600 Series CNCFor bending applications

New S600 rangeThe new Esautomation CNC range was designed to meet demands from an increasing number of users for a performance-oriented, user-friendly CNC with up-to-the-minute functions and styling.

This led to the creation of a new range of products for bending applications combining the exceptional performance provided by the previous S500 line with a re-vamped and ugraded graphical environment, plus exclusive use of Touch Screen and Multi-touch screens.

Depending on the model, the new Esa S600 CNC line can handle the most simple machines through to multitandem robotic lines with up to 125 axes.

* Technologies handled:Shearing machines, Conventional press brakes, Synchro single-cylinder and twin-cylinder press-brakes,Hammerle press-brakes, Electrohydraulic (hybrid)and Electrical press-brakes, Rolling presses, Profile bending machines

* Dynamic Crowning: ”Run time” and the deformation to which the machineis subjected when bending, are detected by strain gauges or potentiometers.Deformation is immediately compensated by meansof CNC-controlled hydraulic cylinders.Thus, the resulting bend is always perfectly linear.

* Multi Tandem management:Use of a can bus line for exchanging databetween one CNC and the next allows tandemand multi tandem press-brakes (up to 4 machinesin line) to be created without complex I/O exchangesand without requiring any synchronizing device.Each CNC “sees” the optical scalesof the other machines so as to perfectly synchronizethe rams in every processing phase.

* Measurement of bending anglesand relative “Real time” compensation:S600 series Esa CNC interfacewith the most sophisticated bending angle sensors.Not only can our CNC detect bending errors,but also (if the machine allows)correct the bend without the workpiecehaving to be removed from the machine.Springback of material can also be compensated.Our CNC equipped with Personal Computerscan host Data M governance softwarefor optimizing cycle times and costsif this type of sensors are used.

* Remote support for the entire range:The remote diagnostics service is availablefor the entire range of S600 Esa CNC. It allowsthe manufacturer to determine the cause of faultsin the machine installed with the end customerand to change the cnc settings so as to restoreoptimum operation.

2014 INNOVATION

ANGLECHEKGlove for in-process

measurement of bending angles(see details on page 11)

FULLTOUCH

3

* Plc programmable by manufacturers:All our CNC are equipped with an Open Plc to allow

manufacturers to develop special machine functions

on their own. Languages available:

IEC 61131-3 or “C”

* Automatic bendingsequence OptimizerDraw the workpiece profile using the simple

“touch design” cad and leave the CNC to find

the best bending solution and check for collisions…

Choose one of the solutions proposed

and start bending…

* Bending angle correctiondatabaseDeviation from the programmed angle is acquired

by the machine as each bend is made,

per type of material and its dimensions.

This value is stored for future uses, for the purpose

of improving precision and reducing waste.

* Accessories available:Usb or wifi/bluetooth keyboards, Wila LED bar

or similar to indicate the workstation to be fixtured

and/or use for bending, usb or wifi electronic

goniometer for automatic angle correction,

remoting of operator interface on Tablet.

* Safety PLC integration:The 600 series supports the most widespread

safety plc. Data are exchanged

via serial line or ethernet.

* Automatic measurementof metal plate thickness:Sensors located on the machine allow the CNC

to measure the thickness of the metal plate

and to automatically correct the bend

as a consequence.

* Offline programming:There's a PC application that allows you to program

and graphically check your work while sitting

comfortably in your office. Once you've completed

the program, it can be transferred to the machine's

CNC via usb or ethernet.

* Loading and UnloadingRobot management: Our cnc can handle a Cartesian loading

and unloading robot. This is achieved using

the same CNC that equips the press-brake,

with obvious cost and reliability benefits.

Anthropomorphical robots can also be governed us-

ing a CNC interface supplied by the most well-known

robot manufacturers.

* Specific software for Rollingpresses and profile bending machines:Thanks to a powerful database and advanced

interpolation algorithms, you can program a shape

and obtain a suitable result with the least waste

in terms of material. User-friendly programming

of the most widespread shapes.

Profile database available for profile

bending machines.

46.1

466.4

449.08.7

1 11 1

1

11

1

31

24

1 1 1

312 4 21

The new S600 line FULLTOUCH

CNC S630The most powerful in its class10” full touch screen, compact

CNC S640Compact high-performance15” full touch screen, compact

5

466.4

391.

