Main brush lever, 11Main brush vacuum and filter shaker switch, 11On off key switch, 13Operating lights switch, 14Operating/hazard lights switch, 14Operation, 9Parking brake pedal, 10Power kill switch, 11Side brush lever, 13Steering wheel, 12Symbols, 7 − 9

D

Debris hopper, 50 − 52

Dimensions, 70

Directional pedal, 9

Doors, Brush, Seals, 61, 62

Dust filterChanging, 51 − 53Cleaning, 50

E

Electric motors, 48, 71

ElectricalBatteries, 42 − 46Charging batteries, 43 − 46Circuit breakers, 15Fuse, 15On off key switch, 13

Emptying the hopper, 27 − 30

F

Fuses, 15

INDEX

6100 Battery 330250 (10−2013)74

H

HopperChanging dust filter, 51 − 53Cleaning dust filter, 50Debris, 50 − 52Dust filter, 50 − 52Emptying the hopper, 27 − 30Seals, 62

Hopper , 17

Hopper filter, 50 − 52

Hopper seals, 62

Horn button, 13

Hourmeter, 12

How the machine works, 18

Hydraulics, Fluid level, 18, 28

Hydrolink Battery Watering System (option), 46

J

Jack points, 69

Jacking up the machine, 69

L

Large debris trap pedal, 10

Large debris trap skirt, 62

LeversMain brush, 11Side brush, 13

LightsOperating lights switch, 14Operating/hazard lights switch, 14

Lubrication, 40 − 42Propelling system, 40, 48Steering caster pivot bearing, 41Steering castor pivot bearing, 41Steering gear chain, 40, 49

M

Machine, Troubleshooting, 37

Machine components, 6

Machine dimensions, 72

Machine jacking, 69

Machine tie down location, 68

Main brush, 21, 56 − 59Adjust brush taper, 58Belt, 48Bristle length, 56Checking brush pattern, 57 − 59Door seals, 61, 62Hopper seals, 62Maintenance, 56Rear skirts, 61Replacing, 56 − 58

Main brush belt, 48

Main brush lever, 11

Main brush, vacuum and filter shaker switch, 11

Maintenance, 38Intervals, 38 − 40

Maintenance chart, 38 − 40

Motors, Electric, 48, 71

O

On off key switch, 13

Operating lights switch, 14

Operating/hazard lights switch, 14

OperationQuickMop, 31Rollout Battery, 33Vacuum Wand, 29

Operation on inclines, 20

Operator Responsibility, 5

Operator Seat, 16

Operator seat safety switch, 16

Option, Operator seat, Adjustment, 16

Options, 29 − 31Operating lights switch, 14Operating/hazard lights switch, 14QuickMop, 31Rollout Battery, 33Vacuum Wand, 29

INDEX

756100 Battery 330250 (10−2013)

P

Parking brake pedal, 10

Pedal, Directional, 9

PedalsBrake, 10Large debris trap pedal, 10Parking brake, 10

Post operation checklist, 28

Power kill switch, 11

Pre operation checklist, 18

Propelling gearbox, 40, 48

Pushing machine, 66

Pushing or towing the machine, 66

Pushing, towing, and transporting machine, 66

Q

QuickMop Option, 31

R

Rear skirts, 61

Rollout Battery Option, 33

S

Operation, 5Hopper , 17

SafetyLabels, 4Precautions, 3 − 5

Seals, 61 − 64Brush doors, 61, 62

SeatAdjustment, 16Operator, 16Operator safety switch, 16

Service records, 18, 28

Side brush, 22, 59 − 61Adjusting, 59Bristle length, 59Checking brush pattern, 59Guard, 60Lever, 13Replacing, 60

Side brush guard, 60

Side brush lever, 13

Skirts, 61 − 64Large debris trap, Seals, 62Rear, 61

Skirts and seals, 18, 28

Specifications, 70 − 73Braking system, 71Chargers, 71Electric motors, 71Machine capacities, 70Machine dimensions, 70Machine performance, 70Power type, 71Steering, 71Tires, 71

Starting the machine, 19

Static drag chain, 49

Steering, 18, 28Specifications, 71

Steering castor pivot bearing, 41

Steering gear chain, 40, 49

Steering wheel, 12

Stop sweeping, 25

Stop the machine, 26

Storing machine, 69

Sweeping, 23

Sweeping and brush information, 21 − 24

SwitchesMain brush vacuum and filter shaker, 11On off key, 13Operating lights, 14Operating/hazard lights, 14Power kill, 11

INDEX

6100 Battery 330250 (10−2013)76

T

Tie down location, 68

Tires, 63, 65Specifications, 71

Towing machine, 66

Transporting machine, 66

Transporting the machine, 66

Travel speed, 70

Troubleshooting, 37

U

Upper hopper seals, 62

V

Vacuum fan, Belt, 48

Vacuum fan belt, 48

Vacuum Wand Option, 29

Documents

6100 Battery NA/International Parts Manuald2z4qs2e3spnc1.cloudfront.net/product_file/file/288/6100_Battery... · To view, print or download the latest manual, ... STEERING CASTOR