600-FKM(FYP1-PR-Rev.1) - FYP Progress Report

7/25/2019 600-FKM(FYP1-PR-Rev.1) - FYP Progress Report

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600-FKM (FYP1-PP-Rev.01)

FAKULTI KEJURUTERAAN MEKANIKALUNIVERSITI TEKNOLOGI MARA

inal Year Project

Proposal

PROJET TITLE

REALI!ATION OF AUTOMATE" #AN"LING ME#ANISM OF T#E POUTRYAGE TRANSPORTATION


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FAKULTI KEJURUTERAAN MEKANIKALBACHELOR DEGREE PROJECT PROPOSAL

A. PROPOSED PROJECT

1. PROJECT TITLE: REALIZATION OF AUTOMATED HANDLING MECHANISM OF THEPOUTRY CAGE TRANSPORTATION

2. STUDENT NAME: FADRIL FAIDZAM BIN TAJUDIN

3. STUDENT ID : 2 0 1 2 7 6 7 3!. COURSE

CODE : EM220

SUPER"ISOR NAME: ASSOC. PROF. IR. DR. HJ MUHAMMAD AZMI BIN AYUB

CO SUPER"ISOR $if available% :


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INSTRUCTION FOR PANEL

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57P2R8I5R.

*. P252 ,32,K 3I5 R2PR / P7 R2MRK5 /Y P,2

57I92 3I43I43 Y7R I25 FR IMPR82M2/ R

,RR2,I/.

;. P252 RI2 Y7R 57MMRY F ,MM2/5 R 574425I/5

I/5I2 32 PR8I2 ,7M/.

+. P252 MRK5 3I5 PRP5 4232R I3 PR252/I/

I/ FRM 600-FKM.FYP (PP21-0*).R1 - FYP1 P/2 287I/

(I 92 PR8I2 7RI/4 32 PR252/I/ Y).


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A. PROJECT ABSTRACT(Abstract of the proposed project in not more than 200 words):

$20 MARKS%

In #he bro!ler !nd'ry= #he handl!n "roce&& o$ bro!ler '&'ally r'n& a& an'ally.

here &everal #y"e& o$ a'#oa#ed handl!n "roce&& &ye e>! nowaday&= b'# #he

a""l!ca#!on o$ #he&e k!nd o$ &ye &oe#!e& &ee& by #he !nd'r!al "layer& a& coly and

#he o'#"'# o$ #he &ye !& !n 'ncer#a!n#y a#'&= whe#her !# w!ll overcoe& #he obacle&

#ha# "re&en# d'r!n an'al handl!n &ye or no#. 5oe#!e&= #he a'#oa#ed handl!n

&ye& were hel" #o !ncrea&e #he o'#"'# !n-#er& o$ n'ber& o$ bro!ler& were handled w!#h

hel" #o red'c!n #he coly an"ower re?'!red b'# no# &o hel"$'l !n-#er& o$ en&'re o$

l!veock@& wal$are. h!& "roAec# wa& cond'c#ed #o "ro"o&e #he new work!n &ye #ha# #o

be a""l!ed by #he bro!ler !nd'r!al "layer& on #he!r bro!ler ho'&e. he &ye #o be "ro"o&e

w!ll be eval'a#e '&!n cer#a!n a#er!al handl!n &!'la#!on #o 'dy !# "er$orance& and #o

be co"are #o c'rren# a""l!ed &y#e #ha# '&ed !n #he !nd'ry.