0

9.0 448.4 9.0

431.0

41.0

103.

010

3.0

103.

041

.0

377.

0

71.1

66.6

359.5

297.

3

The new S600 line FULLTOUCH

CNC S650 WVersatile PC, 15” Full Touch Screen Rack assembly

CNC S660 WVersatile PC, 19” multitouch screen Rack assembly

Technical specifications

MODEL CNC S660 W CNC S650 W CNC S640 CNC S630

Assembly Rack + PC Rack + PC Compatto Compatto

Display 19" 15" 15" 10"

Display Resolution SXGA – 1280x1024 XGA – 1024x768 WSVGA – 1366x768 WSVGA – 1024x600

Multi Touch Si NO NO NO

ProcessorAMD LX-800

500MHz (RACK)AMD LX-800

500MHz (RACK)VIA Nano X2 E

1.2GHz AMD LX-800

500MHz

CPU / Dynamic RAM128MBytes (RACK)

4GBytes (PC)128MBytes (RACK)

4GBytes (PC)2GBytes 128MBytes

Graphic controller Integrated

AMD Radeon™HD 8400E (PC)

IntegratedAMD Radeon™HD 8400E (PC)

Integrated VIA unicrome9

Integrated

Solid State Disk 128MBytes (RACK) 128MBytes (RACK) 128MBytes 128MBytes

Hard Disk >20GB (PC) >20GB (PC)

Battery backupped RAM

1MBytes (batteria litio CR 2032) (RACK)

1MBytes (batteria litio CR 2032) (RACK)

1MBytes (batteria litio CR 2032)

1MBytes (batteria litio CR 2032)

FLASH memory NO NO NO NO

Ethernet ports1 x 10/100Mbit (RACK)

2 x 1 GBit (PC)1 x 10/100Mbit (RACK)

2 x 1 GBit (PC)1 x 10/100Mbit 1 x 10/100Mbit

Serial Ports2 x RS-232 (RACK)

2 x RS232 (PC)2 x RS-232 (RACK)

4 x RS232 (PC)2 x RS-232 2 x RS-232

External VGA output YES YES YES YES

Additional QWERTY keyboard and mouse

wifi o usb wifi o usb usb usb

USB Ports2 x USB 2.0 (RACK)

4 x USB 2.0 (PC)2 x USB 2.0 (RACK)

4 x USB 2.0 (PC)2 x USB 2.0 2 x USB 2.0

Operative SystemETS real time (RACK)

Windows 7 (PC)ETS real time (RACK)

Windows 7 (PC)ETS real time Windows

compatibleETS real time Windows

compatible

Axes number Maxì/std Max 156/4 Max 32/4 Max 8/4 Max 4

Analog axes management

Onboard 4 x 14Bil,+/-10V analog outputs4 x NPN/Push Pull/Line

Drive 5V Encoders

Onboard 4 x 14Bil,+/-10V analog outputs4 x NPN/Push Pull/Line

Drive 5V Encoders

Onboard 4 x 14Bil,+/-10V analog outputs4 x NPN/Push Pull/Line

Drive 5V Encoders

Onboard 4 x 14Bil,+/-10V analog outputs4 x NPN/Push Pull/Line

Drive 5V Encoders

Can-Open axes1 x CANopen

DS31011 x CANopen

DS31011 x CANopen

DS31011 x CANopen

DS3101

Analog inputs

2 x 12Bit risoluzione (0-5V, 0-10V)

2 x 12Bit risoluzione(0-5V, 0-10V, 0-12V)

2 x 12Bit risoluzione (0-5V, 0-10V)

2 x 12Bit risoluzione(0-5V, 0-10V, 0-12V)

2 x 12Bit risoluzione (0-5V, 0-10V)

2 x 12Bit risoluzione(0-5V, 0-10V, 0-12V)

2 x 12Bit risoluzione (0-5V, 0-10V)

2 x 12Bit risoluzione(0-5V, 0-10V, 0-12V)

Analog outputs2 x risoluzione 12Bit

(0-10V)2 x risoluzione 12Bit

(0-10V)2 x risoluzione 12Bit

(0-10V)2 x risoluzione 12Bit

(0-10V)