B. PROJECT BACKGROUND(D ib th b k d f j t)


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C. PROBLEM STATEMENT(lease state clearly the problem of the proposed project)

$20 MARKS%

he #ran&"or#a#!on "roce&& o$ bro!ler $ro #he $ar #o #he &la'h#erho'&e !& no# an

ea&y work #o be cond'c#ed. For !n$ora#!on= #he ca"#'r!n and #ran&"or#a#!on #a&k ' be

cond'c#ed d'r!n n!h# #o red'ce #he r!&k o$ dea#h and e$$ec# on #he !'ne &ye #ha#ca'&e a &'&ce"#!ble d!&ea&e #ha# lower!n #he ?'al!#y o$ #he ea#. Ia!ne #ha# #he #a&k o$

ca"#'r!n #he #ho'&and& o$ ch!cken& "er ho'r wa& o"era#ed an'ally !n a &hor# "er!od o$

#!e= &'rely !# w!ll be no# an ea&y #a&k. Moreover= #he !ncrea&e o$ bro!ler deand w!ll

wor&en #he &!#'a#!on.

he !dea #o ada"# #he a'#oa#!c &ye #o #he en#!oned #a&k !& &oe#h!n #ha#!n#ere!n #o be done. he ?'e!on now= wha# k!nd o$ a'#oa#!c handl!n &ye& are

o &'!#able #o be !"leen#ed accord!n #o #he na#'re o$ #he bro!ler ch!ckenD = and wh!ch

one o e$$ec#!ve !n #er& o$ "rod'c#!v!#yD


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D. OBJECTI"ES 4 E9PECTED RESULTS(lease state the objectives and e!pected results of the proposed project)

$!0 MARKS%

Objectives:

1. o 'dy #he an'al e#hod& o$ handl!nE& echan!& o$ bro!ler ch!cken cae

d'r!n cae #ran&"or#a#!on "roce&& $ro #he bro!ler ho'&e& #o #he lorry.

*. o real!e a new &ye &ol'#!on #ha# a'#oa#e #he handl!n echan!& o$ #he cae

#ran&"or#a#!on echan!&.;. o analye and eval'a#e #he e$$ec#!vene&& o$ #he new echan!&.

Expected results:

# #he end o$ #he "roAec#= re&earcher e>"ec#ed #o:

1. e&!n and $abr!ca#e #he new &ye #o be !"leen#ed d'r!n bro!ler@& handl!n

and ca"#'re "roce&&.

*. Increa&e o$ e$$ec#!vene&& o$ #he &ye !n #er o$ "rod'c#!v!#y.

;. Increa&e o$ bro!ler ch!cken ea# ?'al!#y by red'c!n #he r!&k o$ !nA'ry.

+. Red'ce n'ber o$ dea#h o$ bro!ler ch!cken d'r!n ca"#'re and #ran&"or#a#!on


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he &co"e o$ #h!& "roAec# !& #o de&!n and $abr!ca#e #he new &ye #o be

!"leen#ed #o #he handl!n and #ran&"or#a#!on o$ #he bro!ler& cae $ro #he bro!ler ho'&e

#o #he lorry. handl!n echan!& w!ll be de&!ned #o ea&e #he #ran&"or#a#!on o$ bro!ler=

#ha# w!ll no# !ve nea#!ve e$$ec# #o #he "o'l#ry wel$are and red'ce #he &everal work done

by #he worker= a# once can red'ce #he #!e #aken by #h!& "roce&&. o e# clo&e #o #he ac#'al

&!#'a#!on and e##!n #he clearer "er&"ec#!ve= #he v!&!# #o #he bro!ler ho'&e !& &oe#h!n

hel"$'l.

o enera#e #he de&!n conce"#&= #he re&earcher w!ll cond'c# #he re&earch on $'lly

new de&!n &ye or #he re&earch on #he c'rren# handl!n echan!& #ha# already

!"leen#ed on o#her &ec#or& &'ch a& ood& #ran&"or#a#!on or a#er!al& handl!n on #he

an'$ac#'r!n &ec#or and o#her &ec#or& w!ll be con&!dered whe#her !# !& &'!#able or no# $or

#he "roAec#.

he &elec#ed de&!n o$ #he &ye w!ll be v!&'al!ed by be dra$#ed '&!n ,I

&o$#ware w!#h #he &"ec!$!c "arae#er& $or #he '!de d'r!n $abr!ca#!on o$ #he "ro#o#y"e. he

dra$#ed &ye #hen w!ll be eval'a#e '&!n cer#a!n a#er!al handl!n &!'la#!on &o$#ware #o

'dy !#& e$$ec#!vene&& co"ared #o c'rren# '&e &ye. he work!n odel w!ll be

$ b ! # d d ! #h! A # # # d l d l # #h $$ #! $ #h


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Prel!!nary 'dy

(obAec#!ve 1)

/ew &ye conce"#&

enera#!on

,once"# &elec#!on

e&!n dra$#!n

Fabr!ca#e #he work!n

odel "ro#o#y"e

5#ar#

/o


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R)/(-* )-);o e# #he de&!n #ha# w!ll !ve #he o"#!!ed re&'l# !n #er o$ red'c#!on o$ n'ber

o$ dea#h o$ bro!ler& d'r!n handl!n and #ran&"or# "roce&&= re&earcher& do a 'dy on #he

behav!or o$ bro!ler by ak!n #he rev!ew #hro'h #he Ao'rnal&= ar#!cle&= new&= and o#her

re&o'rce& $oc'&!n on #he cycle o$ l!$e= #he "roble& #ha# occ'r d'e #o #he '&e o$ c'rren#

#echn!?'e& and #he wel$are o$ #he bro!ler.I*&)-);

he re&earcher "lann!n #o cond'c# an !n#erv!ew #o 'dy abo'# #he behav!or o$

bro!ler& and #he con&!dera#!on #ha# need #o be con&!dered d'r!n #he de&!n "roce&&. o

ca"#'re #he acc'ra#e !n$ora#!on= #he !n#erv!ew w!ll be conveyed #o #he "o#en#!al cl!en#&

wh!ch are co"r!&!n #he bro!ler $ar owner&.

O


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$#er #he da#a and #he e&&en#!al con&!dera#!on& are ava!lable $ro "ha&e 1= #he

de&!n "roce&& w!ll be "roceed ar#ed w!#h #he enera#!on o$ #he &everal conce"#= $ollowedby conce"# &elec#!on= #he de&!n develo"en#= #he "ro#o#y"e $abr!ca#!on and #he analy&!& o$

#he de&!ned "roce&&.

R)-); * &=) > -*&)*/8 /'&5/&)( &/*,& ,=,&)5

he new &ye w!ll be e!#her $'lly new develo" &ye or w!ll !"leen# e>!!na'#oa#ed handl!n &ye #ha# '&'ally '&e on o#her &ec#or& !n#o #h!& &ye. he !n#ernal

a'#oa#ed #ran&"or# &ye w!ll be rev!ew abo'# !# e$$ec#!vene&& !$ !"leen# on #he new

&ye.

D),-* (/>&-*

he de&!n w!ll be develo" '&!n #he co"'#er a!ded de&!n co"'#er-a!ded-

de&!n , &o$#ware wh!ch !& ,I. he de&!n be a#ed w!#h &"ec!$!c "arae#er& and

a#er!al& #o be '&e and #he de&!n "re-eval'a#!on "roce&& be cond'c# '&!n &!'la#!on

"rora&.

S)8)?&)( /*(8-* ,=,&)5 )/8'/&-*

he &elec#ed de&!n o$ handl!n &ye w!ll be eval'a#e '&!n cer#a!n a#er!al&


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1. 9ro!ler ch!cken or bro!ler&

9ro!ler ch!cken breed!n !nd'ry be e"ha&!ed be!n $ro la#e 1!ence o$ re?'!reen#& $or breed!n o$ Jd'al-"'r"o&e@ ch!cken #ha# '&e $or ea#& and e&

"rod'c#!on B1C. In Malay&!a= #he bro!ler ch!cken ha& becoe a a"le ea# &o'rce co"ared #o

o#her l!veock. & #he a!n &o'rce o$ "ro#e!n $or #he aAor!#y o$ Malay&!an "o"'la#!on ake #he

"er ca"!#a con&'"#!on very h!h. For year *01;= #he con&'"#!on o$ bro!ler ch!cken !n Malay&!awa& recorded a# 1.+ !ll!on #on& and #he ao'n# o$ con&'"#!on "er ca"!#a wa& recorded a# +0

k!lora& wh!ch !& aon o$ #he h!he con&'"#!on !n #he world. Malay&!an& ake ch!cken

ea# a& #he "re$erred &o'rce o$ "ro#e!n beca'&e !#& "r!ce !& low and able co"ared #o bee$ and

"ork B*C.