Fast inputs NO NO NO NO

Local digital inputsMax / standard

32 32 32 32

7

MODELLO CNC S660 W CNC S650 W CNC S640 CNC S630

Local digital outputs 32 x 0,7 A 32 x 0,7 A 32 x 0,7 A 32 x 0,7 A

I/O remote ESAring interface

Integrated in AMD LX-800Max 512 Digital Outputs

Max 8 Analog Inputs,2msec refresh

Max 8 Analog Outputs,2msec refresh

Max 8 Analog Axes

Integrated in AMD LX-800Max 512 Digital Outputs

Max 8 Analog Inputs,2msec refresh

Max 8 Analog Outputs,2msec refresh

Max 8 Analog Axes

Integrated in AMD LX-800Max 512 Digital Outputs

Max 8 Analog Inputs, 2msec refresh

Max 8 Analog Outputs,2msec refresh

NO

Cad Cam 3d include import dxf/other formats,

3d optimizerOPZ OPZ NO NO

2d optimizer YES YES OPZ OPZ

3d optimizer OPZ OPZ - -

Work piece 2D graphic YES YES YES OPZ

2d graphics tools YES YES YES YES

Import tools in .dxf YES OPZ SOLO OFFLINE SOLO OFFLINE

database corrections for bending angle and strains

OPZ OPZ OPZ NO

tandem and multitandemmanagement

YES YES YES YES

Uscita in correnteper modulazione

pressione di piegaYES YES YES OPZ

Current output for pressure modulation

of foldOPZ OPZ OPZ OPZ

Serial interface with plc safety pilz, lazer safe,

new electronicsYES YES YES YES

Led bar wila OPZ OPZ NO NO

Measures and correction angle Management

OPZ OPZ OPZ OPZ

Electronic protractor OPZ OPZ OPZ OPZ

PC software offline YES YES YES YES

Kvara PC offline software YES YES YES YES

Machine parameters compatibility

YES YES YES YES

Numeric work-piece programs compatibility

YES YES YES YES

Open PLC YES YES YES YES

Power supply24Vdd +/- 20% - 50W (RACK)24Vdd +/- 20% - 100W (PC)

24Vdd +/- 20% - 50W (RACK)24Vdd +/- 20% - 100W (PC)

24Vdd +/- 20% - 60W 24Vdd +/- 20% - 60W

Dimensions (H x L x P) [mm]

336,0 x 225,5 x 19,3 (RACK)466,4 x 391,0 x 71,1 (PC)

336,0 x 225,5 x 19,3 (RACK)466,4 x 391,0 x 66,6 (PC)

466,4 x 310,0 x 46,1 342,0 x 242,0 x 35,6

Temperatureworking range

+5 - +50 C (RACK)+5 - +45 - C (PC)

+5 - +50 C (RACK)+5 - +45 - C (PC)

+5 - +50 C +5 - +50 C

Marcature

Technical specifications

Industrial PCs

Technical specifications

Pannello PC 19” Pannello PC 15” Plus

Display 19” TFT LCD colori 15” TFT LCD colori

Display resolution SXGA – 1280 x 1024 XGA – 1024 x 768

Touch Screen Capacitivo Multi Touch Resistivo - 5 fili

CPUAMD Embedded

GX-420CA - 2GHzAMD Embedded

GX-420CA - 2GHz

CPU frequency 2 GHz 2 GHz

Dynamic RAM 4 GBytes 4 GBytes

Graphic controller AMD Radeon HD 8400E AMD Radeon HD 8400E

Hard Disk > 20GB HDD (Sata) > 20GB HDD (Sata)

Ethernet ports1 x 10/100Mbit

1 x Gigabit Ethernet 1 x 10/100Mbit

1 x Gigabit Ethernet

Serial port 2 x RS-232 2 x RS-232

VGA video output YES YES

PS2 mouse and keyboard YES YES

USB ports 4 x 2.0 4 x 2.0

Operative system Windows® 7 Ultimate Windows® 7 Ultimate

Power supply 24Vdd +/- 20% - 100W 24Vdd +/- 20% - 100W

Dimensions (H x L x P) [mm] 466,4 x 391,0 x 71,1 466,4 x 391,0 x 66,6

Temperature working range +5/+40° C +5/+40° C

Marcature

9

Expansion modulesI/O Stand alone • part code BRD.021.405

2 analog system axes; max encoder count frequency 200 KHz;analog output with 11 bits + sign resolution;5Vdc encoder power supply.