9ro!ler ch!cken !& a #y"e o$ #he ch!cken #ha# bred and ra!&ed $or #he ea# "rod'c#!on. he!ncrea&e o$ #he deand $or ch!cken ea# lead #o &elec#!on o$ bro!ler ch!cken a& #he a!n #y"e o$

ch!cken #o be bred a& #he ch!cken ea# &o'rce d'e #o !#& &hor#e breed!n #!e B1C.

he row#h o$ deand lead& #o #he !n!#!a#!on o$ an !n#en&!ve &elec#!ve breed!n #ha# hel"

#o red'ce #he #!e #ake $or #he bro!ler& #o $!ll #he andard we!h# $or #he &la'h#er wh!ch !& 1.6k

!n averae. 9y na#'re= #he bro!ler& #ake abo'# H day& #o be a#'re eno'h $or &la'h#er b'# w!#h


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In #he !nd'ry= #here are var!o'& e#hod& #ha# w!dely "rac#!ced d'r!n #he ca#ch!n

"roce&& o$ ch!cken&. he "ar# o$ ch!cken body #ha#E& been rab wa& '&ed #o cla&&!$y #he e#hod o$ca#ch!n. he ca#ch!n "roce&& can be carr!ed o'# by a ca#cher "lac!n bo#h hand& aro'nd #he

ch!cken@& body or '&e &econd o"#!on wh!ch !& ca#cher ca#ch #he ch!cken& by !#& bo#h le& or one

le #ha# ake #he ch!cken& held !n !nver#ed "o&!#!on. he o coon e#hod #o ca#ch #he

ch!cken& !& by rab #he ch!ckenE& le&. h!& e#hod wa& !"leen#ed beca'&e o$ #he !nacc'ra#ely

bel!eve #ha# #h!& e#hod need& &hor#e #!e and #he n'ber& o$ bro!ler ca"#'red $or each "er!odo$ &"ec!$!c #!e are larer co"ared #o ca#ch!n by rabb!n ch!cken@& whole body. 9y rabb!n

#he le& o$ #he bro!ler& w!ll lead #o #he downrad!n bro!ler ea# ?'al!#y. he downrad!n

occ'r& beca'&e= when #he ch!cken& were ca"#'red by #he!r le&= !# w!ll #end #o $!h# !# by ov!n

#he!r w!n& ro'hly. 7&'ally= #he ch!cken& #ha# ca'h# w!ll be held a& ro'" o$ $o'r #o $!ve

ch!cken& "er hand be$ore #he ca#cher r'n #o #he cae. he ca#cher w!ll rab #he ch!cken $e'r

head $!rly #ha# w!ll ca'&e &oe br'!&e on ch!cken ea# B;C. he be e#hod $or ch!cken

ca#ch!n "roce&& de$!n!#ely !& rabb!n #he ch!cken by #he whole body #ha# had &!n!$!can#ly

lower "la&a cor#!coerone concen#ra#!on& wh!ch !& a re&'l# o$ #he re&& o$ ch!cken& $aced

d'r!n ca#ch!n "roce&& #han "la&a cor#!coerone concen#ra#!on& enera#ed by ca#ch!n #he

ch!cken by rabb!n !#& by le& !n !nver#ed "o&!#!on B+C.


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nowaday&= one o$ #he #echn!?'e !& echan!cal harve!n. h!& &ye con&!& o$ a &el$-

"ro"elled harveer wh!ch !& dr!ven !n#o #he bro!ler ho'&e. he harveer ha& a cen#ral re#rac#ableboo and &wee"er ar& $!##ed w!#h ro#a#!n= $oa r'bber "addle& wh!ch ove #he b!rd& on#o an

!ncl!ned conveyor. he b!rd& are #hen #ran&$erred !n#o a d'" or 'nrera!ned drawer od'le

loca#ed beh!nd #he harveer. 9y co"ared #he re&&$'lne&& o$ harve!n bro!ler& '&!n

echan!cal and an'al e#hod& and concl'ded #ha# re&& co'ld be red'ced by a care$'lly

de&!ned ach!ne B1HC.


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F!'re ;.* : M'l#!"le conveyor #echn!?'e

;. Ma#er!al handl!n e?'!"en#

he a#er!al& handl!n e?'!"en# !& re$erred #o #he echan!cal dev!ce& or ade#& #ha#

'&ed !n a#er!al& handl!n "roce&& wh!ch !& ov!n and load!n or 'nload!n #a&k. In #he

!nd'ry= #he a#er!al& be handled !n-$or o$ raw a#er!al&= !n#ered!a#e ood& and $!n!&hed


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7n!# load !& a conce"# #o ove #he a>!' load a# a &ae #!e. he !nd!v!d'al !#e&

were co"!led #oe#her !n#o a &!nle 'n!# w!#h #he "re&ence o$ lare l!$#!n dev!ce& &'ch a& "alle#=&k!d= #ray or rack a& a ba&e o$ #he co"!led 'n!#. he 'n!# can be oved ea&!ly w!#h a "alle# Aack

o$ $orkl!$# #r'ck&. he 'n!# load !ve& #he advan#ae& o$ red'c!n #he handl!n and #ran&"or#a#!on

#!e and co= #he oad!n and 'nload!n #!e o$ 'n!# load !& le&& #han when anaed a&

!nd!v!d'al or loo&e a#er!al= and #he daae& and lo&& d'r!n #he ove $ro one &"ace #o

ano#her are le&&er B6C.

Palle# and &k!d are a "la#$or w!#h #he o"en rear end &ec#!on w!#h eno'h clearance #ha# enable

#he !n&er#!on o$ $ork& $or l!$#!n "'r"o&e&. alk abo'# "alle#= norally !# !& $ored o$ wood= b'#

#here !& al&o a "alle# conr'c#ed o$ o#her a#er!al& &'ch a& r'bber= "la!c and e#al w!#h #he &!e

o$ #he "alle# !& l!!#ed by !#& dee"ne&& and !#& w!d#h or len#h o$ deckboard& wherea& "alle# he!h#

wh!ch !& #y"!cally < !nche& !& norally no# &e#. 2>a"le: e"#h (r!ner len#h) > !d#h

(deckboard len#h). n #he o#her hand= #he &k!d #y"!cally !& conr'c#ed o$ e#al. Fork& can al&o

be '#!l!ed #o handle &k!d& &!nce #he clearance o$ a &k!d !& rea#er #han a "alle#. ,o"ared #o a

"alle#= a &l!" !& norally '&ed $or heav!er load& and when ack!n !& no# needed. e#al &k!d

can hold rea#er load& #han an e?'al-we!h# e#al "alle# beca'&e !# enable& a "la#$or #r'ck #o be

"rac#!ced $or #he l!$#!n= w!#h #he "la#$or= "rov!d!n a larer l!$#!n &'r$ace #o hold #he &k!d a&


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Po&!#!on!n e?'!"en# !& '&ed #o handle a#er!al a# a &!nle loca#!on &o #ha# #he a#er!al

!& !n #he correc# "o&!#!on $or &'b&e?'en# handl!n= ach!n!n= #ran&"or#= or orae. 7nl!ke#ran&"or# e?'!"en#= "o&!#!on!n e?'!"en# !& '&'ally '&ed $or handl!n a# a &!nle work"lace.