• part code BRD.007.45016 digital inputs + 16 digital outputs.Inputs with 10 msec HW filter, 1A protected outputs.

• part code BRD.019.461Console machine module able to control:16 digital input 24Vdc, 8 digital output 24 Vdc,3 analog input 0-10V 12Bit,1 differential line driver 0-5V encoder.

With Can Interface

I/O Ring (requires BRD.019.025 – max 8 modules x node)• part code BRD.007.454

16 digital outputs (24 Vdc) protected against short-circuits and overload, max 1A.

• part code BRD.007.45816 digital inputs 24 Vdc protected against reversal,with 10 msec HW filter.

• part code BRD.018.4018 analog inputs, configurable in voltage and current, 12 bits resolution,+10 Vdc 40 mA sensor power supply;refresh frequency max. 5 KHz.

• part code BRD.018.4028 optoinsulated analog outputs (± 10 V), 15 bits resolution + sign; 6.5 KHz refresh frequency per channel.

Both I/O devices and axes can be connected to both channels supplied. The protocol used is CANOpen DS301, inclusive of the main motion functions of device profile DSP402v2.0.Since 2 self-contained channels are available,the devices can be distributed correctly to suit both the sampling times required and the length of the ring itself. Problems typical of applications with integrated drive motors (CAN), such as Esautomotion’s ED Series servomotors and EBS drives, for example.

*For more information please visit www.esautomotion.com

General interconnection diagramMACHINE

Ethercat

Can

Optical FiberI/O Ring

Can Interface

ESA ModularRemote I/O ESA Stand Alone

Remote I/O

WIFI Keyboard

ESA DesignPanels and Keyboards

15’’

19’’

Interactive RemoteTerminal

Windows Tablet

Ethernet

Ethernet

Ethernet

MAN

Ethernet

Analog

Ethercat

Mecatrolink

Sercos

EsautomotionD Motion Drives

Third Part Motors

Third Parts PC

Third PartI/O Mod

EsautomotionD Motion Drives

11

Glove for in-process measurement of bending anglesAnglecheck is the first system in the world that combines occupational safetyand high technologyin the metal plateprocessing industry.Anglecheck comprisesa special work glovethat contains a sensor (installed inside the left index finger) and a transceiver (on the back of the glove) for wireless communication with a second transceiver connected to the S600 series NC installed in the bending press.

Anglecheck is very simple to use: just place your left index finger on the internal or external part (you can select which) of the bent workpiece and press the button on the glove.Anglecheck will transmit the necessary information to the S600 CNC in real timeso as to correct the bending angle. Anglecheck has been designed to correct bends in 3 selectable points (Y1, Y2 and crowning).

Anglecheck provides various benefits, including:- Speedier production (it shortens the bending process)

- Less material wasted (the result is controlled, so there are fewer errors and waste)

- Accident preventionin the workplace(there’s less riskof accidents whenwork gloves are worn)

Anglecheck2014

INNOVATION

italgrafsrl.com

Esautomotion Srl Sede legale: Via Vigoni, 5 - 20122 Milano - Italy Sede operativa: Via G. Di Vittorio, 24/b - 41011 Campogalliano (MO) – Italy

Tel: +39 059 851414 - Fax +39 059 851313Email: info@esautomotion.com - http://www.esautomotion.comCod. Fiscale e Partita IVA 07623420960

Esautomotion in the worldITALY

Esautomotion srlSede legale:via Vigoni, 5 - 20122 MilanoSede operativa:via G. Di Vittorio, 24/b41011 Campogalliano (MO) - ItalyTel. +39 059 851414Fax +39 059 851313www.esautomotion.cominfo@esautomotion.com

Area MilanoEB srlVia Marinelli, 925033 Cologne (BS)Tel. +39 0307156060Fax +39 0307156060

SudOff. Meccanica De CandiaVia Cortili, 570038 Terlizzi (BA)Tel. +39 0803512249Fax +39 0803515287

GERMANY

Elektronik Service GMBHKolumbusstrasse, 47D 70771Leinfelden - EchterdingenStuttgartTel. +49 / 711 - 9905113Fax +39 / 711 - 9905114el.service@t-online.de

FRANCE

ON.ING sarl2 bis rue de l’Animal Courbet94130 Nohentm sur MameTel./Fax: +33 148762891Mobile: +33 686296914on.ing@orange.fr