Ma#er!al can al&o be "o&!#!oned an'ally '&!n no e?'!"en#. here are &everal #y"e o$

"o&!#!on!n e?'!"en# &'ch a& l!$##!l##'rn #able= a!r $!l dev!ce= ho! balancer= an!"'la#or=

!nd'r!al robo# e#c.

he l!$##!l##'rn #able !& an adA'able de&k '&ed when #he "o&!#!on!n "roce&& !nvolve&

l!$#!n= #!l#!n and #'rn!n #he load&. he '&e o$ #h!& e?'!"en# hel"& #o red'ce or l!!# #he

worker@& o#!on $or l!$#!n and reach!n #he load&. Palle# load leveler& are l!$# and #'rn #able&

'&ed !n an'al "alle#!!n #o red'ce #he ao'n# o$ bend!n and oo"!n !nvolved w!#h an'ally

load!n a "alle# by cob!n!n a l!$#!n and #'rn!n echan!& w!#h a dev!ce #ha# lower& #he #able

a& each layer !& co"le#ed &o #ha# load!n alway& #ake& "lace a# #he o"#!al he!h#.


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F!'re ;.< : !r "alle# a!r $!l dev!ce

he ho! !& a dev!ce #ha# !& '&ed $or ver#!cal #ran&la#!n "'r"o&e wh!ch are l!$#!n or

lower!n #he load& by ean& o$ a dr' or l!$#-wheel where #he cha!n or ro"e wra"& aro'nd !#.

7&'ally. I# wa& a##ached #o #he crane& and onora!l& #o "rov!de #he ver#!cal #ran&la#!on ca"ab!l!#y.

he ho! can be o"era#ed an'ally or be o"era#ed a& elec#r!cally or "ne'a#!cally "owered BC.


18/37


F!'re ;.G : Man!"'la#or

he !nd'r!al robo# !& a 'l#!-a>!& and 'l#!"'r"o&e an!"'la#or #ha# wa& con#rolled

a'#oa#!cally w!#h #he &e# o$ re"roraable "rora&. ,on&!& o$ a cha!n o$ &everal r!!d l!nk&connec#ed !n &er!e& by revol'#e or "r!&a#!c Ao!n#& w!#h one end o$ #he cha!n a##ached #o a

&'""or#!n ba&e and #he o#her end $ree and e?'!""ed w!#h an end-e$$ec#or BC. he !nd'r!al

robo# !& !deal #o '&e !n #he &!#'a#!on #ha# h!h o'#"'# and no error& are re?'!red. I# al&o be '&ed #o

"er$or #he d'#!e& #ha# are danero'& or haardo'& #o #he h'an worker&. y"!cal a""l!ca#!on& o$

! d ! l b ! l d ld! ! ! ! ! bl ! k d l ll ! !


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;.; ran&"or# e?'!"en#

he #ran&"or# e?'!"en# !& an e?'!"en# '&ed #o ove #he a#er!al& or load& $ro one

loca#!on #o ano#her loca#!on= whe#her #he oveen# !n #he $ac!l!#y or #he oveen# o'# o$ #he

$ac!l!#y. he #ran&"or# e?'!"en# can be ca#eor!ed !n#o $o'r ro'"& o$ ca#eor!e& &'ch a&

conveyor&= crane&= !nd'r!al #r'ck& and be ca#eor!ed a& no e?'!"en#.

F!'re ;.

he d!$$erence o$ #he&e $o'r ro'"& o$ ca#eor!e& !& #he conveyor !& an e?'!"en# '&ed #o

! l $! d h b !$! ! h ! d


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9el# conveyor &ye con&!& o$ #wo "'lley& #ha# a##ached #o #he bel# w!#h a conan#oveen# o$ #he conveyor bel# ro#a#!n #o ove #he "rod'c#. ne or bo#h o$ #he "'lley& are

"owered= ov!n bo#h #he bel# and #he "rod'c# on #he bel# onward. he bel# conveyor !& '&ed $or

#ran&"or#!n l!h#- and ed!'-we!h# load& B1*C.

F!'re ;.10 : 9el# conveyor
http://www.hicube.com/conveyor---gravity.php


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he l!ve roller conveyor !& &!!lar #o #he rav!#y roller conveyor #ha# have e#al roller

"laced clo&e #o each o#her #o ove #he obAec# #ha#E& "laced on !#. 3owever= 'nl!ke rav!#y roller&

#ha# o"era#e by an'ally "'&h!n #he obAec# on #he #o" o$ #he conveyor= #he l!ve roller conveyor !&

echan!cally "owered '&!n a bel# or a l!ne dr!ve &ye w!#h o coon &"eed rane $ro

+0 #o 100 $ee# "er !n'#e. Ind'r!e& #ha# need #o ar# and o" #he conveyor $or er!n and

&or#!n "rod'c#& w!ll '#!l!e l!ve roller& !n #he!r o"era#!on& $or co"le#e con#rol d'r!n "rod'c#

#ran&"or#a#!on B1*C.


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23/37


4an#ry crane !& &!!lar #o an overhead crane e>ce"# #ha# #he br!de $or carry!n #he #rolley

or #rolley& !& r!!dly &'""or#ed on #wo or ore le& r'nn!n on $!>ed ra!l& or o#her r'nway. he

an#ry crane '&ed $or a &aller "or#!on o$ #he work area a& co"ared #o a br!de crane B1;C.

,o"ared #o overhead crane= #he an#ry crane can be '&ed o'#door&.

F!'re ;.1< : 4an#ry crane

h k ! ! !l b !d h ! ! h $ k


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;.;.; Ind'r!al #r'ck

he !nd'r!al #r'ck !& a #y"e o$ #ran&"or#a#!on e?'!"en# #ha#E& de&!ned #o carry #he

a#er!al& w!#h!n $ac!l!#!e& w!#h #he a>!' $le>!b!l!#y o$ o#!on. 5oe #r'ck ha& l!$#!n

ca"ab!l!#!e& wh!ch enable ver#!cal oveen# o$ #he load. he !nd'r!al #r'ck !& '&able when

#here !& an !n&'$$!c!en# $low vol'e #ha# ade #he '&e o$ #he conveyor !& no loner an o"#!on. he

!nd'r!al #r'ck wa& no# l!cen&ed #o #ravel on "'bl!c road& B1;C. he coon #y"e& o$ !nd'r!al

#r'ck #ha# wa& '&ed !n #he !nd'ry are "alle# Aack= acker= and $orkl!$#.

he "alle# Aack !& a "owered #r'ck w!#h a a '&ed #o l!$# and ove "alle#& aro'nd. Palle#

#r'ck& are o'#$!##ed w!#h a carr!ae area and e>#ended blade&. he $ron# wheel& are bo'nd w!#h!n

#he end o$ #he blade&= and a& #he hydra'l!c Aack !& ra!&ed= #he blade& #hen &e"ara#ed '"r!h# $ro

#he $ron# wheel&= carry!n #he load '"ward 'n#!l !# clear& #he land. I# !& a ?'!#e &!"le and

e$$ec#!ve e#hod o$ deal!n w!#h heavy load&. Palle# Lack& are '&ed !n all &or#& o$ wareho'&e and

an'$ac#'r!n "lan#&. here are #wo #y"e& o$ "alle# Aack #ha# wa& norally '&ed nowaday&= wh!ch

are an'al handl!n or be called a "'" Aack and a ore &o"h!!ca#ed #y"e called "owered


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walk!e acker !& a walk beh!nd "alle# #r'ck w!#h a a $or l!$#!n "alle#&. here are

&everal #y"e& o$ walk!e acker& #ha# are &'!#able $or d!$$eren# a""l!ca#!on&. I# can be e!#her

"owered or an'ally o"era#ed. hey are o coonly '&ed $or #ran&"or#!n l!$#!n "alle#&

where a $orkl!$# !& no# nece&&ary= &'ch a& !n ore roo&= &all wareho'&e& and &"ec!al!ed

wareho'&!n &ec#!on& or a& a re"laceen# $or ore e>"en&!ve $orkl!$#&.