SPAIN

Brotomatic S.L.San Miguel de Acha, 2 - Pab. 301010 VitoriaGasteiz (Alava)Tel. +39 / 945249411Fax +34 / 945227832www.brotomatic.es - broto@brotomatic.es

UK

D.C. ServiceAshcombe Wayford,Sommerset TA188QJTel. +44 / 0146030553Fax +44 / 0146030553www.dc-services.co.ukdc-services@btconnect.com

SWEDEN

Ursviken Maskin(System Integrator)Stalvagen 9, 931 36 SkellefteaTel. +46 / 0910 - 14070 - Fax +46 / 0910 - 13431www.ursvikenmaskin.se

EsamaskinErik Anterow Tel. +46703407036 - erik@esamaskin.se

BENELUX

Morris SolutionsSchoterlandseweg 948413 NE Oudehorne - The NetherlandsTel. +31 (0)653698009www.morrissolutions.eu - info@morrissolutions.eu

RUSSIA

Balt-System LtdPetergovskoe shosse, 73198286, St. Petersburg, RussiaTel./Fax: (812) 744-3461, 744-7059www.bsystem.ru - kostenko@bsystem.ru

POLAND

DmcontrolDaniel Mendak / ul. K. Szymanowskiego 1449-100 Niemodlin - Poland Tel. +48 539980990 - dmcontrol@o2.pl

TURKEY

Hidrel HidrolikPacermli Sok. 11-15 Tunel Mevkii80000 karakoy / IstanbulTel. +90 / 212 251 73 18 - 249 48 81Fax +90 / 212 252 50 45www.hidrel.com.tr - hidrel@superonline.com

INDIA

ESAutomotion ControlsPlot No: 488B, KIADB M.S.Complex,Unit No: 2B-07, Ground Floor, 2nd Block,14th Cross, 4th Phase, Peenya Industrials Area,Bangalore-560 058Tel. / Fax +91 80 28366223Cell. +91-9686654400 / +91-9845153036E-Mail: esautomotioncontrols@gmail.com;Skype: chandrasm2

IRAN

Vestaara ACSNo. 6 3rd Esatern Golbon, 11st Fath st,Fath Highway, Tehran - IranTel. (+9821) 66791775Fax (+9821) 66791776www.vacsco.comadmin@vacsco.com - sales@vacsco.cominfo@vacsco.com

KOREA

Kookdo Machine Co., Ltd(Esa Korea Office)#739-1, Anchung-dongGwangsan-du, Gwangju, 506-258, KoreaTel. +82 062-953-5215Fax +82 062-953-5217

Flowin H.G. Park402 U-Jung Praza 106-5 Bansong - Kyungki-Do, KoreaWhasung-Si,SOUTH KOREA 445-160Tel. +82-31-613-6120, 6124Fax +82-31-613-6126www.flowin.co.kr - kysong@flowin.org

CHINA

ESA Shangai OfficeRoom 2506 Eastern Gold Building,NO.729, Pu Jian RD.,Pu Dong New District 200127, ShangaiTel. +86 / 21 - 61620290Fax +86 / 21 - 61620291shangai.office@esautomotion.com

USA AND CANADA

Enutron International Inc.3847 Geryville Pike - Pennsburg, PA 18073Tel. +1 / 215 - 541 - 0696Fax +1 / 215 - 541 - 0994www.enutron.com - info@enutron.com

MEXICO

CurvamexErmita 247-bis - Col. Ampl. Vicente Villada577 Cd. Nezahualcoyotl - Tel. +52 55 57932019curvamex@yahoo.com.mx

BRASIL

ESAUTOMOTION DO BRASILSEDE LEGAL: Rua Venerando Ribeiro, 575 - Mococa - SPSede Operacionals: ESTRADA DOS PEREIRAS, 1000ARIBEIRAO DOS PORCOSCEP 12.946-375 - ATIBA/SP-BRAZILTEL/FAX: (0055) 11- 4402- 1677edson.picaro@esautomotion.commarcelo.lipi@esautomotion.com

ARGENTINA

Control Numerico SystemRomeo 3200, lote 112. (1669) Manuel Alberti.Buenos Aires Republica Argentina0351-152 112111 / 011-154 0990314Desde Exterior+54 9351-211 2111 / +54 911-4099 0314cnscba@gmail.comcnsbue@gmail.com