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F!'re ;.1 : Pan#ora"h!c &c!&&or a

here !& a #y"e o$ acker #ha# e?'!""ed w!#h a "an#ora"h!c &c!&&or a. h!& ean& #he

a !& able #o ove load& $orward away $ro #he body o$ #he acker B1


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he elec#r!c co'n#er balance $orkl!$# !& '&ed #o l!$# ed!' #o lare load& w!#h a ba##ery

"owered en!ne= ak!n !# le&& "oll'#an# and o &'!#able $or !ndoor '&ae w!#h lower o"era#!n

co&. no#her #y"e o$ $orkl!$# !& !n#ernal cob'!on en!ne #r'ck&. I# !& #he o coonly '&ed

$orkl!$# norally o'#door&. h!& #y"e o$ $orkl!$# !& #y"!cally chea"er #o "'rcha&e and able #o l!$#

heav!er load&= and o"era#e& '&!n all #y"e& o$ $'el &'ch a& l!?'!$!ed "e#role' a& (P4)= l!?'!d

"ro"ane= d!e&el and co"re&&ed na#'ral a&e& (,/4) B16C.


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R2FF2R2/,25

B1C. n!al&'ral!aN 9ro!ler ,h!cken Fac#& 5hee#. va!lable a#

www.an!al&a'ral!a.or$ac#&hee#&bro!ler%ch!cken&."h"=

(acce&&ed *01


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B11C /or#h ,arol!na 5#a#e 7n!ver&!#yN Ma#er!al 3andl!n 2?'!"en# a>onoy=

ran&"or#a#!on 2?'!"en#= I-. ,onveyor&.

va!lable a# h##":www.!&e.nc&'.ed'kayhe#a>ran&2?,onv!nde>.h#

(acce&&ed *01


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H. PRELIMINARY OUTCOME(Discuss the current status $ e!pected outcomes of the project)

$0 MARKS%


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a$$ec#!n #he ?'al!#y o$ #he ea#&. he read!n rev!ew al&o hel"& #he re&earcher #o !den#!$y

#he &'!#able handl!n e?'!"en# #o be !"leen#ed on#o #he de&!n conce"# enera#!on

"ha&e.

he !n#erv!ew and ob&erva#!on were r'n &!'l#aneo'&ly #hank #o Mr. Mohd

M'ar! #he owner o$ 35 4e!lan w!#h h!& coo"era#!on #ha# allow!n #he ob&erva#!on

"roce&& be cond'c#ed a# h!& bro!ler ho'&e. he v!&!# wa& cond'c#ed #wo #!e& on *0#h

o$

May and H#ho$ L'ne *01


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33/37


"er&on& wh!ch are + "er&on& #o "'&h #he cae&= * "er&on& #o we!h #he loaded cae&

and * "er&on& re?'!red #o arrane #he cae on #he lorry.

F!'re +.6

6) he loaded cae #ha# ha& been "laced on #he #r'ck #hen wa&hed #o en&'re #ha# #he

body #e"era#'re o$ ch!cken& !& a# o"#!' level all #he way #o #he &la'h#erho'&e.


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600-FKM (FYP1-P5-Rev.01)

Plann!n c#'al M!d-#er 4awa! 9reak

P@)?& A?&--&-),Mac "r!l May L'ne

1 * ; + < 6 G H 10 11 1* 1; 1+ 1< 16 1G 1H

S)/? ,')-,

C*>-5 &-&8)

R)-,&) &-&8)

P


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600-FKM (FYP1-P5-Rev.01)

Plann!n c#'al M!d-#er break

P@)?& A?&--&-),5e" c# /ov ec

1 * ; + < 6 G H 10 11 1* 1+ 1< 16 1G 1H

C*?)& )*)/&-*

Ind'r!al0ra!n!n

C*?)& ,)8)?&-*

D),-* (/>&-*

D),-* )/8'/&-*

F/ &&=)

;-* 5()8

M()8 )/8'/&-*

-&-* )&

FYP 2 P),)*&/&-*

S' 8


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Documents

600-FKM(FYP1-PR-Rev.1) - FYP Progress Report